Siemens G120 User Manual

4.6 (8)
Siemens G120 User Manual

Operating Instructions

SINAMICS

SINAMICS G120 und G120P

Low voltage converters

Built-in and wall mounting units with CU230P-2 Control UniTS

Edition

10/2020

www.siemens.com/drives

SINAMICS

SINAMICS G120, SINAMICS G120P

Converter with CU230P-2 Control Units

Operating Instructions

Edition 10/2020, Firmware V4.7 SP13

10/2020, FW V4.7 SP13

Changes in the current edition

Fundamental safety

1

instructions

 

 

Introduction

2

 

 

Description

3

 

 

Installing

4

 

 

Commissioning

5

Uploading the converter

 

6

settings

Protecting the converter

 

7

settings

 

 

Advanced commissioning

8

Alarms, faults and system

 

9

messages

 

 

Corrective maintenance

10

 

 

Technical data

11

 

 

Appendix

A

A5E34257946B AH

Legal information

Warning notice system

Thismanualcontainsnoticesyouhavetoobserveinordertoensureyourpersonalsafety,aswellastopreventdamage toproperty.Thenoticesreferringtoyourpersonalsafetyarehighlightedinthemanualbyasafetyalertsymbol,notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER

indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING

indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION

indicates that minor personal injury can result if proper precautions are not taken.

NOTICE

indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used.Anoticewarningofinjurytopersonswithasafetyalertsymbolmayalsoincludeawarningrelatingtoproperty damage.

Qual fied Personnel

The product/system described in this documentation may be operated only by personnel qual fied for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approvedbySiemens.Propertransport,storage,installation,assembly,commissioning,operationandmaintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

Allnamesidentifiedby®areregisteredtrademarksofSiemensAG.Theremainingtrademarksinthispublicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Sincevariancecannotbeprecludedentirely,wecannotguaranteefullconsistency. However,theinformationinthis publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

A5E34257946B AH

Copyright © Siemens AG 2009 - 2020.

Digital Industries

10/2020 Subject to change

All rights reserved

Postfach 48 48

 

 

90026 NÜRNBERG

 

 

GERMANY

 

 

Changes in the current edition

Essential changes with respect to Edition 04/2018

New hardware

• Control Unit Adapter Kit

Control Unit Adapter Kit CUA20 (Page 55)

Dimensioned drawings, drilling dimensions for the PM240-2 Power Module, IP20 (Page 74)

Directives and standards (Page 29)

• Sine-wave filter for the PM240-2 Power Module Sine-wave filter (Page 50)

New functions

Overview of all new and modified functions in firmware V4.7 SP13:

Firmware version 4.7 SP13 (Page 557)

Revised descriptions

• Motor overload protection according to IEC/UL 61800-5-1

How do I achieve a motor overload protection in accordance with IEC/UL 61800-5-1? (Page 392)

• Converter replacement

Uploading the converter settings (Page 211)

Replace Control Unit (Page 455)

Downloading the converter settings (Page 457) Replacing a Power Module (Page 468)

Converter with CU230P-2 Control Units

3

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Changes in the current edition

4

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Table of contents

 

Changes in the current edition..............................................................................................................

3

1

Fundamental safety instructions.........................................................................................................

13

 

1.1

General safety instructions .................................................................................................

13

 

1.2

Equipment damage due to electric fields or electrostatic discharge .....................................

19

 

1.3

Warranty and liability for application examples ...................................................................

20

 

1.4

Security information ..........................................................................................................

21

 

1.5

Residual risks of power drive systems .................................................................................

22

2

Introduction.........................................................................................................................................

23

 

2.1

About the Manual ..............................................................................................................

23

 

2.2

Guide through the manual .................................................................................................

24

3

Description

...........................................................................................................................................

27

 

3.1 ....................................................................................................

Identifying the converter

28

 

3.2 ....................................................................................................

Directives and standards

29

 

3.3 .....................................................................................................................

Control Units

31

 

3.4 ...................................................................................................................

Power Module

32

 

3.4.1 ..............................................................................

Power module for the SINAMICS G120P

33

 

3.4.2 ...............................................................................

