Operating Instructions
SINAMICS
SINAMICS G120 und G120P
Low voltage converters
Built-in and wall mounting units with CU230P-2 Control UniTS
Edition |
10/2020 |
www.siemens.com/drives |
SINAMICS
SINAMICS G120, SINAMICS G120P
Operating Instructions
Edition 10/2020, Firmware V4.7 SP13
10/2020, FW V4.7 SP13
Changes in the current edition
Fundamental safety |
1 |
|
instructions |
||
|
|
|
Introduction |
2 |
|
|
|
|
Description |
3 |
|
|
|
|
Installing |
4 |
|
|
|
|
Commissioning |
5 |
|
Uploading the converter |
|
|
6 |
||
settings |
||
Protecting the converter |
|
|
7 |
||
settings |
||
|
|
|
Advanced commissioning |
8 |
|
Alarms, faults and system |
|
|
9 |
||
messages |
||
|
|
|
Corrective maintenance |
10 |
|
|
|
|
Technical data |
11 |
|
|
|
|
Appendix |
A |
A5E34257946B AH
Legal information
Warning notice system
Thismanualcontainsnoticesyouhavetoobserveinordertoensureyourpersonalsafety,aswellastopreventdamage toproperty.Thenoticesreferringtoyourpersonalsafetyarehighlightedinthemanualbyasafetyalertsymbol,notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used.Anoticewarningofinjurytopersonswithasafetyalertsymbolmayalsoincludeawarningrelatingtoproperty damage.
Qual fied Personnel
The product/system described in this documentation may be operated only by personnel qual fied for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approvedbySiemens.Propertransport,storage,installation,assembly,commissioning,operationandmaintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
Allnamesidentifiedby®areregisteredtrademarksofSiemensAG.Theremainingtrademarksinthispublicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Sincevariancecannotbeprecludedentirely,wecannotguaranteefullconsistency. However,theinformationinthis publication is reviewed regularly and any necessary corrections are included in subsequent editions.
Siemens AG |
A5E34257946B AH |
Copyright © Siemens AG 2009 - 2020. |
Digital Industries |
10/2020 Subject to change |
All rights reserved |
Postfach 48 48 |
|
|
90026 NÜRNBERG |
|
|
GERMANY |
|
|
Essential changes with respect to Edition 04/2018
New hardware
• Control Unit Adapter Kit
Control Unit Adapter Kit CUA20 (Page 55)
Dimensioned drawings, drilling dimensions for the PM240-2 Power Module, IP20 (Page 74)
Directives and standards (Page 29)
• Sine-wave filter for the PM240-2 Power Module Sine-wave filter (Page 50)
New functions
Overview of all new and modified functions in firmware V4.7 SP13:
Firmware version 4.7 SP13 (Page 557)
Revised descriptions
• Motor overload protection according to IEC/UL 61800-5-1
How do I achieve a motor overload protection in accordance with IEC/UL 61800-5-1? (Page 392)
• Converter replacement
Uploading the converter settings (Page 211)
Replace Control Unit (Page 455)
Downloading the converter settings (Page 457) Replacing a Power Module (Page 468)
Converter with CU230P-2 Control Units |
3 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Changes in the current edition
4 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
|
Changes in the current edition.............................................................................................................. |
3 |
|
1 |
Fundamental safety instructions......................................................................................................... |
13 |
|
|
1.1 |
General safety instructions ................................................................................................. |
13 |
|
1.2 |
Equipment damage due to electric fields or electrostatic discharge ..................................... |
19 |
|
1.3 |
Warranty and liability for application examples ................................................................... |
20 |
|
1.4 |
Security information .......................................................................................................... |
21 |
|
1.5 |
Residual risks of power drive systems ................................................................................. |
22 |
2 |
Introduction......................................................................................................................................... |
23 |
|
|
2.1 |
About the Manual .............................................................................................................. |
23 |
|
2.2 |
Guide through the manual ................................................................................................. |
24 |
3 |
Description |
........................................................................................................................................... |
27 |
|
3.1 .................................................................................................... |
Identifying the converter |
28 |
|
3.2 .................................................................................................... |
Directives and standards |
29 |
|
3.3 ..................................................................................................................... |
Control Units |
31 |
|
3.4 ................................................................................................................... |
Power Module |
32 |
|
3.4.1 .............................................................................. |
Power module for the SINAMICS G120P |
33 |
|
3.4.2 ............................................................................... |
Power module for the SINAMICS G120 |
37 |
|
3.5 ................................................................................... |
Components for the Power Modules |
39 |
|
3.5.1 .................................................................................................... |
Accessories for shielding |
39 |
|
3.5.2 ........................................................................................................................... |
Line filter |
40 |
|
3.5.3 ....................................................................................................................... |
Line reactor |
42 |
|
3.5.4 ................................................................................................................... |
Output reactor |
44 |
|
3.5.5 ............................................................................................................ |
dv/dt filter plus VPL |
49 |
|
3.5.6 .................................................................................................................. |
Sine - wave filter |
50 |
|
3.5.7 .......................................................................................................................... |
dv/dt filter |
52 |
|
3.5.8 .................................................................................. |
Braking Module and braking resistor |
53 |
|
3.5.9 .......................................................................................... |
Control Unit Adapter Kit CUA20 |
55 |
|
3.6 ........................................................... |
Motors and multi - motor drives that can be operated |
56 |
4 |
Installing.............................................................................................................................................. |
|
57 |
|
4.1 .............................................................. |
Installing the label for the North American market |
57 |
|
4.2 .................................................................... |
EMC - compliant setup of the machine or plant |
58 |
|
4.2.1 .................................................................................................................. |
Control cabinet |
59 |
|
4.2.2 ............................................................................................................................... |
Cables |
60 |
|
4.2.3 .......................................................................................... |
Electromechanical components |
63 |
|
4.3 .................................................................... |
Installing reactors, filters and braking resistors |
64 |
|
4.4 ................................................................................................... |
Installing Power Modules |
65 |
Converter with CU230P-2 Control Units |
5 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Table of contents
4.4.1 |
Basic installation rules for built-in units .............................................................................. |
65 |
4.4.2 |
Dimension drawings, drilling dimensions for the PM230 Power Module, IP55...................... |
66 |
4.4.3 |
Dimension drawings, drilling dimensions for the PM230 Power Module, IP20...................... |
68 |
4.4.4 |
Dimension drawings, drilling dimensions for PM240P-2 Power Modules, IP20..................... |
71 |
4.4.5 |
Dimension drawings, drilling dimensions for the Power Module PM330, IP20...................... |
73 |
4.4.6 |
Dimensioned drawings, drilling dimensions for the PM240-2 Power Module, IP20............... |
74 |
4.4.7 |
Dimensioned drawings, drilling dimensions for the PM250 Power Module .......................... |
77 |
4.4.8Dimension drawings, drilling dimensions for PM230 and PM240-2 Power Modules
|
|
utilizing push-through technology...................................................................................... |
80 |
|
4.5 |
Connecting the line supply and motor................................................................................ |
84 |
|
4.5.1 |
Permissible line supplies..................................................................................................... |
84 |
|
4.5.1.1 |
