Siemens 810T User Manual

4.4 (9)

SINUMERIK 810T

Basic Version 3, Software Version 3

Operating and

User©s Guide

01.93

User Documentation

SINUMERIK 810T

Basic Version 3, Software Version 3

Operating and Programming

User©s Guide

01.93 Edition

User Documentation

SINUMERIK 810T

Basic Version 3,

Software Version 3

Part 1: Operating

User Documentation

SINUMERIK 810T

Basic Version 3,

Software Version 3

Operating and Programming

User©s Guide

User Documentation

Valid for:

 

Control

Software Version

SINUMERIK 810T GA3

3 and higher

January 1993 Edition

SINUMERIK® Documentation

Printing history

Brief details of this edition and previous editions are listed below.

The status of each edition is shown by the code in the ºRemarksº column.

Status code in ºRemarksº column:

A. . . New documentation.

B. . . Unrevised reprint with new Order No.

C. . . Revised edition with new status.

If factual changes have been made on the page since the last edition, this is indicated by a new edition coding in the header on that page.

Edition

Order No.

Remarks

11.90

6ZB5 410-0EP02-0BA0

A

09.91

6ZB5 410-0EP02-0BA1

C

01.93

6ZB5 410-0EP02-0BA2

C

Other functions not described in this documentation might be executable in the control. This does not, however, represent an obligation to supply such functions with a new control or when servicing.

This publication was produced on the Siemens 5800 Office

System.

Subject to change without prior notice.

The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.

© Siemens AG 1990 All Rights Reserved

Preliminary

Notes for the reader

The SINUMERIK documentation is organized in three parts:

·User documentation

·Manufacturer documentation and

·Service documentation

This documentation/User©s Guide has been written formachine tool users.

This publication provides detailed information required by the user for operating and programming the SINUMERIK 810T control.

This User©s Guide comprises two distinct parts:

·Part 1: Operating

·Part 2: Programming

Operating

Part 1 of the User©s Guide explains:

·The configuration of the control

·The operating elements:

±CRT display with softkeys

±Keyboard and display panel of the control

(The key assignment can be altered by the machine tool manufacturer. See information supplied by the machine tool manufacturer).

±Keys and switches on the external machine control panel

·Operating sequences

·Data interfaces and interfacing to the machine

·Diagnostics and maintenance

It is not possible to include in this User©s Guide any details relating to an additional operator panel provided by the machine tool manufacturer.

Programming

Part 2 of the User©s Guide describes for you the programming possibilities which are currently available for the SINUMERIK 810T Basic Version 3.

The information required in order to execute the designed operations, such as:

·Workpiece dimensions

·Choice of tool

·Traverse path of tool and axis slides

·Sequence of machining operations

·Rotational speeds

·Feedrates

is put in the required sequence by the programming which also translates them into a language understood by the SINUMERIK 810T Basic Version 3.

More information on other SINUMERIK 810T publications

±(or SINUMERIK 810 in general) and on publications which are available for all SINUMERIK controls (ºUniversal Interfaceº, ºMeasuring Cyclesº, . . .) are obtainable from your

Siemens local branch office.

Technical comments

Occasionally in this documentation you will come across this symbol and a reference to an Order Code.

This is intended to indicate that the function described is only capable of operating if the control includes the option shown. An overview of the possible Order Codes is provided in

Part 1: Operating / Section 7.2.

This symbol appears in the documentation whenever the machine tool manufacturer can influence the described operational response by modifying a machine data (MD)!

Please refer to the machine tool manufacturer©s documentation.

Functions over and above those described in this documentation may be executable in the control.

However, this does not represent an obligation to provide such functions when the system is supplied or on servicing.

This User©s Guide applies to:

SINUMERIK 810T Control, Basic Version 3

Software Version 3.

 

Terms/Abbreviations

AP 1.0

± Siemens Automation Protocol Version 1.0

CL

±

Computer Link

CNC

±

Computer Numerical Control

COM Area

±

Communications Area

CP

±

Communications Processor Module

DB/DX

± Data block class DB or DX

DPR

± Dual Port Ram (interface between communications processor module and

 

 

COM area)

DW

±

Data Word

FB/FX

± Function block class FB or FX

Fct no.

