Teledyne T200H-M User Manual

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INSTRUCTION MANUAL

MODEL T200H/M

NITROGEN OXIDES ANALYZER

9480 CARROLL PARK DRIVE SAN DIEGO, CA 92121-5201 USA

Toll-free Phone:	800-324-5190
Phone:	858-657-9800
Fax:	858-657-9816
Email:	api-sales@teledyne.com
Website:	http://www.teledyne-api.com/

Copyright 2011-2012	07270B DCN6512
Teledyne Advanced Pollution Instrumentation	20 June 2012

ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)

Teledyne Advanced Pollution Instrumentation, Inc. (TAPI) is a worldwide market leader in the design and manufacture of precision analytical instrumentation used for air quality monitoring, continuous emissions monitoring, and specialty process monitoring applications. Founded in San Diego, California, in 1988, TAPI introduced a complete line of Air Quality Monitoring (AQM) instrumentation, which comply with the United States Environmental Protection Administration (EPA) and international requirements for the measurement of criteria pollutants, including CO, SO2, NOX and Ozone.

Since 1988 TAPI has combined state-of-the-art technology, proven measuring principles, stringent quality assurance systems and world class after-sales support to deliver the best products and customer satisfaction in the business.

For further information on our company, our complete range of products, and the applications that they serve, please visit www.teledyne-api.com or contact sales@teledyne-api.com.

NOTICE OF COPYRIGHT

TRADEMARKS

All trademarks, registered trademarks, brand names or product names appearing in this document are the property of their respective owners and are used herein for identification purposes only.

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SAFETY MESSAGES

Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage. Please read these messages carefully. Each safety message is associated with a safety alert symbol, and are placed throughout this manual; the safety symbols are also located inside the instrument. It is imperative that you pay close attention to these messages, the descriptions of which are as follows:

WARNING: Electrical Shock Hazard

HAZARD: Strong oxidizer

GENERAL WARNING/CAUTION: Read the accompanying message for specific information.

CAUTION: Hot Surface Warning

Do Not Touch: Touching some parts of the instrument without protection or proper tools could result in damage to the part(s) and/or the instrument.

Technician Symbol: All operations marked with this symbol are to be performed by qualified maintenance personnel only.

Electrical Ground: This symbol inside the instrument marks the central safety grounding point for the instrument.

CAUTION

This instrument should only be used for the purpose and in the manner described in this manual. If you use this instrument in a manner other than that for which it was intended, unpredictable behavior could ensue with possible hazardous consequences.

NEVER use any gas analyzer to sample combustible gas(es)!

For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product, contact Teledyne API’s Technical Support Department:

Telephone: 800-324-5190

Email: sda_techsupport@teledyne.com

or access any of the service options on our website at http://www.teledyne-api.com/

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Teledyne API - Model T200H/T200M Operation Manual

CONSIGNES DE SÉCURITÉ

Des consignes de sécurité importantes sont fournies tout au long du présent manuel dans le but d’éviter des blessures corporelles ou d’endommager les instruments. Veuillez lire attentivement ces consignes. Chaque consigne de sécurité est représentée par un pictogramme d’alerte de sécurité; ces pictogrammes se retrouvent dans ce manuel et à l’intérieur des instruments. Les symboles correspondent aux consignes suivantes :

AVERTISSEMENT : Risque de choc électrique

DANGER : Oxydant puissant

AVERTISSEMENT GÉNÉRAL / MISE EN GARDE : Lire la consigne complémentaire pour des renseignements spécifiques

MISE EN GARDE : Surface chaude

Ne pas toucher : Toucher à certaines parties de l’instrument sans protection ou sans les outils appropriés pourrait entraîner des dommages aux pièces ou à l’instrument.

Pictogramme « technicien » : Toutes les opérations portant ce symbole doivent être effectuées uniquement par du personnel de maintenance qualifié.

Mise à la terre : Ce symbole à l’intérieur de l’instrument détermine le point central de la mise à la terre sécuritaire de l’instrument.

MISE EN GARDE

Cet instrument doit être utilisé aux fins décrites et de la manière décrite dans ce manuel. Si vous utilisez cet instrument d’une autre manière que celle pour laquelle il a été prévu, l’instrument pourrait se comporter de façon imprévisible et entraîner des conséquences dangereuses.

NE JAMAIS utiliser un analyseur de gaz pour échantillonner des gaz combustibles!

WARRANTY

WARRANTY POLICY (02024 F)

Teledyne Advanced Pollution Instrumentation (TAPI), a business unit of Teledyne Instruments, Inc., provides that:

Prior to shipment, TAPI equipment is thoroughly inspected and tested. Should equipment failure occur, TAPI assures its customers that prompt service and support will be available.

COVERAGE

After the warranty period and throughout the equipment lifetime, TAPI stands ready to provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in the industry. All maintenance and the first level of field troubleshooting are to be performed by the customer.

NON-TAPI MANUFACTURED EQUIPMENT

Equipment provided but not manufactured by TAPI is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturer’s warranty.

PRODUCT RETURN

All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center. After the repair, the equipment will be returned, freight prepaid.

The complete Terms and Conditions of Sale can be reviewed at http://www.teledyneapi.com/terms_and_conditions.asp

CAUTION – Avoid Warranty Invalidation

Failure to comply with proper anti-Electro-Static Discharge (ESD) handling and packing instructions and Return Merchandise Authorization (RMA) procedures when returning parts for repair or calibration may void your warranty. For anti-ESD handling and packing instructions please refer to “Packing Components for Return to Teledyne API’s Customer Service” in the Primer on ElectroStatic Discharge section of this manual, and for RMA procedures please refer to our Website at http://www.teledyne-api.com under Customer Support > Return Authorization.

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ABOUT THIS MANUAL

This manual is comprised of multiple documents, in PDF format, as listed below.

Part No.	Rev		Name/Description

07270	B	T200H/M Operation Manual

05147	H	Menu Trees and Software Documentation (inserted as Appendix A in this manual)

07351	A	Spare Parts List	- T200H (located in Appendix B of this manual)

07367	A	Spare Parts List	- T200M (located in Appendix B of this manual)t

05149	B	Repair Request Form (inserted as Appendix C in this manual)

			Documents included in Appendix D:

0691101	A	Interconnect Wire List

06911	A	Interconnect Wiring Diagram

01669	G	PCA 016680300, Ozone generator board

01840	B	PCA Thermo-electric cooler board

03632	A	PCA 03631, 0-20mA Driver

03956	A	PCA 039550200, Relay Board

04354	D	PCA 04003, Pressure/Flow Transducer Interface

04181	H	PCA 041800200, PMT pre-amplifier board

04468	B	PCA, 04467, Analog Output

01840	B	SCH, PCA 05802, MOTHERBOARD, GEN-5

03632	D	SCH, PCA 06697, INTRFC, LCD TCH SCRN,

03956	B	SCH, LVDS TRANSMITTER BOARD

06731	A	SCH, AUXILLIARY-I/O BOARD

Note	We recommend that all users read this manual in its entirety before
	operating the instrument.

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REVISION HISTORY

This section provides information regarding changes to this manual.