Power module for the SINAMICS G120

37

 

3.5 ...................................................................................

Components for the Power Modules

39

 

3.5.1 ....................................................................................................

Accessories for shielding

39

 

3.5.2 ...........................................................................................................................

Line filter

40

 

3.5.3 .......................................................................................................................

Line reactor

42

 

3.5.4 ...................................................................................................................

Output reactor

44

 

3.5.5 ............................................................................................................

dv/dt filter plus VPL

49

 

3.5.6 ..................................................................................................................

Sine - wave filter

50

 

3.5.7 ..........................................................................................................................

dv/dt filter

52

 

3.5.8 ..................................................................................

Braking Module and braking resistor

53

 

3.5.9 ..........................................................................................

Control Unit Adapter Kit CUA20

55

 

3.6 ...........................................................

Motors and multi - motor drives that can be operated

56

4

Installing..............................................................................................................................................

 

57

 

4.1 ..............................................................

Installing the label for the North American market

57

 

4.2 ....................................................................

EMC - compliant setup of the machine or plant

58

 

4.2.1 ..................................................................................................................

Control cabinet

59

 

4.2.2 ...............................................................................................................................

Cables

60

 

4.2.3 ..........................................................................................

Electromechanical components

63

 

4.3 ....................................................................

Installing reactors, filters and braking resistors

64

 

4.4 ...................................................................................................

Installing Power Modules

65

Converter with CU230P-2 Control Units

5

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Table of contents

4.4.1

Basic installation rules for built-in units ..............................................................................

65

4.4.2

Dimension drawings, drilling dimensions for the PM230 Power Module, IP55......................

66

4.4.3

Dimension drawings, drilling dimensions for the PM230 Power Module, IP20......................

68

4.4.4

Dimension drawings, drilling dimensions for PM240P-2 Power Modules, IP20.....................

71

4.4.5

Dimension drawings, drilling dimensions for the Power Module PM330, IP20......................

73

4.4.6

Dimensioned drawings, drilling dimensions for the PM240-2 Power Module, IP20...............

74

4.4.7

Dimensioned drawings, drilling dimensions for the PM250 Power Module ..........................

77

4.4.8Dimension drawings, drilling dimensions for PM230 and PM240-2 Power Modules

 

 

utilizing push-through technology......................................................................................

80

 

4.5

Connecting the line supply and motor................................................................................

84

 

4.5.1

Permissible line supplies.....................................................................................................

84

 

4.5.1.1

TN line system...................................................................................................................

85

 

4.5.1.2

TT line system....................................................................................................................

87

 

4.5.1.3

IT system...........................................................................................................................

88

 

4.5.2

Requirements for the protective conductor.........................................................................

89

 

4.5.3

Connecting the inverter with the PM230 Power Module IP55..............................................

91

 

4.5.4

Connecting the converter with the PM230 Power Module...................................................

96

 

4.5.5

Connecting the converter with the PM330 Power Module...................................................

98

 

4.5.6

Connecting the converter with the PM240P-2 Power Module..............................................

99

 

4.5.7

Connecting an inverter with the PM240-2 Power Module..................................................

101

 

4.5.8

Connecting the converter with the PM250 Power Module.................................................

106

 

4.5.9

Connecting the motor to the converter in a star or delta connection.................................

108

 

4.6

Connecting the interfaces for the converter control..........................................................

109

 

4.6.1

Plugging the Control Unit onto the Power Module............................................................

109

 

4.6.2

Overview of the interfaces...............................................................................................

112

 

4.6.3

Fieldbus interface allocation.............................................................................................

113

 

4.6.4

Terminal strips.................................................................................................................

114

 

4.6.5

Factory interface settings.................................................................................................

116

 

4.6.6

Default setting of the interfaces.......................................................................................

118

 

4.6.7

Additional digital inputs and outputs on PM330 Power Modules.......................................

136

 

4.6.8

Safe Torque Off (STO) safety function...............................................................................

138

 

4.6.9

Application examples for "Safe Torque Off .......................................................................

140

 

4.6.10

Wiring terminal strips.......................................................................................................

147

 

4.6.11

Connecting the temperature contact of the braking resistor..............................................

149

 

4.6.12

Fieldbus interfaces...........................................................................................................