±

Function number

FMS

±

Flexible Manufacturing System

Frame

± A data block exchanged between two partners written according to defined

 

 

rules

ID

±

Identification

I/O buffer

±

Input/Output buffer

MD

±

Machine Data

MPR

±

Multiport RAM

NC

± Numerical Control (or CNC)

PLC

±

Programmable controller

STEP 5

± The program language STEP 5 is used to write the various automation

 

 

tasks on the SIMATIC S5 programmable controllers. The program can be

 

 

written as a control system flowchart (CSF), a ladder diagram (LAD), a

 

 

statement list (STL) or in GRAPH 5.

SW

±

Software

UI

±

User Interface

UII

±

User Interface Input

UIQ

±

User Interface Output

General Notes

1

 

 

 

Operation

2

 

 

 

Operating Sequences

3

 

 

 

Monitoring Functions

4

 

 

 

Maintenance

5

 

 

 

Data Interfaces

6

 

 

 

Interfacing to the Machine

7

 

 

 

Appendix

8

 

 

 

Contents

 

 

Page

1

General Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

1.1

Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-1

1.2

Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2

1.2.1

SINUMERIK 810T with integrated machine control panel . . . . . . . . . . .

1-2

1.2.2

SINUMERIK 810T with external machine control panel . . . . . . . . . . . . .

1-3

2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

2.1

Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

2.1.1SINUMERIK 810T operator interface

 

with integrated machine control panel . . . . . . . . . . . . . . . . . . . . . . . . .

2-1

2.1.1.1

CRT display with softkeys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2

2.1.1.2

Display panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

2.1.1.3

Address / numerical keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-7

2.1.1.4

Editing and input keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

2.1.1.5

Control keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-11

2.1.1.6

Integrated machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-16

2.1.2

SINUMERIK 810T operator interface with external machine control panel

2-24

2.1.2.1

External machine control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-25

2.2

Switching on / off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-34

2.2.1

Switching on the control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-34

2.2.2

Switching off the control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-34

2.2.3

Darkening the screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-34

2.3

Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-35

2.3.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-35

2.3.2

Operating modes - overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-35

2.3.3

Selection of operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-38

2.3.3.1Selection of operating modes with integrated machine

control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-38

2.3.3.2Selection of operating modes with external machine

 

control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-41

2.3.4

ºResetº with change of operating mode . . . . . . . . . . . . . . . . . . . . . . .

2-42

2.3.5

Branching to operating functions within an operating mode . . . . . . . . . .

2-43

2.3.5.1Example for the selection of operating functions and

branching to other menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-4

2.3.5.2Example for the selection of further operating functions

within the same menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-45

2.3.5.3 Menue display from the NC program or from the PLC . . . . . . . . . . . . .

2-45

2.3.6Jumping back to operating functions in higher-level menus

 

within an operating mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-46

2.4

Operating mode menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-47

2.4.1

ºAUTOMATICº mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-48

2.4.2

ºJOGº mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-50

2.4.3

ºJOGº mode (after ºTEACH IN / PLAYBACKº in ºAUTOMATICº mode)

2-52

2.4.4

ºMDI AUTOMATICº mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-53

2.4.5

ºREFPOINTº mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-54

2.4.6

ºINC 1 ... INC 10 000º mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-56

2.4.7

ºPRESETº mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-58

2.4.8

ºREPOSº mode . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . .

2-60

2.4.9

ªGUIDINGº (operator prompting) function . . . . . .

. . . . . . . . . . . . . . . .

2-61

2.5

Glossary of softkey functions . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

2-64

3

Operating Sequences . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . .

3-1

3.0

Preliminary remarks . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

3-1

3.1

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

3-2

3.1.1

Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

3-2

3.1.2

Traverse to reference point . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

3-2

3.1.3

Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . .

3-4

3.1.4

Tool offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

3-4

3.1.4.1

Input of tool offset . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

3-4

3.1.4.2

Deleting/modifying an individual offset value . . . . . .

. . . . . . . . . . . . . .

3-9

3.1.4.3

Deleting all offset values in an offset number D ...

. . . . . . . . . . . . . . . .