T200H/T200M Operation Manual PN 07270

Date	Rev	DCN	Change Summary
2012 June 20	B	6512	Administrative updates
2011 March 04	A	5999	Initial Release

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TABLE OF CONTENTS
ABOUT TELEDYNE ADVANCED POLLUTION INSTRUMENTATION (TAPI)	............................................................................... i
SAFETY MESSAGES ..................................................................................................................................................................	iii
CONSIGNES DE SÉCURITÉ......................................................................................................................................................	iv
Warranty ......................................................................................................................................................................................	v
About This Manual ......................................................................................................................................................................	vii
Revision History ..........................................................................................................................................................................	ix
Table of Contents........................................................................................................................................................................	xi
List of Figures.............................................................................................................................................................................	xiv
List of Tables..............................................................................................................................................................................	xvi
LIST OF APPENDICES ............................................................................................................................................................	xvii
1. Introduction, Features, and Options .......................................................................................................................................	19
1.1. Overview ........................................................................................................................................................................	19
1.2. Features .........................................................................................................................................................................	19
1.3. Using This Manual..........................................................................................................................................................	19
1.4. Options ...........................................................................................................................................................................	20
2. Specifications and Approvals .................................................................................................................................................	23
2.1. T200H/M Operating Specifications.................................................................................................................................	23
2.2. Approvals and Certifications...........................................................................................................................................	24
2.2.1. Safety .....................................................................................................................................................................	24
2.2.2. EMC........................................................................................................................................................................	24
3. Getting Started .......................................................................................................................................................................	25
3.1. Unpacking and Initial Setup............................................................................................................................................	25
3.2. Ventilation Clearance .....................................................................................................................................................	26
3.3. T200H/M Layout.............................................................................................................................................................	26
3.4. Electrical Connections....................................................................................................................................................	32
3.4.1. Power Connection ..................................................................................................................................................	32
3.4.2. Analog Inputs (Option 64) Connections ..................................................................................................................	33
3.4.3. Analog Output Connections....................................................................................................................................	33
3.4.4. Connecting the Status Outputs...............................................................................................................................	34
3.4.5. Current Loop Analog Outputs (OPT 41) Setup .......................................................................................................	36
3.4.6. Connecting the Control Inputs ................................................................................................................................	38
3.4.7. Connecting the Alarm Relay Option (OPT 61)........................................................................................................	39
3.4.8. Connecting the Communications Ports...................................................................................................................	40
3.5. Pneumatic Connections .................................................................................................................................................	42
3.5.1. About Zero Air and Calibration (Span) Gases ........................................................................................................	42
3.5.2. Pneumatic Connections to T200H/M Basic Configuration ......................................................................................	44
3.5.3. Connections with Internal Valve Options Installed..................................................................................................	49
3.6. Initial Operation ..............................................................................................................................................................	59
3.6.1. Startup ....................................................................................................................................................................	59
3.6.2. Warning Messages .................................................................................................................................................	59
3.6.3. Functional Check....................................................................................................................................................	60
3.7. Calibration ......................................................................................................................................................................	61
3.7.1. Basic NOx Calibration Procedure............................................................................................................................	61
3.7.2. Basic O2 Sensor Calibration Procedure..................................................................................................................	66
4. Operating Instructions ............................................................................................................................................................	71
4.1. Overview of Operating Modes ........................................................................................................................................	71
4.2. Sample Mode .................................................................................................................................................................	73
4.2.1. Test Functions ........................................................................................................................................................	73
4.2.2. Warning Messages .................................................................................................................................................	75
4.3. Calibration Mode ............................................................................................................................................................	77
4.3.1. Calibration Functions ..............................................................................................................................................	77
4.4. SETUP MODE................................................................................................................................................................	77
4.5. SETUP  CFG: Viewing the Analyzer’s Configuration Information ...............................................................................	78
4.6. SETUP  ACAL: Automatic Calibration.........................................................................................................................	79
4.7. SETUP  DAS - Using the Data Acquisition System (DAS).........................................................................................	80
4.7.1. DAS Structure.........................................................................................................................................................	81
4.7.2. Default DAS Channels............................................................................................................................................	83
4.7.3. Remote DAS Configuration ....................................................................................................................................	96

Table of Contents	Teledyne API - Model T200H/T200M Operation Manual
4.8. SETUP  RNGE: Range Units and Dilution Configuration............................................................................................		97
4.8.1. Range Units............................................................................................................................................................		97
4.8.2. Dilution Ratio ..........................................................................................................................................................		98
4.9. SETUP  PASS: Password Feature .............................................................................................................................		99
4.10. SETUP  CLK: Setting the Internal Time-of-Day Clock ............................................................................................		101
4.11. SETUP  MORE  COMM: Setting Up the Analyser’s Communication Ports .........................................................		103
4.11.1. DTE and DCE Communication ...........................................................................................................................		103
4.11.2. COM Port Default Settings .................................................................................................................................		103
4.11.3. Communication Modes, Baud Rate and Port Testing.........................................................................................		104
4.11.4. Analyzer ID .........................................................................................................................................................		108
4.11.5. RS-232 COM Port Cable Connections ...............................................................................................................		109
4.11.6. RS-485 Configuration of COM2..........................................................................................................................		111
4.11.7. Ethernet Interface Configuration.........................................................................................................................		111
4.11.8. USB Port Setup ..................................................................................................................................................		117
4.11.9. Multidrop RS-232 Set Up....................................................................................................................................		119
4.11.10. MODBUS SETUP.............................................................................................................................................		122
4.12. SETUP  MORE  VARS: Internal Variables (VARS) .............................................................................................		124
4.12.1. Setting the Gas Measurement Mode ..................................................................................................................		126
4.13. SETUP  MORE  DIAG: Diagnostics MENU ........................................................................................................		127
4.13.1. Accessing the Diagnostic Features.....................................................................................................................		128
4.13.2. Signal I/O............................................................................................................................................................		128
4.13.3. Analog Output Step Test ....................................................................................................................................		130
4.13.4. ANALOG OUTPUTS and Reporting Ranges......................................................................................................		131
4.13.5. ANALOG I/O CONFIGURATION........................................................................................................................		134
4.13.6. ANALOG OUTPUT CALIBRATION ....................................................................................................................		148
4.13.7. OTHER DIAG MENU FUNCTIONS ....................................................................................................................		158
4.14. SETUP – ALRM: Using the optional Gas Concentration Alarms (OPT 67) ................................................................		166
4.15. Remote Operation ......................................................................................................................................................		167
4.15.1. Remote Operation Using the External Digital I/O ...............................................................................................		167
4.15.2. Remote Operation ..............................................................................................................................................		169
4.15.3. Additional Communications Documentation .......................................................................................................		176
4.15.4. Using the T200H/M with a Hessen Protocol Network .........................................................................................		176
5. Calibration Procedures.........................................................................................................................................................		183
5.1.1. Interferents for NOX Measurements......................................................................................................................		183
5.2. Calibration Preparations ...............................................................................................................................................		184
5.2.1. Required Equipment, Supplies, and Expendables................................................................................................		184
5.2.2. Zero Air.................................................................................................................................................................		184
5.2.3. Span Calibration Gas Standards & Traceability....................................................................................................		185
5.2.4. Data Recording Devices .......................................................................................................................................		186
5.2.5. NO2 Conversion Efficiency (CE) ...........................................................................................................................		186
5.3. Manual Calibration .......................................................................................................................................................		191
5.4. Calibration Checks .......................................................................................................................................................		195
5.5. Manual Calibration with Zero/Span Valves...................................................................................................................		196
5.6. Calibration Checks with Zero/Span Valves...................................................................................................................		199
5.7. Calibration With Remote Contact Closures ..................................................................................................................		200
5.8. Automatic Calibration (AutoCal) ...................................................................................................................................		201
5.9. Calibration Quality Analysis..........................................................................................................................................		204
6. Instrument Maintenance.......................................................................................................................................................		205
6.1. Maintenance Schedule.................................................................................................................................................		205
6.2. Predictive Diagnostics ..................................................................................................................................................		207
6.3. Maintenance Procedures..............................................................................................................................................		207
6.3.1. Changing the Sample Particulate Filter ................................................................................................................		207
6.3.2. Changing the O3 Dryer Particulate Filter...............................................................................................................		209
6.3.3. Maintaining the External Sample Pump................................................................................................................		210
6.3.4. Changing the NO2 converter.................................................................................................................................		211
6.3.5. Cleaning the Reaction Cell ...................................................................................................................................		212
6.3.6. Changing Critical Flow Orifices.............................................................................................................................		214
6.3.7. Checking for Light Leaks ......................................................................................................................................		215
7. Troubleshooting & Repair ....................................................................................................................................................		217
7.1. General Troubleshooting..............................................................................................................................................		217
7.1.1. Fault Diagnosis with Warning Messages ..............................................................................................................		218
7.1.2. Fault Diagnosis with Test Functions .....................................................................................................................		219
7.1.3. Using the Diagnostic Signal I/O Function .............................................................................................................		220
7.1.4. Status LED’s.........................................................................................................................................................		222
7.2. Gas Flow Problems ......................................................................................................................................................		225