TN line system................................................................................................................... |
85 |
|
4.5.1.2 |
TT line system.................................................................................................................... |
87 |
|
4.5.1.3 |
IT system........................................................................................................................... |
88 |
|
4.5.2 |
Requirements for the protective conductor......................................................................... |
89 |
|
4.5.3 |
Connecting the inverter with the PM230 Power Module IP55.............................................. |
91 |
|
4.5.4 |
Connecting the converter with the PM230 Power Module................................................... |
96 |
|
4.5.5 |
Connecting the converter with the PM330 Power Module................................................... |
98 |
|
4.5.6 |
Connecting the converter with the PM240P-2 Power Module.............................................. |
99 |
|
4.5.7 |
Connecting an inverter with the PM240-2 Power Module.................................................. |
101 |
|
4.5.8 |
Connecting the converter with the PM250 Power Module................................................. |
106 |
|
4.5.9 |
Connecting the motor to the converter in a star or delta connection................................. |
108 |
|
4.6 |
Connecting the interfaces for the converter control.......................................................... |
109 |
|
4.6.1 |
Plugging the Control Unit onto the Power Module............................................................ |
109 |
|
4.6.2 |
Overview of the interfaces............................................................................................... |
112 |
|
4.6.3 |
Fieldbus interface allocation............................................................................................. |
113 |
|
4.6.4 |
Terminal strips................................................................................................................. |
114 |
|
4.6.5 |
Factory interface settings................................................................................................. |
116 |
|
4.6.6 |
Default setting of the interfaces....................................................................................... |
118 |
|
4.6.7 |
Additional digital inputs and outputs on PM330 Power Modules....................................... |
136 |
|
4.6.8 |
Safe Torque Off (STO) safety function............................................................................... |
138 |
|
4.6.9 |
Application examples for "Safe Torque Off ....................................................................... |
140 |
|
4.6.10 |
Wiring terminal strips....................................................................................................... |
147 |
|
4.6.11 |
Connecting the temperature contact of the braking resistor.............................................. |
149 |
|
4.6.12 |
Fieldbus interfaces........................................................................................................... |
150 |
|
4.6.13 |
Connecting the converter to PROFINET............................................................................. |
150 |
|
4.6.13.1 |
Communication via PROFINET IO and Ethernet ................................................................. |
150 |
|
4.6.13.2 |
Connecting the PROFINET cable to the converter.............................................................. |
152 |
|
4.6.13.3 |
What do you have to set for communication via PROFINET?............................................... |
152 |
|
4.6.13.4 |
Installing GSDML ............................................................................................................. |
153 |
|
4.6.14 |
Connecting the converter to PROFIBUS............................................................................. |
153 |
|
4.6.14.1 |
Connecting the PROFIBUS cable to the converter.............................................................. |
154 |
|
4.6.14.2 |
What do you have to set for communication via PROFIBUS? .............................................. |
154 |
|
4.6.14.3 |
Installing the GSD............................................................................................................ |
155 |
|
4.6.14.4 |
Set the PROFIBUS address................................................................................................. |
155 |
5 |
Commissioning.................................................................................................................................. |
157 |
|
|
5.1 |
Commissioning guidelines ............................................................................................... |
157 |
|
5.2 |
Tools to commission the converter................................................................................... |
158 |
|
5.3 |
Preparing for commissioning............................................................................................ |
160 |
6 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
|
|
|
Table of contents |
|
5.3.1 |
Collecting motor data ...................................................................................................... |
160 |
|
5.3.2 |
Forming DC link capacitors............................................................................................... |
162 |
|
5.3.3 |
Converter factory setting.................................................................................................. |
164 |
|
5.4 |
Quick commissioning using the BOP-2 operator panel ...................................................... |
166 |
|
5.4.1 |
Inserting the BOP-2.......................................................................................................... |
166 |
|
5.4.2 |
Starting quick commissioning .......................................................................................... |
167 |
|
5.4.3 |
Quick commissioning with application classes.................................................................. |
173 |
|
5.4.3.1 |
Overview......................................................................................................................... |
173 |
|
5.4.3.2 |
Select the application class............................................................................................... |
174 |
|
5.4.3.3 |
Standard Drive Control..................................................................................................... |
176 |
|
5.4.3.4 |
Dynamic Drive Control ..................................................................................................... |
178 |
|
5.4.3.5 |
Expert.............................................................................................................................. |
181 |
|
5.4.4 |
Identifying the motor data and optimizing the closed-loop control.................................... |
186 |
|
5.5 |
Quick commissioning with a PC........................................................................................ |
188 |
|
5.5.1 |
Creating a project ............................................................................................................ |
188 |
|
5.5.2 |
Transfer converters connected via USB into the project..................................................... |
188 |
|
5.5.3 |
Go online and start the commissioning Wizard................................................................. |
190 |
|
5.5.4 |
Commissioning wizard..................................................................................................... |
190 |
|
5.5.5 |
Standard Drive Control..................................................................................................... |
192 |
|
5.5.6 |
Dynamic Drive Control ..................................................................................................... |
194 |
|
5.5.7 |
Expert.............................................................................................................................. |
196 |
|
5.5.8 |
Identify motor data.......................................................................................................... |
199 |
|
5.6 |
Restoring the factory settings........................................................................................... |
201 |
|
5.7 |
Series commissioning ...................................................................................................... |
203 |
|
5.8 |
Handling the BOP 2 operator panel................................................................................... |
204 |
|
5.8.1 |
Switching the motor on and off........................................................................................ |
205 |
|
5.8.2 |
Changing parameter values.............................................................................................. |
206 |
|
5.8.3 |
Changing indexed parameters.......................................................................................... |
207 |
|
5.8.4 |
Entering the parameter number directly........................................................................... |
208 |
|
5.8.5 |
Entering the parameter value directly............................................................................... |
209 |
|
5.8.6 |
Why can a parameter value not be changed?.................................................................... |
210 |
6 |
Uploading the converter settings...................................................................................................... |
211 |