3-10

3.1.4.4

Automatic tool offset . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

3-11

3.1.4.5

Integrated tool management . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

3-13

3.1.4.6

Input of tool data . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

3-13

3.1.4.7

Display of tool data . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

3-15

3.1.5

Zero offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . .

3-17

3.1.5.1

Settable zero offsets . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . .

3-18

3.1.5.2

Programmable zero offset - external zero offset . . . .

. . . . . . . . . . . . . .

3-20

3.1.5.3

Automatic calculation of the zero offset . . . . . . . . . . .

. . . . . . . . . . . . .

3-22

3.1.6Setting data: ºR PARAMETERSº, ºSPINDLEº, ºAXIALº,

 

ºANGLE OF ROTATIONº, ºSCALE MODIFICATIONº . . . . . . . . . . . . .

3-23

3.1.7

Flexible plane selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-33

3.1.8

Axis synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-35

3.1.8.1

Function of the modes with ªaxis synchronizationº . . . . . . . . . . . . . . . .

3-35

3.1.9

TRANSMIT coordinate transformation . . . . . . . . . . . . . . . . . . . . . . . . .

3-37

3.1.9.1

Behaviour of the transformation in the modes . . . . . . . . . . . . . . . . . . .

3-37

3.1.9.2

TRANSMIT function in the various modes . . . . . . . . . . . . . . . . . . . . . .

3-39

3.1.9.3Monitoring the software limit switch for fictitious axes

 

with the TRANSMIT function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-41

3.1.10

Program input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-42

3.1.10.1

Program input with the keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-42

3.1.10.2

Program input with operator guiding . . . . . . . . . . . . . . . . . . . . . . . . . .

3-45

3.1.11

Contour . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-50

3.1.12Program correction (ºEDITº):

 

Insert/modify/delete word, insert/delete block . . . . . . . . . . . . . . . . . . . .

3-54

3.1.12.1

Correction display (ºCORRECTION BLOCKº) . . . . . . . . . . . . . . . . . . .

3-57

3.1.13

Program management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-58

3.1.13.1

Displaying the stored programs (ºDIRECTORYº) . . . . . . . . . . . . . . . . .

3-58

3.1.13.2

Protection of subroutines (cycle lock) . . . . . . . . . . . . . . . . . . . . . . . . .

3-59

3.1.13.3

Cycle lock release (ºENABLEº) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-60

3.1.13.4

Copying a program (ºCOPYº) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-61

3.1.13.5

Moving a program (ºMOVEº) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-62

3.1.13.6

Renaming a program (ºRENAMEº) . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-63

3.1.13.7

Deleting a program (ºDELETEº) . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-64

3.1.13.8

Reorganizing the program memory (ºREORGº) . . . . . . . . . . . . . . . . . .

3-65

3.1.13.9

ºSelecting a programº . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-66

3.1.13.10

Operator guidance macros (OGM) and back translation . . . . . . . . . . . .

3-67

3.1.14

ºSIMULATIONº . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-72

3.1.14.1

Simulation ºAREA OF THE WORKPIECEº . . . . . . . . . . . . . . . . . . . . .

3-72

3.1.14.2

Influencing simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-74

3.1.15

Data input/data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-77

3.1.15.1

Setting data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-78

3.1.15.2

Data input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-80

3.1.15.3

Data output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-82

3.1.15.4

Part program - block transfer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-86

3.1.16

NC in two languages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-88

3.2

Machining . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-89

3.2.1

Starting a part program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-89

3.2.2ºAUTOMATICº operating mode

 

- selection of the ºCURRENT VALUESº or ºCURRENT BLOCKº display

3-90

3.2.3

Influencing ºAUTOMATICº operation . . . . . . . . . . . . . . . . . . . . . . . . .

3-93

3.2.3.1

Influencing the program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-94

3.2.3.2

ºOVERSTOREº . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-99

3.2.3.3

ºBLOCK SEARCHº . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-101

3.2.3.4

Interrupting the program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-104

3.2.3.5

Program sequencing (OPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-105

3.2.4

ºManual data input - automaticº (MDI AUTOMATIC) mode . . . . . . . . . .

