Toro 30140, 30150, 30161, 30164, 30167 Service Manual

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0 (0)

LCE Products

Mid-Size Walk Behind

Service Manual

ABOUT THIS MANUAL

This manual was written for the service technician; basic mechanical/electrical skills are assumed. The Table of Contents lists the systems and the related topics covered in this manual. The Toro Company has made every effort to make the information in this manual complete and correct.

For service information specific to the engines used on these products, refer to the appropriate engine manufacturer’s service and repair instructions.

Additional resources:

Interactive Electrical Troubleshooting CD (PN 492-4757).

Interactive Hydraulic Troubleshooting CD (PN 492-4777).

Hydro-Gear Hydraulic Pump Service and Repair Manual (PN 492-4749).

Ross Wheel Motor Service and Repair Manual (PN 492-4753).

We hope you will find this manual a valuable addition to your service shop. If you have any questions or comments regarding this manual, please contact us at the following address:

The Toro Company

Landscape Contractors Equipment Division

8111 Lyndale Avenue South

Bloomington, MN 55420

The Toro Company reserves the right to change product specifications or this manual without notice.

Copyright© All Rights Reserved

©2004 The Toro Company

TABLE OF CONTENTS

Safety Information

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

Think Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 1

Specifications & Maintenance

Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1 Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series) . . . . . . . .2 - 2 Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners) . . . . . . . . .2 - 3 Other Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 4 Equivalents and Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 5 Product Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 7 Product Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 10 Model ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 15

Maintenance Schedule, Floating Deck Models . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 16

Maintenance Schedule, Fixed Deck Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 17

Engine

Engine Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 5

Engine Assembly, Typical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 6

Chassis

 

Model and Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 1

Engine Model and Serial Number Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 1

Greasing and Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 1

Cleaning the Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 2

Brake Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 3

Pistol Grip - Gear Drive - Fixed Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 3

Pistol Grip - Gear Drive - Floating Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 3

Pistol Grip - Hydro - Fixed Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 5

Pistol Grip - Hydro - Floating Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 5

T-Bar - Gear Drive - Fixed Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 6

T-Bar - Gear Drive - Floating Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 7

Brake Band (T-Bar - Gear Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 8

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TABLE OF CONTENTS

Chassis (cont’d)

Drum Brake / Pulley Assembly Removal (Gear Drive) . . . . . . . . . . . . . . . . . . . . . 4 - 12 Parking Brake Linkage (Pistol Grip Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 16 Fuel Tank Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 19 Electric (PTO) Clutch (Floating Deck Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 20 Replacing the Drive Belt (Gear Drive - Floating Deck) . . . . . . . . . . . . . . . . . . . . . 4 - 21 Replacing the Drive Belt (Fixed Deck Pistol Grip) . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 21 Replacing the Traction Belt (Floating Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 22 Replacing the Traction Belt (Fixed Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 22 Adjusting Grass/Mud Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 23

Hydraulic Drive Systems

 

Hydraulic Drive System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. 5 - 1

Servicing the Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 3

By-Pass Valve (T-Bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 6

Neutral Adjustment (T-Bar Floating Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 7

Handle and Control Rods (T-Bar Floating Deck) . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 7

Install Control Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 8

Hydro Linkage Adjustments (Pistol Grip Floating Deck) . . . . . . . . . . . . . . . . . . . .

5 - 10

Speed Control Linkage (Pistol Grip Floating Deck) . . . . . . . . . . . . . . . . . . . . . . . .

5 - 10

Neutral Control Linkage Adjustment (Pistol Grip Floating Deck) . . . . . . . . . . . . .

5 - 11

Hydro Control Linkage Adjustment (Pistol Grip Floating Deck) . . . . . . . . . . . . . .

5 - 12

Control Rod Adjustment (Pistol Grip Floating Deck) . . . . . . . . . . . . . . . . . . . . . . .

5 - 14

Tracking Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 15

Motion Control Linkage Removal (Pistol Grip Floating Deck) . . . . . . . . . . . . . . . .

5 - 15

Hydraulic Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 23

Wheel Motor Removal and Installation - Floating Deck . . . . . . . . . . . . . . . . . . . .

5 - 25

Wheel Motor Removal - Fixed Deck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 26

Wheel Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 26

Pump Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 27

Gear Drive Transmission

Transmission Removal - Gear Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 Control Linkage Removal (T-Bar) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 5

Control Linkage Adjustment (T-Bar Gear Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 6

Installing the Control Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7

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Mid-Size Walk Behind Service Manual

TABLE OF CONTENTS

Mower Decks

 

Setting Up the Frame (Floating Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.7 - 1

Checking the Deck Level Side-to-Side (Floating Deck) . . . . . . . . . . . . . . . . . . . . .

.7 - 2

Checking the Deck Front-to-Rear Blade Slope (Floating Deck) . . . . . . . . . . . . . . .

.7 - 3

Adjusting the Deck Front-to-Rear Blade Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.7 - 3

Adjusting the Side-to-Side Level (Fixed Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.7 - 4

Matching Height-of-Cut (Fixed Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

.7 - 4

Replacing the Mower Belt (Floating Deck) 36 in. (91cm) . . . . . . . . . . . . . . . . . . . .

.7 - 5

Replacing the PTO Drive Belt (Floating Deck) 36 in. (91cm) . . . . . . . . . . . . . . . . .

.7 - 5

Replacing the Deck Belt (Floating Deck) 44 & 52 in. (111 & 132cm) . . . . . . . . . . .

.7 - 6

Replacing the PTO Drive Belt (Floating Deck) 44 & 52 in. (111 & 132cm) . . . . . . .

.7 - 6

Mower Deck Belt Replacement (Fixed Deck Models) . . . . . . . . . . . . . . . . . . . . . .

.7 - 7

Mower Deck Belt Guide Adjustment (Fixed Deck Models) . . . . . . . . . . . . . . . . . .

.7 - 8

Replacing the Mower Belt (Fixed Deck Gear Drive) 36 in. (91cm) . . . . . . . . . . . .

.7 - 8

Replacing the Mower Belt (Fixed Deck) 32 in. (81cm) . . . . . . . . . . . . . . . . . . . . .

.7 - 9

Replacing the Mower Belt (Fixed Deck Gear Drive) 48 in. (122cm) . . . . . . . . . . .

7 - 10

Mower Deck Drive Belt Adjustment (Fixed Deck Models) . . . . . . . . . . . . . . . . . . .

7 - 12

Blade Engagement Adjustment (Fixed Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 13

Blade Safety Switch Adjustment (Fixed Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 14

Adjusting the Blade Brake (Fixed Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 14

Replacing the Mower Belt (Fixed Deck Hydro, Pistol Grips) . . . . . . . . . . . . . . . . .

7 - 15

Adjusting Mower Belt Tension (Fixed Deck) - All . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 16

Servicing the Cutting Blades (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 17

Correcting Uneven Cutting (Fixed Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 19

Replace Spindle Bearings (Fixed Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 20

Replace Spindle Bearings (Floating Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 21

Replacing the Castor Wheel Fork Bushings (All Models) . . . . . . . . . . . . . . . . . . . .