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7.2.1. T200H Internal Gas Flow Diagrams......................................................................................................................	226
7.2.2. T200M Internal Gas Flow Diagrams .....................................................................................................................	229
7.2.3. Zero or Low Flow Problems..................................................................................................................................	231
7.2.4. High Flow..............................................................................................................................................................	233
7.2.5. Sample Flow is Zero or Low But Analyzer Reports Correct Flow .........................................................................	233
7.3. Calibration Problems ....................................................................................................................................................	234
7.3.1. Negative Concentrations ......................................................................................................................................	234
7.3.2. No Response........................................................................................................................................................	234
7.3.3. Unstable Zero and Span.......................................................................................................................................	235
7.3.4. Inability to Span - No SPAN Key ..........................................................................................................................	235
7.3.5. Inability to Zero - No ZERO Button .......................................................................................................................	236
7.3.6. Non-Linear Response...........................................................................................................................................	236
7.3.7. Discrepancy Between Analog Output and Display ...............................................................................................	237
7.3.8. Discrepancy between NO and NOX slopes...........................................................................................................	237
7.4. Other Performance Problems.......................................................................................................................................	237
7.4.1. Excessive noise....................................................................................................................................................	238
7.4.2. Slow Response.....................................................................................................................................................	238
7.4.3. Auto-zero Warnings ..............................................................................................................................................	238
7.5. Subsystem Checkout ...................................................................................................................................................	239
7.5.1. Simple Leak Check using Vacuum and Pump......................................................................................................	239
7.5.2. Detailed Leak Check Using Pressure ...................................................................................................................	239
7.5.3. Performing a Sample Flow Check ........................................................................................................................	240
7.5.4. AC Power Configuration .......................................................................................................................................	241
7.5.5. DC Power Supply Test Points ..............................................................................................................................	245
7.5.6. I2C Bus .................................................................................................................................................................	245
7.5.7. Touch Screen Interface ........................................................................................................................................	246
7.5.8. LCD Display Module .............................................................................................................................................	246
7.5.9. General Relay Board Diagnostics.........................................................................................................................	246
7.5.10. Motherboard .......................................................................................................................................................	247
7.5.11. CPU ....................................................................................................................................................................	249
7.5.12. RS-232 Communication......................................................................................................................................	250
7.5.13. PMT Sensor........................................................................................................................................................	251
7.5.14. PMT Preamplifier Board .....................................................................................................................................	251
7.5.15. High Voltage Power Supply ................................................................................................................................	251
7.5.16. Pneumatic Sensor Assembly..............................................................................................................................	252
7.5.17. NO2 Converter ....................................................................................................................................................	253
7.5.18. O3 Generator ......................................................................................................................................................	255
7.5.19. Box Temperature................................................................................................................................................	255
7.5.20. PMT Temperature...............................................................................................................................................	255
7.6. Repair Procedures .......................................................................................................................................................	256
7.6.1. Disk-on-Module Replacement ..............................................................................................................................	256
7.6.2. O3 Generator Replacement ..................................................................................................................................	257
7.6.3. Sample and Ozone Dryer Replacement ...............................................................................................................	257
7.6.4. PMT Sensor Hardware Calibration .......................................................................................................................	258
7.6.5. Replacing the PMT, HVPS or TEC .......................................................................................................................	260
7.7. Removing / Replacing the Relay PCA from the Instrument..........................................................................................	263
7.8. Frequently Asked Questions ........................................................................................................................................	264
7.9. Technical Assistance....................................................................................................................................................	265
8. Principles of Operation.........................................................................................................................................................	267
8.1. Measurement Principle.................................................................................................................................................	267
8.1.1. Chemiluminescence .............................................................................................................................................	267
8.1.2. NOX and NO2 Determination .................................................................................................................................	269
8.2. Chemiluminescence Detection .....................................................................................................................................	270
8.2.1. The Photo Multiplier Tube.....................................................................................................................................	270
8.2.2. Optical Filter .........................................................................................................................................................	270
8.2.3. Auto Zero..............................................................................................................................................................	271
8.2.4. Measurement Interferences..................................................................................................................................	272
8.3. Pneumatic Operation....................................................................................................................................................	274
8.3.1. Pump and Exhaust Manifold.................................................................................................................................	274
8.3.2. Sample Gas Flow .................................................................................................................................................	275
8.3.3. Flow Rate Control - Critical Flow Orifices .............................................................................................................	276
8.3.4. Sample Particulate Filter.......................................................................................................................................	280
8.3.5. Ozone Gas Air Flow..............................................................................................................................................	281
8.3.6. O3 Generator ........................................................................................................................................................	282
8.3.7. Perma Pure® Dryer ...............................................................................................................................................	283

