Simpson Falcon F35 Series Manual

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Falcon F35 Series Digital Panel Meter
Full 3-1/2 Digit, Bright Red 0.56" (14.2mm) Display
Broad Range Display Scaling
Short 2.94" (74.7mm) Deep, 1/8 DIN Case
Screw Terminal Connector for Easy Installation
Four User-Settable Ranges: 200μA, 2mA, 20mA, 200mA
Two Factory-Settable Ranges: 2A, 5A
User-Selectable Decimal Point
Average Responding and TRMS Measurement Ranges
AC/TRMS Current
The Falcon Series digital indicators are premium quality 1/8 DIN meters for industrial applications. All Falcon units feature selectable decimal point from the terminal block and display scaling, providing wide application flexibility. In addition, most signal input ranges are easy to change with jumpers on the main board. The Falcon has a 0.56" bright red LED display for high visibility.
Installation and Panel Cutout
4.04”
3.59”
3.78”
1.77”
0.51” 2.94”
1.89”
3.62”
1.74”
2.28”
Compactly designed for applications requiring minimal rear panel depth, the Falcon fits a standard 1/8 DIN panel cut­out (91.9mm x 45mm) and requires less than 3" behind the panel. A screw terminal connector is a standard feature for easy wiring of the power supply and signal input con­nections.
Engineering Label
Mounting Requirements
The Falcon series 1/8 DIN indicators require a panel cutout of 1.77" (45mm) high by 3.62" (91.9mm) wide. To install the Falcon into a panel cutout, remove the clips from the side of the meter. Slide the meter through your panel cutout, then slide the mounting clips back on the meter. Press evenly to ensure a proper fit.
Engineering Label Placement
If replacement of the engineering unit label is required, place the tip of a ball-point pen into the small hole at the base of the engineering label in the bezel. Slide the label up until it pops out. Grasp and remove. Slide the new label half the distance in, then use the ball-point pen to slide it down into place.
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Specifications
DISPLAY Type: 7-segment, red LED Height: 0.56" (14.2mm) Decimal Point: 3-position programmable,
internally or on the terminal block Overrange indication: most significant digit = “1”; other digits blank Polarity: Automatic, with "-" indication, "+" indication implied
POWER REQUIREMENTS AC Voltages: 120 or 220VAC, ±10%
50/60Hz
DC Voltages: 9-32VDC, ±1% Power Consumption: 3VA
ACCURACY @25ºC ±1% of reading ±5 counts (45Hz - 1kHz)
ENVIRONMENTAL Operating Temperature: 0 to 55ºC Storage Temperature: -10 to 60ºC Relative Humidity: 0 to 85% non-con­densing
Temperature Coefficient: (±0.1% of input ± 0.5 count)/ºC Warm-up Time: Less than 15 minutes Response Time: Less than 3 seconds
NOISE REJECTION NMRR: 50dB, 50/60Hz CMRR: (w/1KV unbalanced @ 60Hz): 90dB min.
ANALOG TO DIGITAL CONVERSION Technique: Dual slope integration
Rate: 3 samples per second, nominal MECHANICAL Bezel: 3.78" x 1.89" x .51"
(96 x 48 x 13mm)
Depth: 2.94"(74.7mm) Panel Cutout: 3.62" X 1.77"
(91.9 x 45mm 1/8 DIN)
Case Material: 94V-1, UL rated Noryl® Weight: 9.0oz (255.1g)
INPUTS: AC/AC TRMS Current
Input Display Maximum Voltage Range Resolution Input Drop
200 A 100nA 10mA 2mA 1 A 40mA 20mA 10 200mA 100 A 500mA 2A 1mA 2.2A 5A 10mA 5.2A
A 100mA 200mV
Wiring Diagram
2
1
IN HI
IN LO
Input Signal: Connect the signal to be monitored to the IN HI and IN LO terminals. IN HI is terminal #1, IN LO is terminal #2.
Supply Power: Connect the supply power to terminals #11 and #12. Note that if AC power is supplied, terminal #11 is for Neutral, and terminal #12 is for Hot. If DC power is used, terminal #11 is for
-DC, and #12 is for +DC.