|
|
6.1 |
Uploading to the memory card......................................................................................... |
212 |
|
6.1.1 |
Recommended memory cards.......................................................................................... |
212 |
|
6.1.2 |
Automatic upload ............................................................................................................ |
213 |
|
6.1.3 |
Message for a memory card that is not inserted................................................................ |
214 |
|
6.1.4 |
Manual upload with Startdrive ......................................................................................... |
214 |
|
6.1.5 |
Manual upload with BOP-2............................................................................................... |
215 |
|
6.1.6 |
Safely removing a memory card using the BOP-2.............................................................. |
216 |
|
6.1.7 |
Safely remove the memory card with Startdrive................................................................ |
217 |
|
6.2 |
Uploading to the BOP-2.................................................................................................... |
219 |
|
6.3 |
Upload to a PC using Startdrive ........................................................................................ |
220 |
|
6.4 |
More options for the upload............................................................................................. |
221 |
7 |
Protecting the converter settings...................................................................................................... |
223 |
|
|
7.1 |
Write protection............................................................................................................... |
223 |
|
7.2 |
Know-how protection ...................................................................................................... |
225 |
Converter with CU230P-2 Control Units |
7 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Table of contents
|
7.2.1 |
Know-how protection ...................................................................................................... |
225 |
|
7.2.2 |
Extending the exception list for know-how protection ...................................................... |
229 |
|
7.2.3 |
Activating and deactivating know-how protection............................................................ |
230 |
8 |
Advanced commissioning.................................................................................................................. |
233 |
|
|
8.1 |
Overview of the converter functions................................................................................. |
233 |
|
8.2 |
Brief description of the parameters................................................................................... |
236 |
|
8.3 |
Sequence control when switching the motor on and off.................................................... |
237 |
|
8.4 |
Adapt the default setting of the terminal strip .................................................................. |
240 |
|
8.4.1 |
Digital inputs................................................................................................................... |
242 |
|
8.4.2 |
Analog inputs as digital inputs ......................................................................................... |
243 |
|
8.4.3 |
Digital outputs................................................................................................................. |
244 |
|
8.4.4 |
Analog inputs .................................................................................................................. |
246 |
|
8.4.5 |
Adjusting characteristics for analog input......................................................................... |
248 |
|
8.4.6 |
Setting the deadband....................................................................................................... |
250 |
|
8.4.7 |
Analog outputs................................................................................................................ |
251 |
|
8.4.8 |
Adjusting characteristics for analog output....................................................................... |
252 |
|
8.5 |
Safe Torque Off (STO) safety function............................................................................... |
254 |
|
8.5.1 |
Safe Torque Off (STO) safety function............................................................................... |
254 |
|
8.5.2 |
Setting the feedback signal for Safe Torque Off................................................................. |
256 |
|
8.6 |
Controlling clockwise and counter-clockwise rotation via digital inputs ............................. |
258 |
|
8.6.1 |
Two-wire control, ON/reverse........................................................................................... |
260 |
|
8.6.2 |
Two-wire control, clockwise/counterclockwise rotation 1 .................................................. |
262 |
|
8.6.3 |
Two-wire control, clockwise/counterclockwise rotation 2 .................................................. |
264 |
|
8.6.4 |
Three-wire control, enable/clockwise/counterclockwise rotation........................................ |
266 |
|
8.6.5 |
Three-wire control, enable/ON/reverse.............................................................................. |
268 |
|
8.7 |
Drive control via PROFIBUS or PROFINET........................................................................... |
270 |
|
8.7.1 |
Receive data and send data.............................................................................................. |
270 |
|
8.7.2 |
Telegrams........................................................................................................................ |
271 |
|
8.7.3 |
Parameter channel........................................................................................................... |
277 |
|
8.7.4 |
Examples......................................................................................................................... |
285 |
|
8.7.5 |
Expanding or freely interconnecting telegrams................................................................. |
287 |
|
8.7.6 |
Slave-to-slave communication.......................................................................................... |
289 |
|
8.7.7 |
Acyclically reading and writing converter parameters........................................................ |
290 |
|
8.8 |
Drive control via USS........................................................................................................ |
291 |
|
8.9 |
Drive control via Modbus RTU........................................................................................... |
294 |
|
8.10 |
Drive control via Ethernet/IP............................................................................................. |
297 |
|
8.11 |
Drive control via BACnet MS/TP......................................................................................... |
299 |
|
8.12 |
Drive control via P1.......................................................................................................... |
302 |
|
8.13 |
Jogging ........................................................................................................................... |
303 |
|
8.14 |
Switching over the drive control (command data set) ....................................................... |
305 |
|
8.15 |
Free function blocks......................................................................................................... |
307 |
|
8.15.1 |
Overview......................................................................................................................... |
307 |
|
8.16 |
Physical units................................................................................................................... |
309 |
|
8.16.1 |
Motor standard................................................................................................................ |
309 |
8 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
|
Table of contents |
|
8.16.2 |
Unit system ..................................................................................................................... |
309 |
8.16.3 |
Technological unit of the technology controller................................................................ |
311 |
8.16.4 |
Setting the system of units and technology unit ............................................................... |
312 |
8.17 |
Setpoints......................................................................................................................... |
314 |
8.17.1 |
Analog input as setpoint source ....................................................................................... |
315 |
8.17.2 |
Specifying the setpoint via the fieldbus............................................................................. |
316 |
8.17.3 |
Motorized potentiometer as setpoint source..................................................................... |
317 |
8.17.4 |
Fixed speed setpoint as setpoint source............................................................................ |
319 |
8.18 |
Setpoint processing.......................................................................................................... |
323 |
8.18.1 |
Overview......................................................................................................................... |
323 |
8.18.2 |
Invert setpoint................................................................................................................. |