7 - 26

Castor Wheel and Bearings Service (Floating Deck) . . . . . . . . . . . . . . . . . . . . . . .

7 - 26

Replacing the Grass Deflector (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 27

Mower Deck Removal (Fixed Deck Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 28

Mower Deck Removal (Floating Deck) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 29

Electrical

Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 2

Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 2

Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 2

Servicing the Fuse (T-Bar and Pistol Grip Models) . . . . . . . . . . . . . . . . . . . . . . . . .8 - 2

Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 2

Solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 4

Ignition Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 5

Electric PTO Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 6

Testing the Clutch Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 7

PTO Switch Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 10

Transmission Switch (Gear Drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 10

Mid-Size Walk Behind Service Manual

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TABLE OF CONTENTS

Electrical (cont’d)

Hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 11 Switch (65-7410 & 1-513051) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 11 Switch (95-1653) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 12 Bail Switch (82-2190) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 12 Rocker Switch (82-2300) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 12 Bridge Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 13 Delay Module (2000 and Earlier) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 14 Delay Module 104-8141 (T-Bar Floating Deck Electric Clutch 2001 & Up . . . . . . . 8 - 14 Interlock Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 15

Wiring Diagrams

T-Bar (Fixed Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 16 T-Bar (Fixed Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 17

T-Bar (Fixed Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 18

T-Bar (Fixed Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 19 T-Bar (Floating Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 20

T-Bar (Floating Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 21

T-Bar (Floating Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 22 T-Bar (Floating Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 22

T-Bar (Floating Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 23

T-Bar (Floating Deck - Gear and 1988 / 1999 Hydro) . . . . . . . . . . . . . . . . . . . . . . 8 - 24 T-Bar (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 26

T-Bar (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 27

T Bar (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 28 T-Bar (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 29

T-Bar (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 30

Pistol Grip (Fixed Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 31 Pistol Grip (Fixed Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 32

Pistol Grip (Fixed Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 33

Pistol Grip (Fixed Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 34

Pistol Grip (Fixed Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 35 Pistol Grip (Floating Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 36

Pistol Grip (Floating Deck - Gear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 37

Pistol Grip (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 38 Pistol Grip (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 39

Pistol Grip (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 40

Pistol Grip (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 41 Pistol Grip (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 42 Pistol Grip (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 43 Pistol Grip (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 44 Pistol Grip (Floating Deck - Hydro) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 45

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Mid-Size Walk Behind Service Manual

SAFETY INFORMATION

General Information

This symbol means WARNING or PERSONAL SAFETY INSTRUCTION - read the instruction because it has to do with your safety. Failure to comply with the instruction may result in personal injury or even death.

This manual is intended as a service and repair manual only. The safety instructions provided herein are for troubleshooting, service, and repair of the MidSize Walk Behind mower. The Mid-Size Walk Behind

Mower and attachment operator’s manuals contain safety information and operating tips for safe operating practices. Operator’s manuals are available through your Toro parts source or:

The Toro Company

Publications Department

8111 Lyndale Avenue South

Bloomington, MN 55420

Think Safety First

Avoid unexpected starting of engine...

Always turn off the engine and disconnect the spark plug wire(s) before cleaning, adjusting, or repair.

Avoid lacerations and amputations...

Stay clear of all moving parts whenever the engine is running. Treat all normally moving parts as if they were moving whenever the engine is running or has the potential to start.

Avoid burns...

Do not touch the engine, muffler, or other components which may increase in temperature during operation, while the unit is running or shortly after it has been running.

Avoid fires and explosions...

Avoid spilling fuel and never smoke while working with any type of fuel or lubricant. Wipe up any spilled fuel or oil immediately. Never remove the fuel cap or add fuel when the engine is running. Always use approved, labeled containers for storing or transporting fuel and lubricants.

Avoid asphyxiation...

Never operate an engine in a confined area without proper ventilation.

Avoid injury from batteries...

Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes, and clothing. Battery gases can explode. Keep cigarettes, sparks, and flames away from the battery.

Avoid injury due to inferior parts...

Use only original equipment parts to ensure that important safety criteria are met.

Avoid injury to bystanders...

Always clear the area of bystanders before starting or testing powered equipment.

Avoid injury due to projectiles...

Always clear the area of sticks, rocks, or any other debris that could be picked up and thrown by the powered equipment.

Avoid modifications...

Never alter or modify any part unless it is a factory approved procedure.

Avoid unsafe operation...

Always test the safety interlock system after making adjustments or repairs on the machine. Refer to the Electrical section in this manual for more information.

Mid-Size Walk Behind Service Manual

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1 - 2

Mid-Size Walk Behind Service Manual

SPECIFICATIONS

Torque Specifications

Fastener Identification

Recommended fastener torque values are listed in the following tables. For critical applications, as determined by Toro, either the recommended torque or a torque that is unique to the application is clearly identified and specified in the service manual.

These torque specifications for the installation and tightening of fasteners shall apply to all fasteners which do not have a specific requirement identified in the service manual. The following factors shall be considered when applying torque: cleanliness of the fastener, use of a thread sealant (Loctite), degree of lubrication on the fastener, presence of a prevailing torque feature, hardness of the surface underneath of the fastener’s head, or similar condition which affects the installation.

As noted in the following tables, torque values should be reduced by 25% for lubricated fasteners to achieve the similar stress as a dry fastener. Torque values may also have to be reduced when the fastener is threaded into aluminum or brass. The specific torque value should be determined based on the aluminum or brass material strength, fastener size, length of thread engagement, etc.

The standard method of verifying torque shall be performed by marking a line on the fastener (head or nut) and mating part, then back off fastener 1/4 of a turn. Measure the torque required to tighten the fastener until the lines match up.

 

Figure 1

 

Inch Series Bolts and Screws

 

 

 

(A) Grade 1 & 2

 

(C) Grade 8

(B) Grade 5

 

 

 

 

 

 

 

 

 

 

 

Figure 2

Metric Bolts and Screws

(A) Class 8.8

(B) Class 10.9

 

 

Mid-Size Walk Behind Service Manual

2 - 1

SPECIFICATIONS

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)

 

Grade 1, 5, &

SAE Grade 1 Bolts, Screws,

SAE Grade 5 Bolts, Screws,

SAE Grade 8 Bolts, Screws,

Thread Size

8 with Thin

Studs, & Sems with Regular

Studs, & Sems with Regular

Studs, & Sems with Regular

Height Nuts

Height Nuts (SAE J995

Height Nuts (SAE J995

Height Nuts (SAE J995

 

 

 

 

Grade 2 or Stronger Nuts)

Grade 2 or Stronger Nuts)

Grade 2 or Stronger Nuts)

 

In-lb

 

In-lb

 

N-cm

 

In-lb

 

N-cm

 

 

In-lb

 

N-cm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

# 6 - 32 UNC

10

± 2

13

± 2

147

± 23

15

± 2

169

±

23

23

± 2

260

± 34

# 6 - 40 UNF

17

± 2

190

±

20

25

± 2

280

± 20

 