3-114

3.2.5

ºTEACH INº . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-116

3.2.6

ºPLAYBACKº . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-117

3.2.7

ºJOGº mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-121

3.2.8

ºIncrementalº mode (ºINC FEED 1 ... INC FEED 10 000º) . . . . . . . . . .

3-122

3.2.9

ºHANDWHEELº . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-124

3.2.10

ºDRFº . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-126

3.2.11

ºActual value settingº mode (ºPRESETº) . . . . . . . . . . . . . . . . . . . . . .

3-128

3.2.12

ºRepositioningº mode (ºREPOSº) . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-131

3.2.13

Scratching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-134

4

Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

4.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

4.2

Diagnostics display on the CRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-1

4.3

Display representation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2

4.4

Alarm numbers and groups/delete alarms . . . . . . . . . . . . . . . . . . . . . .

4-4

4.5

DIAGNOSTICS/selection of further alarms . . . . . . . . . . . . . . . . . . . . .

4-5

4.6

Listing of the alarms/alarm description . . . . . . . . . . . . . . . . . . . . . . . .

4-5

5

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

5.1

Operating data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

5.2

Handling the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-1

5.3

Exchanging the battery in the battery receptacle . . . . . . . . . . . . . . . . .

5-2

5.4

CRT display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-3

5.5

Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-4

6

Data Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

6.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-1

6.2

Setting data for description of the interfaces . . . . . . . . . . . . . . . . . . . .

6-1

6.3

Assignment of the setting data for the connection of peripheral devices .

6-3

6.4

Device connection data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-5

7

Interfacing to the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

7.1

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

7.2

Ordering data - Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-1

7.3

SINUMERIK 810T machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4

7.3.1

General machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-4

7.3.2

Definition of R parameters as cycle machine data, cycle setting data . . .

7-6

7.3.3

Machine data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-7

7.3.4

Definition of the initial setting of the G groups . . . . . . . . . . . . . . . . . . .

7-9

7.4

Setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-11

7.4.1

General SD bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-11

7.4.2

Axis-specific bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-11

7.4.3

Spindle-specific setting data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-12

8

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

8.1

List of abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-1

8.2

List of terms used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-3

8.3

SINUMERIK 810T operator interface - Layout . . . . . . . . . . . . . . . . . . .

8-10

09.91

1 General Notes

1.1 Product

1 General Notes

1.1Product

The SINUMERIK 810T is a microprocessor-controlled CNC continuous-path control system for compact machine tools

((Foto : Nr. 87 E 3834 mittig 1:1 einmontieren))

SINUMERIK 810T with integrated machine control panel

·The SINUMERIK 810T

is used primarily to control turning machines

·Programming can be either computer-aided or manual

·Operation:

±Softkeys for selecting different softkey functions

±9º graphics screen

±Address/numerical keyboard and function keys

·Screen displays provide information in plain text, e. g. covering:

±current NC operating modes

±setpoint/actual values

±NC and PLC alarms.

·Graphics displays aid the programmer when entering programs at the machine

·ºBlueprint programmingº is available for higher-speed programming of complex contour elements

·Entered programs may be simulated graphically

·The SINUMERIK 810T

can process 9999 main programs and 9999 subroutines

200 main programs and subroutines can be stored simultaneously in the memory

·Lengthy part programs can be executed using the optional ºBLOCK TRANSFERº function.

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

1-1

SINUMERIK 810T, GA3 (BN)

1 General Notes

09.91

1.2 Configuration

1.2Configuration

1.2.1SINUMERIK 810T with integrated machine control panel

SINUMERIK 810T with integrated machine control panel incorporates in a single unit:

·Display panel

·Key panel

·9º graphics CRT display with integrated function keys (softkeys)

·Integrated machine control panel, with 20 fixed-function operating elements.