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Table of Contents	Teledyne API - Model T200H/T200M Operation Manual
8.3.8. Ozone Supply Air Filter.........................................................................................................................................		285
8.3.9. Ozone Scrubber ...................................................................................................................................................		285
8.3.10. Pneumatic Sensors.............................................................................................................................................		286
8.3.11. Dilution Manifold .................................................................................................................................................		287
8.4. Oxygen Sensor (OPT 65A) Principles of Operation .....................................................................................................		288
8.4.1. Paramagnetic Measurement of O2........................................................................................................................		288
8.4.2. Operation Within the T200H/M Analyzer ..............................................................................................................		289
8.4.3. Pneumatic Operation of the O2 Sensor.................................................................................................................		289
8.5. Electronic Operation.....................................................................................................................................................		290
8.5.1. CPU ......................................................................................................................................................................		291
8.5.2. Sensor Module, Reaction Cell ..............................................................................................................................		292
8.5.3. Photo Multiplier Tube (PMT).................................................................................................................................		293
8.5.4. PMT Cooling System ............................................................................................................................................		295
8.5.5. PMT Preamplifier..................................................................................................................................................		295
8.5.6. Pneumatic Sensor Board......................................................................................................................................		297
8.5.7. Relay Board..........................................................................................................................................................		297
8.5.8. Status LEDs & Watch Dog Circuitry......................................................................................................................		301
8.5.9. Motherboard .........................................................................................................................................................		302
8.5.10. Analog Outputs...................................................................................................................................................		304
8.5.11. External Digital I/O..............................................................................................................................................		304
8.5.12. I2C Data Bus .......................................................................................................................................................		304
8.5.13. Power-up Circuit .................................................................................................................................................		304
8.6. Power Distribution & Circuit Breaker ............................................................................................................................		305
8.7. Front Panel/Display Interface Electronics.....................................................................................................................		306
8.7.1. Front Panel Interface PCA....................................................................................................................................		306
8.8. Software Operation ......................................................................................................................................................		307
8.8.1. Adaptive Filter.......................................................................................................................................................		308
8.8.2. Calibration - Slope and Offset...............................................................................................................................		308
8.8.3. Temperature/Pressure Compensation (TPC) .......................................................................................................		309
8.8.4. NO2 Converter Efficiency Compensation..............................................................................................................		310
8.8.5. Internal Data Acquisition System (DAS) ...............................................................................................................		310
9. A Primer on Electro-Static Discharge...................................................................................................................................		311
9.1. How Static Charges are Created..................................................................................................................................		311
9.2. How Electro-Static Charges Cause Damage................................................................................................................		312
9.3. Common Myths About ESD Damage ...........................................................................................................................		313
9.4. Basic Principles of Static Control..................................................................................................................................		314
9.4.1. General Rules.......................................................................................................................................................		314
9.4.2. Basic anti-ESD Procedures for Analyzer Repair and Maintenance ......................................................................		315
Glossary...................................................................................................................................................................................		319

LIST OF FIGURES
Figure 3-1:	Front Panel ..................................................................................................................................	27
Figure 3-2:	Display Screen and Touch Control ..............................................................................................	27
Figure 3-3:	Display/Touch Control Screen Mapped to Menu Charts .............................................................	29
Figure 3-4:	T200H/M Rear Panel Layout .......................................................................................................	30
Figure 3-5:	T200H/M Internal Layout .............................................................................................................	31
Figure 3-6:	Analog In Connector ....................................................................................................................	33
Figure 3-7:	Analog Output Connector ............................................................................................................	34
Figure 3-8:	Status Output Connector .............................................................................................................	35
Figure 3-9:	Current Loop Option Installed on the Motherboard .....................................................................	36
Figure 3-10:	Control Input Connector...............................................................................................................	38
Figure 3-11:	Alarm Relay Output Pin Assignments..........................................................................................	39
Figure 3-12:	T200H/M Multidrop Card .............................................................................................................	41
Figure 3-13:	Pneumatic Connections–Basic Configuration–Using Gas Dilution Calibrator.............................	44
Figure 3-14:	Pneumatic Connections–Basic Configuration–Using Bottled Span Gas.....................................	45
Figure 3-15:	T200H Internal Pneumatic Block Diagram - Standard Configuration ..........................................	47
Figure 3-16:	T200M Internal Pneumatic Block Diagram - Standard Configuration..........................................	48
Figure 3-17:	Pneumatic Connections–With Zero/Span Valve Option (50A) ....................................................	49
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Figure 3-18:	Pneumatic Connections–With 2-Span point Option (50D) –Using Bottled Span Gas.................	49
Figure 3-19:	T200H – Internal Pneumatics with Ambient Zero-Span Valve Option 50A	50
Figure 3-20:	T200M – Internal Pneumatics with Ambient Zero-Span Valve Option 50A.................................	51
Figure 3-21:	T200H - Internal Pneumatics for Zero Scrubber/Dual Pressurized Span, Option ...............50D	55
Figure 3-22:	T200M - Internal Pneumatics for Zero Scrubber/Dual Pressurized Span, Option ...............50D	56
Figure 3-23:	T200H – Internal Pneumatics with O2 Sensor Option 65A .........................................................	57
Figure 3-24:	T200M – Internal Pneumatics with O2 Sensor Option 65A..........................................................	58
Figure 3-23:	O2 Sensor Calibration Set Up ......................................................................................................	66
Figure 4-1:	Front Panel Display with “SAMPLE” Indicated in the Mode Field ...............................................	72
Figure 4-2:	Viewing T200H/M TEST Functions..............................................................................................	75
Figure 4-3:	Viewing and Clearing T200H/M WARNING Messages ...............................................................	76
Figure 4-4:	APICOM Graphical User Interface for Configuring the DAS .......................................................	96
Figure 4-5:	Default Pin Assignments for Rear Panel com Port Connectors (RS-232 DCE ...........& DTE)	109
Figure 4-6:	CPU COM1 & COM2 Connector Pin-Outs in RS-232 mode. ...................................................	110
Figure 4-7:	COM – LAN / Internet Manual Configuration............................................................................	115
Figure 4-8:	Jumper and Cables for Multidrop Mode....................................................................................	120
Figure 4-9:	RS-232-Multidrop Host-to-Analyzer Interconnect Diagram ......................................................	121
Figure 4-10:	Analog Output Connector Key ..................................................................................................	131
Figure 4-11:	Setup for Calibrating Analog Outputs .......................................................................................	151
Figure 4-12:	Setup for Calibrating Current Outputs ......................................................................................	153
Figure 4-13:	Alternative Setup for Calibrating Current Outputs ....................................................................	154
Figure 4-14.	DIAG – Analog Inputs (Option) Configuration Menu ................................................................	157
Figure 4-15:	Status Output Connector ..........................................................................................................	167
Figure 4-16:	Control Inputs with local 5 V power supply...............................................................................	169
Figure 4-17:	Control Inputs with external 5 V power supply .........................................................................	169
Figure 4-18:	APICOM Remote Control Program Interface ...........................................................................	175
Figure 5-1:	Gas Supply Setup for Determination of NO2 Conversion Efficiency.........................................	187
Figure 5-2:	Pneumatic Connections–With Zero/Span Valve Option (50A) .................................................	191
Figure 5-3:	Pneumatic Connections–With 2-Span point Option (50D) –Using Bottled ..............Span Gas	192
Figure 5-4:	Pneumatic Connections–With Zero/Span Valve Option (50) ...................................................	196
Figure 6-1:	Sample Particulate Filter Assembly..........................................................................................	208
Figure 6-2:	Particle Filter on O3 Supply Air Dryer .......................................................................................	209
Figure 6-3:	NO2 Converter Assembly..........................................................................................................	211
Figure 6-4:	Reaction Cell Assembly............................................................................................................	213
Figure 6-5:	Critical Flow Orifice Assembly ..................................................................................................	214
Figure 7-1:	Viewing and Clearing Warning Messages................................................................................	219
Figure 7-2:	Switching Signal I/O Functions .................................................................................................	221
Figure 7-3:	Motherboard Watchdog Status Indicator ..................................................................................	222
Figure 7-4:	Relay Board PCA......................................................................................................................	223
Figure 7-5:	T200H – Basic Internal Gas Flow .............................................................................................	226
Figure 7-6:	T200H – Internal Gas Flow with Ambient Zero Span, OPT 50A ..............................................	227
Figure 7-7:	T200H – Internal Gas Flow with O2 Sensor, OPT 65A.............................................................	228
Figure 7-8:	T200M – Basic Internal Gas Flow.............................................................................................	229
Figure 7-9:	T200M – Internal Gas Flow with Ambient Zero Span, OPT 50A..............................................	230
Figure 7-10:	T200M – Internal Gas Flow with O2 Sensor, OPT 65A ............................................................	231
Figure 7-11:	Location of AC power Configuration Jumpers ..........................................................................	241
Figure 7-12:	Pump AC Power Jumpers (JP7)...............................................................................................	242
Figure 7-13:	Typical Set Up of AC Heater Jumper Set (JP2) .......................................................................	243
Figure 7-14:	Typical Set Up of AC Heater Jumper Set (JP6) .......................................................................	244
Figure 7-15:	Typical Set Up of Status Output Test .......................................................................................	248
Figure 7-16:	Pressure / Flow Sensor Assembly............................................................................................	253
Figure 7-17:	Pre-Amplifier Board Layout.......................................................................................................	259
Figure 7-18:	T200H/M Sensor Assembly ......................................................................................................	260
Figure 7-19.	3-Port Reaction Cell Oriented to the Sensor Housing ..............................................................	261
Figure 7-20:	Relay PCA with AC Relay Retainer In Place............................................................................	263
Figure 7-21:	Relay PCA Mounting Screw Locations....................................................................................	263
Figure 8-1:	T200H/M Sensitivity Spectrum .................................................................................................	268
Figure 8-2:	NO2 Conversion Principle .........................................................................................................	269