Display Hold: This feature allows you to hold the displayed value indefinitely. A remote switch can be used to make the connection. To activate the display hold, short pins #3 and #4 (Hold and +REF). This connection must be kept isolated from other circuitry. To hold multiple units, separate poles of the switch must be used to maintain the isolation.
45
3
+REF
HOLD
These instruments are designed for maximum safety to the operator when mounted in a panel according to instructions. They are not to be used unmounted or for exploratory mea­surements in unknown circuits.
Before switching the instrument on, make sure the supply volt­age matches the power source required of the instrument as indicated on the hook-up label affixed to the instrument.
DP 1
67
DP2
DP3
8
DP C
10 11 12
9
+EXC
-EXC
AC GND
AC HI
AC LO
-DC
+DC
Decimal Point Selection
Decimal point selection is done at the rear screw terminal block for the 2A and 5A input range units. From terminal block: The decimal point can be set from the rear screw terminal block by connecting the appropriate decimal point (DP 1, 2, 3) to the DPC terminal. The J105 jumper block must be in the D position (see diagram under "From front panel.") The 2A and 5A units do not have the J105 jumper block.
Decimal Point Connect
1.999 DP C to DP1
19.99 DP C to DP2
199.9 DP C to DP3 1999 No Decimal
From front panel (For 200μ, 2mA, 20mA, 200mA input range only):
The decimal point can also be selected by removing the front bezel from the meter. Move the J105 jumper block across the correct letter, per table below.
Decimal Jumper Point Position at J105
1.999 A
19.99 B
199.9 C 1999 D* * No Decimal Point
2345
1
IN HI
IN LO
HOLD
+REF
6789
DP2
DP 1
10 11 12
DP3
DP C
+EXC
AC HI
+DC
AC LO
-DC
-EXC
AC GND
Current Range Selection
All Falcon Indicators are configured initially per the customer specifica­tions. Range changes can be accomplished as follows:
Disconnect power from the unit. Remove the unit from the panel. Remove the front bezel by inserting slotted screwdriver in the vertical slots on either side of the bezel and then turning to pry the bezel off. Unscrew the two Phillips head screws at either side of the circuit board. Finally, push on the green connector assembly in the back of the unit to slide the main circuit board out from the meter. Change jumpers according to the chart below.
Note: If a new range is selected, the calibration procedure must also be performed.
Input J102 J106 JU101 JU102 Range 200 A A R A No 2mA B R A No 20mA D R A No 200mA E R A No
If you need to change a Falcon from (or to) a 2 amp or 5 amp unit, please consult the factory or an Authorized Service Center.
Note: JU101 and JU102 are hard wire jumpers, and are removed by cutting them. Resoldering the JU jumpers is not recommended. If this is required, or if a function is to be changed (from volts to current), Simpson recommends returning the Falcon to the factory or an Authorized Service Center. After moving the jumpers to the desired location, put the Falcon back together and install in your panel, or proceed to calibration.
JUMPER POSITION AT "A" ON J102 FOR 200
A
See Chart
T101
J101
A
J102
J104
R
J106
JU105
A
B
C
D
E
JUMPER POSITION AT "R" ON J106
J102
JU101
A
JU103
J103
JU112
v
JU102
JUMPER POSITION AT "A" ON JU101 for AMPS "V" for VOLTS
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Display Scaling
The Falcon can be easily scaled for a broad range of engineering units. The meter may be scaled up to two times, or down to 1/5 the value of the input.
1) Remove the front bezel with a small screwdriver.
2) Apply the full scale input to the meter.
3) Adjust the potentiometer VR101 located on the right side the display board to the desired scaled value.
4) Replace the bezel carefully. A card of labels is provided for alternative engineering units, such as percent.
R115
VR101
U101
Adjust VR101
R114
Calibration
The following procedure requires opening the unit and removing the top cover
with the power ON. Use an insulated screwdriver and extreme caution when
making these adjustments. It is advisable to have an Authorized Service Center
perform this operation, or return the Falcon to the factory.
