SMC Networks Cable User Manual

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SMC Cable Attachment Methods

All SMC cable connectors in this catalog have captivated contacts which are soldered to the cable center conductor.

Both crimp and clamp types for flexible cable grip the cable braid with a force greater than the breaking strength of the braid.

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1

 

SMC Cable Plugs

Click on part number to go directly to cable assembly instructions

Straight Plugs

Right Angle Plugs

Substitute the appropriate cable group number for “XX” when ordering:

GROUP

CABLE TYPES

 

GROUP

CABLE TYPES

 

GROUP

CABLE TYPES

02

RG178, RG196, M17/93, M17/169

 

05

RG178DS, RG196DS

 

10

.085" semi-rigid,RG405, M17/133

03

RG174, RG179, RG316, M17/113,

 

 

 

 

19

RG174DS, RG316DS, M17/151,

 

09

.141" semi-rigid,RG 402M17/130

 

M17/119, M17/172, M17/189

 

 

M17/152, Times RD-316

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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2

 

SMC Cable Jacks

Click on part number to go directly to cable assembly instructions

Straight Jacks

Right Angle Jacks

Substitute the appropriate cable group number for “XX” when ordering:

GROUP

CABLE TYPES

 

GROUP

CABLE TYPES

 

GROUP

CABLE TYPES

02

RG178, RG196, M17/93, M17/169

 

05

RG178DS, RG196DS

 

10

.085" semi-rigid,RG405, M17/133

03

RG174, RG179, RG316, M17/113,

 

 

 

 

19

RG174DS, RG316DS, M17/151,

 

09

.141" semi-rigid,RG 402M17/130

 

M17/119, M17/172, M17/189

 

 

M17/152, Times RD-316

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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3

 

SMC Bulkhead Mounted Cable Jacks

Click on part number to go directly to cable assembly instructions

Straight Jacks

Right Angle Jacks

Substitute the appropriate cable group number for “XX” when ordering:

GROUP

CABLE TYPES

 

GROUP

CABLE TYPES

 

GROUP

CABLE TYPES

02

RG178, RG196, M17/93, M17/169

 

05

RG178DS, RG196DS

 

10

.085" semi-rigid,RG405, M17/133

03

RG174, RG179, RG316, M17/113,

 

 

 

 

19

RG174DS, RG316DS, M17/151,

 

09

.141" semi-rigid,RG 402M17/130

 

M17/119, M17/172, M17/189

 

 

M17/152, Times RD-316

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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4

 

Cable Assembly Instructions

Clamp type connectors for flexible cable

Straight Connectors—FlexibleCable

Right Angle Connectors—FlexibleCable

Parts list

 

 

Insulator

Ferrule

Compression washer

Body assembly

 

 

Ferrule

Compression washer

 

Cap

 

Insulator

 

 

 

 

 

 

 

 

Body assembly

 

Parts list

Backnut

Contact (male or female)

Backnut

 

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trimcable per trim code below; tin end of center conductor.

Trimcable per trim code below; tin end of center conductor.

Slidebacknut onto cable. Slide compression washer onto cable in

Slidebacknut onto cable. Slide compression washer onto cable in

 

the orientation shown until it stops against cable jacket.

the orientation shown until it stops against cable jacket.

Flarecable braid by rotating dielectric and slide ferrule under braid.

Flarecable braid by rotating dielectric and slide ferrule under braid.

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pressferrule against compression washer.

Pressferrule against compression washer.

 

Trimexcess braid flush with outer diameter of compression washer

 

Trimexcess braid flush with outer diameter of compression washer

and ferrule.

 

and ferrule.

Assembleinsulator over cable center conductor and dielectric.

 

Assembleinsulator over cable center conductor and dielectric.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

Solder

 

Assemblecontact onto cable center conductor.

Soldercontact to center conductor by heating rear of contact (do not feed additional solder through inspection hole in contact).

4

 

 

 

 

 

 

 

 

Insertcable assembly into body assembly. Tighten to90–100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

inch-ouncestorque. (Hold cable/hardware assembly stationary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and rotate body when tightening.)

 

 

 

 

 

 

 

 

 

Insertcable assembly into body assembly. Tighten to90–100

Soldercenter conductor into notch in rear of contact with

.025–.032"diameterchisel-tipsoldering iron.

inch-ouncestorque. (Hold cable/hardware assembly stationary

Soldershould cover center conductor, but not extend over top of

and rotate body when tightening.)

 

 

 

 

 

 

 

 

 

notch in contact, or exceed contact diameter.

Cable Trim Dimensions

 

4

Dielectric

Braid

Jacket

Center conductor

 

 

A

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

Placeinsulator in body cavity, and press cap into place.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONNECTOR TYPE

 

A

 

B

C

 

 

 

 

Properly assembled cap will be slightly below end of body assembly.

STRAIGHT CONNECTORS

 

.080

 

.120

.240

 

 

 

 

 

RIGHT ANGLE CONNECTORS

 

.080

 

.180

.300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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5

 

Cable Assembly Instructions

Crimp type connectors for flexible cable

Straight Connectors—FlexibleCable

Right Angle Connectors—FlexibleCable

Parts list

 

Insulator

 

Heat-shrinktubing

Body assembly Backnut/crimp tail

Heat-shrinktubing

Cap

(optional)

 

Insulator

(optional)

 

 

 

Body assembly

 

Parts list

 

Crimp sleeve

Contact (male or female)

Crimp sleeve

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Trimcable per trim code below; tin end of center conductor.

 

 

 

 

 

Slideheat-shrinktubing and crimp sleeve over cable.

Trimcable per trim code below; tin end of center conductor.

Flarecable braid by rotating dielectric and slide cable into crimp tail.

Slideheat-shrinktubing and crimp sleeve over cable.

 

 

 

 

 

 

 

 

Flarecable braid by rotating dielectric and slide cable into crimp tail.

 

 

 

 

 

 

 

 

2

2

 

 

 

Positioncable so braid touches rear of back nut.

 

 

Slidecrimp sleeve forward to touch rear of back nut.

 

 

Crimpbraid with appropriate die size from chart below.

Positioncable so braid touches rear of body assembly.

 

3

Slidecrimp sleeve forward to touch rear of body assembly.

Crimpbraid with appropriate die size from chart below.

 

3

Solder

Assembleinsulator and contact onto cable dielectric and

 

 

center conductor.

 

 

Soldercontact to center conductor by heating rear of contact

 

 

(do not feed additional solder through inspection hole in contact).

 

 

4

Soldercenter conductor into notch in rear of contact with

.025–.032"diameterchisel-tipsoldering iron.

 

 

Soldershould cover center conductor, but not extend over top of

 

notch in contact, or exceed contact diameter.

Insertcable assembly into body assembly. Tighten to90–100

4

inch-ouncestorque. (Hold cable/hardware assembly stationary

 

and rotate body when tightening.)

 

Slideshrink tubing over crimp sleeve and shrink to fit.

 

Cable Trim Dimensions

 

 

 

Placeinsulator in body cavity, and press cap into place.

 

 

 

 

Properly assembled cap will be slightly below end of body assembly.

Dielectric

 

Braid

Jacket

Slideshrink tubing over crimp sleeve and shrink to fit.

 

 

 

Center conductor

 

 

 

 

 

A

 

 

 

Crimp Die Sizes

 

 

 

 

 

 

B

 

 

 

CABLE GROUP

HEX DIE SIZE

C

 

 

 

02

.105

CONNECTOR TYPE

A

B

C

03

.128

 

 

STRAIGHT CONNECTORS

.100

.430

.700

05

.128

RIGHT ANGLE CONNECTORS

.070

.200

.450

19

.128

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6

 

Cable Assembly Instructions

Solder-clampconnectors forsemi-rigidcable

Straight Connectors—Semi-RigidCable

Parts list

Body assembly

Solder Ferrule

Backnut

 

Insulator

 

Contact (maleor female)

1

Solder

Trimcable per trim code below; tin end of center conductor.

Slidebacknut over cable. Slide solder ferrule over cable until it stops against cable jacket.

Soldercable jacket to ferrule.

2

Assembleinsulator and contact onto cable dielectric and

center conductor. If insulator is not flush against solder ferrule due to dielectric extrusion, retrim dielectric.

Soldercontact to center conductor by heating rear of contact (do not feed additional solder through inspection hole in contact).

3

Insertcable assembly into body assembly. Tighten to90–100inch-ouncestorque. (Hold cable/hardware assembly stationary and rotate body when tightening.)

Right Angle Connectors—Semi-RigidCable

Insulator

Solder Ferrule

Backnut

Cap

 

 

 

Body assembly

 

 

Parts list

 

 

1

Solder

Trimcable per trim code below; tin end of center conductor.

Slidebacknut over cable. Slide solder ferrule over cable until it stops against cable jacket.

Soldercable jacket to ferrule.

2

Solder

Insertcable assembly into body assembly. Tighten to90–100inch-ouncestorque. (Hold cable/hardware assembly stationary and rotate body when tightening.)

Soldercenter conductor into notch in rear of contact with

.025–.032"diameterchisel-tipsoldering iron.

Soldershould cover center conductor, but not extend over top of notch in contact, or exceed contact diameter.

3

Placeinsulator in body cavity, and press cap into place.

Properly assembled cap will be slightly below end of body assembly.

Cable Trim Dimensions

 

 

 

CONNECTOR TYPE

A

B

 

 

 

 

 

 

 

 

 

 

 

 

STRAIGHT CONNECTORS–.085"cable

.090

.170

Dielectric

Jacket

 

STRAIGHT CONNECTORS–.141"cable

.105

.130

Center conductor

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RIGHT ANGLE CONNECTORS

.110

.150

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Mounting Dimensions

Bulkhead Receptacles

 

P.C. Board Receptacles

.195 dia.

.100 typ.

.180

.047 dia.

 

.200 typ.

 

Flat of mounting surface is aligned

.067 dia. min. (typ.)

with body hex as shown.

Assembly Tooling

Crimp tool

TA-0105

DESCRIPTION

AEP P/N

Crimp tool with .105" and .128" hex dies

TA-0105

Torque Wrench

TA-0436

DESCRIPTION

AEP P/N

Torque wrench with 7/32" jaws for SMC

TA-0436

connector backnuts; 95 inch-ouncestorque

 

 

 

Torque wrench with 7/32" jaws for SMC

TA-0398

coupling nuts; 3 inch-poundstorque

 

 

 

Capping Press

CP-1

DESCRIPTION

AEP P/N

Capping tool (arbor press) with base for

CP-7

SMC right angle plugs

Capping tool (arbor press) with base for

CP-8

SMC right angle jacks

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8