A

Display panel

 

 

 

 

 

B

Key panel

 

 

 

 

 

 

 

 

SIEMENS

 

C

·

·

·

·

·

A

 

 

 

 

 

 

Graphics CRT

 

 

 

 

 

display with 5 inte-

 

 

 

 

 

grated function

 

 

 

 

 

keys (softkeys)

 

 

 

 

 

D

 

 

 

 

 

B

Integrated

 

 

 

 

 

machine con-

 

 

 

 

 

trol panel, with

 

 

 

 

 

20 fixed-function

 

 

 

 

 

operating ele-

 

 

 

 

 

ments

 

 

 

 

 

 

SINUMERIK 810T with integrated machine control panel

1-2

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

 

SINUMERIK 810T, GA3 (BN)

Siemens 810T User Manual

09.91

1 General Notes

1.2.2 SINUMERIK 810T with external machine control panel

1.2.2SINUMERIK 810T with external machine control panel

SINUMERIK 810T with external machine control panel incorporates in a single unit:

·Display panel, key panel, 9º graphics CRT display as described in Section 1.2.1,

·Blank panel or . . .

·. . . integrated customer operator panel with 20 userassignable operating elements,

·External machine control panel with fixed-function operating elements.

E Blank panel

or

F Integrated customer operator panel with 20 freely assignable operating elements

SINUMERIK

 

 

 

SIEMENS

 

 

·

·

·

· ·

E

or

F

 

 

 

G External machine control panel with fixedfunction operating elements.

SINUMERIK 810T with external machine control panel

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

1-3

SINUMERIK 810T, GA3 (BN)

09.91

2 Operation

2.1Operating elements

2.1.1SINUMERIK 810T operator interface with integrated machine control panel

1

((Foto Nr. 87 E 3834 mittig 1:1 einmontieren))

6

2Operation

2.1Operating elements

2

3

4

5

View of the SINUMERIK 810T, operator interface with integrated machine control panel

1

 

CRT display with softkeys

4

Editing and input keys

 

 

(see Section 2.1.1.1)

 

(see Section 2.1.1.4)

 

 

 

 

 

Display panel

 

Control keys

2

 

5

 

 

(see Section 2.1.1.2)

 

(see Section 2.1.1.5)

 

 

 

 

 

Address/numerical keys

 

Integrated machine control panel

3

 

6

 

 

(see Section 2.1.1.3)

 

(see Section 2.1.1.

 

 

 

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

2-1

SINUMERIK 810T, GA3 (BN)

 

2 Operation

09.91

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

 

2.1.1.1 CRT display with softkeys

A

Screen edge

B

C

D

E

F

G

H

CRT display division, text / graphics only within the area of the dotted lines

The CRT display is divided into 17 lines, each of 41 characters. The following table shows the display function of the individual line / line

 

 

 

 

 

C R T

 

Max. number

 

Note

 

Display area for ...

 

 

line ...

of characters

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

Operating modes

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

1

Operating status

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

Channel number

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

Alarm No., text (comments)

41

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

3 to 14

NC displays, texts, graphics

41 x 12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

Notes for the operator

24

 

 

 

 

 

15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

Inputs from keyboard

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H

 

 

16 and 17

Softkey menu with 5 softkey functions

5 x 7 x 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2-2

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

SINUMERIK 810T, GA3 (BN)

09.91

2 Operation

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOOL

 

SETTING

 

DATA

PART

 

DIAG-

 

 

 

 

 

 

 

 

 

 

 

 

 

COMP.

 

DATA

 

IN-OUT

PROGRAM

 

NOSIS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Keys below the CRT display

RECALL key for jump back to a higher-level menu in the text display

By pressing the RECALL key, you change the softkey functions displayed and return to a higher-level menu.

Softkeys

By pressing any one of the 5 softkeys (a softkey is defined as a key that does not have a fixed function), you select the required softkey functions, shown in the menu directly above the softkey.

ETC key for extension of the same menu

By pressing of the ETC key, you change the displayed softkey function in the text display.

Further functions for the same menu are shown.

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

2-3

SINUMERIK 810T, GA3 (BN)

2 Operation

09.91

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

2.1.1.2 Display panel

Symbols

LED displays

View of the display panel

ªAlarmº display

?

· The red LED lights up whenever there is a signal from the diagnostics

monitor. The CRT display shows you the relevant message no. and

 

the message text (2nd line of display).

·The message numbers are explained in the Alarm list in Section 4 of this Operator©s Guide.