 

 

 

 

 

# 8 - 32 UNC

13

± 2

25

± 5

282

± 30

29

± 3

330

±

30

41

± 4

460

± 45

# 8 - 36 UNF

31

± 3

350 ± 30

43

± 4

31

± 3

 

 

 

 

 

 

# 10 - 24 UNC

18

± 2

30

± 5

339

± 56

42

± 4

475

± 45

60

± 6

674

± 70

#10 - 32 UNF

48

± 4

540

± 45

68

± 6

765

± 70

 

 

 

 

 

 

1/4 - 20 UNC

48

± 7

53

± 7

599

± 79

100

± 10

1125

± 100

140

± 15

1580

± 170

1/4 - 28 UNF

53

± 7

65 ± 10

734 ± 113

115 ± 10

1300

± 100

160

± 15

1800

± 170

5/16 - 18 UNC

115 ± 15

105

± 15

1186 ± 169

200

± 25

2250

± 280

300

± 30

3390

± 340

5/16 - 24 UNF

138

± 17

128

± 17

1446

± 192

225

± 25

2540

± 280

325

± 30

3670

± 340

 

ft-lb

ft-lb

N-m

ft-lb

N-m

ft-lb

N-m

3/8 - 16 UNC

16

± 2

16

± 2

22

± 3

30

± 3

41

± 4

43

± 4

58

± 5

3/8 - 24 UNF

17

± 2

18

± 2

24

± 3

35

± 3

47

± 4

50

± 4

68

± 5

7/16 - 14 UNC

27

± 3

27

± 3

37

± 4

50

± 5

68

± 7

70

± 7

68

± 9

7/16 - 20 UNF

29

± 3

29

± 3

39

± 4

55

± 5

75

± 7

77

± 7

104 ± 9

1/2 - 13 UNC

30

± 3

48

± 7

65

± 9

75

± 8

102 ± 11

105

± 10

142

± 14

1/2 - 20 UNF

32

± 3

53

± 7

72

± 9

85

± 8

115

± 11

120

± 10

163

± 14

5/8 - 11 UNC

65 ± 10

88 ± 12

119

± 16

150

± 15

203

± 20

210

± 20

285

± 27

5/8 - 18 UNF

75 ± 10

95 ± 15

129

± 20

170

± 15

230

± 20

240

± 20

325

± 27

3/4 - 10 UNC

93 ± 12

140

± 20

190

± 27

265

± 25

359

± 34

374

± 35

508

± 47

3/4 - 16 UNF

115 ± 15

165

± 25

224

± 34

300

± 25

407

± 34

420

± 35

569

± 47

7/8 - 9 UNC

140

± 20

225

± 25

305

± 34

430

± 45

583

± 61

600

± 60

813

± 81

7/8 - 14 UNF

155

± 25

260

± 30

353

± 41

475

± 45

644

± 61

660

± 60

895

± 81

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: Reduce torque values listed in the table above by 25% for lubricated fasteners. Lubricated fasteners are defined as threads coated with a lubricant such as oil, graphite, or thread sealant such as Loctite.

Note: Torque values may have to be reduced when installing fasteners into threaded aluminum or brass. The specific torque value should be determined based on the fastener size, the aluminum or base material strength, length of thread engagement, etc.

Note: The nominal torque values listed above for Grade 5 and 8 fasteners are based on 75% of the minimum proof load specified in SAE J429. The tolerance is approximately ± 10% of the nominal torque value. Thin height nuts include jam nuts.

2 - 2

Mid-Size Walk Behind Service Manual

SPECIFICATIONS

Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)

 

Class 8.8 Bolts, Screws, and Studs with

Class 10.9 Bolts, Screws, and Studs with

Thread Size

 

Regular Height Nuts

 

Regular Height Nuts (

 

 

(Class 8 or Strong Nuts)

 

Class 10 or Strong Nuts)

M5 X 0.8

57 ± 5 in-lb

644 ± 68 N-cm

78 ± 8 in-lb

881 ± 90 N-cm

M6 X 1.0

96 ± 10 in-lb

1085 ± 113 N-cm

133 ± 14 in-lb

1503 ± 158 N-cm

M8 X 1.25

19

± 2 ft-lb

26

± 3 N-m

28

± 3 ft-lb

38

± 4 N-m

M10 X 1.5

38

± 4 ft-lb

52

± 5 N-m

54

± 6 ft-lb

73

± 8 N-m

M12 X 1.75

66

± 7 ft-lb

90 ± 10 N-m

93 ± 10 ft-lb

126

± 14 N-m

M16 X 2.0

166

± 15 ft-lb

225

± 23 N-m

229

± 23 ft-lb

310

± 31 N-m

M20 X 2.5

325

± 33 ft-lb

440

± 45 N-m

450

± 36 ft-lb

610

± 62 N-m

 

 

 

 

 

 

 

 

 

Note: Reduce torque values listed in the table above by 25% for lubricated fasteners. Lubricated fasteners are defined as threads coated with a lubricant such as oil, graphite, or thread sealant such as Loctite.

Note: Torque values may have to be reduced when installing fasteners into threaded aluminum or brass. The specific torque value should be determined based on the fastener size, the aluminum or base material strength, length of thread engagement, etc.

Note: The nominal torque values listed above are based on 75% of the minimum proof load specified in SAE J1199. The tolerance is approximately ± 10% of the nominal torque value. Thin height nuts include jam nuts.

Mid-Size Walk Behind Service Manual

2 - 3

SPECIFICATIONS

Other Torque Specifications

SAE Grade 8 Steel Set Screws

Thread Size

Recommended Torque

 

 

Square Head

Hex Socket

 

 

 

 

1/4 - 20 UNC

140 ± 20 in-lb

73 ± 12 in-lb

 

 

 

5/16 - 18 UNC

215 ± 35 in-lb

145 ± 20 in-lb

 

 

 

3/8 - 16 UNC

35 ± 10 ft-lb

18 ± 3 ft-lb

 

 

 

1/2 - 13 UNC

75 ± 15 ft-lb

50 ± 10 ft-lb

 

 

 

Wheel Bolts and Lug Nuts

Thread Size

Recommended Torque**

 

 

 

7/16 - 20 UNF

65 ± 10 ft-lb

88 ± 14 N-m

Grade 5

 

 

 

 

 

1/2 - 20 UNF

80 ± 10 ft-lb

108 ± 14 N-m

Grade 5

 

 

 

 

 

M12 X 1.25

80 ± 10 ft-lb

108 ± 14 N-m

Class 8.8

 

 

 

 

 

M12 X 1.5

80 ± 10 ft-lb

108 ± 14 N-m

Class 8.8

 

 

 

 

 

** For steel wheels and non-lubricated fasteners.

Thread Cutting Screws

(Zinc Plated Steel)

Type 1, Type 23, or Type F

Thread Size

Baseline Torque*

 

 

No. 6 - 32 UNC

20 ± 5 in-lb

 

 

