3ZZ9990578
SUBARU Generator
(CPSC 16 CFR Part 1407)
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home |
Only use OUTSIDE and |
or garage, EVEN IF doors |
far away from windows, |
and windows are open. |
doors, and vents. |
(California only)
(California Proposition 65)
WARNING:
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
AIR INDEX
To show compliance with California emission regulations, a hangtag has been provided displaying the Air Index level and durability period of this engine.
The Air Index level defines how clean an engine’s exhaust is over a period of time. A bar graph scaled from “0” (most clean) to “10” (least clean) is used to show an engine’s Air Index level. A lower Air Index level represents cleaner exhaust from an engine.
The period of time (in hours) that the Air Index level is measured is known as the durability period. Depending on the size of the engine, a selection of time periods can be used to measure the Air Index level (see below).
Descriptive Term |
Applicable to Emissions Durability Period |
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Moderate |
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50 hours |
(engine from 0 to 80 cc) |
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125 hours |
(engine greater than 80 cc) |
Intermediate |
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125 hours |
(engine from 0 to 80 cc) |
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250 hours |
(engine greater than 80 cc) |
Extended |
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300 hours |
(engine from 0 to 80 cc) |
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500 hours |
(engine greater than 80 cc) |
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1000 hours |
(225 cc and greater) |
Notice : This hangtag must remain on this engine or piece of equipment, and only be removed by the ultimate purchaser before operation.
Notice : FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines/ generators complied with EPA (Environmental Protection Agency) and CARB (California Air Resources Board) emission regulations in the U.S.A.
Notice : To the engines/generators exported to and used in the countries other than the U.S.A., warranty service shall be performed by the distributor in each country in accordance with the standard SUBARU engine/generator warranty policy as applicable.
FOREWORD
Thank you very much for purchasing a SUBARU GENERATOR.
This manual covers operation and maintenance of the SUBARU GENERATOR.
This SUBARU GENERATOR can be used for general electrical equipments, appliances, lamps, tools as an AC power source. With regards to DC application, the terminals are used only for charging 12 volt battery.
Never use this generator for any other purposes.
Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product.
Keep this owner’s manual at hand, so that you can refer to it at any time.
Due to constant efforts to improve our products, certain procedures and specifications are subject to change without notice.
When ordering spare parts, always give us the SERIAL NUMBER (SER No.) of your Product.
Please fill in the following blanks after checking the production number on your product. (Location of label is different depending on the product model.)
SER No.
CONTENTS
1. SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 2. SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3. COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4. PRE-OPERATION CHECKS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5. OPERATING PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 6.WATTAGE INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 7. SPARK ARRESTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 8. MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 9. ”HOW-TO” MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 10. PREPARATION FOR STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 11. TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 12. WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
ENGLISH
FRANÇAISE
ESPAÑOL
ESPAÑOL |
FRANÇAISE |
ENGLISH |
RGX2900, RGX3600, RGX4800 |
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RGX6500, RGX7500 |
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ENGLISH |
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FRANÇAISE |
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ESPAÑOL |
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1. SAFETY PRECAUTIONS
ENGLISH
FRANÇAISE
Please make sure you review each precaution carefully.
Pay special attention to statement preceded by the following words.
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DANGER |
“DANGER” indicates a possibility of death or serious injury if instructions |
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are not followed. |
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WARNING |
“WARNING” indicates a strong possibility of severe personal injury or loss of |
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life if instructions are not followed. |
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CAUTION |
“CAUTION” indicates a possibility of personal injury or equipment damage |
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if instructions are not followed. |
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WARNING
Do not operate the generator near gasoline or gaseous fuel because of the potential danger of explosion or fire.
Do not fill the fuel tank with fuel while the engine is running. Do not smoke or use open flame near the fuel tank. Be careful not to spill fuel during refueling.
If fuel is spilt, wipe it off and let dry before starting the engine.
WARNING
Do not place in flammables near the generator.