·The LED is extinguished when the message has been acknowledged:

with acknowledge key

(Section 2.1.1.5)

with RESET key

(Section 2.1.1.6 or 2.1.2.1).

With certain messages, the display is only extinguished when the cause of the fault has been cleared (Section 4).

ªOut of positionº display

· The green LED is bright when at least one axis is moving.

· The LED is extinguished when all axes have reached their command positions.

If the display does not extinguish after traversing, the drift has exceeded the permissible value. You must carry out drift compensation.

DIAGNOSIS

Press the ºDIAGNOSISº softkey.

Extend the softkey menu with the ETC key at the right below the screen.

2-4

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

SINUMERIK 810T, GA3 (BN)

01.93

NC-MD

272*

2 Operation

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

Press the ºNC-MDº softkey.

Call up MD 272* with this key. Position the cursor on the desired axis

*=0

1st axis

*=1

2nd axis

*=2

3rd axis

*=3

4th axis

*=4

5th axis

*=5

6th axis

*=6

7th axis.

Press the ºModify wordº key.

The new compensation value is shown in the MD:

ªFeed holdº display

The red LED is bright when the feed is interrupted.

The program run is stopped.

ªProgram runningº display

· The green LED is bright when a program is being processed, even if the machine is not moving any axes!

·The LED is extinguished when program processing is completed:

±on programmed Hold M00, M01

±at the end of a single block

±at the end of the program

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

2-5

SINUMERIK 810T, GA3 (BN)

2 Operation

09.91

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

ªKey assignmentº

·The yellow LED is bright:

When the lower symbols of all the double-function keys on the

Address/numerical keyboard (see Section 2.1.1.3) are active:

The lower character of the operated double-function key is shown in the input line (see Section 2.1.1.1).

·The yellow LED is extinguished:

When the upper symbols of all the double-function keys on the Address/numerical keyboard are active:

The upper character of the operated double-function key is shown in the input line.

·Both display states:

yellow LED extinguished

yellow LED bright.

are automatically switched over by the NC control.

· Using the key

 

 

 

on the Address/numerical keyboard

 

 

 

 

(see Section 2.1.1.3), you can also

 

 

 

 

switch over ºmanuallyº

 

 

 

 

2-6

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

SINUMERIK 810T, GA3 (BN)

01.93

2 Operation

2.1.1SINUMERIK 810T operator interface with integrated machine control panel

2.1.1.3Address / numerical keys

%

7

X

4

I

1

F

+/-

M

/

8

C

5

J

2

D

0

S

N

G

9

Z

Q

@

6

B

*

K

A

3

Y

±

L

P

R

·

=

+

T

H

LF

View of the address / numerical keys

Note:

The address/numerical keyboard can be assigned differently by the machine tool manufacturer.

Description of the double function keys

The keys A to Z can also be used as letters.

%

/

N

G

Letter:

a 1)

Symbol for: ºProgram startº

Letter:

b 1)

Symbol for: ºBlock skipº

Letter:

c 1)

Symbol for: ºBlock no.º N -----

Letter:

d 1)

Symbol for: ºPreparatory functionº G --

1) Note:

These letters are not permissible for normal programming. They are used for input of, or changes to,

 

 

commands in ºCL800º Machine Code (@ . . . ).

 

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

2-7

SINUMERIK 810T, GA3 (BN)

 

2 Operation

09.91

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

 

Key assignment changeover:

With successive operations of this key you make either the upper or lower symbols of the double function keys active.

±yellow LED (see Section 2.1.1.2) lit: lower symbols are active

±yellow LED not lit: upper symbols are active

7

X

8

C

9

Z

Q

@

4

I

5

J

6

K

B

Numeral:

7

Address for: ºPosition informationº axis X .....

Numeral:

8

Address for: ºPosition informationº rotary axis

C .....

Numeral: 9

Address for: ºPosition informationº axis Z .....

Letter e1)

Address for: ºPosition informationº auxiliary

axis Q .....

Symbol for: ºDivisionº

Address for: ºProgram control functionº @ .....

Numeral:

4

Address for: ºInterpolation parameterº I .....

Numeral:

5

Address for: ªInterpolations parameterºJ .....

Numeral:

6

Address for: ºInterpolation parameterº K .....