324 |
8.18.3 |
Enable direction of rotation.............................................................................................. |
325 |
8.18.4 |
Skip frequency bands and minimum speed....................................................................... |
326 |
8.18.5 |
Speed limitation .............................................................................................................. |
328 |
8.18.6 |
Ramp-function generator................................................................................................. |
329 |
8.19 |
PID technology controller................................................................................................. |
332 |
8.19.1 |
Autotuning the PID technology controller......................................................................... |
339 |
8.19.2 |
Adapting Kp and Tn ......................................................................................................... |
342 |
8.20 |
Free technology controllers.............................................................................................. |
344 |
8.21 |
Multi-zone control ........................................................................................................... |
346 |
8.22 |
Cascade control ............................................................................................................... |
349 |
8.23 |
Real time clock (RTC)........................................................................................................ |
353 |
8.24 |
Time switch (DTC)............................................................................................................ |
355 |
8.25 |
Motor control................................................................................................................... |
356 |
8.25.1 |
Reactor, filter and cable resistance at the converter output................................................ |
356 |
8.25.2 |
U/f control ....................................................................................................................... |
357 |
8.25.2.1 |
U/f control ....................................................................................................................... |
357 |
8.25.2.2 |
Optimizing motor starting................................................................................................ |
360 |
8.25.2.3 |
U/f control with Standard Drive Control application class................................................... |
361 |
8.25.2.4 |
Optimizing motor starting using Standard Drive Control ................................................... |
364 |
8.25.3 |
Sensorless vector control.................................................................................................. |
366 |
8.25.3.1 |
Structure of vector control without encoder (sensorless)................................................... |
366 |
8.25.3.2 |
Optimizing the speed controller ....................................................................................... |
367 |
8.26 |
Electrically braking the motor........................................................................................... |
370 |
8.26.1 |
Electrical braking ............................................................................................................. |
370 |
8.26.2 |
DC braking....................................................................................................................... |
372 |
8.26.3 |
Compound braking.......................................................................................................... |
377 |
8.26.4 |
Dynamic braking.............................................................................................................. |
379 |
8.26.5 |
Braking with regenerative feedback to the line ................................................................. |
383 |
8.27 |
Overcurrent protection..................................................................................................... |
384 |
8.28 |
Converter protection using temperature monitoring......................................................... |
385 |
8.29 |
Motor protection with temperature sensor ....................................................................... |
388 |
8.30 |
Motor protection by calculating the temperature.............................................................. |
390 |
8.31 |
How do I achieve a motor overload protection in accordance with IEC/UL 61800-5-1?........ |
392 |
Converter with CU230P-2 Control Units |
9 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Table of contents
|
8.32 |
Motor and converter protection by limiting the voltage..................................................... |
393 |
|
8.33 |
Monitoring the driven load............................................................................................... |
395 |
|
8.33.1 |
Stall protection ................................................................................................................ |
396 |
|
8.33.2 |
No-load monitoring ......................................................................................................... |
396 |
|
8.33.3 |
Blocking protection.......................................................................................................... |
397 |
|
8.33.4 |
Torque monitoring........................................................................................................... |
398 |
|
8.33.5 |
Blocking protection, leakage protection and dry-running protection.................................. |
400 |
|
8.33.6 |
Rotation monitoring......................................................................................................... |
403 |
|
8.34 |
Flying restart – switching on while the motor is running................................................... |
404 |
|
8.35 |
Automatic restart............................................................................................................. |
406 |
|
8.36 |
Kinetic buffering (Vdc min control)................................................................................... |
409 |
|
8.37 |
Essential service mode..................................................................................................... |
411 |
|
8.38 |
Efficiency optimization..................................................................................................... |
415 |
|
8.39 |
Bypass............................................................................................................................. |
418 |
|
8.40 |
Hibernation mode............................................................................................................ |
422 |
|
8.41 |
Line contactor control...................................................................................................... |
426 |
|
8.42 |
Calculating the energy saving for fluid flow machines....................................................... |
428 |
|
8.43 |
Switchover between different settings.............................................................................. |
430 |
9 |
Alarms, faults and system messages................................................................................................. |
433 |
|
|
9.1 |
Operating states indicated via LEDs.................................................................................. |
434 |
|
9.2 |
System runtime ............................................................................................................... |
437 |
|
9.3 |
Identification & maintenance data (I&M) .......................................................................... |
438 |
|
9.4 |
Alarms, alarm buffer, and alarm history............................................................................ |
439 |
|
9.5 |
Faults, alarm buffer and alarm history............................................................................... |
442 |
|
9.6 |
List of alarms and faults................................................................................................... |
445 |
10 |
Corrective maintenance .................................................................................................................... |
453 |
|
|
10.1 |
Replace Control Unit ........................................................................................................ |
455 |
|
10.2 |
Downloading the converter settings................................................................................. |
457 |
|
10.2.1 |
Automatic download from the memory card .................................................................... |
457 |
|
10.2.2 |
Manual downloading from the memory card with the BOP-2............................................ |
457 |
|
10.2.3 |
Manual download from the memory card using Startdrive................................................ |
458 |
|
10.2.4 |
Download from BOP-2 operator panel .............................................................................. |
459 |
|
10.2.5 |
Download from IOP-2 operator panel ............................................................................... |
461 |
|
10.2.6 |
Download from Smart Access........................................................................................... |
462 |
|
10.2.7 |
Download from the PC using Startdrive ............................................................................ |
465 |
|
10.3 |
Replacing a Power Module............................................................................................... |