No. 8 - 32 UNC

30 ± 5 in-lb

 

 

No.10 - 24 UNC

38 ± 7 in-lb

 

 

1/4 - 20 UNC

85 ± 15 in-lb

 

 

5/16 - 18 UNC

110 ± 20 in-lb

 

 

3/8 - 16 UNC

200 ± 100 in-lb

 

 

Conversion Factors

Thread Cutting Screws

(Zinc Plated Steel)

Thread

Threads per Inch

Baseline Torque*

 

 

Size

Type A

Type B

 

 

 

 

 

 

 

No. 6

18

20

20 ± 5 in-lb

 

 

 

 

No. 8

15

18

30 ± 5 in-lb

 

 

 

 

No. 10

12

16

38 ± 7 in-lb

 

 

 

 

No. 12

11

14

85 ± 15 in-lb

 

 

 

 

* Hole size, material strength, material thickness and finish must be considered when determining specific torque values. All torque values are based on nonlubricated fasteners.

in-lb X 11.2985 = N-cm

N-cm X - 0.08851 = in-lb

ft-lb X 1.3558 = N-m

N-cm X 0.73776 = ft-lb

2 - 4

Mid-Size Walk Behind Service Manual

SPECIFICATIONS

Equivalents and Conversions

Decimal and Millimeter Equivalents

Fractions

Decimals

mm

Fractions

 

Decimals

mm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/64

0.015625

0.397

 

33/64

0.515625

13.097

 

 

 

 

 

 

 

1/32

0.03125

0.794

16/32

 

0.53125

13.484

 

 

 

 

 

 

 

3/64

0.046875

1.191

 

35/64

0.546875

13.891

 

 

 

 

 

 

 

1/16

0.0625

1.588

9/16

 

0.5625

14.288

 

 

 

 

 

 

 

5/64

0.078125

1.984

 

37/64

0.578125

14.684

 

 

 

 

 

 

 

3/32

0.9375

2.381

19/32

 

0.59375

15.081

 

 

 

 

 

 

 

1/8

0.1250

3.175

5/8

 

0.6250

15.875

 

 

 

 

 

 

 

9/64

0.140625

3.572

 

41/64

0.640625

16.272

 

 

 

 

 

 

 

5/32

0.15625

3.969

21/32

 

0.65625

16.669

 

 

 

 

 

 

 

11/64

0.171875

4.366

 

43/64

0.671875

17.066

 

 

 

 

 

 

 

3/16

0.1875

4.762

11/16

 

0.6875

17.462

 

 

 

 

 

 

 

13/64

0.203125

5.159

 

45/64

0.703125

17.859

 

 

 

 

 

 

 

7/32

0.21875

5.556

23/32

 

0.71875

18.256

 

 

 

 

 

 

 

15/64

0.234375

5.953

 

47/64

0.734375

18.653

 

 

 

 

 

 

 

1/4

0.2500

6.350

3/4

 

0.7500

19.050

 

 

 

 

 

 

 

17/64

0.265625

6.747

 

49/64

0.765625

19.447

 

 

 

 

 

 

 

9/32

0.28125

7.144

25/32

 

0.78125

19.844

 

 

 

 

 

 

 

19/64

0.296875

7.541

 

51/64

0.796875

20.241

 

 

 

 

 

 

 

5/16

0.3125

7.541

13/16

 

0.8125

20.638

 

 

 

 

 

 

 

21/64

0.328125

8.334

 

53/64

0.828125

21.034

 

 

 

 

 

 

 

11/32

0.34375

8.731

27/32

 

0.84375

21.431

 

 

 

 

 

 

 

23/64

0.359375

9.128

 

55/64

0.859375

21.828

 

 

 

 

 

 

 

3/8

0.3750

9.525

7/8

 

0.8750

22.225

 

 

 

 

 

 

 

25/64

0.390625

9.922

 

57/64

0.890625

22.622

 

 

 

 

 

 

 

13/32

0.40625

10.319

29/32

 

0.90625

23.019

 

 

 

 

 

 

 

27/64

0.421875

10.716

 

59/64

0.921875

23.416

 

 

 

 

 

 

 

7/16

0.4375

11.112

15/16

 

0.9375

23.812

 

 

 

 

 

 

 

29/64

0.453125

11.509

 

61/64

0.953125

24.209

 

 

 

 

 

 

 

15/32

0.46875

11.906

31/32

 

0.96875

24.606

 

 

 

 

 

 

 

31/64

0.484375

12.303

 

63/64

0.984375

25.003

 

 

 

 

 

 

 

1/2

0.5000

12.700

1

 

1.000

25.400

 

 

 

 

 

 

 

1 mm = 0.03937 in.

 

 

0.001 in. = 0.0254 mm

 

 

 

 

 

 

 

 

Mid-Size Walk Behind Service Manual

2 - 5

SPECIFICATIONS

U.S. to Metric Conversions

 

To Convert

Into

Multiply By

 

 

 

 

 

 

 

 

 

 

 

Miles

Kilometers

 

1.609

 

Yards

Meters

 

0.9144

Linear

Feet

Meters

 

0.3048

Feet

Centimeters

 

30.48

Measurement

Inches

Meters

 

 

0.0254

 

Inches

Centimeters

 

 

 

2.54

 

Inches

Millimeters

 

 

 

25.4

 

 

 

 

 

 

 

 

 

 

Square Miles

Square Kilometers

 

2.59

Area

Square Feet

Square Meters

 

0.0929

Square Inches

Square Centimeters

 

6.452

 

 

 

Acre

Hectare

 

0.4047

 

 

 

 

 

 

 

 

 

 

Cubic Yards

Cubic Meters

 

0.7646

Volume

Cubic Feet

Cubic Meters

 

0.02832

 

Cubic Inches

Cubic Centimeters

 

16.39

 

 

 

 

 

 

Tons (Short)

Metric Tons

 

0.9078

Weight

Pounds

Kilograms

 

0.4536

 

Ounces

Grams

 

28.3495

 

 

 

 

 

Pressure

Pounds/Sq. In.

Kilopascal

 

6.895

 

 

 

 

 

 

Foot-pounds

Newton-Meters

 

1.356

Work

Foot-pounds

Kilogram-Meters

 

0.1383

 

Inch-pounds

Kilogram-Centimeters

 

1.152144

 

 

 

 

 

Liquid Volume

Quarts

Liters

 

0.9463

Gallons

Liters

 

3.785

 

 

 

 

 

 

 

Liquid Flows

Gallons/Minute

Liters/Minute

 

3.785

 

 

 

 

 

Temperature

Fahrenheit

Celsius

1.

Subtract 32°

 

 

2.