Letter

f 1)

Address for: ºRadiusº B .....

1) Note:

These letters are not permissible for normal programming. They are used for input of, or changes to,

 

commands in ºCL800º Machine Code (@ ...) .

2-8

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

 

SINUMERIK 810T, GA3 (BN)

09.91

2 Operation

2.1.1SINUMERIK 810T operator interface with integrated machine control panel

*Symbol for: ºMultiplicationº

A

Address for: ºAngleº A .....

1

F

2

D

3

L

Y

P

±

R

+/ ±

M

0

S

·

T

=

H

+

LF

Numeral: 1

Address for: ºFeedº F .....

Numeral: 2

Address for: ºTool offset numberº D ...

Numeral: 3

Address for: ºSubroutine numberº L ...

Symbol for: ºPosition dataº axis Y ...

Address for: ºSubroutine passº P ..

Symbol for: ºSubtractionº

Address for: ºParameter º R ...

Sign changeover for: + ± or ± +

Address for: ºAuxiliary functionº M ..

Numeral: 0

Address for: ºSpindle speedº S .....

Symbol for: ºDecimal pointº

Address for: ºTool numberº T ....

Symbol for: ºEqualsº

Address for: ºAuxiliary functionº H ....

Symbol for ºAdditionº

Symbol for: ºEnd of blockº (Line Feed)

1) Note:

These letters are not permissible for normal programming. They are used for input of, or changes to,

 

commands in ºCL800º Machine Code (@ ...) .

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

2-9

SINUMERIK 810T, GA3 (BN)

 

2 Operation

11.90

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

2.1.1.4 Editing and input keys

View of editing and input

Delete input / operator message

With this key you delete:

·Characters on the input line (see Section 2.1.1.1)

±with single operation:

always the last / most extreme right character

±with continuous operation:

all characters consecutively, from right to left, until the input line is clear.

·Characters on the operator message line (see Section 2.1.1.1)

±with single operation:

all characters simultaneously.

Delete word / block

With this key you delete from the part program memory

·The word on the CRT display to the right of the cursor (see Section 2.1.1.5), when the same address is shown on the input line (see Section 2.1.1.1)

·The block on the CRT display to the right of the cursor, when the same block number is shown on the input line.

Modify word

With this key you modify the word on the CRT display to the right of the cursor in the part program memory (see Section 2.1.1.5):

The word marked with the cursor is modified to the word with the same address that is shown on the input line (see Section 2.1.1.1).

Input character / word

You conclude your inputs with this key:

·The characters shown on the input line (see Section 2.1.1.1) are transferred into the screen list, the input fields where the cursor (see Section 2.1.1.5) is positioned.

·A word shown on the input line is transferred into the part program memory.

2-10

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

SINUMERIK 810T, GA3 (BN)

11.90

2 Operation

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

2.1.1.5 Control keys

1...n

View of the control

Cursor left / right movement

Cursor up/down movement

With these keys you move the cursor on the CRT.

SINUMERIK 810T differentiates between:

·Cursor for marking a word / block within displayed part programs

Cursor appearance / format:

·Cursor for marking an input field within displayed input forms / dimensioned graphics

Cursor appearance / format:

 

 

or

 

 

(Cursor length depends on the max. permitted number of characters of the marked field)

Cursor movement in a part program

With this key you move the cursor :

·from word to word, to the left

·to the end of the previous block (after the last word / in front of LF), when the cursor is positioned before the start of the block.

With this key you move the cursor :

·from word to word, to the right

·before the start of the following block, when the cursor is positioned at the end of block (after the last word / in front of LF).

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

2-11

SINUMERIK 810T, GA3 (BN)

2 Operation

11.90

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

With this key you move the cursor

·from the start of block to the start of the previous block

·to the start of the block in which the cursor is positioned

·to the start of program by continuously operating the key

With this key you move the cursor

· from the start of block to the start of the following block

·to the start of the following block if the cursor is positioned within a block

·to the end of program by continuously operating the key.

Cursor movement in an input screen form / dimension graphic display

With one of these keys, you move the cursor

·Backwards in an input form * from field to field:

from right to left in the line and then to the line above from right to left etc.