Table of Contents	Teledyne API - Model T200H/T200M Operation Manual
Figure 8-3:	Reaction Cell with PMT Tube ...................................................................................................	270
Figure 8-4:	Reaction Cell During the AutoZero Cycle.................................................................................	271
Figure 8-5:	External Pump Pack .................................................................................................................	275
Figure 8-6:	Location of Gas Flow Control Assemblies for T200H...............................................................	277
Figure 8-7:	Location of Gas Flow Control Assemblies for T200M ..............................................................	278
Figure 8-8:	Flow Control Assembly & Critical Flow Orifice .........................................................................	279
Figure 8-9:	Ozone Generator Principle .......................................................................................................	282
Figure 8-10:	Semi-Permeable Membrane Drying Process ...........................................................................	283
Figure 8-11:	T200H/M Perma Pure® Dryer ...................................................................................................	284
Figure 8-12:	Vacuum Manifold ......................................................................................................................	286
Figure 8-13:	Dilution Manifold .......................................................................................................................	288
Figure 8-14:	Oxygen Sensor - Principle of Operation ...................................................................................	289
Figure 8-15:	T200H/M Electronic Block Diagram..........................................................................................	290
Figure 8-16:	T200H/M CPU Board Annotated ..............................................................................................	291
Figure 8-17:	PMT Housing Assembly ...........................................................................................................	293
Figure 8-18:	Basic PMT Design ....................................................................................................................	294
Figure 8-19:	PMT Cooling System ................................................................................................................	295
Figure 8-20:	PMT Preamp Block Diagram ....................................................................................................	296
Figure 8-21:	Heater Control Loop Block Diagram.........................................................................................	298
Figure 8-22:	Thermocouple Configuration Jumper (JP5) Pin-Outs...............................................................	299
Figure 8-23:	Status LED Locations – Relay PCA..........................................................................................	301
Figure 8-24:	Power Distribution Block Diagram ............................................................................................	305
Figure 8-25:	Front Panel and Display Interface Block Diagram....................................................................	306
Figure 8-26:	Basic Software Operation .........................................................................................................	307
Figure 9-1:	Triboelectric Charging...............................................................................................................	311
Figure 9-2:	Basic anti-ESD Work Station ....................................................................................................	314
LIST OF TABLES
Table 2-1:	Model T200H/M Basic Unit Specifications...................................................................................	23
Table 3-1:	Analog Output Data Type Default Settings..................................................................................	34
Table 3-4:	Analog Output Pin-Outs...............................................................................................................	34
Table 3-5:	Status Output Signals ..................................................................................................................	35
Table 3-6:	Control Input Signals ...................................................................................................................	38
Table 5-5:	Alarm Relay Output Assignments................................................................................................	39
Table 3-8:	Inlet / Outlet Connector Descriptions...........................................................................................	42
Table 3-9:	NIST-SRM's Available for Traceability of NOx Calibration Gases ................................................	43
Table 3-10:	Zero/Span Valve States...............................................................................................................	51
Table 3-11:	Two-Point Span Valve Operating States .....................................................................................	53
Table 4-1:	Analyzer Operating modes ..........................................................................................................	73
Table 4-2:	Test Functions Defined................................................................................................................	74
Table 4-3:	List of Warning Messages ...........................................................................................................	76
Table 4-4:	Primary Setup Mode Features and Functions .............................................................................	77
Table 4-5:	Secondary Setup Mode Features and Functions ........................................................................	78
Table 4-6:	Front Panel LED Status Indicators for DAS.................................................................................	80
Table 4-7:	DAS Data Channel Properties .....................................................................................................	81
Table 4-8:	DAS Data Parameter Functions ..................................................................................................	82
Table 4-9:	T200H/M Default DAS Configuration...........................................................................................	84
Table 4-10:	Password Levels..........................................................................................................................	99
Table 4-11:	COM Port Communication modes ............................................................................................	104
Table 4-13:	LAN/Internet Configuration Properties......................................................................................	113
Table 4-14:	Internet Configuration Menu Button Functions .........................................................................	116
Table 4-15:	Variable Names (VARS) ...........................................................................................................	124
Table 4-16:	T200H/M Diagnostic (DIAG) Functions ....................................................................................	127
Table 4-17:	Analog Output Voltage Ranges with Over-Range Active .........................................................	131