468 |
|
10.4 |
PROFINET device name .................................................................................................... |
470 |
|
10.5 |
Firmware upgrade and downgrade................................................................................... |
471 |
|
10.5.1 |
Overview......................................................................................................................... |
471 |
|
10.5.2 |
Preparing the memory card.............................................................................................. |
472 |
10 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
|
|
Table of contents |
10.5.3 |
Upgrading the firmware................................................................................................... |
473 |
10.5.4 |
Firmware downgrade....................................................................................................... |
475 |
10.5.5 |
Correcting an unsuccessful firmware upgrade or downgrade ............................................ |
477 |
10.6 |
If the converter no longer responds.................................................................................. |
478 |
11 Technical data.................................................................................................................................... |
481 |
|
11.1 |
Technical data, CU230P-2 Control Unit ............................................................................. |
481 |
11.2 |
Overload capability of the converter................................................................................. |
484 |
11.3 |
Technical data, PM230 Power Module .............................................................................. |
485 |
11.3.1 |
Ambient conditions.......................................................................................................... |
485 |
11.3.2 |
General technical data, PM230, IP55................................................................................ |
487 |
11.3.3 |
Specific technical specifications PM230, IP55.................................................................... |
488 |
11.3.4 |
General technical data, PM230......................................................................................... |
492 |
11.3.5 |
Detailed technical data, PM230........................................................................................ |
493 |
11.3.6 |
Current reduction depending on pulse frequency ............................................................. |
498 |
11.4 |
Technical Data, PM240P-2 Power Module......................................................................... |
499 |
11.4.1 |
Ambient conditions.......................................................................................................... |
499 |
11.4.2 |
General technical data, 400 V converters.......................................................................... |
501 |
11.4.3 |
Specific technical data, 400 V converters.......................................................................... |
502 |
11.4.4 |
Current derating depending on the pulse frequency, 400 V converters.............................. |
504 |
11.4.5 |
General technical data, 690 V converters.......................................................................... |
505 |
11.4.6 |
Specific technical data, 690 V converters.......................................................................... |
506 |
11.4.7 |
Current derating depending on the pulse frequency, 690 V converters.............................. |
509 |
11.5 |
Technical data, PM330 Power Module .............................................................................. |
510 |
11.5.1 |
General technical data, PM330......................................................................................... |
510 |
11.5.2 |
Power-dependent technical data, PM330.......................................................................... |
512 |
11.6 |
Technical data, PM240-2 Power Module........................................................................... |
521 |
11.6.1 |
Ambient conditions.......................................................................................................... |
521 |
11.6.2 |
General technical data, 200 V converters.......................................................................... |
523 |
11.6.3 |
Specific technical data, 200 V converters.......................................................................... |
524 |
11.6.4 |
Current derating depending on the pulse frequency, 200 V converters.............................. |
531 |
11.6.5 |
General technical data, 400 V converters.......................................................................... |
532 |
11.6.6 |
Specific technical data, 400 V converters.......................................................................... |
533 |
11.6.7 |
Current derating depending on the pulse frequency, 400 V converters.............................. |
541 |
11.6.8 |
General technical data, 690 V converters.......................................................................... |
542 |
11.6.9 |
Specific technical data, 690 V converters.......................................................................... |
543 |
11.6.10 |
Current derating depending on the pulse frequency, 690 V converters.............................. |
546 |
11.7 |
Technical data, PM250 Power Module .............................................................................. |
547 |
11.7.1 |
Ambient conditions.......................................................................................................... |
547 |
11.7.2 |
General technical data, PM250......................................................................................... |
549 |
11.7.3 |
Specific technical data, PM250......................................................................................... |
550 |
11.7.4 |
Current reduction depending upon pulse frequency ......................................................... |
552 |
11.8 |
Data regarding the power loss in partial load operation .................................................... |
553 |
11.9 |
Restrictions for special ambient conditions....................................................................... |
554 |
11.9.1 |
Permissible line supplies dependent on the installation altitude........................................ |
554 |
11.10 |
Protecting persons from electromagnetic fields................................................................. |
556 |
Converter with CU230P-2 Control Units |
11 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Table of contents
A |
Appendix |
............................................................................................................................................ |
557 |
|
A.1 ............................................................................................ |
New and extended functions |
557 |
|
A.1.1 ............................................................................................... |
Firmware version 4.7 SP13 |
557 |
|
A.1.2 ............................................................................................... |
Firmware version 4.7 SP10 |
558 |
|
A.1.3 ................................................................................................. |
Firmware version 4.7 SP9 |
560 |
|
A.1.4 ................................................................................................. |
Firmware version 4.7 SP6 |
562 |
|
A.1.5 ................................................................................................. |
Firmware version 4.7 SP3 |
563 |
|
A.1.6 ....................................................................................................... |
Firmware version 4.7 |
565 |
|
A.1.7 ................................................................................................. |
Firmware version 4.6 SP6 |
566 |
|
A.1.8 ....................................................................................................... |
Firmware version 4.6 |
567 |
|
A.1.9 ....................................................................................................... |
Firmware version 4.5 |
568 |
|
A.2 ........................................................................... |
Interconnecting signals in the converter |
569 |
|
A.2.1 .................................................................................................................. |
Fundamentals |
569 |
|
A.2.2 ........................................................................................................ |
Application example |
571 |
|
A.3 ......................................................................................... |
Manuals and technical support |
573 |
|
A.3.1 ................................................................................................. |
Overview of the manuals |
573 |
|
A.3.2 ......................................................................................................... |
Configuring support |
576 |
|
A.3.3 ............................................................................................................... |
Product Support |
577 |
|
Index.................................................................................................................................................. |
|
579 |
12 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions |
1 |
|
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
•Only work on electrical devices when you are qualified for this job.