150

 

4.6.13

Connecting the converter to PROFINET.............................................................................

150

 

4.6.13.1

Communication via PROFINET IO and Ethernet .................................................................

150

 

4.6.13.2

Connecting the PROFINET cable to the converter..............................................................

152

 

4.6.13.3

What do you have to set for communication via PROFINET?...............................................

152

 

4.6.13.4

Installing GSDML .............................................................................................................

153

 

4.6.14

Connecting the converter to PROFIBUS.............................................................................

153

 

4.6.14.1

Connecting the PROFIBUS cable to the converter..............................................................

154

 

4.6.14.2

What do you have to set for communication via PROFIBUS? ..............................................

154

 

4.6.14.3

Installing the GSD............................................................................................................

155

 

4.6.14.4

Set the PROFIBUS address.................................................................................................

155

5

Commissioning..................................................................................................................................

157

 

5.1

Commissioning guidelines ...............................................................................................

157

 

5.2

Tools to commission the converter...................................................................................

158

 

5.3

Preparing for commissioning............................................................................................

160

6

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

 

 

 

Table of contents

 

5.3.1

Collecting motor data ......................................................................................................

160

 

5.3.2

Forming DC link capacitors...............................................................................................

162

 

5.3.3

Converter factory setting..................................................................................................

164

 

5.4

Quick commissioning using the BOP-2 operator panel ......................................................

166

 

5.4.1

Inserting the BOP-2..........................................................................................................

166

 

5.4.2

Starting quick commissioning ..........................................................................................

167

 

5.4.3

Quick commissioning with application classes..................................................................

173

 

5.4.3.1

Overview.........................................................................................................................

173

 

5.4.3.2

Select the application class...............................................................................................

174

 

5.4.3.3

Standard Drive Control.....................................................................................................

176

 

5.4.3.4

Dynamic Drive Control .....................................................................................................

178

 

5.4.3.5

Expert..............................................................................................................................

181

 

5.4.4

Identifying the motor data and optimizing the closed-loop control....................................

186

 

5.5

Quick commissioning with a PC........................................................................................

188

 

5.5.1

Creating a project ............................................................................................................

188

 

5.5.2

Transfer converters connected via USB into the project.....................................................

188

 

5.5.3

Go online and start the commissioning Wizard.................................................................

190

 

5.5.4

Commissioning wizard.....................................................................................................

190

 

5.5.5

Standard Drive Control.....................................................................................................

192

 

5.5.6

Dynamic Drive Control .....................................................................................................

194

 

5.5.7

Expert..............................................................................................................................

196

 

5.5.8

Identify motor data..........................................................................................................

199

 

5.6

Restoring the factory settings...........................................................................................

201

 

5.7

Series commissioning ......................................................................................................

203

 

5.8

Handling the BOP 2 operator panel...................................................................................

204

 

5.8.1

Switching the motor on and off........................................................................................

205

 

5.8.2

Changing parameter values..............................................................................................

206

 

5.8.3

Changing indexed parameters..........................................................................................

207

 

5.8.4

Entering the parameter number directly...........................................................................

208

 

5.8.5

Entering the parameter value directly...............................................................................

209

 

5.8.6

Why can a parameter value not be changed?....................................................................

210

6

Uploading the converter settings......................................................................................................

211

 

6.1

Uploading to the memory card.........................................................................................

212

 

6.1.1

Recommended memory cards..........................................................................................

212

 

6.1.2

Automatic upload ............................................................................................................

213

 

6.1.3

Message for a memory card that is not inserted................................................................

214

 

6.1.4

Manual upload with Startdrive .........................................................................................

214

 

6.1.5

Manual upload with BOP-2...............................................................................................

215

 

6.1.6

Safely removing a memory card using the BOP-2..............................................................

216

 

6.1.7

Safely remove the memory card with Startdrive................................................................

217

 

6.2

Uploading to the BOP-2....................................................................................................

219

 

6.3

Upload to a PC using Startdrive ........................................................................................

220

 

6.4

More options for the upload.............................................................................................

221

7

Protecting the converter settings......................................................................................................

223

 

7.1

Write protection...............................................................................................................