Multiply by 5/9

 

 

 

 

 

 

 

 

2 - 6

Mid-Size Walk Behind Service Manual

Manual Service Behind Walk Size-Mid

7 - 2

Product Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Model

Engine Make

Horse

 

Oil Capacity w/

RPM High

RPM Low

Deck

Fixed

Floating

Traction

Gear

Hydro

Chassis

PG

T-Bar

 

 

 

 

Power

 

Filter Change

Speed

Speed

 

Deck

Deck

Unit

Drive

Drive

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30140

Kawasaki

15

 

58 oz. (1.7 l)

3600+-100

1550

48” SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30150

Kawasaki

13

 

58 oz. (1.7 l)

3600+-100

1550

32" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30159

Kohler

15

 

64 oz. (1.9 l)

3200+-100

1400+-200

 

 

 

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30161

Kawasaki

13

 

58 oz. (1.7 l)

3600+-100

1550

36" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30164

Briggs & Stratton

10.5

 

48 oz. (1.4 l)

3600+-100

---

32" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30167

Kawasaki

12.5

 

48 oz. (1.4 l)

3,350

1400

 

 

 

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30168

Kawasaki

15

 

58 oz. (1.7 l)

3200+-100

1400

 

 

 

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30169

Kawasaki

17

 

58 oz. (1.7 l)

3200+-100

1400

 

 

 

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30171

Kawasaki

12.5

 

48 oz. (1.4 l)

3600+-100

1400

32" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30177

Kohler

15

 

64 oz. (1.9 l)

3600+-100

900 to 1,000

 

 

 

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30178

Kohler

15

 

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30182

Briggs & Stratton

16

 

56 oz. (1.7 l)

3200+-100

1400+-200

 

 

 

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30183

Kohler

18

 

64 oz. (1.9 l)

3250+-75

1400+-75

 

 

 

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30184

Kohler

13

 

64 oz. (1.9 l)

3600+-50

1500

91cm SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30187

Kohler

15

 

64 oz. (1.9 l)

3200+-100

1400+-200

 

 

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30188

Briggs & Stratton

16

 

56 oz. (1.7 l)

3200+-100

1400+-200

 

 

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30189

Briggs & Stratton

16

 

56 oz. (1.7 l)

3200+-100

1400+-200

 

 

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30192

Kohler

20

 

64 oz. (1.9 l)

3200+-100

1400+-200

 

 

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30193

Kawasaki

12.5

 

48 oz. (1.4 l)

3600+-100

1400

36" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30194

Kohler

13

 

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30195

Kawasaki

15

 

58 oz. (1.7 l)

3600+-100

1550

48" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30196

Kawasaki

14

 

54 oz. (1.6 l)

3600+-100

1550

48" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30197

Kohler

15

 

64 oz. (1.9 l)

3600+-50

1400+-200

48" SD

X

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30250

Kawasaki

12.5

 

48 oz. (1.4 l)

3600+-100

1400

36" SD

 

X

 

X

 

 

 

X

 

SPECIFICATIONS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30252

Kohler

13

 

64 oz. (1.9 l)

3200+-100

1400+-200

32" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30253

Kohler

15

 

64 oz. (1.9 l)

3600+-50

1550

36" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30254

Kohler

15

 

64 oz. (1.9 l)

3600+-50

1400+-200

44" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30255

Kohler

15

 

64 oz. (1.9 l)

3600+-50

1400+-200

52" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30257

Kawasaki

15

 

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30258

Kawasaki

15

 

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30259

Kawasaki

17

 

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30260

Kawasaki

17

 

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30290

Kohler

15

 

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

 

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30291

Kohler

15

 

64 oz. (1.9 l)

3600+-50

1400+-200

44" SD

 

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30292

Kohler

15

 

64 oz. (1.9 l)

3600+-50

1400+-200

52" SD

 

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8 - 2

30326

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

44" SD

Fixed

X

Traction

X

Hydro

Chassis

PG

X

 

SPECIFICATIONS

 

Model

Engine Make

Horse

Oil Capacity w/

RPM High

RPM Low

Deck

Floating

Gear

T-Bar

 

 

 

 

 

Power

Filter Change

Speed

Speed

 

Deck

Deck

Unit

Drive

Drive

 

 

 

 

 

 

30297

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

 

X

 

 

X

 

 

 

30314

Kawasaki

13

60 oz. (1.8 l)

3600+-100

1550

91cm SD

 

X

 

X

 

 

 

X

 

 

 

30316

Kohler

13

64 oz. (1.9 l)

3200+-100

1400+-200

32" SD

 

X

 

X

 

 

 

X

 

 

 

30317

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

 

X

 

X

 

 

 

X

 

 

 

30318

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

44" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30319

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

52" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30320

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30321

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30322

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30327

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30329

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30332

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30333

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30334

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30335

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30338

Kawasaki

15

64 oz. (1.9 l)

3600+-100

 

44" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30339

Kawasaki

15

64 oz. (1.9 l)

3600+-100

1550

52" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30340

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30341

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30342

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30430

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30431

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

X

 

 

X

 

 

 

-Mid

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30432

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30433

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

 

X

 

 

X

 

X

 

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30434

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Walk

30435

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30436

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Behind

30437

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30438

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30439

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service

30440

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

44" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30441

Kawasaki

17

58 oz. (1.7 l)

3600+-100

1550

52" SD

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30518

Kawasaki

13

58 oz. (1.7 l)

3600+-100

1550

32" SD

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

30519

Kawasaki

13

58 oz. (1.7 l)

3600+-100

1550

36" SD

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30520

Kawasaki

12.5

48 oz. (1.4 l)

3600+-50

1400

32" SD

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-Mid

Model

Engine Make

Horse

Oil Capacity w/

RPM High

RPM Low

Deck

Fixed

Floating

Traction

Gear

Hydro

Chassis

PG

T-Bar

 

 

Power

Filter Change

Speed

Speed

 

Deck

Deck

Unit

Drive

Drive

 

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30521

Kawasaki

12.5

48 oz. (1.4 l)

3600+-50

1400

36" SD

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Walk

30523

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

48" SD

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30524

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

36" SD

X

 

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Behind

30526

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

48" SD

X

 

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30527

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

X

 

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30528

Kohler

15

64 oz. (1.9 l)

3600+-100

1400+-200

48" SD

X

 

 

 

X

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service

30529

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

36" SD

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30530

Kohler

15

64 oz. (1.9 l)

3600+-50

1400+-200

48" SD

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30531

Kawasaki

15

58 oz. (1.7 l)

3600+-100

1550

48" SD

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

30172TE

Kawasaki

12.5

54 oz. (1.6 l)

2800

1400

 

 

 

X

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30261TE

Kawasaki

12.5

54 oz. (1.6 l)

2760

1400

91cm SD

 

X

 

X

 

 

 

X

 

30250TE

Kawasaki

12.5

54 oz. (1.6 l)

2800

1400

36" SD

 

X

 

X

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30291TE

Kohler

15

64 oz. (1.9 l)

2800

1400+-200

44" SD

 

X

 

 

X

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30299TE

Kawasaki

15

58 oz. (1.7 l)

2800+-100

1400+-200

112cm

 

X

 

 

X

 

 

X

 

 

 

 

 

 

 

SD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

9 - 2

SPECIFICATIONS

10 - 2

Manual Service Behind Walk Size-Mid

Product Dimensions

Model

Years

Width

Height

Length

Weight

Tire Dimensions

Tire Pressure

 

 

 

 

 

(lbs.)