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Teledyne API - Model T200H/T200M Operation Manual		Table of Contents
Table 4-18:	Analog Output Pin Assignments ...............................................................................................	131
Table 4-19:	Analog Output Current Loop Range .........................................................................................	132
Table 4-20:	Example of Analog Output Configuration for T200H/M ............................................................	132
Table 4-21:	DIAG - Analog I/O Functions ....................................................................................................	134
Table 4-22:	Analog Output Data Type Default Settings...............................................................................	140
Table 4-23:	Analog Output DAS Parameters Related to Gas Concentration Data .....................................	141
Table 4-24:	Voltage Tolerances for Analog Output Calibration ...................................................................	151
Table 4-25:	Current Loop Output Calibration with Resistor .........................................................................	154
Table 4-26:	T200H/M Available Concentration Display Values ...................................................................	158
Table 4-27:	T200H/M Concentration Display Default Values ......................................................................	159
Table 4-28:	Concentration Alarm Default Settings.......................................................................................	166
Table 4-30:	Control Input Pin Assignments .................................................................................................	168
Table 4-31:	Terminal Mode Software Commands .......................................................................................	170
Table 4-32:	Command Types.......................................................................................................................	170
Table 4-33:	Serial Interface Documents ......................................................................................................	176
Table 4-34:	RS-232 Communication Parameters for Hessen Protocol .......................................................	177
Table 6-28:	T200H/M Hessen Protocol Response Modes ..........................................................................	178
Table 4-35:	T200H/M Hessen GAS ID List ..................................................................................................	180
Table 4-36:	Default Hessen Status Bit Assignments ...................................................................................	181
Table 5-1:	NIST-SRM's Available for Traceability of NOx Calibration Gases .............................................	185
Table 5-2:	AutoCal Modes .........................................................................................................................	201
Table 5-3:	AutoCal Attribute Setup Parameters.........................................................................................	201
Table 5-4:	Example Auto-Cal Sequence....................................................................................................	202
Table 5-5:	Calibration Data Quality Evaluation ..........................................................................................	204
Table 6-1:	T200H/M Preventive Maintenance Schedule ...........................................................................	206
Table 6-2:	Predictive Uses for Test Functions ...........................................................................................	207
Table 7-4:	Power Configuration for Standard AC Heaters (JP2) ...............................................................	243
Table 7-5:	Power Configuration for Optional AC Heaters (JP6) ................................................................	244
Table 7-6:	DC Power Test Point and Wiring Color Code...........................................................................	245
Table 7-7:	DC Power Supply Acceptable Levels .......................................................................................	245
Table 7-8:	Relay Board Control Devices....................................................................................................	246
Table 7-9:	Analog Output Test Function - Nominal Values .......................................................................	247
Table 7-10:	Status Outputs Pin Assignments .............................................................................................	248
Table 7-11:	Example of HVPS Power Supply Outputs ................................................................................	252
Table 8-1:	List of Interferents .....................................................................................................................	273
Table 8-2:	T200H/M Valve Cycle Phases ..................................................................................................	276
Table 8-3:	T200H/M Critical Flow Orifice Diameters and Gas Flow Rates................................................	280
Table8-4:	Thermocouple Configuration Jumper (JP5) Pin-Outs...............................................................	299
Table 8-5:	Typical Thermocouple Settings ................................................................................................	300
Table 9-1:	Static Generation Voltages for Typical Activities ......................................................................	312
Table 9-2:	Sensitivity of Electronic Devices to Damage by ESD ...............................................................	312

LIST OF APPENDICES

APPENDIX A - VERSION SPECIFIC SOFTWARE DOCUMENTATION

APPENDIX B - T200H/M SPARE PARTS LIST

APPENDIX C - REPAIR QUESTIONNAIRE - T200H/M

APPENDIX D - ELECTRONIC SCHEMATICS

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Table of Contents	Teledyne API - Model T200H/T200M Operation Manual

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xviii

1. INTRODUCTION, FEATURES, AND OPTIONS

1.1. OVERVIEW

The Models T200H and T200M (also referred to in this manual as T200H/M when applicable to both models) use the proven chemiluminescence measurement principle, coupled with state-of-the-art microprocessor technology for monitoring high and medium levels of nitrogen oxides. User-selectable analog output ranges and a linear response over the entire measurement range make them ideal for a wide variety of applications, including extractive and dilution CEM, stack testing, and process control.

1.2. FEATURES

The Models T200H and T200M include the following features:

LCD Graphical User Interface with capacitive touch screen

Bi-directional RS-232, and 10/100Base-T Ethernet (optional USB and RS-485) ports for remote operation

Front panel USB ports for peripheral devices

T200H: 0-5 ppm to 0-5000 ppm, user selectable

T200M: 0-1 to 0-200 ppm, user selectable

Independent ranges for NO, NO2, NOX

Auto ranging and remote range selection

NOX-only or NO-only modes

Microprocessor controlled for versatility

Multi-tasking software allows viewing of test variables while operating

Continuous self checking with alarms

Permeation drier on ozone generator

Digital status outputs provide instrument condition

Adaptive signal filtering optimizes response time

Temperature & pressure compensation, automatic zero correction

Converter efficiency correction software

Minimum CO2 and H2O interference

Catalytic ozone scrubber

Internal data logging with 1 min to 365 day multiple averages

1.3.USING THIS MANUAL

The flowcharts in this manual contain typical representations of the analyzer’s display during the various operations being described. These representations are not intended to be exact and may differ slightly from the actual display of your instrument.

Introduction, Features, and Options Teledyne API - Model T200H/T200M Operation Manual

1.4. OPTIONS

Option		Option	Description/Notes	Reference
Option		Number	Description/Notes	Reference
		Number
Pumps			Pumps meet all typical AC power supply standards while exhibiting same
Pumps			pneumatic performance.
			pneumatic performance.
		11A	Ship without pump	N/A
		11B	Pumpless Pump Pack	N/A
		12A	Internal Pump 115V @ 60 Hz	N/A
		12B	Internal Pump 220V @ 60 Hz	N/A

		12C	Internal Pump 220V @ 50 Hz	N/A

Rack Mount			Options for mounting the analyzer in standard 19” racks
Kits			Options for mounting the analyzer in standard 19” racks
Kits
		20A	Rack mount brackets with 26 in. (660 mm) chassis slides	N/A

		20B	Rack mount brackets with 24 in. (610 mm) chassis slides	N/A

	21		Rack mount brackets only (compatible with carrying strap, Option 29)	N/A
	23		Rack mount for external pump pack (no slides)	N/A
Carrying Strap/Handle			Side-mounted strap for hand-carrying analyzer
			Extends from “flat” position to accommodate hand for carrying.
	29		Recesses to 9mm (3/8”) dimension for storage.	N/A
	29		Can be used with rack mount brackets, Option 21.	N/A
			Can be used with rack mount brackets, Option 21.

Cannot be used with rack mount slides.

CAUTION – GENERAL SAFETY HAZARD

THE T200H OR T200M ANALYZER WEIGHS ABOUT 18 KG (40 POUNDS).

TO AVOID PERSONAL INJURY WE RECOMMEND THAT TWO PERSONS LIFT AND CARRY THE ANALYZER. DISCONNECT ALL CABLES AND TUBING FROM THE ANALYZER BEFORE MOVING IT.

	Analog Input and USB port		Used for connecting external voltage signals from other instrumentation (such as
	Analog Input and USB port		meteorological instruments).
			meteorological instruments).
		64B	Also can be used for logging these signals in the analyzer’s internal	Section 3.4.2
		64B	DAS	Section 3.4.2
			DAS
	Current Loop Analog		Adds isolated, voltage-to-current conversion circuitry to the analyzer’s analog
	Outputs		outputs.
			Can be configured for any output range between 0 and 20 mA.
41			May be ordered separately for any of the analog outputs.	Section 3.4.5
			Can be installed at the factory or retrofitted in the field.

	Parts Kits		Spare parts and expendables
			Expendables Kit includes a recommended set of expendables for
		42A	one year of operation of this instrument including replacement	Appendix B
			sample particulate filters.
	Calibration Valves		Used to control the flow of calibration gases generated from external sources,
	Calibration Valves		rather than manually switching the rear panel pneumatic connections.

