Toro 136-7054 Installation Instructions

Installation

LooseParts

FormNo.3411-617RevA

BBCArmServiceKit

76cmTurfMasterWalk-BehindLawnMower

ModelNo.136-7054

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

Nopartsrequired

Nopartsrequired

Brakearm1
Brakecable1
Rubberspacer1
Cabletie

1

PreparingtheMachinefor
Installation

NoPartsRequired

Qty.

–

–

2

5.Tipthemachineontoitsside,withtheairlterfacing
upward,untiltheupperhandlerestsontheground.

Important:Tippingthemachinemaycausethe
fueltoleak.Fuelisammableandexplosive,and
cancausepersonalinjury.Runtheenginedryto
removethefuelwithahandpump;neversiphon
thefuel.

Preparethemachineforinstallation.

Removetheexistingbrakearmand
brakecable.

Installthebrakearmandbrakecable.

Use

Procedure

Important:Refertoyourmachine

formaintenancesafetyinformation.

1.Movethemachinetoalevelsurface.

2.Releasetheblade-brakebail.

3.Disconnectthespark-plugwirefromthesparkplug.

4.Removetheblade-drivesystemcoverfromthe
machine.

©2016—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Operator’ s Man ual

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3411-617*A

6.Useablockofwoodtoholdeachbladesteady(Figure

1).

Figure1

8.Removethebrake-extensionspringfromthebrake
arm(Figure3).

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Figure3

1.Brake-extensionspring2.Brakearm

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7.Removethetransmissionbeltandthetransmission
tensionspringfromthemachine(Figure2).

Note:Removingthetransmissionbeltandthe
transmissiontensionspringallowsaccesstothebrake
arm.

Figure2

1.Transmissiontension
spring

2.Transmissionbelt

g195306

2

2

1

2

G019923

RemovingtheExistingBrake
ArmandBrakeCable

NoPartsRequired

Procedure

1.Removethebrakecablefromthebrake-armhook
(Figure4).

g019923

Figure5

Figure4

1.Brake-armhook2.Brakecable

2.Loosenthecable-clampscrewandslidethecableout
fromundertheengine(Figure5).

1.Cable-clampscrew

3.Removetheboltandthenutthatsecuresthebrakearm
ontothemachine;retainandsettheboltandthenut
aside(Figure6andFigure7).

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2.Brakecable

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Figure6

1.Bolt

3

6.Disconnectthebrakecablefromthehandlebracket
(Figure9).

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Figure9

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Figure7

1.Nut

1.Brakecable

4.Removethehardwarefromthebrakearm(Figure8).

Important:Retainallhardwareforusein3

InstallingtheBrakeArmandBrakeCable(page

4).

Figure8

3

InstallingtheBrakeArmand
BrakeCable

Partsneededforthisprocedure:

1Brakearm

1Brakecable

1Rubberspacer

2

Cabletie

Procedure

1.Installtherubberspacerandthehardwarefromtheold
brakearmontothenewbrakearm(Figure10).

Important:Inspectthehardwareforexcessive
wear.Replacethehardwareifnecessary.

g195474

5.Cutandremovetheexistingcableties.

4

Figure10

1.Rubberspacer2.Hook

2.Guidetherubberspaceralongthehookuntilitisush
withtheplate(Figure10).

3.Torquetheboltthatyoupreviouslyremovedinstep4
to10to13N∙m(85to115in-lb).

4.Usetheboltandthenutthatyoupreviouslyremoved
instep3toinstallthebrakearmontothemachine
(Figure11andFigure12).

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g195304

Figure12

1.Nut

5.Torquethenutto10to13N∙m(85to115in-lb).

Note:Thebrakearmshouldhaveafullrangeof
motion.

6.Attachthebrakecabletothehandlebracket(Figure

13).

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Figure13

1.Brakecable

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Figure11

7.Routethebrakecablethroughtheinsertbelowthe
cableclamp.

1.Bolt

8.Attachthebrakecabletothebrake-armhook(Figure

14).

5

10.Markthebrakecable(Figure16),thenadjustthejacket
untilthereisapproximately3mm(1/8inch)ofslack
(Figure17).

Figure14

1.Brake-armhook2.Brakecable

9.Pullthecablejackettoremoveslack(Figure15).

Note:Donotputtensiononthespring.

Figure15

1.Cableclamp2.Cablejacket

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g195615

Figure16

1.Markthecablehere

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Figure17

1.Slack—3mm(1/8inch)

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11.Torquethecable-clampscrewto11to14N∙m(99to
121in-lb)tolocktheadjustmentinplace.

6

12.Attach2cabletiesattheindicatedlocationsshownin

Figure18.

14.Installthetransmissionbeltandthetransmission
tensionspring(Figure20).

g195306

Figure20

Figure18

1.Cabletielocations

13.Attachthebrake-extensionarmtothebrakearm
(Figure19).

1.Transmissiontension
spring

g194765

15.Installtheblade-drivesystemcover.

2.Transmissionbelt

16.Connectthespark-plugwiretothesparkplug.

Figure19

1.Brake-extensionspring2.Brakearm

g195539

7