Be careful not to place fuel, matches, gunpowder, oily cloths, straw, trash, or any other in flammables near the generator.
ESPAÑOL
WARNING |
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Do not operate the generator inside a room, cave, tunnel, or other insufficiently |
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ventilated area. |
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Always operate it in a well-ventilated area, otherwise the engine may become |
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overheated, and the poisonous carbon monoxide gas, an odorless, colorless, poison |
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gas, contained in the exhaust gas will endanger human lives. |
1m |
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Operate generator only outdoors and far from open windows, doors, ventilation intakes |
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and other openings. |
1m |
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Keep the generator at least 1 meter (3 feet) away , including overhead, from any |
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structure or building use. |
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WARNING
Do not enclose the generator nor cover it with a box.
The generator has a built-in forced air cooling system, and may become overheated if it is enclosed.
If generator has been covered to protect it from the weather during non use, be sure to remove it and keep it well away from the area during generator use.
WARNING
Operate the generator on a level surface.
It is not necessary to prepare a special foundation for the generator.
However, the generator will vibrate on an irregular surface, so choose a level place without surface irregularities. If the generator is tilted or moved during operation, fuel may spill and / or the generator may tip over, causing a hazardous situation.
Proper lubrication cannot be expected if the generator is operated on a steep incline or slope. In such a case, piston seizure may occur even if the oil is above the upper level.
WARNING
Pay attention to the wiring or extension cords from the generator to the connected device.
If the wire is under the generator or in contact with a vibrating part, it may break and possibly cause a fire, generator burnout, or electric shock hazard.
Replace damaged or worn cords immediately.
WARNING
Do not operate in rain, in wet or damp conditions, or with wet hands.
The operator may suffer severe electric shock if the generator is wet due to rain or snow.
- 1 -
WARNING
If wet, wipe and dry it well before starting. Do not pour water directly over the generator, nor wash it with water.
WARNING
Be extremely careful that all necessary electrical grounding procedures are followed during each and every use. Failure to do so can be fatal.
WARNING
Do not contact the generator to a commercial power line. Connection to a commercial power line may short circuit the generator and ruin it or cause electric shock hazard.
Use the transfer switch for connecting to domestic circuit.
ENGLISH
WARNING
No smoking while handling the battery. The battery emits flammable hydrogen gas, which can explode if exposed to electric arcing or open flame.
Keep the area well-ventilated and keep open flames/sparks away when handling the battery.
WARNING
Engine becomes extremely hot during and for some time after operation. Keep combustible materials well away from generator area.
Be very careful not to touch any parts of the hot engine especially the muffler area or serious burns may result.
WARNING
Keep children and all bystanders at a safe distance from work areas.
WARNING
It is absolutely essential that you know the safe and proper use of the power tool or appliance that you intend to use. All operators must read, understand and follow the tool/appliance owners manual. Tool and appliance applications and limitations must be understood. Follow all directions given on labels and warnings. Keep all instruction manuals and literature in a safe place for future reference.
WARNING
Use only "LISTED" extension cords.
When a tool or appliance is used outdoors, use only extension cords marked "For Outdoor Use". Extension cords, when not in use should be stored in a dry and well ventilated area.
WARNING
Always switch off generator's AC circuit breaker and disconnect tools or appliances when not in use, before servicing, adjusting, or installing accessories and attachments.
FRANÇAISE
ESPAÑOL
CAUTION
Make sure the engine is stopped before starting any maintenance, servicing or repair.
Make sure maintenance and repair of the generator set are performed by properly trained personnel only.
CAUTION : PRECAUTIONS ON THE HANDLING OF THE WARNING LABEL
Warning labels are affixed to our engines with regard to particularly serious dangers.
When using the engines, please use them safely after carefully reading the instruction manual and understanding the dangers.