		50A	AMBIENT ZERO AND AMBIENT SPAN VALVES	Section 3.5.3.1
		50A	Zero Air and Span Gas input supplied at ambient pressure.	Section 3.5.3.1
			Gases controlled by 2 internal valves; SAMPLE/CAL & ZERO/SPAN.
			ZERO SCRUBBER AND DUAL PRESSURIZED SPAN VALVES
		50D	Zero Air Scrubber produces/supplies zero air to the ZERO inlet port.	Section 3.5.3.2
		50D	Dual Pressurized Span Valves for two gas mixtures to separate inlet ports,	Section 3.5.3.2

HIGH SPAN and LOW SPAN.

Teledyne API - Model T200H/T200M Operation Manual				Introduction, Features, and Options

Option	Option	Description/Notes			Reference
Option	Number	Description/Notes			Reference
	Number
Communication Cables		For remote serial, network and Internet communication with the analyzer.
		Type	Description
			Shielded, straight-through DB-9F to DB-25M cable, about		Section 3.4.8
	60A	RS-232	1.8 m long. Used to interface with older computers or		Section 3.4.8
			code activated switches with DB-25 serial connectors.
	60B	RS-232	Shielded, straight-through DB-9F to DB-9F cable of about		Section 3.4.8
	60B	RS-232	1.8 m length.		Section 3.4.8
			1.8 m length.
	60C	Ethernet	Patch cable, 2 meters long, used for Internet and LAN		Section 3.4.8
	60C	Ethernet	communications.		Section 3.4.8
			communications.
	60D	USB	Cable for direct connection between instrument (rear		Section 3.4.8
	60D	USB	panel USB port) and personal computer.		Section 3.4.8
			panel USB port) and personal computer.
USB Port		For remote connection
	64A	For connection to personal computer. (Separate option only when			Sections 3.4.8.2
	64A	Option 64B, Analog Input and USB Com Port not elected).			and 4.11.8
		Option 64B, Analog Input and USB Com Port not elected).			and 4.11.8
Concentration Alarm Relays		Issues warning when gas concentration exceeds limits set by user.
		Four (4) “dry contact” relays on the rear panel of the instrument. This			Section 3.4.7
	61	relay option is different from and in addition to the “Contact Closures”			Section 3.4.7
	61
		that come standard on all TAPI instruments.

RS-232 Multidrop		Enables communications between host computer and up to eight analyzers.
		Multidrop card seated on the analyzer’s CPU card.			Sections 3.4.8.3
	62	Each instrument in the multidrop network requres this card and a			Sections 3.4.8.3
	62				and 4.11.9
		communications cable (Option 60B).			and 4.11.9
		communications cable (Option 60B).
Other Gas Options		Second gas sensor and gas conditioners
					Figure 3-23, Figure
	65A	Oxygen (O2) Sensor			3-24 and Sections
					3.7.2 and 8.4
	86A	Sample Gas Conditioner (Dryer/NH3 Removal) for sample gas			(contact Sales)
	86A	stream only. Converts analyzer to dual-conditioner instrument.			(contact Sales)

	87	Sample Oxygenator for proper operation of the NO2-to-NO catalytic			(contact Sales)
	87	converter. Injects oxygen into sample gas that is depleted of oxygen.			(contact Sales)

Special Features		Built in features, software activated
		Maintenance Mode Switch, located inside the instrument, places
		the analyzer in maintenance mode where it can continue sampling,
	N/A	yet ignore calibration, diagnostic, and reset instrument commands.			N/A
	N/A	This feature is of particular use for instruments connected to			N/A

		Multidrop or Hessen protocol networks.
		Call Customer Service for activation.
		Second Language Switch activates an alternate set of display
		messages in a language other than the instrument’s default
	N/A	language.			N/A
		Call Customer Service for a specially programmed Disk on Module containing
		the second language.
		Dilution Ratio Option allows the user to compensate for diluted
		sample gas, such as in continuous emission monitoring (CEM) where
	N/A	the quality of gas in a smoke stack is being tested and the sampling			Section 4.8.2
		method used to remove the gas from the stack dilutes the gas.

Call Customer Service for activation.

Introduction, Features, and Options

Teledyne API - Model T200H/T200M Operation Manual

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2. SPECIFICATIONS AND APPROVALS

2.1. T200H/M OPERATING SPECIFICATIONS

Table 2-1: Model T200H/M Basic Unit Specifications

Min/Max Range	T200H: Min: 0-5 ppm; Max: 0-5000 ppm	T200M: Min: 0-1 ppm; Max: 0-200 ppm
(Physical Analog Output)	T200H: Min: 0-5 ppm; Max: 0-5000 ppm	T200M: Min: 0-1 ppm; Max: 0-200 ppm
(Physical Analog Output)
Measurement Units	ppm, mg/m3 (user selectable)
Zero Noise	<20 ppb (RMS)

Span Noise	<0.2% of reading above 20 ppm

Lower Detectable Limit	40 ppb (2x noise as per USEPA)
Zero Drift (24 hours)	<20 ppb (at constant temperature and voltage.)

Zero Drift (7 days)	<20 ppb (at constant temperature and voltage.)

Span Drift (7 Days)	<1% of reading (at constant temperature and voltage.)

Linearity	1% of full scale

Precision	0.5% of reading

Lag Time	20 s

Rise/Fall Time	95% in <60 s (~10 s in NO only or NOX only modes)
	T200H:	T200M:
	40 cm³/min sample gas through NO2	250 cm³/min sample gas through NO2
	converter & sensor module	250 cm³/min sample gas through NO2
	converter & sensor module	converter & sensor module
Gas Flow Rates	250 cm3/min ± 10% through bypass	converter & sensor module
Gas Flow Rates	250 cm3/min ± 10% through bypass
	manifold
	290 cm³/min total flow
	O2 Sensor option adds 80 cm³/min to total flow though T200H/M when installed.
Temperature Range	5 - 40 C operating range

Humidity Range	0-95% RH non-condensing

Dimensions H x W x D	18 cm x 43 cm x 61 cm (7" x 17" x 23.6")

Weight, Analyzer	18 kg (40 lbs) without options

Weight, Ext Pump Pack	7 kg (16 lbs)

	T200H:	T200M:
AC Power	100V-120V, 60 Hz (175W)	100V-120V, 60 Hz (55W)
	220V-240V, 50 Hz (155W)	220V-240V, 50 Hz (75W)
Power, Ext Pump	100 V, 50 Hz (300 W); 100 V, 60 Hz (255 W); 115 V, 60 Hz (285 W);
Power, Ext Pump	220 - 240 V, 50 Hz (270 W); 230 V, 60 Hz (270 W)
	220 - 240 V, 50 Hz (270 W); 230 V, 60 Hz (270 W)
Environmental	Installation category (over-voltage category) II; Pollution degree 2

Analog Outputs	4 user configurable outputs

Analog Output Ranges	All Outputs: 0.1 V, 1 V, 5 V or 10 V
Analog Output Ranges	Three outputs convertible to 4-20 mA isolated current loop.
	All Ranges with 5% under/over-range
Analog Output Resolution	1 part in 4096 of selected full-scale voltage (12 bit)