Front

Rear

Front

Rear

 

 

 

 

 

 

 

 

 

 

30140

2004

35.0"

41"

72"

435

9" X 3.5"

13x6.50"-6

25-30 PSI (172-20

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

7kPa)

 

 

 

 

 

 

 

 

 

 

 

30150

2004

32.0"

40"

74"

374

9" X 3.5"

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

30159

1997-2000

30.0"

43.5"

40.0"

258

NA

15x6.00" - 6

NA

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

 

30161

2004

35.0"

41"

74"

392

9" X 3.5"

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

30164

2000-2002

42"

41"

78"

374

9"x3.5-4"

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

30167

1996-2002

35.0"

44.5"

45.0"

260

NA

15x6.00" - 6

NA

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

 

30168

2000

35.0"

44.5"

40.0"

270

NA

15x6.00" - 6

NA

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

 

30169

2000, 2002 &

35.0"

44.5"

40.0"

270

NA

15x6.00" - 6

NA

15 PSI (103 kPa)

 

2004

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30171

2000-2003

42"

41"

78"

374

9"x3.5-4"

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

30177

1996-2002 &

35.0"

44.5"

40.0"

261

NA

15x6.00" - 6

NA

15 PSI (103kPa)

 

2004

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30178

2003-2004

35.0"

41"

74"

392

NA

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

30182

1996-1999

35.0"

44.5"

40.0"

270

NA

15x6.00" - 6

NA

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

 

30183

1996-1999

35.0"

44.5"

45.0"

294

NA

15x6.00" - 6

15 PSI (103 kPa)

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

 

30184

1998-2000

35.0"

41.0"

74.0"

392

9"x3.5-4"

9x3.50" - 4

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

30187

1997-2000 &

33.0”

44.5”

43.0”

340

NA

15x6.00" - 6

NA

15 PSI

 

02 & 04

 

 

 

 

 

 

 

(103 kPa)

 

 

 

 

 

 

 

 

 

 

30188

1997 & 2000

33.0”

44.5”

43.0”

340

NA

13x6.50"-6

NA

15 PSI

 

 

 

 

 

 

 

 

 

(103 kPa)

 

 

 

 

 

 

 

 

 

 

30189

1997-1998

33.0”

44.5”

43.0”

340

NA

15x6.00" - 6

NA

15 PSI

 

 

 

 

 

 

 

 

 

(103 kPa)

 

 

 

 

 

 

 

 

 

 

30192

1997-1998 &

33.0"

44.5"

43.0"

375

NA

13x6.50"-6

NA

15 PSI

 

02

 

 

 

 

 

 

 

(103 kPa)

 

 

 

 

 

 

 

 

 

 

30193

1997-2000

46"

41"

74"

392

9"x3.5-4"

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

30194

1998-2002

46"

41"

74"

392

9"x3.5-4"

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

30195

2003

35.0"

41"

72"

435

9"x3.5-4"

6.5" X 13"

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

SPECIFICATIONS

-Mid

Model

Years

Width

Height

Length

Weight

Tire Dimensions

Tire Pressure

 

 

 

 

 

 

 

(lbs.)

Front

Rear

Front

Rear

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30196

1998-2002

64"

41"

72"

429

9"x3.5-4"

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

Walk

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30197

1998-2004

64"

41"

72"

429

9"x3.5-4"

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

Behind

 

 

 

 

 

 

 

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30250

2001

48"

44"

83.5"

416

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service

30252

2001-2002

32"

42"

76.5"

388

6.25"x3"

14x5.00"-6

15 PSI (103kPa)

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30253

2001

48"

44"

83.5"

417

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

30254

2001

56"

44"

80"

448

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30255

2001

64"

44"

80"

451

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30257

2001

56"

44"

80"

458

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30258

2001

66.5"

47.0"

82.3"

528

11"x4.00-5"

16X7.50"-8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

 

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30259

2001

56"

44"

80"

460

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30260

2001

64"

44"

80"

463

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30290

2001

48"

44"

83.5"

496

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30291

2001

56"

44"

80"

527

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30292

2001

64"

44"

80"

530

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

SPECIFICATIONS

11-2

 

 

 

 

 

 

 

 

 

 

 

30314

2004

48.3"

45.5"

80.5"

465 lbs.

9 X 3.5 - 4" (23 X

16x6.50" – 8

25-30 PSI (172-207

15 PSI

 

 

 

 

 

 

 

(122.7 cm)

(115.6 cm)

(264.5 cm)

(211 Kg)

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

(103 kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30316

2003-2004

32.0"

43.5"

73.0"

388

6.25"x3"

14X5.00--6

NA

15 PSI

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30317

2003-2004

48.3"

45.5"

80.5"

477

9 X 3.5 - 4" (23 X

16x6.50" – 8

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30318

2003-2004

58.7"

45.5"

79.6"

511

9 X 3.5 - 4" (23 X

16x6.50" – 8

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30319

2003-2004

66.6"

45.5"

80.7"

585

9 X 3.5 - 4" (23 X

16x6.50" – 8

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30320

2003

58.7"

45.5"

79.6"

494

9 X 3.5 - 4" (23 X

16x6.50" – 8

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12-2

Model

Years

Width

Height

Length

Weight

Tire Dimensions

Tire Pressure

 

SPECIFICATIONS

 

 

 

 

 

 

 

 

 

(lbs.)

Front

Rear

Front

Rear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30321

2003-2004

58.7"

45.5"

79.6"

494

9 X 3.5 - 4" (23 X

16x6.50" – 8

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30322

2003-2004

66.6"

45.5"

80.7"

568

9 X 3.5 - 4" (23 X

16x6.50" – 8

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30326

2004

58.7"

45.5"

79.6"

494

9 X 3.5 - 4" (23 X

16x6.50" – 8

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30327

2004

58.7"

45.5"

79.6"

494

9 X 3.5 - 4" (23 X

16x6.50" – 8

15 PSI (103 kPa)

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30329

2001

48"

44"

83.5"

417

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30332

2001

56"

44"

80"

458

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30333

2001

64"

44"

80"

461

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30334

2001

64"

44"

80"

463

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30335

2001

48"

44"

83.5"

496

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30338

2001

56"

44"

80"

527

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30339

2001

64"

44"

80"

530

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30340

2001

56"

44"

80"

550

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-Mid

30341

2001

64"

44"

80"

560

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size

30342

2004

66.6

45.5

80.7"

568

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Walk

30430

2003-2004

48.3

44.2

82.3

477 (216

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

KG)

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Behind

30431

2003-2004

58.7"

44.2"

81.5"

496 (225

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

KG)

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30432

2003-2004

66.6"

44.2"

82.3"

570 (258

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

Service

 

 

 

 

 

KG)

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30433

2003-2004

48.3

44.2

82.3

528 (239

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

 

KG)

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual

30434

2003-2004

58.7"

44.2"

81.5"

546 (248

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

KG)

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-Mid

Model

Years

Width

Height

Length

Weight

Tire Dimensions

Tire Pressure

 

 

 

 

 

 

 

(lbs.)