Warning Label Exclusively for the United States and Canada
ᵵᵟᵰᵬᵧᵬᵥ
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ᵰᶃᵿᶂᴾᵧᵬᵱᵲᵰᵳᵡᵲᵧᵭᵬᵱ |
ᵥᵿᶑᶍᶊᶇᶌᶃᴾᶇᶑᴾᶃᶖᶒᶐᶃᶋᶃᶊᶗ |
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ᵤᵭᵰᴾᵳᵱᵣᴾᶀᶃᶄᶍᶐᶃᴾᶓᶑᶃᵌ |
ᶄᶊᵿᶋᶋᵿᶀᶊᶃᴾᵿᶌᶂᴾᶇᶒᶑᴾᶔᵿᶎᶍᶐᶑ |
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ᶁᵿᶌᴾᶃᶖᶎᶊᶍᶂᶃᵌ |
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ᵲᶆᶃᴾᶃᶌᶅᶇᶌᶃᴾᶃᶋᶇᶒᶑᴾᶒᶍᶖᶇᶁᴾᶅᵿᶑ |
Ὁᵱᶒᶍᶎᴾᶒᶆᶃᴾᶃᶌᶅᶇᶌᶃᴾᶀᶃᶄᶍᶐᶃ |
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ᶁᵿᶌᴾᶉᶇᶊᶊᴾᶗᶍᶓᴾᶇᶌᴾᶋᶇᶌᶓᶒᶃᶑᵌᴾᴾᵢᶍ |
ᴾᶐᶃᶄᶓᶃᶊᶇᶌᶅᵌ |
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ᶌᶍᶒᴾᶐᶓᶌᴾᶇᶌᴾᵿᶌᴾᶃᶌᶁᶊᶍᶑᶃᶂᴾᵿᶐᶃᵿᵌ |
Ὁᵡᶆᶃᶁᶉᴾᶄᶍᶐᴾᶊᶃᵿᶉᵿᶅᶃẅᶄᶐᶍᶋ |
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ᵦᶍᶒᴾᶑᶓᶐᶄᵿᶁᶃᴾᶁᵿᶌᴾᶀᶓᶐᶌᴾᶗᶍᶓᵌ |
ᴾᶆᶍᶑᶃᶑᴾᵿᶌᶂᴾᶄᶇᶒᶒᶇᶌᶅᶑᵌ |
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ᵱᶒᵿᶗᴾᵿᶕᵿᶗᴾᶇᶄᴾᶃᶌᶅᶇᶌᶃᴾᶆᵿᶑ |
Ὁᵱᶆᶓᶒᴾᶍᶄᶄᴾᶄᶓᶃᶊᴾᶔᵿᶊᶔᶃᴾᶕᶆᶃᶌ |
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ᶀᶃᶃᶌᴾᶐᶓᶌᶌᶇᶌᶅᵌ |
ᴾᶒᶆᶃᴾᶃᶌᶅᶇᶌᶃᴾᶇᶑᴾᶌᶍᶒᴾᶇᶌᴾᶓᶑᶃᵌ |
AVERTISSEMENT
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Lire les INSTRUCTIONS |
L'essence est extrêmement |
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POUR L'USAGE avant d’ |
inflammable et ses vapeurs |
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utiliser le moteur. |
peuvent exploser. |
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Le moteur émet un gaz toxique |
• Arrêter le moteur avant de |
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qui peut tuer l’opérateur en |
faire le plein en combustible. |
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quelques minutes. |
• Vérifier toute présence de |
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Ne pas utiliser le moteur dans |
fuite à partir des tuyaux et |
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un emplacement fermé. |
garnitures. |
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La surface chaude peut vous |
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• Bloquer la soupape de |
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brûler. |
carburant quand le moteur |
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S’éloigner du moteur s’il est en |
n’est pas utilisé. |
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marche. |
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ADVERTENCIA
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Leer las INSTRUCCIONES |
La gasolina es extremadamente |
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PARA EL USO antes de utilizar |
inflamable y sus vapores |
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el motor. |
pueden estallar. |
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El motor emite un gas tóxico |
• Detener el motor antes de |
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que puede matar el operador |
hacer el lleno en combustible |
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en algunos minutos. |
• Comprobar si hay presencia |
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No utilizar el motor en un sitio |
de fuga a partir los tubos y |
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cerrado. |
guarniciones |
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La superficie caliente puede |
• Bloquear la válvula de |
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quemarles. |
combustible cuando no se |
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Alejarse del motor si es en |
utiliza el motor. |
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marcha. |
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For use in the United States or Canada, please affix the label suited to the region from among the enclosed warning labels.