•Always observe the country-specific safety rules.
Generally, the following steps apply when establishing safety:
1.Prepare for disconnection. Notify all those who will be affected by the procedure.
2.Isolate the drive system from the power supply and take measures to prevent it being switched back on again.
3.Wait until the discharge time specified on the warning labels has elapsed.
4.Checkthatthereisnovoltagebetweenanyofthepowerconnections,andbetweenanyof the power connections and the protective conductor connection.
5.Check whether the existing auxiliary supply circuits are de-energized.
6.Ensure that the motors cannot move.
7.Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or water. Switch the energy sources to a safe state.
8.Check that the correct drive system is completely locked.
Afteryouhavecompletedthework,restoretheoperationalreadinessintheinversesequence.
WARNING
Risk of electric shock and fire from supply networks with an excessively high impedance
Excessivelylowshort-circuitcurrentscanleadtotheprotectivedevicesnottrippingortripping too late, and thus causing electric shock or a fire.
•In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the short-circuitcurrentatthepointwheretheconverterisconnectedtothelinesupplyatleast meets the minimum requirements for the response of the protective device used.
•Youmustuseanadditionalresidual-currentdevice(RCD)ifaconductor-groundshortcircuit does not reach the short-circuit current required for the protective device to respond. The required short-circuit current can be too low, especially for TT supply systems.
Converter with CU230P-2 Control Units |
13 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions
1.1 General safety instructions
WARNING
Risk of electric shock and fire from supply networks with an excessively low impedance
Excessively high short-circuit currents can lead to the protective devices not being able to interrupttheseshort-circuitcurrentsandbeingdestroyed,andthuscausingelectricshockora fire.
•Ensure that the prospective short-circuit current at the line terminal of the converter does not exceed the breaking capacity (SCCR or Icc) of the protective device used.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
WARNING
Electric shock due to connection to an unsuitable power supply
Whenequipmentisconnectedtoanunsuitablepowersupply,exposedcomponentsmaycarry a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.
•Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous voltagescanbepresentattheenclosureoratexposedcomponents;iftouched,thiscanresult in death or severe injury.
•Ensure compliance with the limit values specified in the technical data during transport, storage and operation.
•Do not use any damaged devices.
14 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions 1.1 General safety instructions
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields.
•Asaminimum,connectcableshieldsandtheconductorsofpowercablesthatarenotused (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death.
•Only open plug connections when the equipment is in a voltage-free state, unless it has been explicitly stated that they can be opened in operation.
WARNING
Electric shock due to residual charges in power components
Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off. Contact with live parts can result in death or serious injury.
•Waitfor5minutesbeforeyoucheckthattheunitreallyisinano-voltageconditionandstart work.
NOTICE
Damage to equipment due to unsuitable tightening tools.
Unsuitable tightening tools or fastening methods can damage the screws of the equipment.
•Be sure to only use screwdrivers which exactly match the heads of the screws.
•Tighten the screws with the torque specified in the technical documentation.
•Useatorquewrenchoramechanicalprecisionnutrunnerwithadynamictorquesensorand speed limitation system.
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can result in damage due to fire, device defects or malfunctions.
•Tighten all power connections to the prescribed torque.
•Check all power connections at regular intervals, particularly after equipment has been transported.
Converter with CU230P-2 Control Units |
15 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions
1.1 General safety instructions
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of fire and smoke. This can result in serious personal injury or property damage.
•Install built-in units in a suitable metal cabinet in such a way that personnel are protected against fire and smoke, or take other appropriate measures to protect personnel.
•Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Active implant malfunctions due to electromagnetic fields
Converters generate electromagnetic fields (EMF) in operation. Electromagnetic fields may interfere with active implants, e.g. pacemakers. People with active implants in the immediate vicinity of an converter are at risk.
•As the operator of an EMF-emitting installation, assess the individual risks of persons with active implants.
•Observe the data on EMF emission provided in the product documentation.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
Using radio devices or mobile telephones in the immediate vicinity of the components can result in equipment malfunction. Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage.
•Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones.
•Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off.
NOTICE
Damage to motor insulation due to excessive voltages
When operated on systems with grounded line conductor or in the event of a ground fault in theITsystem,themotorinsulationcanbedamagedbythehighervoltagetoground.Ifyouuse motorsthathaveinsulationthatisnotdesignedforoperationwithgroundedlineconductors, you must perform the following measures:
•IT system: Use a ground fault monitor and eliminate the fault as quickly as possible.
•TN or TT systems with grounded line conductor: Use an isolating transformer on the line side.
16 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions
1.1 General safety instructions
WARNING
Fire due to inadequate ventilation clearances
Inadequateventilationclearancescancauseoverheatingofcomponentswithsubsequentfire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.
•Ensure compliance with the specified minimum clearance as ventilation clearance for the respective component.
NOTICE
Overheating due to inadmissible mounting position
The device may overheat and therefore be damaged if mounted in an inadmissible position.
• Only operate the device in admissible mounting positions.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death.
•Check that the warning labels are complete based on the documentation.