Front

Rear

Front

Rear

 

 

Size

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30435

2003-2004

58.7"

44.2"

81.5"

576 LBS

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

Walk

 

 

 

 

 

(261 KG)

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30436

2003

66.6"

44.2"

82.3"

650 LBS

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

Behind

 

 

 

 

 

(295 KG)

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30437

2004

58.7

44.2

81.5

496

9 X 3.5 - 4" (23 X

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service

30438

2004

66.6

44.2

82.3

570

9 X 3.5 - 4" (23 X

16x6.50 – 8"

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30439

2004

58.7

44.2

81.5

546

9 X 3.5 - 4" (23 X

16x6.50 – 8"

20-24 PSI (138-165

12-14 PSI (83-97

 

 

Manual

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30440

2004

58.7

44.2

81.5

576

9 X 3.5 - 4" (23 X

16x6.50 – 8"

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30441

2004

66.6

44.2

82.3

650

9 X 3.5 - 4"

16x6.50 – 8"

20-24 PSI

12-14 PSI

 

 

 

 

 

 

 

 

 

(23 X 9 – 10 cm)

(40.6x16.5 – 20.3 mm)

(138-165 kPa)

(83-97 kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30518

2004

32.0"

40"

78"

420

9 X 3.5 - 4" (23 X

13 x 5.0-6

20-24 PSI (138-165

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30519

2004

35.6"

41"

78"

430

9 X 3.5 - 4" (23 X

13x6.50"-6

20-24 PSI (138-165

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30520

2002-2003

32.0"

40.0"

78"

420

9 X 3.5 - 4" (23 X

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30521

2002-2003

35.6"

41.0"

78"

430

9 X 3.5 - 4" (23 X

13x6.50"-6

25-30 PSI (172-207

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30523

2002-2004

35.0"

41"

72"

475

9 X 3.5 - 4" (23 X

6.5" X 13"

20-24 PSI (138-165

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30524

2002-2004

46.1

43.2"

78"

433

9 X 3.5 - 4" (23 X

16x6.50 – 8"

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30526

2002-2003

58.2"

43.2"

73"

483

9 X 3.5 - 4" (23 X

16x6.50 – 8"

20-24 PSI (138-165

12-14 PSI (83-97

 

SPECIFICATIONS

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

13-2

 

 

 

 

 

 

 

 

 

 

 

30527

2003-2004

46.1"

43.2

78"

430

9 X 3.5 - 4" (23 X

16x6.50 – 8"

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30528

2003-2004

58.2"

43.2"

73"

483

9 X 3.5 - 4" (23 X

16x6.50 – 8"

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30529

2003-2004

35.6"

41"

78"

430

9 X 3.5 - 4" (23 X

6.5" X 13"

20-24 PSI (138-165

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30530

2003-2004

35.0"

41"

72"

475

9 X 3.5 - 4" (23 X

6.5" X 13"

20-24 PSI (138-165

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30531

2004

35.0"

41"

72"

475

9 X 3.5 - 4" (23 X

6.5" X 13"

20-24 PSI (138-165

15 PSI (103 kPa)

 

 

 

 

 

 

 

 

 

9 – 10 cm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14-2

Model

Years

Width

Height

Length

Weight

Tire Dimensions

Tire Pressure

SPECIFICATIONS

 

 

 

 

 

 

 

 

(lbs.)

Front

Rear

Front

Rear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30172TE

2001

48.31

44.1

83.55

250 (113

11"x4.00-5"

16x6.50" – 8

NA

12-14 PSI (83-97

 

 

 

 

 

 

 

KG)

 

(40.6x16.5 – 20.3 mm)

 

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30250TE

2001

48.31

44.1

83.55

469 (213

11"x4.00-5"

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

KG)

 

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30261TE

2003-2004

48.3

45.5

80.5

469 (213

9x3.5-4 (23x9-

16x6.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

KG)

10cm)

(40.6x16.5 – 20.3 mm

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30291TE

2001

58.73

44.1

79.92

560 (254

11"x4.00-5"

16x7.50" – 8

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

KG)

 

(40.6x19.4 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30528

2003-2004

58.2"

43.2"

73"

483

9 X 3.5 - 4" (23 X

16x6.50 – 8"

20-24 PSI (138-165

12-14 PSI (83-97

 

 

 

 

 

 

 

 

9 – 10 cm)

(40.6x16.5 – 20.3 mm)

kPa)

kPa)

 

 

 

 

 

 

 

 

 

 

 

 

 

Manual Service Behind Walk Size-Mid

Manual Service Behind Walk Size-Mid

15 - 2

Model ID

 

 

 

 

 

 

 

 

 

T-Bar / Gear Drive / Fixed

Pistol Grip / Gear Drive /

Pistol Grip / Hydo Drive /

Classic T-Bar / Gear / Traction Unit

Classic T-Bar / Gear Drive /

Deck

Fixed Deck

Fixed Deck

Only

Floating Deck

 

 

 

 

 

30140

30518

30524

30119

30316

30150

30519

30526

30159

 

30161

30520

30527

30165

 

30164

30521

30528

30167

 

30171

30523

 

30168

 

30178

30529

 

30169

 

30184

30530

 

30177

 

30193

30531

 

30182

 

30194

 

 

30183

 

30195

 

 

30185

 

30196

 

 

30225

 

30197

 

 

 

 

Classic T-Bar / Hydro Drive

T-Bar / Gear Drive /

Pistol Grip / Gear Drive /

T-Bar / Hydro Drive /

Pistol Grip / Hydro Drive / Floating

 

/ Traction Unit Only

Floating Deck

Floating Deck

Floating Deck

Deck

 

 

 

 

 

 

 

30187

30250

30329

30290

30339

 

30188

30251

30332

30291

30340

 

 

 

 

 

 

 

30189

30253

30333

30292

30341

 

 

 

 

 

 

 

30191

30254

30334

30297

30433

 

 

 

 

 

 

 

30192

30255

30335

30296

30434

 

 

 

 

 

 

 

*30299TE

30257

30430

30291TE

30435

 

 

 

 

 

 

 

 

30258

30431

 

30436

 

 

 

 

 

 

 

 

30259

30432

 

30338

 

 

 

 

 

 

 

 

30260

30437

 

30439

 

 

 

 

 

 

 

 

30317

30438

 

30440

 

 

 

 

 

 

 

 

30318

 

 

30441

SPECIFICATIONS

 

 

 

 

 

 

30319

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30320

 

 

 

 

 

 

 

 

 

 

 

30321

 

 

 

 

 

 

 

 

 

 

 

30322

 

 

 

 

 

 

 

 

 

 

 

30326

 

 

 

 

 

 

 

 

 

 

 

30327

 

 

 

 

