LCE Products
Floating Deck
Mid-Size
Service Manual
ABOUT THIS MANUAL
This manual was written for the service technician; basic mechanical/electrical skills are assumed. The Table of Contents lists the systems and the related topics covered in this manual. The Toro Company has made every effort to make the information in this manual complete and correct.
For service information specific to the engines used on these products, refer to the appropriate engine manufacturer’s service and repair instructions.
Additional resources:
•Interactive Electrical Troubleshooting DVD (P/N 492-4757).
•Interactive Hydraulic Troubleshooting DVD (P/N 492-4777).
•Hydro-Gear Hydraulic Pump Service and Repair Manual (P/N 492-4749).
•Ross Wheel Motor Service and Repair Manual (P/N 492-4753).
We hope you will find this manual a valuable addition to your service shop. If you have any questions or comments regarding this manual, please contact us at the following address:
The Toro Company
Landscape Contractors Equipment Division
8111 Lyndale Avenue South
Bloomington, MN 55420
The Toro Company reserves the right to change product specifications or this manual without notice.
Copyright© All Rights Reserved
©2008 The Toro Company
THIS PAGE INTENTIONALLY LEFT BLANK.
Floating Deck Mid-Size Service Manual
TABLE OF CONTENTS |
|
SAFETY INFORMATION |
|
General Information...................................................................................................................... |
1-1 |
Think Safety First.......................................................................................................................... |
1-1 |
SPECIFICATIONS |
|
Torque Specifications ................................................................................................................... |
2-1 |
Standard Torque for Dry, Zinc Plated and Steel Fasteners (Inch Series)..................................... |
2-2 |
Standard Torque for Dry, Zinc and Steel Fasteners (Metric Fasteners) ....................................... |
2-3 |
Other Torque Specifications ......................................................................................................... |
2-4 |
Equivalents and Conversions....................................................................................................... |
2-5 |
U.S. to Metric Conversions........................................................................................................... |
2-6 |
Hydro with Pistol Grip Controls..................................................................................................... |
2-7 |
Hydro with Pistol Grip Controls cont............................................................................................. |
2-8 |
Hydro with Pistol Grip Controls cont............................................................................................. |
2-9 |
Hydro with T-2 Controls .............................................................................................................. |
2-10 |
Hydro with T-2 Controls cont. ..................................................................................................... |
2-11 |
Gear with T-Bar Controls ............................................................................................................ |
2-12 |
Gear with T-Bar Controls cont. ................................................................................................... |
2-13 |
Gear with T-Bar Controls cont. ................................................................................................... |
2-14 |
International Hydro with T-Bar (T2) Controls .............................................................................. |
2-15 |
International Hydro with T-Bar (T2) Controls cont. ..................................................................... |
2-16 |
International Gear with T-Bar Controls ....................................................................................... |
2-17 |
International Gear with T-Bar Controls cont. .............................................................................. |
2-18 |
CHASSIS |
|
Electric Clutch Replacment .......................................................................................................... |
3-1 |
Electric Clutch Removal......................................................................................................... |
3-1 |
Clutch Burnishing Procedure ................................................................................................. |
3-4 |
Electric Clutch Installation...................................................................................................... |
3-4 |
PTO Idler Replacement ................................................................................................................ |
3-9 |
PTO Idler Removal................................................................................................................. |
3-9 |
PTO Idler Installation............................................................................................................ |
3-12 |
Parking Brake Service - Hydro ................................................................................................... |
3-14 |
Checking the Parking Brake ................................................................................................ |
3-14 |
Adjusting the Parking Brake................................................................................................. |
3-15 |
Parking Brake Removal ....................................................................................................... |
3-16 |
Parking Brake Installation .................................................................................................... |
3-20 |
Wheel Drive Belt and Wheel Hub Replacement - Gear Drive .................................................... |
3-24 |
Wheel Drive Belt & Wheel Hub Removal............................................................................. |
3-25 |
Wheel Drive Belt & Wheel Hub Installation.......................................................................... |
3-30 |
Brake Band Replacement........................................................................................................... |
3-36 |
Brake Band Removal ........................................................................................................... |
3-36 |
Brake Band Installation ........................................................................................................ |
3-40 |
Carrier Frame Replacement....................................................................................................... |
3-45 |
Carrier Frame Removal ....................................................................................................... |
3-45 |
Carrier Frame Installation .................................................................................................... |
3-48 |
Carrier Frame & Mower Deck Adjustments ................................................................................ |
3-51 |
Checking the Carrier Frame & Engine Deck Alignment ....................................................... |
3-51 |
Castor Wheel Replacement........................................................................................................ |
3-53 |
Castor Wheel Removal ........................................................................................................ |
3-53 |
Castor Wheel Service .......................................................................................................... |
3-54 |
Castor Wheel Installation ..................................................................................................... |
3-59 |
Floating Deck Mid-Size Service Manual |
i |
TABLE OF CONTENTS
CHASSIS cont. |
|
Castor Wheel Fork Bushing Replacement ................................................................................. |
3-60 |
Castor Wheel Fork Bushing Removal.................................................................................. |
3-60 |
Castor Wheel Fork Bushing Installation............................................................................... |
3-61 |
Fuel Tank Replacement.............................................................................................................. |
3-62 |
Fuel Tank Removal .............................................................................................................. |
3-62 |
Fuel Tank Installation ........................................................................................................... |
3-67 |
Battery Tray Replacement.......................................................................................................... |
3-70 |
Battery Tray Removal .......................................................................................................... |
3-70 |
Battery Tray Installation ....................................................................................................... |
3-72 |
Mid-Size Weight Replacement ................................................................................................... |
3-74 |
Checking the Brake (T-Bar)........................................................................................................ |
3-75 |
Adjusting the Brake (T-Bar) ........................................................................................................ |
3-76 |
LINKAGE |
|
Control Linkage Replacement (T-2).............................................................................................. |
4-1 |
Control Linkage Removal....................................................................................................... |
4-1 |
Control Linkage Installation.................................................................................................... |
4-5 |
Control Linkage & Thumb Latch Replacement (Pistol Grip Hydro) ............................................ |
4-10 |
Control Linkage & Thumb Latch Removal ........................................................................... |
4-10 |
Control Linkage & Thumb Latch Installation ........................................................................ |
4-13 |
Lower Control Replacement (T-Bar)........................................................................................... |
4-17 |
Lower Control Removal ....................................................................................................... |
4-17 |
Lower Control Installation .................................................................................................... |
4-22 |
Neutral Adjustment Stud Replacement (Pistol Grip Hydro)........................................................ |
4-28 |
Neutral Adjustment Stud Removal ....................................................................................... |
4-28 |
Neutral Adjustment Stud Installation .................................................................................... |
4-31 |
Operator Presence Control Lever Replacement (Pistol Grip Hydro).......................................... |
4-35 |
Operator Presence Control Lever Removal......................................................................... |
4-35 |
Operator Presence Control Lever Installation...................................................................... |
4-37 |
Speed Control Replacement (Pistol Grip Hydro)........................................................................ |
4-39 |
Speed Control Removal....................................................................................................... |
4-39 |
Speed Control Installation.................................................................................................... |
4-46 |
Drive Lever Swivel & Bearing Replacement (Pistol Grip Hydro) ................................................ |
4-57 |
Drive Lever Swivel & Bearing Removal ............................................................................... |
4-57 |
Drive Lever Swivel & Bearing Installation ............................................................................ |
4-61 |
Handle Assembly Replacement (T-Bar) ..................................................................................... |
4-66 |
Handle Assembly Removal (T-Bar)...................................................................................... |
4-66 |
Handle Assembly Installation (T-Bar)................................................................................... |
4-73 |
Handle Assembly Removal (T-2) ......................................................................................... |
4-80 |
Handle Assembly Installation (T-2) ...................................................................................... |
4-92 |
Choke Cable Replacement....................................................................................................... |
4-108 |
Choke Cable Removal ....................................................................................................... |
4-108 |
Choke Cable Installation .................................................................................................... |
4-110 |
Throttle Cable Replacement..................................................................................................... |
4-114 |
Throttle Cable Removal ..................................................................................................... |
4-114 |
Throttle Cable Installation .................................................................................................. |
4-117 |
Linkage Adjustments ................................................................................................................ |
4-121 |
Speed Control Linkage Adjustment (Pistol Grip Hydro) ..................................................... |
4-121 |
Temporary Neutral Stud Adjustment .................................................................................. |
4-122 |
Hydro Control Linkage Adjustment........................................................................................... |
4-123 |
Adjusting the Left Side Linkage (Pistol Grip) ..................................................................... |
4-124 |