•Attach any missing warning labels to the components, where necessary in the national language.
•Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
•Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.
Converter with CU230P-2 Control Units |
17 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions
1.1 General safety instructions
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death.
•Observetheinformationintheappropriateproductdocumentationbeforecommissioning.
•Carryoutasafetyinspectionforfunctionsrelevanttosafetyontheentiresystem,including all safety-related components.
•Ensurethatthesafetyfunctionsusedinyourdrivesandautomationtasksareadjustedand activated through appropriate parameterizing.
•Perform a function test.
•Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
IfyouwanttouseSafetyIntegratedfunctions,youmustobservethesafetynoticesintheSafety Integrated manuals.
WARNING
Malfunctions of the machine as a result of incorrect or changed parameter settings
Asaresultofincorrectorchangedparameterization,machinescanmalfunction,whichinturn can lead to injuries or death.
•Protect the parameterization against unauthorized access.
•Handle possible malfunctions by taking suitable measures, e.g. emergency stop or emergency off.
18 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions
1.2Equipment damage due to electric fie ds or electrostatic discharge
1.2Equipmentdamageduetoelectricfieldsorelectrostaticdischarge
Electrostaticsensitivedevices(ESD)areindividualcomponents,integratedcircuits,modulesor devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
•Only pack, store, transport and send electronic components, modules or devices in their originalpackagingorinothersuitablematerials,e.gconductivefoamrubberofaluminum foil.
•Only touch components, modules and devices when you are grounded by one of the following methods:
–Wearing an ESD wrist strap
–Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
•Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Converter with CU230P-2 Control Units |
19 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions
1.3Warranty and liability for application examples
Applicationexamplesarenotbindinganddonotclaimtobecompleteregardingconfiguration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.
As the user you yourself are responsible for ensuring that the products described are operated correctly.Applicationexamplesdonotrelieveyouofyourresponsibilityforsafehandlingwhen using, installing, operating and maintaining the equipment.
20 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions
1.4Security information
Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.
Inordertoprotectplants,systems,machinesandnetworksagainstcyberthreats,itisnecessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems, machinesandnetworks.Suchsystems,machinesandcomponentsshouldonlybeconnectedto anenterprisenetworkortheinternetifandtotheextentsuchaconnectionisnecessaryandonly when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.
For additional information on industrial security measures that may be implemented, please visit
https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).
Siemens’productsandsolutionsundergocontinuousdevelopmenttomakethemmoresecure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under
https://www.siemens.com/industrialsecurity (https://new.siemens.com/global/en/products/ services/cert.html#Subscriptions).
Further information is provided on the Internet:
Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708)
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.
•Keep the software up to date.
•Incorporatetheautomationanddrivecomponentsintoaholistic,state-of-the-artindustrial security concept for the installation or machine.
•Makesurethatyouincludeallinstalledproductsintotheholisticindustrialsecurityconcept.
•Protectfilesstoredonexchangeablestoragemediafrommalicioussoftwarebywithsuitable protection measures, e.g. virus scanners.
•On completion of commissioning, check all security-related settings.
Converter with CU230P-2 Control Units |
21 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Fundamental safety instructions
1.5Residual risks of power drive systems
When assessing the machineor system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must takeintoaccountthefollowingresidualrisksemanatingfromthecontrolanddrivecomponents of a drive system:
1.Unintentionalmovementsofdrivenmachineorsystemcomponentsduringcommissioning, operation, maintenance, and repairs caused by, for example,
–Hardwareand/orsoftwareerrorsinthesensors,controlsystem,actuators,andcablesand connections
–Response times of the control system and of the drive
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–Parameterization, programming, cabling, and installation errors
–Useofwirelessdevices/mobilephonesintheimmediatevicinityofelectroniccomponents
–External influences/damage
–X-ray, ionizing radiation and cosmic radiation
2.Unusually high temperatures, including open flames, as well as emissions of light, noise, particles, gases, etc., can occur inside and outside the components under fault conditions caused by, for example:
–Component failure
–Software errors
–Operation and/or environmental conditions outside the specification
–External influences/damage
3.Hazardous shock voltages caused by, for example:
–Component failure
–Influence during electrostatic charging
–Induction of voltages in moving motors
–Operation and/or environmental conditions outside the specification
–Condensation/conductive contamination
–External influences/damage
4.Electrical,magneticandelectromagneticfieldsgeneratedinoperationthatcanposeariskto people with a pacemaker, implants or metal replacement joints, etc., if they are too close
5.Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly
6.Influenceofnetwork-connectedcommunicationsystems,e.g.ripple-controltransmittersor data communication via the network
Formoreinformationabouttheresidualrisksofthedrivesystemcomponents,seetherelevant sections in the technical user documentation.
22 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Introduction |
2 |
|
Who requires the operating instructions and what for?
These operating instructions primarily address fitters, commissioning engineers and machine operators. The operating instructions describe the devices and device components and enable the target groups being addressed to install, connect-up, set, and commission the converters safely and in the correct manner.
What is described in the operating instructions?
Theseoperatinginstructionsprovideasummaryofalloftheinformationrequiredtooperatethe converter under normal, safe conditions.
Theinformationprovidedintheoperatinginstructionshasbeencompiledinsuchawaythatitis sufficient for all standard applications and enables drives to be commissioned as efficiently as possible. Where it appears useful, additional information for entry level personnel has been added.
The operating instructions also contain information about special applications. Since it is assumed that readers already have a sound technical knowledge of how to configure and parameterize these applications, the relevant information is summarized accordingly. This relates, e.g. to operation with fieldbus systems.
What is the meaning of the symbols in the manual?
Reference to further information in the manual
Download from the Internet
DVD that can be ordered
End of a handling instruction.