 

 

 

 

 

 

 

30342

 

 

 

 

 

 

 

 

 

 

 

30172TE

 

 

 

 

 

 

 

 

 

 

 

30250TE

 

 

 

 

 

 

 

 

 

 

 

30261TE

 

 

 

 

 

 

 

 

 

 

 

30314TE

 

 

 

 

 

 

 

 

 

 

MAINTENANCE

Maintenance Schedule, Floating Deck Models

Maintenance Service

Interval Maintenance Procedure

 

 

 

 

Each Use

• Engine Oil—check level

 

• Safety System—check

 

• Brake—check

 

• Engine—clean outside

 

• Mower Housing—clean

 

 

8 Hours

• Engine Oil—change

 

• Cutting Blades—check

 

• Mower Housing—clean

 

• Caster Wheels—grease

 

 

25 Hours

• Foam Air Cleaner—clean1

 

• Paper Air Cleaner—check, replace if dirty

 

 

40 Hours

• Deck Belt Idler Arm—grease

 

• Deck Belt Idler Arm—grease

 

• Tires—check pressure

 

• Hydraulic Oil—check

 

 

50 Hours

• Belts—check for wear/cracks

 

 

100 Hours

• Engine Oil—change1

 

• Spark Plug(s)—check

 

• Electric Clutch–Adjust

 

• Engine—clean outside

 

• Paper Air Cleaner—replace1

200 Hours

• Engine Oil Filter—change (200 hours or every other oil change)

 

• Fuel Filter—replace

 

 

250 Hours

• Transmission Couplings—grease1

400 Hours

• Wheel Bearings—grease1

At Storage

• Chipped Surfaces—paint

 

• Perform all maintenance procedures listed above before storage

 

 

1More often in dusty, dirty conditions.

2 - 16

Mid-Size Walk Behind Service Manual

MAINTENANCE

Maintenance Schedule, Fixed Deck Models

Service Operation

Each

8

25

50

100

200

Storage

 

Use

Hours

Hours

Hours

Hours

Hours

Service

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil—check level

X

 

 

 

 

 

X

 

 

 

 

 

 

 

 

Oil—change*

 

Initial

 

 

X

 

X

 

 

 

 

 

 

 

 

Oil Filter—change (200 hours or every other

 

 

 

 

 

X

X

oil change)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety System—check

X

 

 

 

 

 

X

 

 

 

 

 

 

 

 

Brakes—check

X

 

 

 

 

 

X

 

 

 

 

 

 

 

 

Cutting Blades — check

 

X

 

 

X

 

X

 

 

 

 

 

 

 

 

Wheel Bearings—grease*

X

 

 

 

 

 

X

 

 

 

 

 

 

 

 

Transmission Couplers — grease*

 

 

 

X

 

 

X

 

 

 

 

 

 

 

 

Idler Pivots — grease*

X

 

 

 

 

 

X

 

 

 

 

 

 

 

 

Belt Blade Idler Pivots — grease*

 

 

 

X

 

 

X

 

 

 

 

 

 

 

 

Foam Air Cleaner—service*

 

 

X

 

 

 

X

 

 

 

 

 

 

 

 

Paper Air Cleaner—replace*

 

 

 

 

X

 

X

 

 

 

 

 

 

 

 

Spark Plug(s)—check

 

 

 

 

 

X

X

 

 

 

 

 

 

 

 

Belts—check for wear/cracks

 

 

 

X

 

 

X

 

 

 

 

 

 

 

 

PTO Belt—check tension

 

Initial

 

X

 

 

X

 

 

 

 

 

 

 

 

Gasoline—drain

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

Engine—clean cooling system

X

 

 

 

X

 

X

 

 

 

 

 

 

 

 

Fuel Filter—replace

 

 

 

 

 

X

X

 

 

 

 

 

 

 

 

Tires—check pressure

 

 

 

X

 

 

X

 

 

 

 

 

 

 

 

Chipped Surfaces—paint

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

* More often in dusty, dirty conditions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mid-Size Walk Behind Service Manual

2 - 17

THIS PAGE INTENTIONALLY LEFT BLANK

2 - 18

Mid-Size Walk Behind Service Manual

ENGINE

Engine Removal

1.Turn the fuel valve to the “off” position.

2.Drain the engine oil into a suitable container.

3.Remove the fuel line by sliding clamp down and remove the line from fuel pump (Figure 3). Drain fuel in line into a suitable container.

6.Cut the tie wrap and disconnect the mag wire (red from black) bullet connector (Figure 5).

Figure 3

mvc-048

4.Remove bolt that clamps the fuel line to engine block (Figure 4).

Figure 5

0602-12

7.Remove the screw attaching the ground wire to the air shroud.

8.Remove the bolt securing the harness to the engine block.

9.Pull the harness out from behind the oil fill tube and move it away from the engine to prevent damage.

On Floating Deck Models:

10.Disconnect the alternator wire connector (red to pink) (Figure 6).

Figure 4

mvc-409

5.Slide the wiring out from under the clip on the air shroud.

Figure 6

0819-32

Mid-Size Walk Behind Service Manual

3 - 1

Toro 30140, 30150, 30161, 30164, 30167 Service Manual

ENGINE

11.Separate the electric clutch connector and push the connector and grommet through the frame (Figure 7).

15.If the unit is up, no need to remove the deck covers.

16.Remove deck drive belt from deck idler and drive pulley (Figure 9).

Figure 7

0819-30

12.Remove the air cleaner cover.

13.Then remove the clamps holding the throttle and choke cables to the engine (Figure 8). Mark the cable housings for the clamp locations to assist in reassembly. Remove the throttle and choke cables.

Figure 9

mvc-412

17. Remove hydro pump drive belt (Figure 10).

A

Figure 10

mvc-415

B

 

Figure 8

0602-10

 

 

 

 

(A) Choke

 

(B) Throttle

 

 

 

 

 

14. Remove the drive pulleys.

3 - 2

Mid-Size Walk Behind Service Manual

ENGINE

18. Remove PTO clutch arm from housing (Figure 11).

Figure 11

0820-05

19.Sometimes it is necessary to remove the PTO clutch brake pulley to have better access for removing the clutch bolt (Figure 12 and Figure 14).

Figure 12

mvc-417

20.On gear drive models, remove the V belt from the transmission sheave (Figure 13).

Figure 13

mvc-417

 

 

 

 

Figure 14

mvc-418

Mid-Size Walk Behind Service Manual

3 - 3

ENGINE

21. Remove pulley cover (Figure 15).

Figure 15

mvc-419

22.Unbolt clutch bolt, remove clutch and engine pulley (Figure 16 and Figure 17).

Figure 16

mvc-421

Figure 17

mvc-424

23.Remove the nuts and bolts that mount engine to chassis (Figure 18).

Figure 18

mvc-423

Reverse order for reassembly - Torque clutch bolt to 55 to 60 ft. lbs. (75 to 81 N-m).

3 - 4

Mid-Size Walk Behind Service Manual

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