The Falcon is calibrated at the factory per order. If you changed the range and have moved the jumpers, your Falcon will need to be reca­librated.
1) Remove the bezel with a small screwdriver.
2) Short input terminals #1 and #2 (IN HI and IN LO) and adjust potenti­ometer RV1 on AC Input card until display reads 0±1 count.
3) Apply an input signal to terminals #1 and #2, and adjust potenti­ometer VR101 until the display indicates the value of the signal. See diagram in Display Scaling.
Located on the AC Input card
C5
C4
J1
R3
J3
J2
POTENTIOMETER
RV1
RV1
C3
+
+
R2
U1
C2
+
C1
C7
R1
C6
4) Reassemble the meter and install it in your panel.
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Application Example
A plant manager needs to monitor the current draw of two machines from one AC power source. The first machine is rated at 200mA, and the second machine is rated at 75 amps.
The first machine can be monitored with a Falcon 200 ACmA meter. The meter is installed in series between the source and the load. No additional scaling of the input is required.
The second machine requires a 75/5 amp Donut Current Transformer and a Falcon 5AC amp meter.
This meter need to be scale before it is installed in the panel. A 5 AC amp signal (equivalent to the full strenght signal from the Donut Transformer) must be applied to the Falcons’s IN HI & IN LO. Change the decimal pointto199.9 by connecting the supplied
Power Supply
200 mAC
Motor
+ -
200 ACmA Falcon
jumper from DPC to DP3 on rear terminal block. Next remove the front bezel. Adjust potentiometer VR101 until the display indicates 75.0 (amps) when the 5 amp signal is ON. Replace the bezel, and remove the signal.
75 Amp Motor
+ -
5 AC Amp Falcon
The transformer (CT) is installed on one of the legs of the motor to be monitored. The meters are installed into the panel and are ready to operate.
Ordering Information
F35 Basic Unit
F35
3-1/2 Digit Indicator
1 2 3
120VAC 220VAC 9-32VDC
Power Supply
Accessories
Donut Current Transformers enable the Falcon to monitor AC current up to 1999 amps. The Donut (also known as a “Toroid”) is placed around one of the legs of the device being monitored, and emits up to a 5 amp sig­nal. The Falcon can be scaled to accurately display the current being monitored.
Each Donut comes with 2’ long secondary leads, and is rated at 2VA.
AC
41 42 43 44 45 46
Range
200μA
2mA
20mA
200mA
2A 5A
Excitation
AC
TRMS
0
None
61 62 63 64 65 66
Range/Amps Catalog Primary Secondary Number
50 5 01293 75 5 01306 100 5 01297 150 5 01298 200 5 01299 250 5 01313 300 5 01300 400 5 01305 500 5 01301 600 5 02303 750 5 02459 1000 5 02304
Safety Symbols
The WARNING sign denotes a hazard. It calls attention to a procedure, practice, or the like, which, if not cor­rectly performed or adhered to, could result in personal injury.
The CAUTION sign denotes a hazard. It calls attention to an operating procedure, practice, or the like, which, if not correctly adhered to, could result in damage to or destruction of part or all the instrument.
Ordering Information
Input Current Dec. Point Range of Transformer Position Reading
20.0A 5A DP3 20.0A
25.0A 5A DP3 25.0A
50.0A 5A DP3 50.0A
75.0A 5A DP3 75.0A
100.0A 5A DP3 100.0A 200A 5A None 200A 250A 5A None 250A 300A 5A None 300A 400A 5A None 400A 500A 5A None 500A 600A 5A None 600A 750A 5A None 750A 1000A 5A None 1000A
For the following inputs, replace jumper R114 with a
63.4K±1% resistor (see Display Scaling)
15.00A 5A DP3 15.00A
150.0A 5A DP3 150.0A 1200A 5A None 1200A 1500A 5A None 1500A 1999A 5A None 1999A
SIMPSON ELECTRIC COMPANY 520 Simpson Avenue,
www.simpsonelectric.com
Lac du Flambeau, WI 54538
v (715) 588-3311 v (715) 588-3326 FAX
Part No. 06-115969 Edition 19, 01/19 Printed in U.S.A.
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