·Backwards in a dimension graphic display to the previously entered sequence of measurement;

if the key is operated continuously, the cursor jumps to the input field for the first dimension to be input.

With one or the other of these keys, you move the cursor · Forwards in an input form * from field to field:

in the same line from field to field from left to right, and then to the line below from left to right.

· Forwards in a dimension graphic display, after the previously entered sequence of measurement;

If the key is operated continuously, the cursor jumps to the input field for the last dimension to be input.

*Input forms are available for:

Tool offsets, setting data, machine data, operator prompting (guiding) etc. .

Paging up / down

By operating either of these keys you can change the current CRT display when further displays of a similar format are available.

You page one display down.

You page one display up.

2-12

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

SINUMERIK 810T, GA3 (BN)

01.93

2 Operation

2.1.1

SINUMERIK 810T operator interface with integrated machine control panel

Channel changeover

1...n

The SINUMERIK 810T has 3 channels:

 

 

 

·

By pressing this key once, you change to the next higher

 

 

 

 

channel number compared with the number presently displayed.

 

 

 

 

 

 

 

·

By pressing the key again, the next channel is selected, etc.

Channel structure:

The 3 channels mean:

Channel 1: Main channel for executing part programs and spindle programming

Channel 2 : Auxiliary channel for executing programs for

additional axes or for computational functions in the background., Channel 3 : Graphic simulation for program representation on the screen.

(Note: the ºGRAPHIC SIMULATIONº function can be ordered as an option.)

In addition to the other structural operations such as program editing and interface control parallel to processing, the channels make simultaneous processing of two different programs possible.

It is basically possible to operate all 3 channels at the same time. However, in the case of a few functions collision problems will occur.

Function range of channels ( · ...

 

 

 

functions not implemented):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

· Blueprint programming

 

 

· Auxiliary function display

 

 

 

· TNRC

 

 

· NC-PLC data

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Channel 1

 

Channel 2

 

Channel 3

 

 

 

 

 

Except for the functions which are not implemented, the auxiliary channel (channel 2) is a full channel. The main task of this channel is to carry out calculations which are running in the background or to execute auxiliary movements. (e.g. tool change, ...)

One and the same axis can be moved in channel 1 and channel 2 if it can be ruled out that a drive command is given from channels 1 and 2 at the same time (....Alarm 180*:ºAxis programmed in both channelsº.)

The main function of the auxiliary channel (operated from the PLC simultaneously with the main channel) is however to operate loader axes. Under the above-mentioned conditions it is possible, however, to implement other concepts using the auxiliary channel, so that a wide range of applications is possible.

As it is only possible to transfer M-functions from channel 2 to the PLC, the possibilities for data exchange are limited.

Please refer to the machine tool manufacturers© documentation:

-Is channel changeover used ?

-Which axes are allocated to which channel?

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

2-13

SINUMERIK 810T, GA3 (BN)

2 Operation

09.91

2.1.1 SINUMERIK 810T operator interface with integrated machine control panel

Acknowledge alarm

With the operation of this key:

·you acknowledge the information from the NC diagnostics, displayed on the second line of the CRT display (see Section 2.1.1.1)

±Fault message text

±Fault message number

for message

nos.

3000 .... 3094

and

nos.

6000 .... 6163

Program operation is not interrupted!

· you clear the red fault LED

on the display panel

 

 

 

(see Section 2.1.1.2)

Actual position in double height characters

When you operate this key, the CRT display of ºActual positionº for the º Xº, ºZº ( and ºQ1, Q2, ...,º when present ) axes is shown in doubleheight characters. Axes 3-7 can be displayed with the ºpage downº function.

(( 810T))

(( Bild 1 von Druckerei einmontieren))

The ºDistance to goº display remains in normal character size. The CRT information previously displayed is faded out.

Further operation of the key will take you back to the previous display (with normal character size).

If you set setting data 5001 bit 0, the actual value display refers to the workpiece zero and not to the reference point, i.e. the zero offset and the

tool offsets are not displayed.

2-14

© Siemens AG 1990 All Rights Reserved 6ZB5 410-0EP02

SINUMERIK 810T, GA3 (BN)

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