Status Outputs	8 Status outputs from opto-isolators, 7 defined, 1 spare

Control Inputs	6 Control inputs, 4 defined, 2 spare

Alarm outputs	2 relay alarms outputs (Optional equipment) with user settable alarm limits
Alarm outputs	- 1 Form C: SPDT; 3 Amp @ 125 VAC
	- 1 Form C: SPDT; 3 Amp @ 125 VAC
	1 Ethernet: 10/100Base-T
	2 RS-232 (300 – 115,200 baud)
Standard I/O	2 USB device ports
Standard I/O	8 opto-isolated digital outputs
	8 opto-isolated digital outputs
	6 opto-isolated digital inputs
	4 analog outputs
	1 USB com port
	1 RS485
Optional I/O	8 analog inputs (0-10V, 12-bit)
Optional I/O	4 digital alarm outputs
	4 digital alarm outputs
	Multidrop RS232
	3 4-20mA current outputs

Specifications and Approvals

Teledyne API - Model T200H/T200M Operation Manual

2.2. APPROVALS AND CERTIFICATIONS

The Teledyne API Nitrogen Oxides Analyzers T200H and T200M were tested and certified for Safety and Electromagnetic Compatibility (EMC). This section presents the compliance statements for those requirements and directives.

2.2.1. SAFETY

IEC 61010-1:2001, Safety requirements for electrical equipment for measurement, control, and laboratory use.

CE: 2006/95/EC, Low-Voltage Directive

North American:

cNEMKO (Canada): CAN/CSA-C22.2 No. 61010-1-04

NEMKO-CCL (US): UL No. 61010-1 (2nd Edition)

2.2.2.EMC

EN 61326-1 (IEC 61326-1), Class A Emissions/Industrial Immunity

EN 55011 (CISPR 11), Group 1, Class A Emissions

FCC 47 CFR Part 15B, Class A Emissions

CE: 2004/108/EC, Electromagnetic Compatibility Directive

3. GETTING STARTED

3.1. UNPACKING AND INITIAL SETUP

CAUTION

THE T200H AND THE T200M EACH WEIGHS ABOUT 18 KG (40 POUNDS) WITHOUT OPTIONS INSTALLED. TO AVOID PERSONAL INJURY, WE RECOMMEND TO USE TWO PERSONS TO LIFT AND CARRY THE ANALYZER.

		CAUTION – Avoid Warranty Invalidation
	Printed circuit assemblies (PCAs) are sensitive to electro-static discharges too small to be
	felt by the human nervous system. Damage resulting from failure to use ESD protection
	when working with electronic assemblies will void the instrument warranty.
	See A Primer on Electro-Static Discharge section in this manual for more information on preventing
	ESD damage.

Note		It is recommended that you store shipping containers/materials for future
		use if/when the instrument should be returned to the factory for repair
		and/or calibration service. See Warranty section in this manual and
		shipping procedures on our Website at http://www.teledyne-api.com
		under Customer Support > Return Authorization.
		WARNING
		WARNING
		NEVER DISCONNECT ELECTRONIC CIRCUIT BOARDS, WIRING HARNESSES OR
		ELECTRONIC SUBASSEMBLIES WHILE THE UNIT IS UNDER POWER.

1.Inspect the received packages for external shipping damage. If damaged, please advise the shipper first, then Teledyne API.

2.Included with your analyzer is a printed record of the final performance characterization performed on your instrument at the factory. This record, titled Final Test and Validation Data Sheet (P/N 04413) is an important quality assurance and calibration record for this instrument. It should be placed in the quality records file for this instrument.

3.Carefully remove the top cover of the analyzer and check for internal shipping damage, as follows:

a. Remove the set-screw located in the top, center of the front panel.

Getting Started

Teledyne API - Model T200H/T200M Operation Manual

b.Remove the 2 screws fastening the top cover to the unit (one per side towards the rear).

c.Slide the cover backwards until it clears the analyzer’s front bezel.

d.Lift the cover straight up.

4.Inspect the interior of the instrument to make sure all circuit boards and other components are in good shape and properly seated.

5.Check the connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated.

6.Verify that all of the optional hardware ordered with the unit has been installed. These are checked on the paperwork (Form 04490) accompanying the analyzer.

3.2. VENTILATION CLEARANCE

Whether the analyzer is set up on a bench or installed into an instrument rack, be sure to leave sufficient ventilation clearance.

AREA	MINIMUM REQUIRED CLEARANCE
Back of the instrument	10 cm / 4 inches
Sides of the instrument	2.5 cm / 1 inch
Above and below the instrument.	2.5 cm / 1 inch

3.3. T200H/M LAYOUT

Figure 3-1 shows the front panel layout of the analyzer, and Figure 3-4 shows the rear panel with optional zero-air scrubber mounted to it and two optional fittings for the IZS option. Figure 3-5 shows a top-down view of the analyzer. This configuration includes the IZS option, zero-air scrubber and an additional sample dryer (briefly described in Section 1.4).

Teledyne API - Model T200H/T200M Operation Manual

Getting Started

Figure 3-1:

Front Panel

Figure 3-2: Display Screen and Touch Control

CAUTION – Avoid Damaging Touch screen

Do not use hard-surfaced instruments such as pens to operate the touch screen.

Getting Started

Teledyne API - Model T200H/T200M Operation Manual

The front panel liquid crystal display screen includes touch control. Upon analyzer startup, the screen shows a splash screen and other initialization indicators before the main display appears, similar to Figure 3-2 above (may or may not display a Fault alarm). The LEDs on the display screen indicate the Sample, Calibration and Fault states; also on the screen is the gas concentration field (Conc), which displays real-time readouts for the primary gas and for the secondary gas if installed. The display screen also shows what mode the analyzer is currently in, as well as messages and data (Param). Along the bottom of the screen is a row of touch control buttons; only those that are currently applicable will have a label. Table 3-1 provides detailed information for each component of the screen.

	Table 3-1:		Display Screen and Touch Control Description

Field				Description/Function
Status	LEDs indicating the states of Sample, Calibration and Fault, as follows:
	Name	Color	State	Definition
			Off	Unit is not operating in sample mode, DAS is disabled.
	SAMPLE	Green	On	Sample Mode active; Front Panel Display being updated; DAS data
	SAMPLE	Green		being stored.
			Blinking	Unit is operating in sample mode, front panel display being updated,
				DAS hold-off mode is ON, DAS disabled
			Off	Auto Cal disabled
	CAL	Yellow	On	Auto Cal enabled
			Blinking	Unit is in calibration mode
	FAULT	Red	Off	No warnings exist
	FAULT	Red	Blinking	Warnings exist
			Blinking	Warnings exist
Conc	Displays the actual concentration of the sample gas currently being measured by the analyzer in the
Conc	currently selected units of measure
	currently selected units of measure
Mode	Displays the name of the analyzer’s current operating mode
Param	Displays a variety of informational messages such as warning messages, operational data, test function
Param	values and response messages during interactive tasks.
	values and response messages during interactive tasks.
Control Buttons	Displays dynamic, context sensitive labels on each button, which is blank when inactive until applicable.

Figure 3-3 shows how the front panel display is mapped to the menu charts illustrated in this manual. The Mode, Param (parameters), and Conc (gas concentration) fields in the display screen are represented across the top row of each menu chart. The eight touch control buttons along the bottom of the display screen are represented in the bottom row of each menu chart.

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