Adjusting the Right Side Linkage (Pistol Grip) ................................................................... |
4-126 |
ii |
Floating Deck Mid-Size Service Manual |
|
TABLE OF CONTENTS |
LINKAGE cont. |
|
Neutral Stud Adjustment (Pistol Grip)....................................................................................... |
4-126 |
Adjusting the Control Rod (Pistol Grip)..................................................................................... |
4-128 |
Checking the Control Rod.................................................................................................. |
4-128 |
Adjusting the Control Rod .................................................................................................. |
4-128 |
Tracking Adjustment (Pistol Grip) ............................................................................................. |
4-129 |
Tracking Adjustment (T-2) ........................................................................................................ |
4-130 |
Neutral Adjustment (T-2)........................................................................................................... |
4-130 |
Control Bar Adjustment (T-Bar) ................................................................................................ |
4-132 |
ENGINE |
|
Engine Removal - Pistol Grip Hydro............................................................................................. |
5-1 |
Engine Installation - Pistol Grip Hydro.......................................................................................... |
5-9 |
Muffler Guard.............................................................................................................................. |
5-20 |
Engine Removal - Gear Drive..................................................................................................... |
5-21 |
Engine Installation - Gear Drive.................................................................................................. |
5-28 |
HYDROSTATIC DRIVE SYSTEM |
|
Hydro Drive Transmission Traction Belt Replacement ................................................................. |
6-1 |
Hydro Drive Transmission Traction Belt Removal.................................................................. |
6-1 |
Hydro Drive Transmission Traction Belt Installation............................................................... |
6-4 |
Hydro Idler Replacement.............................................................................................................. |
6-7 |
Hydro Idler Removal .............................................................................................................. |
6-7 |
Hydro Idler Installation ........................................................................................................... |
6-9 |
Hydraulic Pump Replacement.................................................................................................... |
6-11 |
Hydraulic Pump Removal .................................................................................................... |
6-12 |
Hydraulic Pump Installation ................................................................................................. |
6-15 |
Wheel Motor Replacement......................................................................................................... |
6-19 |
Wheel Motor Removal ......................................................................................................... |
6-19 |
Wheel Motor Installation ...................................................................................................... |
6-22 |
Hydraulic Reservoir Replacement.............................................................................................. |
6-26 |
Hydraulic Reservoir Removal .............................................................................................. |
6-26 |
Hydraulic Reservoir Installation ........................................................................................... |
6-27 |
Hydraulic Testing ........................................................................................................................ |
6-29 |
Bleeding the Hydraulic System................................................................................................... |
6-32 |
Checking the Hydraulic Lines..................................................................................................... |
6-33 |
Hydraulic Schematic................................................................................................................... |
6-34 |
GEAR DRIVE |
|
Traction Drive Belt Replacement.................................................................................................. |
7-1 |
Traction Drive Belt Removal .................................................................................................. |
7-1 |
Traction Drive Belt Installation ............................................................................................... |
7-2 |
Gear Drive Idler Replacement...................................................................................................... |
7-4 |
Gear Drive Idler Removal ...................................................................................................... |
7-4 |
Gear Drive Idler Installation ................................................................................................... |
7-6 |
Transmission Driven Pulley Replacement.................................................................................... |
7-7 |
Transmission Driven Pulley Removal .................................................................................... |
7-7 |
Transmission Driven Pulley Installation ............................................................................... |
7-10 |
Gear Drive Transmission Replacement...................................................................................... |
7-13 |
Gear Drive Transmission Removal ...................................................................................... |
7-13 |
Gear Drive Transmission Installation ................................................................................... |
7-18 |
Floating Deck Mid-Size Service Manual |
iii |
TABLE OF CONTENTS
MOWER DECKS |
|
Mower Spindle Drive Belt Replacement....................................................................................... |
8-1 |
Mower Spindle Drive Belt Removal (40”, 48”, 52” and 60” Mower Decks) ............................ |
8-1 |
Mower Spindle Drive Belt Installation (40”, 48”, 52” and 60” Mower Decks) ......................... |
8-2 |
Mower Spindle Drive Belt Removal (36” Mower Deck).......................................................... |
8-4 |
Mower Spindle Drive Belt Installation (36” Mower Deck)....................................................... |
8-5 |
PTO Drive Belt Replacement ....................................................................................................... |
8-6 |
PTO Drive Belt Removal (40”, 48”, 52” and 60” Mower Decks)............................................. |
8-6 |
PTO Drive Belt Installation (40”, 48”, 52” and 60” Mower Decks).......................................... |
8-7 |
PTO Drive Belt Removal (36” Mower Decks)......................................................................... |
8-8 |
PTO Drive Belt Installation (36” Mower Decks)...................................................................... |
8-9 |
Spindle Replacement and Service ............................................................................................. |
8-11 |
Spindle Removal and Teardown .......................................................................................... |
8-11 |
Spindle Rebuild and Installation........................................................................................... |
8-14 |
Idler Arm Assembly Replacement............................................................................................... |
8-18 |
Idler Arm Assembly Removal (40”, 48”, 52” and 60” Mower Decks) .................................... |
8-18 |
Idler Arm Assembly Installation (40”, 48”, 52” and 60” Mower Decks) ................................. |
8-22 |
Idler Arm Assembly Replacement (36” Mower Deck)................................................................. |
8-27 |
Idler Arm Assembly Removal (36” Mower Deck) ................................................................. |
8-27 |
Idler Arm Assembly Installation (36” Mower Deck) .............................................................. |
8-28 |
Adjustable Baffle Replacement .................................................................................................. |
8-30 |
Adjustable Baffle Removal................................................................................................... |
8-30 |
Adjustable Baffle Installation................................................................................................ |
8-32 |
Discharge Baffle Replacement................................................................................................... |
8-34 |
Discharge Baffle Removal ................................................................................................... |
8-34 |
Discharge Baffle Installation ................................................................................................ |
8-35 |
Fixed Baffle Replacement .......................................................................................................... |
8-36 |
Fixed Baffle Removal (40”, 48”, 52” and 60” Mower Decks)................................................ |
8-36 |
Fixed Baffle Installation (40”, 48”, 52” and 60” Mower Decks)............................................. |
8-37 |
Fixed Baffle Replacement (36” Mower Deck)............................................................................. |
8-38 |
Fixed Baffle Removal (36” Mower Deck) ............................................................................. |
8-38 |
Fixed Baffle Installation (36” Mower Deck) .......................................................................... |
8-39 |
Skid Plate Replacement (40”, 48”, 52” and 60” Mower Decks) .................................................. |
8-39 |
Skid Plate Removal (40”, 48”, 52” and 60” Mower Deck) .................................................... |
8-39 |
Skid Plate Installation (40”, 48”, 52” and 60” Mower Deck) ................................................. |
8-40 |
Skid Plate Replacement (36” Mower Deck)................................................................................ |
8-41 |
Skid Plate Removal (36” Mower Deck) ................................................................................ |
8-41 |
Skid Plate Installation (36” Mower Deck) ............................................................................. |
8-42 |
Front & Rear Deck Hanger Replacement................................................................................... |
8-43 |
Front Deck Hanger Removal ............................................................................................... |
8-43 |
Front Deck Hanger Installation ............................................................................................ |
8-45 |
Rear Deck Hanger Removal ................................................................................................ |
8-48 |
Rear Deck Hanger Installation ............................................................................................. |
8-50 |
Anti-Scalp Roller Replacement................................................................................................... |
8-52 |
Single Anti-Scalp Roller Removal ........................................................................................ |
8-52 |
Single Anti-Scalp Roller Installation ..................................................................................... |
8-53 |
Double Anti-Scalp Roller Removal....................................................................................... |
8-54 |
Double Anti-Scalp Roller Installation.................................................................................... |
8-54 |
Grass Deflector Service.............................................................................................................. |
8-55 |
Grass Deflector Removal..................................................................................................... |
8-55 |
Grass Deflector Disassembly............................................................................................... |
8-56 |
Grass Deflector Assembly.................................................................................................... |
8-56 |
Grass Deflector Installation.................................................................................................. |
8-58 |
iv |
Floating Deck Mid-Size Service Manual |
TABLE OF CONTENTS |
|
MOWER DECKS cont. |
|
Quick Latch Replacement .......................................................................................................... |
8-59 |
Quick Latch Removal........................................................................................................... |
8-59 |
Quick Latch Installation........................................................................................................ |
8-60 |
Mower Deck Removal.......................................................................................................... |
8-61 |
Mower Deck Installation....................................................................................................... |
8-62 |
Checking the Engine Deck Height.............................................................................................. |
8-63 |
Checking the Carrier Frame Front-to-Rear Pitch........................................................................ |
8-64 |
Checking the Carrier Frame Side-to-Side Height....................................................................... |
8-64 |
Checking the Mower Deck Front-to-Rear Pitch.......................................................................... |
8-65 |
Adjusting the Mower Deck Front-to-Rear Pitch .......................................................................... |
8-66 |