Examples of converter function symbols
Converter with CU230P-2 Control Units |
23 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Introduction
2.2Guide through the manual
Chapter |
In this section you will find answers to the following questions: |
||||
|
|
|
|
Description (Page 27) |
• How is the converter marked? |
|
|
|
|
||
|
|
|
|
|
• Which components make up the converter? |
|
|
|
|
|
• Which optional components are available for the converter? |
|
|
|
|
|
• What is the purpose of the optional components? |
|
|
|
|
|
• Which motors can be fed from the converter? |
|
|
|
|
|
• Which commissioning tools are there? |
|
|
|
|
Installing (Page 57) |
• Which sequence is recommended when installing the converter? |
|
|
|
|
||
|
|
|
|
|
• What does EMC-compliant installation actually mean? |
|
|
|
|
|
• Which options are available to install optional components below the converter? |
|
|
|
|
|
• What are the converter dimensions? |
|
|
|
|
|
• Which mounting and installation materials are required when installing the con |
|
|
|
|
|
verter? |
|
|
|
|
|
• To which line supplies can the converter be connected? |
|
|
|
|
|
• How is the converter connected to the line supply? |
|
|
|
|
|
• How is the braking resistor connected to the converter? |
|
|
|
|
|
• Which terminals and fieldbus interfaces does the converter have? |
|
|
|
|
|
• What are the interface functions? |
• Which motor data is required for commissioning
•How is the converter set in the factory?
•What is the commissioning procedure?
•How do you restore the converter factory settings?
Uploading the converter set • Why is it necessary to back up the converter settings? |
|
tings (Page 211) |
• Which options are available to back up the settings? |
|
|
|
|
|
|
• How does the data backup function? |
|
|
|
|
|
• How do you prevent the converter settings from being changed? |
|
|
|
|
|
• How do you prevent the converter settings from being read out? |
|
|
|
|
Protecting the converter set |
• How do I protect the converter settings against manipulation? |
|
|
|
|
||
tings |
(Page 223) |
• HowdoIprotectmyknow-how,whichisembeddedintheconvertersettings,sothat |
|||
|
|
|
|
|
it cannot be copied by unauthorized persons? |
|
|
|
|
Advanced commissioning |
• Which functions are included in the converter firmware |
|
|
|
|
||
(Page |
233) |
• How are the functions set? |
|||
|
|
|
|
|
|
|
|
|
|
Corrective maintenance |
• What is the meaning of the LEDs provided on the converter? |
|
|
|
|
||
(Page |
453) |
• How does the system runtime respond? |
|||
|
|
|
|
|
|
|
|
|
|
|
• How does the converter save alarms and faults? |
|
|
|
|
|
• What do the converter alarms and faults mean? |
|
|
|
|
|
• How are converter faults resolved? |
|
|
|
|
|
• Which I&M data is saved in the converter? |
24 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
|
|
|
|
|
Introduction |
|
|
|
|
|
|
2.2 Guide through the manual |
|
|
|
|
||||
Chapter |
In this section you will find answers to the following questions: |
|||||
|
|
|
|
Alarms, faults and system |
• How are converter components replaced? |
|
|
|
|
|
|||
messages (Page 433) |
• How is the firmware version of the converter changed? |
|||||
|
|
|
|
|
•What must be done after a converter replacement if the safety functions of the converter are active?
Technical data (Page 481) |
• What is the converter technical data? |
•What do "High Overload" and "Low Overload" mean?
•What effect do the installation altitude or ambient temperature have on the con verter, for example?
Appendix (Page 557) |
• What are the new functions of the current firmware |
•How is the converter operated using the BOP-2 Operator Panel?
•How can signal interconnections be changed in the converter firmware
•What does "BiCo technology" mean?
•Where can I find additional information about the converter?
Converter with CU230P-2 Control Units |
25 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Introduction
2.2 Guide through the manual
26 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Description |
3 |
|
Use for the intended purpose
Theconverterdescribedinthismanualisadevicetocontrolathree-phasemotor.Theconverter is designed for installation in electrical installations or machines.
It has been approved for industrial and commercial use on industrial networks. Additional measures have to be taken when connected to public grids.
The technical specifications and information about connection conditions are indicated on the rating plate and in the operating instructions.
Use of third-party products
Thisdocumentcontainsrecommendationsrelatingtothird-partyproducts.Siemensacceptsthe fundamental suitability of these third-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the properties of third-party products.
Use of OpenSSL
This product contains software developed in the OpenSSL project for use within the OpenSSL toolkit.
This product contains cryptographic software created by Eric Young. This product contains software developed by Eric Young.
Further information is provided on the Internet: OpenSSL (https://www.openssl.org/)
Cryptsoft (mailto:eay@cryptsoft.com)
Converter with CU230P-2 Control Units |
27 |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |
Description
3.1Identifying the converter
Main components of the converter
EachSINAMICSG120convertercomprisesaControl |
3 Z U 0 XO |
Unit and a Power Module. |
|
• The Control Unit controls and monitors the con |
& WU O 8 LW |
nected motor. |
|
• The Power Module provides the connections for |
|
line supply and motor. |
|
The following data is provided on the Power Module type plate ( ):
•Designation, e.g. PM240-2 Power Module
•Technical specifications voltage and current
•Article number, e.g. 6SL3210-1PE21-1UL0
•Version, e.g. A02
The following data can be found on the Control Unit type plate ( ):
•Designation, e.g. Control Unit CU240E-2 DP-F
•Article number, e.g. 6SL3244-0BB13-1PA0
•Version, e.g. A02 (hardware), 4.7 (firmware)
Further converter components
The following components are available so that you can adapt the converter to different applications and ambient conditions:
• Line filter (Page 40)
• Line reactor (Page 42)
• Output reactor (Page 44)
• Sine-wave filter (Page 50)
• dv/dt filter (Page 52)
• Braking Module and braking resistor (Page 53)
• Control Unit Adapter Kit CUA20 (Page 55)
28 |
Converter with CU230P-2 Control Units |
Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH |