Sony D-180-AN, D-180-ANC, D-181-C, D-181, D-181-V Service manual
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D-180AN/180ANC/181/181C/181V/182CK/183
SERVICE MANUAL
Canadian Model
D-181/182CK/183
AEP Model
D-180AN/180ANC/181/ 181C/181V/182CK/183
UK Model
D-181/183
E Model
D-180AN/181/181C/182CK/183
Australian Model
D-181/182CK/183
Chinese Model
Photo : D-181 |
D-180AN/181/182CK/183 |
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Model Name Using Similar Mechanism |
NEW |
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CD Mechanism Type |
CDM-2811AAA |
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Optical Pick-up Type |
DAX-01A |
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SPECIFICATIONS
CD player
System
Compact disc digital audio system Laser diode properties
Material: GaAIAs Wavelength : λ= 780 nm
Emission duration: Continuous
Laser output : Less than 44.6 μW (This output is the value measured at a distance of 200 mm from the objective lens surface on the optical pick-up block with 7 mm aperture. )
Error correction
Sony Super Strategy Cross Interleave Reed Solomon Code
D-A conversion
1-bit quartz time-axis control Frequency response
20 - 20,000 Hz +1-2 dB (measured by EIAJ CP307)
Output (at 4.5 V input level) Headphones (stereo minijack)
15 mW + 15 mW at 16 ohms Line output (stereo minijack)
Output level 0.7 V rms at 47 kilohms Recommended load impedance over 10 kilohms
General
Power requirements
For the area code of the model you purchased, check the upper left side of the bar code on the package.
•Sony BP-DM10 Rechargeable battery:
2.4V DC, Ni-Cd. 650 mAh
Sony BP-DM20 Rechargeable battery:
2.4V DC, Ni-Mh, 1,200 mAh
•Two LR6 (size AA) batteries: 3 V DC
•AC power adaptor (DC IN 4.5 V jack): US, Canadian, Central and South America model: 120 V, 60 Hz
AEP, Italian, French, E13, EE model: 220 - 230 V, 50/60 Hz
UK model: 230 - 240 V, 50 Hz EA model: 110 - 240 V, 50/60 Hz AUS model: 240 V, 50 Hz
Tourist, E33 model: 100 - 240 V, 50/60 Hz Hong Kong model: 220 V, 50/60 Hz Chinese model: 220 V, 50 Hz
•Sony CPM-300P mount plate for use on car
battery : 4.5V DC
Dimensions (w/h/d) (without projecting parts and controls)
Approx. 129 x 28.1 x 146 mm ( 51/8 x 11/8 x 53/4 in.)
Mass (without rechargeable battery) Approx. 220 g (7.8 oz)
Operating temperature
5°C - 35°C (41°F - 95°F)
Supplied accessories
For the area code of the model you purchased, check the upper left side of the bar code on the package.
D- 180AN/180ANC
Earphones (1) D-181/181C
AC power adaptor (1) Earphones (1)
Connecting cord (Phono plug x 2÷stereo miniplug) (1)
AC plug adaptor (1)*
*Supplied with E33, E13 and EA models D-181V
AC power adaptor (1)
Earphones with volume control (1) Connecting cord (Phono plug x 2÷stereo miniplug) (1)
D-183
AC power adaptor (1) Earphones (1) Rechargeable battery (1)
Connecting cord (Phono plug x 2 ÷stereo miniplug) (1)
AC plug adaptor (1)*
*Supplied with E33, E13 and EA models D-182CK
AC power adaptor (1) Earphones (1)
Connecting cord (Phono plug x 2 ÷stereo miniplug) (1)*1
Car battery cord (1) Car connecting pack (1) Mount plate (1)
Velcro tape (2) Spare fuse (1) Spiral tube (1)
AC plug adaptor (1)*2
*1 Not supplied with AEP model
*2 Supplied with E33, E13 and EA models
Design and specifications are subject to change without notice.
COMPACT DISC COMPACT PLAYER
MICROFILM
TABLE OF CONTENTS
Specifications ........................................................................... |
1 |
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1. |
SERVICING NOTES .................................................... |
2 |
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2. |
GENERAL ....................................................................... |
4 |
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3. |
DISASSEMBLY |
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3-1. Lid Assy, Upper Removal ........................................... |
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3-2. Cabinet (Front) Assy, MD Assy Removal .................. |
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3-3. Main Board Removal ................................................. |
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4. |
SERVICE MODE ..................................................... |
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5. |
ADJUSTMENTS ........................................................... |
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6. |
DIAGRAMS |
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6-1. Explanation of IC Terminals ...................................... |
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6-2. Block Diagram .......................................................... |
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6-3. |
Printed Wiring Boards .............................................. |
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6-4. |
Schematic Diagram ................................................... |
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7. |
EXPLODED VIEWS |
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7-1. |
Cabinet Section ......................................................... |
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7-2. |
Optical Pick-up Section ............................................ |
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8. |
ELECTRICAL PARTS LIST .................................... |
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DANGER
Invisible laser radiation when open and interlock failed or defeated. Avoid direct exposure to beam.
CAUTION
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.
This Compact Disc player is classified as a CLASS 1 LASER product.
The CLASS 1 LASER PRODUCT label is located on the bottom exterior.
Flexible Circuit Board Repairing
•Keep the temperature of the soldering iron around 270°C during repairing.
•Do not touch the soldering iron on the same conductor of the circuit board (within 3 times).
•Be careful not to apply force on the conductor when soldering or unsoldering.
Notes on chip component replacement
•Never reuse a disconnected chip component.
•Notice that the minus side of a tantalum capacitor may be damaged by heat.
SAFETY-RELATED COMPONENT WARNING!!
COMPONENTS IDENTIFIED BY MARK !OR DOTTED LINE WITH MARK !ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS
LIST ARE CRITICAL TO SAFE OPERATION.
REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
ATTENTION AU COMPOSANT AYANT RAPPORT À LA SÉCURITÉ!
LES COMPOSANTS IDENTIFIÉS PAR UNE MARQUE !SUR LES
DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COMPOSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
SECTION 1
SERVICING NOTES
NOTES ON HANDLING THE OPTICAL PICK-UP BLOCK OR BASE UNIT
The laser diode in the optical pick-up block may suffer electrostatic breakdown because of the potential difference generated by the charged electrostatic load, etc. on clothing and the human body. During repair, pay attention to electrostatic breakdown and also use the procedure in the printed matter which is included in the repair parts.
The flexible board is easily damaged and should be handled with care.
NOTES ON LASER DIODE EMISSION CHECK
The laser beam on this model is concentrated so as to be focused on the disc reflective surface by the objective lens in the optical pick-up block. Therefore, when checking the laser diode emission, observe from more than 30cm away from the objective lens.
Before Replacing the Optical pick-up Block
Please be sure to check thoroughly the parameters as per the “Optical pick-up Block Checking Procedure” (Part No. : 9-960-027-11) issued separately before replacing the optical Pick-up block.
Note and specifications required to check are given below.
• FOK output : IC501 !ª pin
When checking FOK, remove the lead wire to disc motor.
•S curve P-to-P value : 1.2±0.3Vp-p IC501 #Á pin. (Connect pin !ª of IC501 (TP880) and 3 of IC501 (GND) with a jumper wire).
When checking S curve P-to-P value, remove the lead wire to disc motor.
•Adjusted part for focus gain adjustment : RV503
•RF signal P-to-P value : 0.8 – 1.2Vp-p
•Traverse signal P-to-P value : 1.0 – 2.4Vp-p
•The repairing grating holder is impossible.
•Adjusted part for tracking gain adjustment : RV502
– 2 –
Precautions for Checking Emission of Laser Diode
Laser light of the equipment is focused by the object lens in the optical pick-up so that the light focuses on the reflection surface of the disc. Therefore, be sure to keep your eyes more then 30cm apart from the object lens when you check the emission of laser diode.
Laser Diode Checking Methods
During normal operation of the equipment, emission of the laser diode is prohibited unless the upper panel is closed while turning ON the S801 (push switch type).
The following two checking methods for the laser diode are operable.
Method-1 (In the service mode or normal operation) : Emission of the laser diode is visually checked.
1.Open the upper lid.
2.Push the S801 as shown in Fig. 1 .
3.Check the object lens for confirming normal emission of the laser diode. If not emitting, there is a trouble in the automatic power control circuit or the optical pick-up. During normal operation, the laser diode is turned ON about 2.5 seconds for focus searching.
S801
6. Check that the current value is within the following range.
• Current value of the label mA(25°C) Variation by temperature : 0.4mA / °C Current increases with temperature increased. Current decreases with temperature decreased.
If the current is more than the range above, there is a trouble in the automatic power control circuit or the laser diode is in deterioration. If less than the range, a trouble exists in the automatic power control circuit or the optical pick-up.
[MAIN BOARD] (Conductor side)
Fig.1 Method to push S801
Method-2 (In the service mode or normal operation) : Check the value of current flowing in the laser diode.
1.Remove the upper panel.
2.Read the current printed on the rear side of the optical pick-up. (Print on the rear side of the optical pick-up)
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A C 2 2 1 1 3 9 7 |
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current value |
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year |
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A : less than 48 mA |
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month |
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date |
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shift No. |
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line No. |
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version |
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3.Connect a level meter as shown in Fig. 2
4.Press the ^key.
5.Calculate the current value by the reading of the digital voltmeter Reading of the tester (V) ÷ 4.7 ( Ω ) = current value (A)
(Example) Reading of the digital voltmeter of 0.2256 V : 0.2256 V ÷ 4.7 Ω = 0.048 (A) = 48 mA
digital voltmeter
TP506
TP547
TP547
IC501
TP506
Fig. 2 Digital Voltmeter Connecting Location
– 3 –
SECTION 2
GENERAL
LOCATION AND FUNCTION OF CONTROLS
123 |
456 |
7 |
^ p
!¤ !° !¢ !£ !ª !Á0 9 8
1 |
OPEN button |
9 |
2headphone jack |
2 |
DC IN 4.5V jack |
0 |
AVLS switch |
3 |
PLAY MODE button |
!Á |
VOLUME control |
4 |
+FF button |
!ª |
Sound switch |
5 |
LINE OUT jack |
!£ |
=FR button |
6 |
pSTOP button |
!¢ |
Information display panel |
7 |
^Play/pause button |
!° |
REPEAT/ENTER button |
8 |
RESUME switch |
!¤ |
HOLD switch |
Volume control MDR-ED136V (D-181V)
Volume
Adjust the Volume.
– 4 –
SECTION 3
DISASSEMBLY
r The equipment can be removed using the following procedure.
Set |
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Lid assy, Upper |
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Cabinet (Front) assy 
MD assy 
Main board
Note : Follow the disassembly procedure in the numerical order given.
3-1. LID ASSY, UPPER REMOVAL
Lid assy, Upper
1 OPEN |
2 |
3-2. CABINET (FRONT) ASSY, MD ASSY REMOVAL
Cabinet (Front) assy
5
MD assy
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8 CN702 |
!¼ CN501 |
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7 CN701 |
6 |
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2 |
Cabinet (Rear) |
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3 |
assy |
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1 Screws |
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(1.4x2.5) |
Claw |
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4 Claw |
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9 CN703 |
Cabinet (Front) assy |
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4 Claw |
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1 Screws (1.4x2.5) |
– 5 –
3-3. MAIN BOARD REMOVAL
S804
Knob (HOLD)
S804
To install, position the knob and the switch respectively. Sometime the HOLD switch (S804) and RESUME switch (S803) will be broken.
Main board
S803
S803
1
Knob (RESUME)
Cabinet (Rear)
– 6 –
SECTION 4
SERVICE MODE
Service Mode (service program)
The equipment is provided with a service program built in the microcomputer, like conventional models.
Service program operation methods are described in the following.
REPEAT/ENTER
Tracking gain-up mode while pressing
HOLD OFF nON
Be sure to turn OFF the HOLD switch (if ON, pressing each key is deactivated)
PLAY MODE
Tracking servo and sled servo are turned ON
= (FR)
The optical pick-up is moved inwardly
+(FF)
The optical pick-up is moved outwardly
^ p
^(PLAY/PAUSE) FOCUS is turned ON to effect pull in mode
p(STOP)
All servos are turned OFF
Fig. 3 Layout of each key
• Step 1 (Service mode setting method)
1.Turn OFF the HOLD switch the external power supply disconnected (power is not applied to the set).
2.Solder across the T802 (TEST) terminals (pin %ª, IC801 (TEST) is grounded).
3.Connect an external power supply.
Thus, the set is switched to the service mode.
• Step 2 (Operation in the service mode )
1.Once the service mode is effected, the LCD displays 5 indications each of which is repeatedly displayed.
However, the following operations can be activated even if LCD indication is effected.
2.By pressing the +or = key, the optical pick-up movable inwardly or outwardly. However, if this is activated, tracking servo and sled servo are turned OFF, so it can be turned ON by pressing the PLAY MODE key, if required.
3.By pressing the REPEAT/ENTER key, the tracking gain-up mode becomes active.
4.By pressing the ^key, focus is turned ON from focus searching while entering CLV-S (pull-in mode).
Without disc, focus searching is repeated continuously.
5.By pressing the PLAY MODE key, tracking servo, sled servo and CLV-A (servo in PLAY) are turned ON.
6.When 4. and 5. are performed, playing begins. No muting is ON in the service mode.
7.By pressing the pkey, all servos (focus tracking and sled) are turned OFF. However, the disc motor revolves for a while by inertia.
• Step 3 (Resetting service mode )
1.Be sure to disconnect the external power supply and remove the solder bridge at the TEST terminals connected in setting.
2.The set thus becomes available for normal operation.
– MAIN BOARD –(Side A)
Q302
T802
(TEST)
IC301
T802 (TEST)
Normal mode : Open
Test mode : Short
Fig. 4 Location of test terminal
– 7 –
SECTION 5
ADJUSTMENTS
CD SECTION
Precautions for Adjustment
1.Before beginning adjustment, set the equipment to service mode. After the completion of adjustment, be sure to reset the service mode.
For more information, see “Service Mode (service program)” on page 7.
2.Perform adjustments in the order given.
3.Use the disc (YEDS-18. Part No. 3-702-101-01) unless otherwise indicated.
4.Power supply voltage requirement : DC 4.5 V
HOLD switch |
: OFF |
VOLUME |
: Minimum |
BASS BOOST switch |
: NORM |
AVLS switch |
: OFF |
Before Beginning Adjustment
Set the equipment to service mode (See page 7) and check the following.
If there in an error, repair the equipment.
• Checking of the sled motor
1.Open the upper panel.
2.Press the +and =keys and check that the optical pick-up can move smoothly without sluggishness or abnormal noise in innermost periphery n outermost periphery n innermost periphery
+: The optical pick-up moves outwardly
=: The optical pick-up moves inwardly
•Checking of focus searching
1.Open the upper panel.
2.Press the ^key. (Focus searching operation is activated continuously).
3.Check the object lens of the optical pick-up for smooth up/down motion without sluggishness or abnormal noise.
4.Press the pkey.
Check that focus searching operation is deactivated. If not, again press the pkey slightly longer.
Focus Bias Check
Condition :
• Hold the set in horizontal state.
Procedure :
[MAIN BOARD] (Side B)
oscilloscope (AC range)
2 kΩ |
IC501 @£ pin |
(RF0) |
IC501 #¼ pin (VC)
IC501
30 
23
1.Set the equipment to service mode stop state (See page 7).
2.Connect the oscilloscope between IC501 @£ pin (RF0) and #¼ pin (VC) on the MAIN board.
3.Move the optical pick-up by Pressing the +and =keys.
4Put the disc (YEDS-18).
5.Press the ^key.
From focus searching, focus is turned ON while entering
( CLV drawing-in mode. Tracking and sled are turned OFF. )
6.Press the PLAY MODE key. (Both tracking and sled are turned ON).
7.Check the oscilloscope waveform is as shown below.
A good eye pattern means that the diamond shape (à) in the center of the waveform can be clearly distinguished.
RF level 1.0 ± 0.2V
• RF Signal Reference Waveform (eye pattern)
To watch the eye pattern, set the oscilloscope to AC range and increase the vertical sensitivity of the oscilloscope for easy watching.
8.Stop removing of the motor by pressing the pkey.
9.After the completion of adjustment, reset service mode. (See page 7 )
– 8 –
Focus/Tracking Gain Adjustment
A servo analyzer is necessary in order to perform this adjustment exactly.
However, this gain has a margin, so even if it is slightly off, there is no problem. Therefore, do not perform this adjustment.
Focus/tracking gain determines the pick-up follow-up relative to mechanical noise and mechanical shock when the 2-axis device operate. However, as these reciprocate, the adjustment is at the point where both are satisfied.
•When gain is raised, the noise when 2-axis device operates increases.
•When gain is lowered, it is more susceptible to mechanical shock and skipping occurs more easily.
This adjustment has to be performed upon replacing any of the following parts :
•Optical pick-up
•RV503 (Focus gain)
•RV502 (Tracking gain)
Normally, be sure not to move RV503 (focus gain) and RV502 (tracking gain).
–Focus Gain Adjustment – Procedure :
This adjustment is not performed. If focus gain RV503 is turned, set to mechanical center
–Tracking Gain Adjustment –
(perform at normal operation)
[MAIN BOARD] (Side B)
oscilloscope (DC range)
IC501 0 pin (TEO)
IC501 #¼ pin (VC)
10 
30
IC501
1.Place the optical pick-up level, horizontally. (If the optical pickup is not level, the 2-axis device will be weighted and adjustment cannot be done.)
2.Connect the oscilloscope between IC501 0 pin (TEO) and #¼ pin (VC) on the MAIN board.
3.Set the disc (YEDS-18) and Press the ^(+) key.
4.Turn RV502 slightly clockwise (tracking gain drops) and obtain a waveform with a fundamental wave (waveform has large waves) as in Figure 1 .
5.Turn RV502 slowly counterclockwise (tracking gain rises) until the fundamental wave disappears (no large waves) as in Figure 2.
6.Set RV502 to the position about 30 °counterclockwise from the position obtained in step 5. If RV502 contact point is more than 90 ° counterclockwise from mechanical center, tracking gain is too high. In this case, readjust from step 4.
7.Press ^(+) or =keys and observe the 100 track jump waveform. Check that no traverse waveform appears for both ^ (+) or = directions. (See Figures 3 and 4.) It is acceptable if the traverse waveform appears only now and then, but if it appears constantly raise tracking gain slightly and check step 7 again.
8.Check that there is no abnormal amount of operation noise (white noise) from the 2-axis device. If there is, tracking gain is too high, readjust starting with step 4.
The waveforms are those measured with the oscilloscope set as shown below.
•VOLT/DIV : 50mV
•TIME/DIV : 5mS
•Waveform when tracking gain lowered. Fundamental wave appears (large waves).
0V
Fig. 1
• Waveform when fundamental wave disappears (no large waves).
0V
Fig. 2
• Waveform when no traverse waveform during 100 track jump. (Brake application is smooth because of adjustment.)
0V
Fig. 3
100 track jump waveform
• Waveform when no traverse waveform during 100 track jump. (Brake application is poor because of adjustment.)
0V
100 track jump
waveform |
traverse waveform |
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Fig. 4 |
– 9 –
Adjustment Location :
MAIN BOARD] (Side A)
CN501
RV502 : Tracking Gain Adjustment
RV503 : Focus Gain Adjustment
– 10 –
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