Checking the Mower Deck Side-to-Side Height ......................................................................... |
8-66 |
Adjusting the Mower Deck Side-to-Side Height.......................................................................... |
8-67 |
Matching the Height-of-Cut......................................................................................................... |
8-67 |
ELECTRICAL |
|
Tools ............................................................................................................................................. |
9-1 |
Components ................................................................................................................................. |
9-1 |
Alternator ............................................................................................................................... |
9-1 |
On/Off Switch......................................................................................................................... |
9-1 |
Bail Switch ............................................................................................................................. |
9-1 |
Single Pole Switch ................................................................................................................. |
9-2 |
PTO Switch ............................................................................................................................ |
9-2 |
Relay, Single Pole Dual Throw............................................................................................... |
9-3 |
Ignition Switch........................................................................................................................ |
9-3 |
Wire Harness T-Bar, Gear Drive (104-8137).......................................................................... |
9-4 |
PTO Switch ............................................................................................................................ |
9-5 |
Delay Module ......................................................................................................................... |
9-5 |
Clutch Power Supply Test Procedure:.................................................................................... |
9-6 |
DC Mini Hour Meter ............................................................................................................... |
9-8 |
Proximity Switch..................................................................................................................... |
9-9 |
PTO Brake Clutch Assembly.................................................................................................. |
9-9 |
Wire Harness Pistol Grip (106-8780) ................................................................................... |
9-10 |
PTO Switch .......................................................................................................................... |
9-11 |
Wire Harness T-2, Hydro (114-3418) ................................................................................... |
9-12 |
Wire Harness T-Bar, Hydro (114-3420)................................................................................ |
9-13 |
Normally Open Switch ......................................................................................................... |
9-14 |
Normally Closed Switch ....................................................................................................... |
9-14 |
Starter Solenoid ................................................................................................................... |
9-14 |
Operator Presence Control (OPC) Switch Replacement (T-Bar) ............................................... |
9-15 |
OPC Switch Removal (T-Bar) .............................................................................................. |
9-15 |
OPC Switch Installation (T-Bar) ........................................................................................... |
9-16 |
PTO Switch Replacement (T-Bar) .............................................................................................. |
9-18 |
PTO Switch Removal (T-Bar)............................................................................................... |
9-18 |
PTO Switch Installation (T-Bar)............................................................................................ |
9-19 |
Ignition Switch Replacement (T-Bar).......................................................................................... |
9-20 |
Ignition Switch Removal (T-Bar) .......................................................................................... |
9-20 |
Ignition Switch Installation (T-Bar) ....................................................................................... |
9-21 |
Delay Module Replacement (T-Bar) ........................................................................................... |
9-23 |
Delay Module Removal (T-Bar)............................................................................................ |
9-23 |
Delay Module Installation (T-Bar)......................................................................................... |
9-24 |
Floating Deck Mid-Size Service Manual |
v |
TABLE OF CONTENTS
ELECTRICAL cont. |
|
Parking Brake Switch Replacment (Pistol Grip & T-2)................................................................ |
9-26 |
Parking Brake Switch Removal (P.G. & T-2) ........................................................................ |
9-26 |
Parking Brake Switch Installation (P.G. & T-2) ..................................................................... |
9-27 |
Neutral Switch Replacement (Pistol Grip) .................................................................................. |
9-28 |
Neutral Switch Removal (P.G.)............................................................................................. |
9-28 |
Neutral Switch Installation (P.G.).......................................................................................... |
9-29 |
PTO Switch Replacement (Electric Start)................................................................................... |
9-31 |
PTO Switch Removal (Electric Start) ................................................................................... |
9-31 |
PTO Switch Installation (Electric Start) ................................................................................ |
9-33 |
Operator Presence Control (OPC) Switch Replacement (Pistol Grip)........................................ |
9-34 |
OPC Switch Removal (P.G.) ................................................................................................ |
9-34 |
OPC Switch Installation (P.G.) ............................................................................................. |
9-36 |
OPC Switch Position Adjustment (P.G.)............................................................................... |
9-38 |
Hour Meter Replacement (Pistol Grip) ....................................................................................... |
9-39 |
Hour Meter Removal (P.G.).................................................................................................. |
9-39 |
Hour Meter Installation (P.G.)............................................................................................... |
9-41 |
Ignition Switch Replacement (Pistol Grip) .................................................................................. |
9-43 |
Ignition Switch Removal (P.G.)............................................................................................. |
9-43 |
Ignition Switch Installation (P.G.).......................................................................................... |
9-45 |
Kill Relay Replacement (Pistol Grip) .......................................................................................... |
9-47 |
Kill Relay Removal (P.G.)..................................................................................................... |
9-47 |
Kill Relay Installation (P.G.).................................................................................................. |
9-47 |
Solenoid Switch Replacement (Pistol Grip & T-2) ...................................................................... |
9-48 |
Solenoid Switch Removal (P.G. & T-2)................................................................................. |
9-48 |
Solenoid Switch Installation (P.G & T-2)............................................................................... |
9-49 |
Operator Presence Control (OPC) Switch Replacement (T-2)................................................... |
9-51 |
OPC Switch Removal (T-2).................................................................................................. |
9-51 |
OPC Switch Installation (T-2)............................................................................................... |
9-52 |
Latching Relay Replacement (T-2)............................................................................................. |
9-53 |
Latching Relay Removal (T-2) ............................................................................................. |
9-53 |
Latching Relay Installation (T-2) .......................................................................................... |
9-54 |
Kill Relay Replacement (T-2)...................................................................................................... |
9-55 |
Kill Relay Removal (T-2) ...................................................................................................... |
9-55 |
Kill Relay Installation (T-2) ................................................................................................... |
9-56 |
Proximity Neutral Switch Replacement (T-2).............................................................................. |
9-56 |
Proximity Neutral Switch Removal (T-2) .............................................................................. |
9-56 |
Proximity Neutral Switch Installation (T-2) ........................................................................... |
9-57 |
vi |
Floating Deck Mid-Size Service Manual |
SAFETY
General Information |
|
1 |
This symbol means WARNING or |
Mower and attachment operator’s manuals contain |
!PERSONAL SAFETY INSTRUCTION - safety information and operating tips for safe operating read the instruction because it has to do practices. Operator’s manuals are available through your with your safety. Failure to comply with Toro parts source or:
the instruction may result in personal
injury or even death. |
The Toro Company |
|
Publications Department |
This manual is intended as a service and repair |
8111 Lyndale Avenue South |
manual only. The safety instructions provided herein |
Bloomington, MN 55420 |
are for troubleshooting, service, and repair of the Mid- |
|
Size Walk Behind mower. The Mid-Size Walk Behind |
|
Think Safety First
Avoid unexpected starting of engine...
Always turn off the engine and disconnect the spark plug wire(s) before cleaning, adjusting, or repair.
Avoid lacerations and amputations...
Stay clear of all moving parts whenever the engine is running. Treat all normally moving parts as if they were moving whenever the engine is running or has the potential to start.
Avoid burns...
Do not touch the engine, muffler, or other components which may increase in temperature during operation, while the unit is running or shortly after it has been running.
Avoid fires and explosions...
Avoid spilling fuel and never smoke while working with any type of fuel or lubricant. Wipe up any spilled fuel or oil immediately. Never remove the fuel cap or add fuel when the engine is running. Always use approved, labeled containers for storing or transporting fuel and lubricants.
Avoid asphyxiation...
Never operate an engine in a confined area without proper ventilation.
Avoid injury from batteries...
Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes, and clothing. Battery gases can explode. Deep cigarettes, sparks, and flames away from the battery.
Avoid injury due to inferior parts...
Use only original equipment parts to ensure that important safety criteria are met.
Avoid injury to bystanders...
Always clear the area of bystanders before starting or testing powered equipment.
Avoid injury due to projectiles...
Always clear the area of sticks, rocks, or any other debris that could be picked up and thrown by the powered equipment.
Avoid modifications...
Never alter or modify any part unless it is a factory approved procedure.
Avoid unsafe operation...
Always test the safety interlock system after making adjustments or repairs on the machine. Refer to the Electrical section in this manual for more information.
Floating Deck Mid-Size Service Manual |
1-1 |
SAFETY
1
THIS PAGE INTENTIONALLY LEFT BLANK.
1-2 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
Torque Specifications
Torque Specifications
Recommended fastener torque values are listed in the following tables. For critical applications, as determined by Toro, either the recommended torque or a torque that is unique to the application is clearly identified and specified in the service manual.
These torque specifications for the installation and tightening of fasteners shall apply to all fasteners which do not have a specific requirement identified in the service manual. The following factors shall be considered when applying torque: cleanliness of the fastener, use of a thread sealant (Loctite), degree of lubrication on the fastener, presence of a prevailing torque feature, hardness of the surface underneath of the fastener’s head, or similar condition which affects the installation.
As noted in the following tables, torque values should be reduced by 25% for lubricated fasteners to achieve the similar stress as a dry fastener. Torque values may also have to be reduced when the fastener is threaded into aluminum or brass. The specific torque value should be determined based on the aluminum or brass material strength, fastener size, length of thread engagement, etc.
The standard method of verifying torque shall be performed by marking a line on the fastener (head or nut) and mating part, then back off fastener 1/4 of a turn. Measure the torque required to tighten the fastener until the lines match up.
Fastener Identification
2
|
Figure 1 |
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Inch Series Bolts and Screws |
|||
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|
|
(A) Grade 1 & 2 |
|
(C) Grade 8 |
|
(B) Grade 5 |
|
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|
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|
|
Figure 2
Metric Bolts and Screws
(A) Class 8.8 |
(B) Class 10.9 |
|
|
Floating Deck Mid-Size Service Manual |
2-1 |
SPECIFICATIONS
StandardTorque for Dry, Zinc Plated and Steel Fasteners (Inch Series)
Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
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Grade 1, 5, & |
SAE Grade 1 Bolts, Screws, |
SAE Grade 5 Bolts, Screws, |
SAE Grade 8 Bolts, Screws, |
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Thread Size |
8 with Thin |
Studs, & Sems with Regular |
Studs, & Sems with Regular |
Studs, & Sems with Regular |
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Height Nuts |
Height Nuts (SAE J995 |
Height Nuts (SAE J995 |
Height Nuts (SAE J995 |
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Grade 2 or Stronger Nuts) |
Grade 2 or Stronger Nuts) |
Grade 2 or Stronger Nuts) |
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2 |
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In-lb |
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In-lb |
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N-cm |
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In-lb |
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N-cm |
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In-lb |
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N-cm |
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# 6 - 32 UNC |
10 |
± 2 |
13 |
± 2 |
147 |
± 23 |
15 |
± 2 |
169 |
± |
23 |
23 |
± 2 |
260 |
± 34 |
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# 6 - 40 UNF |
17 |
± 2 |
190 |
± |
20 |
25 |
± 2 |
280 |
± 20 |
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# 8 - 32 UNC |
13 |
± 2 |
25 |
± 5 |
282 |
± 30 |
29 |
± 3 |
330 |
± |
30 |
41 |
± 4 |
460 |
± 45 |
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# 8 - 36 UNF |
31 |
± 3 |
350 ± 30 |
43 |
± 4 |
31 |
± 3 |
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# 10 - 24 UNC |
18 |
± 2 |
30 |
± 5 |
339 |
± 56 |
42 |
± 4 |
475 |
± 45 |
60 |
± 6 |
674 |
± 70 |
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#10 - 32 UNF |
48 |
± 4 |
540 |
± 45 |
68 |
± 6 |
765 |
± 70 |
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1/4 - 20 UNC |
48 |
± 7 |
53 |
± 7 |
599 |
± 79 |
100 |
± 10 |
1125 ± 100 |
140 |
± 15 |
1580 |
± 170 |
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1/4 - 28 UNF |
53 |
± 7 |
65 ± 10 |
734 ± 113 |
115 ± 10 |
1300 |
± 100 |
160 |
± 15 |
1800 |
± 170 |
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5/16 - 18 UNC |
115 ± 15 |
105 |
± 15 |
1186 ± 169 |
200 |
± 25 |
2250 |
± 280 |
300 |
± 30 |
3390 |
± 340 |
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5/16 - 24 UNF |
138 |
± 17 |
128 |
± 17 |
1446 |
± 192 |
225 |
± 25 |
2540 |
± 280 |
325 |
± 30 |
3670 |
± 340 |
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ft-lb |
ft-lb |
N-m |
ft-lb |
N-m |
ft-lb |
N-m |
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3/8 - 16 UNC |
16 |
± 2 |
16 |
± 2 |
22 |
± 3 |
30 |
± 3 |
41 |
± 4 |
43 |
± 4 |
58 |
± 5 |
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3/8 - 24 UNF |
17 |
± 2 |
18 |
± 2 |
24 |
± 3 |
35 |
± 3 |
47 |
± 4 |
50 |
± 4 |
68 |
± 5 |
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7/16 - 14 UNC |
27 |
± 3 |
27 |
± 3 |
37 |
± 4 |
50 |
± 5 |
68 |
± 7 |
70 |
± 7 |
68 |
± 9 |
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7/16 - 20 UNF |
29 |
± 3 |
29 |
± 3 |
39 |
± 4 |
55 |
± 5 |
75 |
± 7 |
77 |
± 7 |
104 ± 9 |
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1/2 - 13 UNC |
30 |
± 3 |
48 |
± 7 |
65 |
± 9 |
75 |
± 8 |
102 ± 11 |
105 |
± 10 |
142 |
± 14 |
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1/2 - 20 UNF |
32 |
± 3 |
53 |
± 7 |
72 |
± 9 |
85 |
± 8 |
115 |
± 11 |
120 |
± 10 |
163 |
± 14 |
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5/8 - 11 UNC |
65 ± 10 |
88 ± 12 |
119 |
± 16 |
150 |
± 15 |
203 |
± 20 |
210 |
± 20 |
285 |
± 27 |
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5/8 - 18 UNF |
75 ± 10 |
95 ± 15 |
129 |
± 20 |
170 |
± 15 |
230 |
± 20 |
240 |
± 20 |
325 |
± 27 |
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3/4 - 10 UNC |
93 ± 12 |
140 |
± 20 |
190 |
± 27 |
265 |
± 25 |
359 |
± 34 |
374 |
± 35 |
508 |
± 47 |
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3/4 - 16 UNF |
115 ± 15 |
165 |
± 25 |
224 |
± 34 |
300 |
± 25 |
407 |
± 34 |
420 |
± 35 |
569 |
± 47 |
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7/8 - 9 UNC |
140 |
± 20 |
225 |
± 25 |
305 |
± 34 |
430 |
± 45 |
583 |
± 61 |
600 |
± 60 |
813 |
± 81 |
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7/8 - 14 UNF |
155 |
± 25 |
260 |
± 30 |
353 |
± 41 |
475 |
± 45 |
644 |
± 61 |
660 |
± 60 |
895 |
± 81 |
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Note: Reduce torque values listed in the table above by 25% for lubricated fasteners. Lubricated fasteners are defined as threads coated with a lubricant such as oil, graphite, or thread sealant such as Loctite.
Note: Torque values may have to be reduced when installing fasteners into threaded aluminum or brass. The specific torque value should be determined based on the fastener size, the aluminum or base material strength, length of thread engagement, etc.
Note: The nominal torque values listed above for Grade 5 and 8 fasteners are based on 75% of the minimum proof load specified in SAE J429. The tolerance is approximately ± 10% of the nominal torque value. Thin height nuts include jam nuts.
2-2 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
StandardTorquefor Dry, Zinc and SteelelFasteners (Metric Fasteners) for Dry, Zinc, and Fasteners (Metric Fasteners)
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Class 8.8 Bolts, Screws, and Studs with |
Class 10.9 Bolts, Screws, and Studs with |
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Thread Size |
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Regular Height Nuts |
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Regular Height Nuts ( |
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(Class 8 or Strong Nuts) |
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Class 10 or Strong Nuts) |
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M5 X 0.8 |
57 ± 5 in-lb |
644 ± 68 N-cm |
78 ± 8 in-lb |
881 ± 90 N-cm |
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M6 X 1.0 |
96 ± 10 in-lb |
1085 ± 113 N-cm |
133 ± 14 in-lb |
1503 ± 158 N-cm |
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2 |
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M8 X 1.25 |
19 |
± 2 ft-lb |
26 |
± 3 N-m |
28 |
± 3 ft-lb |
38 |
± 4 N-m |
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M10 X 1.5 |
38 |
± 4 ft-lb |
52 |
± 5 N-m |
54 |
± 6 ft-lb |
73 |
± 8 N-m |
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M12 X 1.75 |
66 |
± 7 ft-lb |
90 ± 10 N-m |
93 ± 10 ft-lb |
126 |
± 14 N-m |
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M16 X 2.0 |
166 |
± 15 ft-lb |
225 |
± 23 N-m |
229 |
± 23 ft-lb |
310 |
± 31 N-m |
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M20 X 2.5 |
325 |
± 33 ft-lb |
440 |
± 45 N-m |
450 |
± 36 ft-lb |
610 |
± 62 N-m |
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Note: Reduce torque values listed in the table above by 25% for lubricated fasteners. Lubricated fasteners are defined as threads coated with a lubricant such as oil, graphite, or thread sealant such as Loctite.
Note: Torque values may have to be reduced when installing fasteners into threaded aluminum or brass. The specific torque value should be determined based on the fastener size, the aluminum or base material strength, length of thread engagement, etc.
Note: The nominal torque values listed above are based on 75% of the minimum proof load specified in SAE J1199. The tolerance is approximately ± 10% of the nominal torque value. Thin height nuts include jam nuts.
Floating Deck Mid-Size Service Manual |
2-3 |
SPECIFICATIONS
OtherTorqueSpeciSpecificationsfications
SAE Grade 8 Steel Set Screws
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Thread Size |
Recommended Torque |
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2 |
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Square Head |
Hex Socket |
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1/4 - 20 UNC |
140 ± 20 in-lb |
73 ± 12 in-lb |
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5/16 - 18 UNC |
215 ± 35 in-lb |
145 ± 20 in-lb |
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3/8 - 16 UNC |
35 ± 10 ft-lb |
18 ± 3 ft-lb |
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1/2 - 13 UNC |
75 ± 15 ft-lb |
50 ± 10 ft-lb |
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Wheel Bolts and Lug Nuts
Thread Size |
Recommended Torque** |
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7/16 - 20 UNF |
65 ± 10 ft-lb |
88 ± 14 N-m |
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Grade 5 |
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1/2 - 20 UNF |
80 ± 10 ft-lb |
108 ± 14 N-m |
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Grade 5 |
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M12 X 1.25 |
80 ± 10 ft-lb |
108 ± 14 N-m |
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Class 8.8 |
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M12 X 1.5 |
80 ± 10 ft-lb |
108 ± 14 N-m |
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Class 8.8 |
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** For steel wheels and non-lubricated fasteners.
Thread Cutting Screws
(Zinc Plated Steel)
Type 1, Type 23, or Type F
Thread Size |
Baseline Torque* |
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No. 6 - 32 UNC |
20 ± 5 in-lb |
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No. 8 - 32 UNC |
30 ± 5 in-lb |
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No.10 - 24 UNC |
38 ± 7 in-lb |
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1/4 - 20 UNC |
85 ± 15 in-lb |
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5/16 - 18 UNC |
110 ± 20 in-lb |
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3/8 - 16 UNC |
200 ± 100 in-lb |
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Conversion Factors
Thread Cutting Screws
(Zinc Plated Steel)
Thread |
Threads per Inch |
Baseline Torque* |
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Size |
Type A |
Type B |
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No. 6 |
18 |
20 |
20 ± 5 in-lb |
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No. 8 |
15 |
18 |
30 ± 5 in-lb |
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No. 10 |
12 |
16 |
38 ± 7 in-lb |
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No. 12 |
11 |
14 |
85 ± 15 in-lb |
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* Hole size, material strength, material thickness and finish must be considered when determining specific torque values. All torque values are based on nonlubricated fasteners.
in-lb X 11.2985 = N-cm |
N-cm X - 0.08851 = in-lb |
ft-lb X 1.3558 = N-m |
N-cm X 0.73776 = ft-lb |
2-4 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
Equivalentsand Conversions
and
Decimal and Millimeter Equivalents
Fractions |
Decimals |
mm |
Fractions |
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Decimals |
mm |
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1/64 |
0.015625 |
0.397 |
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33/64 |
0.515625 |
13.097 |
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2 |
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1/32 |
0.03125 |
0.794 |
16/32 |
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0.53125 |
13.484 |
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3/64 |
0.046875 |
1.191 |
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35/64 |
0.546875 |
13.891 |
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1/16 |
0.0625 |
1.588 |
9/16 |
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0.5625 |
14.288 |
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5/64 |
0.078125 |
1.984 |
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37/64 |
0.578125 |
14.684 |
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3/32 |
0.9375 |
2.381 |
19/32 |
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0.59375 |
15.081 |
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1/8 |
0.1250 |
3.175 |
5/8 |
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0.6250 |
15.875 |
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9/64 |
0.140625 |
3.572 |
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41/64 |
0.640625 |
16.272 |
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5/32 |
0.15625 |
3.969 |
21/32 |
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0.65625 |
16.669 |
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11/64 |
0.171875 |
4.366 |
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43/64 |
0.671875 |
17.066 |
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3/16 |
0.1875 |
4.762 |
11/16 |
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0.6875 |
17.462 |
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13/64 |
0.203125 |
5.159 |
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45/64 |
0.703125 |
17.859 |
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7/32 |
0.21875 |
5.556 |
23/32 |
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0.71875 |
18.256 |
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15/64 |
0.234375 |
5.953 |
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47/64 |
0.734375 |
18.653 |
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1/4 |
0.2500 |
6.350 |
3/4 |
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0.7500 |
19.050 |
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17/64 |
0.265625 |
6.747 |
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49/64 |
0.765625 |
19.447 |
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9/32 |
0.28125 |
7.144 |
25/32 |
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0.78125 |
19.844 |
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19/64 |
0.296875 |
7.541 |
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51/64 |
0.796875 |
20.241 |
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5/16 |
0.3125 |
7.541 |
13/16 |
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0.8125 |
20.638 |
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21/64 |
0.328125 |
8.334 |
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53/64 |
0.828125 |
21.034 |
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11/32 |
0.34375 |
8.731 |
27/32 |
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0.84375 |
21.431 |
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23/64 |
0.359375 |
9.128 |
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55/64 |
0.859375 |
21.828 |
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3/8 |
0.3750 |
9.525 |
7/8 |
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0.8750 |
22.225 |
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25/64 |
0.390625 |
9.922 |
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57/64 |
0.890625 |
22.622 |
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13/32 |
0.40625 |
10.319 |
29/32 |
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0.90625 |
23.019 |
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27/64 |
0.421875 |
10.716 |
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59/64 |
0.921875 |
23.416 |
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7/16 |
0.4375 |
11.112 |
15/16 |
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0.9375 |
23.812 |
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29/64 |
0.453125 |
11.509 |
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61/64 |
0.953125 |
24.209 |
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15/32 |
0.46875 |
11.906 |
31/32 |
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0.96875 |
24.606 |
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31/64 |
0.484375 |
12.303 |
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63/64 |
0.984375 |
25.003 |
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1/2 |
0.5000 |
12.700 |
1 |
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1.000 |
25.400 |
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1 mm = 0.03937 in. |
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0.001 in. = 0.0254 mm |
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Floating Deck Mid-Size Service Manual |
2-5 |
SPECIFICATIONS
U.S. to Metric ConversionsU.S. to Metric Conversions
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To Convert |
Into |
Multiply By |
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Miles |
Kilometers |
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1.609 |
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Yards |
Meters |
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0.9144 |
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Feet |
Meters |
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0.3048 |
2 |
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Linear |
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Feet |
Centimeters |
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30.48 |
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Measurement |
Inches |
Meters |
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0.0254 |
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Inches |
Centimeters |
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Inches |
Millimeters |
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2.54 |
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25.4 |
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Square Miles |
Square Kilometers |
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2.59 |
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Area |
Square Feet |
Square Meters |
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0.0929 |
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Square Inches |
Square Centimeters |
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6.452 |
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Acre |
Hectare |
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0.4047 |
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Cubic Yards |
Cubic Meters |
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0.7646 |
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Volume |
Cubic Feet |
Cubic Meters |
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0.02832 |
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Cubic Inches |
Cubic Centimeters |
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16.39 |
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Tons (Short) |
Metric Tons |
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0.9078 |
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Weight |
Pounds |
Kilograms |
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0.4536 |
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Ounces |
Grams |
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28.3495 |
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Pressure |
Pounds/Sq. In. |
Kilopascal |
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6.895 |
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Foot-pounds |
Newton-Meters |
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1.356 |
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Work |
Foot-pounds |
Kilogram-Meters |
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0.1383 |
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Inch-pounds |
Kilogram-Centimeters |
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1.152144 |
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Liquid Volume |
Quarts |
Liters |
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0.9463 |
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Gallons |
Liters |
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3.785 |
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Liquid Flows |
Gallons/Minute |
Liters/Minute |
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3.785 |
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|
|
|
|
|
|
Temperature |
Fahrenheit |
Celsius |
1. |
Subtract 32° |
|
|
|
|
2. |
Multiply by 5/9 |
|
|
|
|
|
|
||
|
|
|
|
|
|
|
2-6 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
Hydro with Pistol Grip Controls
Models: |
|
|
|
|
|
|
|
|
|
|
|
Model |
|
Engine |
|
Deck |
|
|
|
|
|
|
|
30284 |
|
17 hp Kawasaki |
|
|
36” |
|
|
|
|
|
|
30286 |
|
17 hp Kawasaki |
|
|
40” |
|
2 |
||||
|
|
|
|
|
|
|
|
|
|||
30288 |
|
19 hp Kawasaki |
|
|
48” |
|
|
|
|
|
|
30289 |
|
19 hp Kawasaki |
|
|
52” |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
30280 |
|
23 hp Kawasaki |
|
|
60” |
|
|
|
|
|
|
Engines: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Output (Max. @ 3600 RPM) |
|
|
|
||||||
|
|
17 hp (12.7 kW) |
|
19 hp (14.2 kW) |
23 hp (17.2 kW) |
|
|
|
|||
Make |
Kawasaki |
|
Kawasaki |
Kawasaki |
|
|
|
||||
Model |
FH541V |
|
FH580V |
FH680V |
|
|
|
||||
Hi-Idle |
3600 rpm |
|
3600 rpm |
3600 rpm |
|
|
|
||||
Starter |
Electric |
|
Electric |
Electric |
|
|
|
||||
Oil Capacity |
3.8 pint (1.8L) |
|
3.8 pint (1.8L) |
4.0 pint (1.9L) |
|
|
|
||||
Fuel System: |
|
|
|
|
|
|
|
|
|
|
|
4.8 gallons (18 liters) fuel tank capacity |
|
|
|
|
|
||||||
Traction Drives: |
|
|
|
|
|
|
|
|
|
||
Traction Control: |
|
|
Toro Pistol Grip Control System |
|
|
||||||
Hydraulic Pump: |
|
|
Two Hydro-Gear Model PG |
|
|
||||||
Hydraulic Wheel Motor: |
|
|
Two Parker TEO-195 / Model 30280: Parker TEO-230 |
|
|
||||||
Hydraulic Oil Filter: |
|
|
10 Micron Automotive Spin-On Type |
|
|
||||||
Hydraulic Fluid: |
|
|
Synthetic, 15w50 |
|
|
||||||
Hydraulic Fluid Capacity: |
|
|
2.1 quarts (1.9 liters) |
|
|
||||||
Parking Brake: |
|
|
Standard equipment |
|
|
||||||
Ground Speed: (MPH/kmh) |
|
|
Variable, 0 to 6.35 MPH (10kmh) Fwd / 0 to 2.5 (4kmh) Rev |
|
|
||||||
Hourmeter with Service Indicator |
Standard equipment |
|
|
Floating Deck Mid-Size Service Manual |
2-7 |
SPECIFICATIONS
Hydro with Pistol Grip Controls cont.
|
|
Wheels and Tires: |
|
|
|
|
|
|
Front Castor Tires: |
9x3.5-4, 4 ply, smooth tread, semi-pneumatic with needle bearings and grease fittings / |
|||
|
|
|
Model 30280: 11x4.0-5 smooth tread, semi-pneumatic with tapered roller bearings |
|||
|
|
Front Castor Fork: |
Heavy-duty commercial design with 1-1/8” (2.8cm) diameter pivot shaft. The pivot hubs |
|||
2 |
||||||
|
|
have grease fitting for lubrication. Model 30280: 1” (2.5cm) diameter pivot shaft. The pivot |
||||
|
|
hubs have tapered roller bearings and access for lubrication. |
||||
|
|
Rear Traction Tires: |
17 hp - 16x6.50-8, 4 ply with Turf Traction Tread |
|||
|
|
|
23 hp - 16x7.50-8, 4 ply with Turf Traction Tread |
|||
|
|
|
19 hp - 18x8.50-10, 4 ply with Turf Traction Tread |
|||
|
|
Mower Drive: |
|
|
|
|
|
|
Mower Engagement: |
|
Engine mounted electric clutch |
||
|
|
Clutch Adjustment: |
|
Periodic air gap adjustment required - .018” + .003” (0.45 + 0.0762mm) |
||
|
|
PTO Drive Belt: |
|
HB section with Aramid (Kevlar) cords and dry clutching envelope |
||
|
|
PTO Idler: |
|
Spring loaded pivot hub with grease fitting for lubrication / 36” deck includes additional |
||
|
|
|
|
fixed idler. |
||
|
|
Deck Drive Belt: |
|
HA section with Aramid (Kevlar) cords and standard (non-clutching) envelope |
||
|
|
Deck Drive Idler: |
|
Spring loaded / 36” decks have non-greaseable pivot hub |
||
|
|
|
|
40”, 48” and 52” have pivot hub with grease fitting for lubrication |
||
|
|
Mower Decks: |
|
|
|
|
|
|
HOC Range: |
|
|
1” (2.5cm) to 4.50” (11cm) in 1/4” (0.6cm) increments |
|
|
|
Blades: |
|
|
36” - two .250” (6.3mm) thick heat treated steel blades |
|
|
|
|
|
|
40”, 48” and 52” - three .250” (6.3mm) thick heat treated steel blades |
|
|
|
Spindles: |
|
|
Machined steel 1.00” (25mm) diameter shaft |
|
|
|
Spindle Housing: |
|
|
Ductile cast iron 9-3/8” (24cm) diameter mounted with six bolts |
|
|
|
Bearings: |
|
|
Sealed ball bearings permanently lubricated with high temperature grease |
|
|
|
Construction: |
|
|
7 gauge (.179 inch (4.5mm)) steel welded construction. |
|
|
|
Blade Tip Speed: (Domestic) |
36” - 18,420 ft/m calculated @ 3600 engine rpm |
|||
|
|
|
|
|
40” - 18,278 ft/m calculated @ 3600 engine rpm |
|
|
|
|
|
|
48” - 18,503 ft/m calculated @ 3600 engine rpm |
|
|
|
|
|
|
52” - 18,420 ft/m calculated @ 3600 engine rpm |
|
|
|
|
|
|
60” - 18,271 ft/m calculated @ 3600 engine rpm |
|
|
|
Anti-Scalp Rollers: |
|
|
36” - 2 front mounted |
|
|
|
|
|
|
40” - 3 front mounted |
|
|
|
|
|
|
48” - 3 front mounted (optional 2 rear mounted) |
|
|
|
|
|
|
52” & 60” - 3 front mounted, 2 rear mounted |
|
|
|
Skid Plate: |
|
|
Standard |
|
|
|
Adjustable Discharge Baffle: |
Standard |
|||
|
|
Rubber Discharge Chute: |
Standard |
2-8 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
Hydro with Pistol Grip Controls cont.
Unit Dimensions: |
|
|
|
|
|
|
|
|
|
|
Width Deflector |
Width Deflector |
|
|
|
|
|
Model No. |
Height* |
Down |
Raised |
Length* |
Weight** |
|
|
|
30284 |
41.5” (105cm) |
51.1” (130cm) |
37.2” (94cm) |
84.5” (214cm) |
677 lbs. (302kg) |
|
|
|
2 |
||||||||
30286 |
41.5” (105cm) |
55.5” (141cm) |
41.6” (105cm) |
81.3” (206cm) |
677 lbs. (302kg) |
|
||
30288 |
41.5” (105cm) |
63.5” (161cm) |
49.6” (126cm) |
83.8” (213cm) |
692 lbs. (314kg) |
|
||
|
||||||||
30289 |
41.5” (105cm) |
67.6” (171cm) |
53.7” (136cm) |
83.8” (213cm) |
731 lbs. (331kg) |
|
|
|
30280 |
41.5” (105cm) |
75.6” (192cm) |
61.8” (157cm) |
85.7” (217cm) |
780 lbs. (354kg) |
|
|
*With handle height in lowest position **Estimated operating weight
Floating Deck Mid-Size Service Manual |
2-9 |
SPECIFICATIONS
Hydro with T-2 Controls
|
|
Models: |
|
|
|
|
|
|
|
|
|
|
|
Model |
Engine |
|
Deck |
|
|
|
|
||
|
|
30494 |
17 HP Kawasaki |
|
36” |
|
|
|
|
||
2 |
|
30496 |
17 HP Kawasaki |
|
40” |
|
|
|
|
||
|
|
|
|
|
|
|
|||||
|
|
30498 |
19 HP Kawasaki |
|
48” |
|
|
|
|
||
|
|
30499 |
19 HP Kawasaki |
|
52” |
|
|
|
|
||
|
|||||||||||
|
|
Engines: |
|
|
|
|
|
|
|
|
|
|
|
|
Output (Max. @ 3600 RPM) |
|
|
|
|||||
|
|
|
17 HP (12.7 kW) |
19 HP (14.2 kW) |
|
|
|
||||
|
|
Make |
Kawasaki |
Kawasaki |
|
|
|
||||
|
|
Model |
FH541V |
|
FH580V |
|
|
|
|||
|
|
Hi-Idle |
3600 rpm |
3600 rpm |
|
|
|
||||
|
|
Starter |
Electric |
|
Electric |
|
|
|
|||
|
|
Oil Capacity |
3.8 pint (1.8L) |
3.8 pint (1.8L) |
|
|
|
||||
|
|
Fuel System: |
|
|
|
|
|
|
|
|
|
|
|
4.8 gallons (18 liters) fuel tank capacity |
|
|
|||||||
|
|
Traction Drives: |
|
|
|
|
|
|
|
||
|
|
Traction Control: |
|
|
Toro T2 Control System |
|
|||||
|
|
Hydraulic Pump: |
|
|
Two Hydro-Gear Model PG |
|
|||||
|
|
Hydraulic Wheel Motor: |
|
Two Parker TEO-195 |
|
||||||
|
|
Hydraulic Oil Filter: |
|
|
10 micron automotive spin-on type |
|
|||||
|
|
Hydraulic Fluid: |
|
|
Synthetic, 15w50 |
|
|||||
|
|
Hydraulic Fluid Capacity: |
|
2.1 quarts (1.9 liters) |
|
||||||
|
|
Parking Brake: |
|
|
Standard equipment |
|
|||||
|
|
Ground Speed: (MPH/kmh) |
|
Variable, 0 to 6.1 mph (9.8kmh) Fwd / 0 to 2.5 mph (4kmh) Rev |
|
||||||
|
|
Hourmeter with Service Indicator |
Standard equipment |
|
|||||||
|
|
Wheels and Tires: |
|
|
|
|
|
|
|
||
|
|
Front Castors Tires: |
|
9x3.5-4, 4 ply, smooth tread, semi-pneumatic with needle bearings and grease fittings |
|||||||
|
|
Front Castors Fork: |
|
Heavy-duty commercial design with 1-1/8” (2.8cm) diameter pivot shaft. The pivot hubs |
|||||||
|
|
|
|
|
have grease fitting for lubrication. |
||||||
|
|
Rear Traction Tires: |
|
17 hp - 16x6.50-8, 4 ply with turf traction tread. |
|||||||
|
|
|
|
|
19 hp - 16x7.50-8, 4 ply with turf traction tread. |
2-10 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
Hydro with T-2 Controls cont.
Mower Drive: |
|
|
|
|
|
|
|
|
|
|
|
|
Mower Engagement: |
|
Engine mounted electric clutch |
|
|
|
|
|
|
|
|||
Clutch Adjustment: |
|
Periodic air gap adjustment required - .018” + .003” (0.45 + 0.0762mm) |
|
|
|
|||||||
PTO Drive Belt: |
|
HB section with Aramid (Kevlar) cords and dry clutching envelope |
|
|
|
|||||||
|
|
2 |
||||||||||
PTO Idler: |
|
Spring loaded pivot hub with grease fitting for lubrication / 36” deck includes additional |
|
|||||||||
|
|
|
fixed idler |
|
|
|
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|||
Deck Drive Belt: |
|
HA section with Aramid (Kevlar) cords and standard (non-clutching) envelope |
|
|
||||||||
Deck Drive Idler: |
|
Spring loaded / 36” decks have non-greaseable pivot hub |
|
|
|
|||||||
|
|
|
40”, 48” and 52” have pivot hub with grease fitting for lubrication |
|
|
|
||||||
Mower Decks: |
|
|
|
|
|
|
|
|
|
|
|
|
HOC Range: |
|
|
1” (2.5cm) to 4.50” (11cm) in 1/4” (0.6cm) increments |
|
|
|
||||||
Blades: |
|
|
36” - two .250” (6.3mm) thick heat treated steel blades |
|
|
|
||||||
|
|
|
|
40”, 48” and 52” - three .250” (6.3mm) thick heat treated steel blades |
|
|
||||||
Spindles: |
|
|
Machined steel 1.00” (25mm) diameter shaft |
|
|
|
|
|
||||
Spindle Housing: |
|
|
Ductile cast iron, 9-3/8” (24cm) diameter mounted with six bolts |
|
|
|
||||||
Bearings: |
|
|
Sealed ball bearings permanently lubricated with high temperature grease |
|
|
|||||||
Construction: |
|
|
7 gauge (.179 inch (4.5mm)) steel welded construction |
|
|
|
||||||
Blade Tip Speed: (Domestic) |
36” - 18,420 ft/m calculated @ 3600 engine rpm |
|
|
|
||||||||
|
|
|
|
40” - 18,278 ft/m calculated @ 3600 engine rpm |
|
|
|
|||||
|
|
|
|
48” - 18,503 ft/m calculated @ 3600 engine rpm |
|
|
|
|||||
|
|
|
|
52” - 18,420 ft/m calculated @ 3600 engine rpm |
|
|
|
|||||
Anti-Scalp Rollers: |
|
|
36” - 2 front mounted |
|
|
|
|
|
|
|
||
|
|
|
|
40” - 3 front mounted |
|
|
|
|
|
|
|
|
|
|
|
|
48” - 3 front mounted (optional 2 rear mounted) |
|
|
|
|||||
|
|
|
|
52” - 3 front mounted, 2 rear mounted |
|
|
|
|
|
|||
Skid Plate: |
|
|
Standard |
|
|
|
|
|
|
|
||
Adjustable Discharge Baffle: |
Standard |
|
|
|
|
|
|
|
||||
Rubber Discharge Chute: |
Standard |
|
|
|
|
|
|
|
||||
Unit Dimensions: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Width Deflector |
Width Deflector |
|
|
|
|
|
|
Model No. |
|
|
Height |
|
Down |
Raised |
|
Length |
|
Weight* |
|
|
30494 |
|
46” (117cm) |
51.1” (130cm) |
37.2” (94cm) |
|
78.5” (199cm) |
|
667 lbs. (302kg) |
|
|
||
30496 |
|
46” (117cm) |
55.5” (141cm) |
41.6” (105cm) |
|
75.3” (191cm) |
|
667 lbs. (302kg) |
|
|
||
30498 |
|
46” (117cm) |
63.5” (161cm) |
49.6” (126cm) |
|
77.8” (198cm) |
|
682 lbs. (309kg) |
|
|
||
30499 |
|
46” (117cm) |
67.6” (171cm) |
53.7” (136cm) |
|
77.8” (198cm) |
|
721 lbs. (327kg) |
|
|
* Estimated operating weight
Floating Deck Mid-Size Service Manual |
2-11 |
SPECIFICATIONS
Gear with T-Bar Controls
|
|
Models: |
|
|
|
|
|
|
|
|
|||
|
|
Model |
|
|
Engine |
|
|
Deck |
|
|
|
||
|
|
30092 |
|
|
15 hp Kawasaki |
|
|
32” |
|
|
|
||
|
|
30094 |
|
|
15 hp Kawasaki |
|
|
36” |
|
|
|
||
2 |
|||||||||||||
|
30096 |
|
|
15 hp Kawasaki |
|
|
40” |
|
|
|
|||
|
|
30098 |
|
|
17 hp Kawasaki |
|
|
48” |
|
|
|
||
|
|||||||||||||
|
|
30099 |
|
|
17 hp Kawasaki |
|
|
52” |
|
|
|
||
|
|
Engines: |
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
Output (Max. @ 3600 RPM) |
|
|||||||
|
|
|
|
|
15 HP (11.2 kW) |
|
|
17 HP (12.7 kW) |
|
||||
|
|
Make |
|
Kawasaki |
|
|
Kawasaki |
|
|||||
|
|
Model |
|
FH430V |
|
|
FH541V |
|
|||||
|
|
Hi-Idle |
|
3600 rpm |
|
|
3600 rpm |
|
|||||
|
|
|
|
|
3200 rpm (30092) |
|
|
|
|
|
|
||
|
|
Starter |
|
Recoil |
|
|
Recoil |
|
|||||
|
|
Oil Capacity |
|
3.8 pint (1.8L) |
|
|
3.8 pint (1.8L) |
|
|||||
|
|
Fuel System: |
|
|
|
|
|
|
|
|
|||
|
|
4.8 gallons (18 liters) fuel tank capacity |
|
||||||||||
|
|
Traction Drives: |
|
|
|
|
|
|
|||||
|
|
Traction Control: |
|
Toro T-Bar Control System |
|||||||||
|
|
Transmission: |
|
|
Peerless 700-070A, 5 speed forward / 1 reverse |
||||||||
|
|
Transmission Output Shaft: |
|
Heavy-duty with 9 tooth spline |
|||||||||
|
|
Axle: |
|
|
1” (2.5cm) heavy-duty axle |
||||||||
|
|
Traction Drive Belt: |
|
Two “A” section banded design |
|||||||||
|
|
Wheel Hub Bearing: |
|
Tapered roller bearings |
|||||||||
|
|
Ground Speed: (mph/kmh) |
|
(36” 40” 48” 52”) 1st - 2 mph (3.2kmh) / 2nd - 2.6 mph (4.1kmh) / 3rd - 3.4 mph |
|||||||||
|
|
|
|
|
|
|
(5.4kmh) / 4th - 4.1 mph (6.5kmh) / 5th - 6.1 mph (9.8kmh) forward / 3 mph |
||||||
|
|
|
|
|
|
|
(4.8kmh) reverse |
||||||
|
|
|
|
|
|
|
(32”) 1st - 0.9 mph (1.4kmh) / 2nd - 2.1 mph (3.3kmh) / 3rd - 3.4 mph (5.4kmh) / |
||||||
|
|
|
|
|
|
|
4th - 4.3 mph (6.9kmh) / 5th - 5 mph (8kmh) forward / 2.5 mph (4kmh) reverse |
||||||
|
|
Parking Brake: |
|
Two wheel band type standard |
2-12 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
Gear with T-Bar Controls cont.
Wheels and Tires: |
|
|
|
|
Front Castor Tires: |
9x3.5-4, 4 ply smooth tread, semi-pneumatic with needle bearings and grease fittings |
|
|
|
Front Castor Fork: |
Heavy-duty commercial design with 1-1/8” (2.8cm) diameter pivot shaft. The pivot hubs |
|
|
|
|
have grease fitting for lubrication. |
|
|
|
|
2 |
|||
Rear Traction Tires: |
15 hp - 16x6.50-8, 4 ply with turf traction tread |
|
||
|
17 hp - 16x6.50-8, 4 ply with turf traction tread |
|
||
|
|
|
|
|
Mower Drive: |
|
|
|
|
Mower Engagement: |
Engine mounted electric clutch |
|
|
|
Clutch Adjustment: |
Periodic air gap adjustment required - .018” + .003” (0.45 + 0.0762mm) |
|
|
|
PTO Drive Belt: |
HB section with Aramid (Kevlar) cords and dry clutching envelope |
|
|
|
PTO Idler: |
Spring loaded pivot hub with grease fitting for lubrication / 36” deck includes additional |
|
|
|
|
fixed idler |
|
|
|
Deck Drive Belt: |
HA section with Aramid (Kevlar) cords and standard (non-clutching) envelope |
|
|
|
Deck Drive Idler: |
Spring loaded / 36” decks have non-greaseable pivot hub |
|
|
|
|
40”, 48” and 52” have pivot hub with grease fitting for lubrication |
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|
|
Mower Decks: |
|
|
|
|
HOC Range: |
|
(32”) 2” (5cm) to 5” (13cm) in 1/2” (1.27cm) increments |
|
|
|
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(36”, 40”, 48”, 52”) 1” (2.5cm) to 4.50” (11cm) in 1/4” (0.6cm) increments |
|
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Blades: |
|
32” - One .188” (4.7mm) thick heat treated steel blade |
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|
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36” - Two .250” (6.3mm) thick heat treated steel blades |
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|
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40”, 48” and 52” - Three .250” (6.3mm) thick heat treated steel blades |
|
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Spindles: |
|
Machined steel 1.00” (25mm) diameter shaft |
|
|
Spindle Housing: |
|
Ductile cast iron 9-3/8” (24cm) diameter mounted with six bolts |
|
|
Bearings: |
|
Sealed ball bearings permanently lubricated with high temperature grease |
|
|
Construction: |
|
(32”) 12 gauge (.104” (2.77mm)) stamped steel |
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|
|
|
(36”, 40”, 48”, 52”) 7 gauge (.179” (4.5mm)) steel welded construction |
|
|
Blade Tip Speed: (Domestic) |
32” - 17,942 ft/m calculated @ 3300 engine rpm |
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|
|
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36” - 18,420 ft/m calculated @ 3600 engine rpm |
|
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|
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40” - 18,278 ft/m calculated @ 3600 engine rpm |
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|
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48” - 18,503 ft/m calculated @ 3600 engine rpm |
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|
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52” - 18,420 ft/m calculated @ 3600 engine rpm |
|
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Anti-Scalp Rollers: |
|
32” - None |
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|
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36” - 2 front mounted |
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|
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40” - 3 front mounted |
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48” - 3 front mounted (optional 2 rear mounted) |
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52” - 3 front mounted, 2 rear mounted |
|
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Skid Plate: |
|
(36”, 40”, 48”, 52”) Standard |
|
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Adjustable Discharge Baffle: |
(36”, 40”, 48” ,52”) Standard |
|
|
|
Rubber Discharge Chute: |
(36”, 40”, 48”, 52”) Standard |
|
|
Floating Deck Mid-Size Service Manual |
2-13 |
SPECIFICATIONS
Gear with T-Bar Controls cont.
|
|
Unit Dimensions: |
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|
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|
|
Width Deflector |
Width Deflector |
|
|
|
|
|
Model No. |
Height* |
Down |
Raised |
Length* |
Weight** |
|
|
|
30092 |
43.5” (110cm) |
42” (107cm) |
32” (81cm) |
73” (185cm) |
388 lbs. (176kg) |
|
2 |
||||||||
|
30094 |
41.2” (105cm) |
51.1” (130cm) |
37.2” (94cm) |
82.7” (210cm) |
588 lbs. (267kg) |
||
|
30096 |
41.2” (105cm) |
55.5” (141cm) |
41.6” (106cm) |
79.5” (202cm) |
596 lbs. (270kg) |
||
|
||||||||
|
|
30098 |
41.2” (105cm) |
63.5” (161cm) |
49.6” (126cm) |
82” (208cm) |
649 lbs. (294kg) |
|
|
|
30099 |
41.2” (105cm) |
67.6” (172cm) |
53.7” (136cm) |
82” (208cm) |
684 lbs. (310kg) |
*With handle height in lowest position
**Estimated operating weight
2-14 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
International Hydro with T-Bar (T2) Controls
Models: |
|
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|
|
|
|
|
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|
|
|
|
Model |
|
Engine |
|
Deck |
|
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|
|
|
|||
30032 (CE) |
|
15 hp Kawasaki |
|
91cm |
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|||
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|
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Engine: |
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|
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2 |
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|
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Output (Max. @ 3600 rpm) |
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||||||
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|||
|
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15 HP (11.2 kW) |
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|
||||
Make |
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Kawasaki |
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||
Model |
|
FH430Y |
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Hi-Idle |
|
2900 RPM |
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||
Starter |
|
Recoil |
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Oil Capacity |
|
3.8 Pint (1.8L) |
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|
||
Fuel System: |
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4.8 Gallons (18 liters) fuel tank capacity |
|
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|
|
||||||||
Traction Drives: |
|
|
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|
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|
|
|
|
|
Traction Control: |
|
|
Toro “T2” Control System |
|
|
|
||||||
Hydraulic Pump: |
|
|
Two Hydro-Gear Model PG |
|
|
|
||||||
Hydraulic Wheel Motor: |
|
|
Two Parker TEO-195 |
|
|
|
||||||
Hydraulic Oil Filter: |
|
|
10 micron automotive spin-on type |
|
|
|
||||||
Hydraulic Fluid: |
|
|
Synthetic, 15w50 |
|
|
|
||||||
Hydraulic Fluid Capacity: |
|
2.1 quarts (1.9 liters) |
|
|
|
|||||||
Parking Brake: |
|
|
|
|
Standard equipment |
|
|
|
||||
Ground Speed: (kmh) |
|
|
Variable, 0 to 9.8kmh fwd / 0 to 4kmh rev |
|
|
|
||||||
Hourmeter with Service Indicator |
|
Standard equipment |
|
|
|
|||||||
Wheels and Tires: |
|
|
|
|
|
|
|
|
|
|||
Front Castors Tires: |
|
9x3.5-4, 4 ply, smooth tread, semi-pneumatic with needle bearings and grease fittings |
|
|
||||||||
Front Castors Fork: |
|
Heavy-duty commercial design with 1-1/8” (2.8cm) diameter pivot shaft. The pivot hubs |
|
|
||||||||
|
|
|
|
have grease fitting for lubrication. |
|
|
||||||
Rear Traction Tires: |
|
15 hp - 16x6.50-8, 4 ply with turf traction tread |
|
|
Floating Deck Mid-Size Service Manual |
2-15 |
SPECIFICATIONS
International Hydro with T-Bar (T2) Controls cont.