- 2 -
2. SPECIFICATIONS
ENGLISH |
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MODEL |
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RGX2900 |
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RGX3600 |
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RGX4800 |
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RGX6500 |
RGX7500 |
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Voltage regulating system |
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Condenser type |
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AVR type |
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Type |
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Brush-less, self-exciting, |
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Brush, self-exciting, |
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2-poles, single phase |
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2-poles, single phase |
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AC Output |
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Rated voltage-Frequency |
V-Hz |
120-60 |
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120/240-60 |
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Rated current |
A |
20.0 |
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24.1/12.0 |
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34.1/17.0 |
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41.7/20.8 |
50/ 25 |
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Generator |
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Rated output |
VA (W) |
2400 |
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2900 |
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4100 |
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5000 |
6000 |
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Maximum output |
VA (W) |
2900 |
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3600 |
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4800 |
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6500 |
7500 |
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Rated power factor |
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1.0 |
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FRANÇAISE |
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Safety device type |
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Fuse-less circuit breaker |
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DC Output |
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Rated voltage |
V |
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12 |
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Rated current |
A |
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8.3 |
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Safety device type |
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Fuse-less circuit breaker |
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Model |
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EX17D |
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EX21D |
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EX27D |
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EX35D |
EX40D |
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Type |
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SUBARU, Air-cooled, 4-stroke, OHC, Gasoline Engine |
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Displacement |
mL (cu.in.) |
169 (10.31) |
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211 (12.88) |
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265 (16.17) |
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404 (24.65) |
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ESPAÑOL |
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Engine |
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Fuel |
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Automotive Unleaded Gasoline |
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Fuel Tank Capacity |
L (U.S.gal) |
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11.2 (3.0) |
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22.0 5.8 |
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Engine oil capacity |
L (U.S.gal) |
0.6 (0.16) |
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1.0 (0.26) |
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1.2 (0.32) |
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Spark plug |
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BR-6HS (NGK) |
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Starting system |
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Recoil starter |
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Electric starter / Recoil |
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Dimension |
Length |
mm (in.) |
580 (22.8) |
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605 (23.8) |
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650 (25.6) |
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710 (28.0) |
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(815 (32.1))*1 |
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(875 (34.4) )*1 |
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Width |
mm (in.) |
420 (16.5) |
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450 (17.7) |
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510 (20.1) |
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545 (21.5) |
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Height |
mm (in.) |
480 (18.9) |
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500 (19.7) |
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540 (21.3) |
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595 (23.4) |
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Dry Weight |
kg (lb) |
48 (105.8) |
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54 (119.1) |
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70 (154.4) |
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84.4 (186.1) |
93.5 (206.2) |
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(73 (161) )*2 |
(87.4 (192.7))*2 |
(96.5 (212.8 ))*2 |
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Valve Clearance |
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0.12 |
+0.03 |
mm (0.0047 |
+0.0012 |
in.) |
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mm (in.) |
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0 |
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0 |
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(Intake & Exhaust) |
Note : Adjust the valve clearance while the engine is cold. |
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Specifications are subject to change without notice.
NOTE
*1: ( |
) shows dimensions with Battery frame. |
*2: ( |
) shows dry weight with Electric starter. |
- 3 -
3. COMPONENTS
RGX2900, RGX3600, RGX4800
Fuel strainer (Fuel valve)
Recoil starter handle
Recoil starter
Fuel tank
Muffler cover
Tank cap |
Fuel gauge |
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Control panel
Engine switch
Oil gauge (oil filler)
Oil drain plug
Spark plug cap
Choke lever
Air cleaner
Exhaust outlet
ENGLISH
FRANÇAISE
ESPAÑOL
- 4 -
ENGLISH
FRANÇAISE
ESPAÑOL
RGX6500, RGX7500
Tank cap |
Fuel gauge |
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Control panel |
Fuel strainer |
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(Fuel valve) |
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Recoil starter |
Engine switch |
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handle |
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Recoil starter |
Oil gauge (oil filler) |
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Oil drain plug |
Fuel tank
Choke lever
Spark plug cap
Air cleaner
Muffler cover
Exhaust outlet
- 5 -
CONTROL PANEL
RGX2900, RGX3600, RGX4800
(RGX4800)
(w/Starter motor)
Key switch
AC receptacle 20A |
AC receptacle 30A |
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AC receptacle 30A |
Pilot lamp |
Full power switch |
Engine |
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switch |
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DC output |
DC circuit |
AC breaker |
terminal |
breaker |
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Idel control switch
Hour meter
AC circuit breaker
Earth (ground ) terminal
Pilot lamp
Hour meter
Earth
(ground ) DC circuit AC circuit terminal breaker breaker
(RGX3600)
AC |
AC receptacle 20A |
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AC receptacle 30A |
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receptacle |
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30A |
Pilot lamp |
Full power switch |
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Hour |
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meter |
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AC circuit |
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breaker |
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DC circuit |
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Earth |
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breaker |
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DC output |
Idel control |
(ground ) |
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terminal |
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ENGLISH
FRANÇAISE
ESPAÑOL
- 6 -
ENGLISH
RGX6500, RGX7500
(RGX6500, 7500 w/Starter motor)
Key switch |
Idel control |
Full power |
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switch |
switch |
Pilot lamp Hour meter |
FRANÇAISE |
Engine switch |
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AC receptacle |
AC circuit |
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30A |
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breaker |
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DC circuit |
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AC receptacle |
breaker |
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ESPAÑOL |
20A |
DC output |
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terminal |
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Earth (ground) |
AC receptacle |
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terminal |
30A |
- 7 -
4. PRE-OPERATION CHECKS
CHECK ENGINE OIL
Before checking or refilling oil, be sure generator is located on stable and level surface with engine stopped.
■Remove oil filler cap and check the engine oil level.
■If oil level is below the lower level line, refill with suitable oil (see table) to upper level line. Do not screw in the oil filler cap when checking oil level.
■Change oil if contaminated. (See "How-To" Maintenance.)
Oil filler cap (Oil gauge)
Upper level
Lower level
Oil capacity (Upper level) : L(U.S. gal)
RGX2900 . . . . . . . . . . . . . . . . 0.6 (0.15)
RGX3600 . . . . . . . . . . . . . . . . 0.6 (0.15)
RGX4800 . . . . . . . . . . . . . . . . 1.0 (0.26)
RGX6500 . . . . . . . . . . . . . . . . 1.2 (0.32)
RGX7500 . . . . . . . . . . . . . . . . 1.2 (0.32)
Recommended engine oil: |
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5W |
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Use 4-stroke automotive detergent |
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10W |
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oil of API service class SE or |
Single grade |
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20W |
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#20 |
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higher grade (SG, SH or SJ is |
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#30 |
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recommended). SAE 10W-30 |
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#40 |
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or 10W-40 is recommended for |
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Multigrade |
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10W-30 |
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general, all-temperature use. If |
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10W-40 |
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single viscosity oil is used, select |
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Ambient |
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the appropriate viscosity for the |
temperature |
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average temperature in your area.
ENGLISH
FRANÇAISE
ESPAÑOL
- 8 -