|
|
Mower Drive: |
|
|
|
|
|
Mower Engagement: |
Engine mounted electric clutch |
||
|
|
Clutch Adjustment: |
Periodic air gap adjustment required - .018” + .003” (0.45 + 0.0762mm) |
||
|
|
PTO Drive Belt: |
HB section with Aramid (Kevlar) cords and dry clutching envelope |
||
2 |
|||||
|
PTO Idler: |
Spring loaded pivot hub with grease fitting for lubrication / 91cm (36”) deck includes |
|||
|
|
additional fixed idler. |
|||
|
|
|
|||
|
|
Deck Drive Belt: |
HA section with Aramid (Kevlar) cords and standard (non-clutching) envelope |
||
|
|
Deck Drive Idler: |
Spring loaded / 91cm (36”) decks have non-greaseable pivot hub |
||
|
|
Mower Decks: |
|
|
|
|
|
HOC Range: |
|
1” (2.5cm) to 4.50” (11cm) in 1/4” (0.6cm) increments |
|
|
|
Blades: |
|
Two .250” (6.3mm) thick heat treated steel blades |
|
|
|
Spindles: |
|
Machined steel 1.00” (25mm) diameter shaft |
|
|
|
Spindle Housing: |
|
Ductile cast iron, 9-3/8” (24cm) diameter mounted with six bolts |
|
|
|
Bearings: |
|
Sealed ball bearings permanently lubricated with high temperature grease |
|
|
|
Construction: |
|
7 gauge (.179” (4.5mm)) steel welded construction |
|
|
|
Blade Tip Speed: |
|
21,070 ft/m calculated @ 2900 engine rpm |
|
|
|
Anti-Scalp Rollers: |
|
2 front mounted |
|
|
|
Skid Plate: |
|
Standard |
|
|
|
Adjustable Discharge Baffle: |
Standard |
||
|
|
Rubber Discharge Chute: |
Standard |
Unit Dimensions:
|
|
Width Deflector |
Width Deflector |
|
|
Model No. |
Height |
Down |
Raised |
Length |
Weight* |
30032 |
46” (117cm) |
51.1” (130cm) |
37.2” (94cm) |
78.5” (199cm) |
667 lbs. (302kg) |
*Estimated operating weight
2-16 |
Floating Deck Mid-Size Service Manual |
SPECIFICATIONS
International Gear with T-Bar Controls
Models: |
|
|
|
|
|
|
|
|
|
|
Model |
|
Engine |
|
Deck |
|
|
|
|
||
30031 (CE) |
|
15 hp Kawasaki |
|
91cm |
|
|
|
|
||
|
|
|
|
|
|
|
|
|
|
|
Engines: |
|
|
|
|
|
|
|
|
2 |
|
|
|
Output (Max. @ 2900 RPM) |
|
|
|
|||||
|
|
|
|
|
|
|
|
|||
|
|
15 HP (11.2 kW) |
|
|
|
|
|
|||
Make |
|
Kawasaki |
|
|
|
|
|
|
|
|
Model |
|
FV430V |
|
|
|
|
|
|
|
|
Hi-Idle |
|
2900 RPM |
|
|
|
|
|
|
|
|
Starter |
|
Recoil |
|
|
|
|
|
|
|
|
Oil Capacity |
|
3.8 pints (1.8L) |
|
|
|
|
|
|
|
|
Fuel System: |
|
|
|
|
|
|
|
|
|
|
4.8 gallons (18 liters) fuel tank capacity |
|
|
|
|||||||
Traction Drives: |
|
|
|
|
|
|
|
|||
Traction Control: |
|
Toro T-Bar Control System |
|
|
||||||
Transmission: |
|
|
Peerless 700-070A, 5 speed forward / 1 reverse |
|
|
|||||
Transmission Output Shaft: |
|
Heavy duty with 9 tooth spline |
|
|
||||||
Axle: |
|
|
1” heavy-duty axle |
|
|
|||||
Traction Drive Belt: |
|
Two “A” section banded design |
|
|
||||||
Wheel Hub Bearing: |
|
Tapered roller bearings |
|
|
||||||
Ground Speed: (kmh) |
|
1st - 3.2kmh / 2nd - 4.1kmh / 3rd - 5.4kmh / 4th - 6.5kmh / 5th - 9.8kmh fwd |
|
|
||||||
|
|
|
|
4.8kmh rev |
|
|
||||
Parking Brake: |
|
|
Two wheel band type standard |
|
|
Wheels and Tires:
Front Castors Tires: |
9x3.5-4, 4 ply, smooth tread, semi pneumatic with needle bearings and grease fittings |
Front Castors Fork: |
Heavy-duty commercial design with 1-1/8” (2.8cm) diameter pivot shaft. The pivot hubs |
|
have grease fitting for lubrication. |
Rear Traction Tires: |
15 hp - 16x6.50-8, 4 ply with turf traction tread |
Floating Deck Mid-Size Service Manual |
2-17 |
SPECIFICATIONS
International Gear with T-Bar Controls cont.
|
|
Mower Drive: |
|
|
|
|
|
Mower Engagement: |
Engine mounted electric clutch |
||
|
|
Clutch Adjustment: |
Periodic air gap adjustment required - .018” + .003” (0.45 + 0.0762mm) |
||
|
|
PTO Drive Belt: |
HB section with Aramid (Kevlar) cords and dry clutching envelope |
||
2 |
|||||
|
PTO Idler: |
Spring loaded pivot hub with grease fitting for lubrication / 91cm deck includes additional |
|||
|
|
fixed idler |
|||
|
|
|
|||
|
|
Deck Drive Belt: |
HA section with Aramid (Kevlar) cords and standard (non-clutching) envelope |
||
|
|
Deck Drive Idler: |
Spring loaded / 91cm decks have non-greaseable pivot hub |
||
|
|
Mower Decks: |
|
|
|
|
|
HOC Range: |
|
1” (2.5cm) to 4.50” (11cm) in 1/4” (0.6cm) increments |
|
|
|
Blades: |
|
Two .250” (6.3mm) thick heat treated steel blades |
|
|
|
Spindles: |
|
Machined steel 1.00” (2.5cm) diameter shaft |
|
|
|
Spindle Housing: |
|
Ductile cast iron, 9-3/8” (24cm) diameter mounted with six bolts |
|
|
|
Bearings: |
|
Sealed ball bearings permanently lubricated with high temperature grease |
|
|
|
Construction: |
|
7 gauge (.179” (4.5mm)) steel welded construction |
|
|
|
Blade Tip Speed: (Domestic) |
91cm - 12,070 ft/m calculated @ 2900 engine rpm |
||
|
|
Anti-Scalp Rollers: |
|
91cm - 2 front mounted |
|
|
|
Skid Plate: |
|
Standard |
|
|
|
Adjustable Discharge Baffle: |
Standard |
||
|
|
Rubber Discharge Chute: |
Standard |
||
|
|
Rubber Discharge Chute: |
Standard |
Unit Dimensions:
|
|
Width Deflector |
Width Deflector |
|
|
Model No. |
Height* |
Down |
Raised |
Length* |
Weight** |
30031 (CE) |
41.2” (105cm) |
51.1” (130cm) |
37.2” (94cm) |
82.7” (210cm) |
598 lbs. (271kg) |
*With handle height in lowest position **Estimated operating weight
2-18 |
Floating Deck Mid-Size Service Manual |
CHASSIS
Electric Clutch Replacment
5.Unplug the clutch lead from the harness connector (Fig. 0002).
Electric Clutch Removal
1. |
Park the machine on a level surface. |
|
|
|
2. |
Turn the engine off and remove the key. |
|
|
|
3. |
Set the parking brake. |
|
|
|
4. |
Move the negative battery terminal boot and dis- |
|
|
|
|
connect the negative (black) battery cable from the |
|
|
|
|
3 |
|||
|
battery (Fig. 0001). |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fig 0002 |
PICT-0548a |
6.Push the grommet and clutch plug through the frame to the underside of the machine (Fig. 0003).
Fig 0001 |
PICT-0250 |
Fig 0003 |
PICT-0277 |
Floating Deck Mid-Size Service Manual |
3-1 |