223

 

7.2

Know-how protection ......................................................................................................

225

Converter with CU230P-2 Control Units

7

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Table of contents

 

7.2.1

Know-how protection ......................................................................................................

225

 

7.2.2

Extending the exception list for know-how protection ......................................................

229

 

7.2.3

Activating and deactivating know-how protection............................................................

230

8

Advanced commissioning..................................................................................................................

233

 

8.1

Overview of the converter functions.................................................................................

233

 

8.2

Brief description of the parameters...................................................................................

236

 

8.3

Sequence control when switching the motor on and off....................................................

237

 

8.4

Adapt the default setting of the terminal strip ..................................................................

240

 

8.4.1

Digital inputs...................................................................................................................

242

 

8.4.2

Analog inputs as digital inputs .........................................................................................

243

 

8.4.3

Digital outputs.................................................................................................................

244

 

8.4.4

Analog inputs ..................................................................................................................

246

 

8.4.5

Adjusting characteristics for analog input.........................................................................

248

 

8.4.6

Setting the deadband.......................................................................................................

250

 

8.4.7

Analog outputs................................................................................................................

251

 

8.4.8

Adjusting characteristics for analog output.......................................................................

252

 

8.5

Safe Torque Off (STO) safety function...............................................................................

254

 

8.5.1

Safe Torque Off (STO) safety function...............................................................................

254

 

8.5.2

Setting the feedback signal for Safe Torque Off.................................................................

256

 

8.6

Controlling clockwise and counter-clockwise rotation via digital inputs .............................

258

 

8.6.1

Two-wire control, ON/reverse...........................................................................................

260

 

8.6.2

Two-wire control, clockwise/counterclockwise rotation 1 ..................................................

262

 

8.6.3

Two-wire control, clockwise/counterclockwise rotation 2 ..................................................

264

 

8.6.4

Three-wire control, enable/clockwise/counterclockwise rotation........................................

266

 

8.6.5

Three-wire control, enable/ON/reverse..............................................................................

268

 

8.7

Drive control via PROFIBUS or PROFINET...........................................................................

270

 

8.7.1

Receive data and send data..............................................................................................

270

 

8.7.2

Telegrams........................................................................................................................

271

 

8.7.3

Parameter channel...........................................................................................................

277

 

8.7.4

Examples.........................................................................................................................

285

 

8.7.5

Expanding or freely interconnecting telegrams.................................................................

287

 

8.7.6

Slave-to-slave communication..........................................................................................

289

 

8.7.7

Acyclically reading and writing converter parameters........................................................

290

 

8.8

Drive control via USS........................................................................................................

291

 

8.9

Drive control via Modbus RTU...........................................................................................

294

 

8.10

Drive control via Ethernet/IP.............................................................................................

297

 

8.11

Drive control via BACnet MS/TP.........................................................................................

299

 

8.12

Drive control via P1..........................................................................................................

302

 

8.13

Jogging ...........................................................................................................................

303

 

8.14

Switching over the drive control (command data set) .......................................................

305

 

8.15

Free function blocks.........................................................................................................

307

 

8.15.1

Overview.........................................................................................................................

307

 

8.16

Physical units...................................................................................................................

309

 

8.16.1

Motor standard................................................................................................................

309

8

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

 

Table of contents

8.16.2

Unit system .....................................................................................................................

309

8.16.3

Technological unit of the technology controller................................................................

311

8.16.4

Setting the system of units and technology unit ...............................................................

312

8.17

Setpoints.........................................................................................................................

314

8.17.1

Analog input as setpoint source .......................................................................................

315

8.17.2

Specifying the setpoint via the fieldbus.............................................................................

316

8.17.3

Motorized potentiometer as setpoint source.....................................................................

317

8.17.4

Fixed speed setpoint as setpoint source............................................................................

319

8.18

Setpoint processing..........................................................................................................

323

8.18.1

Overview.........................................................................................................................

323

8.18.2

Invert setpoint.................................................................................................................

324

8.18.3

Enable direction of rotation..............................................................................................

325

8.18.4

Skip frequency bands and minimum speed.......................................................................

326

8.18.5

Speed limitation ..............................................................................................................

328

8.18.6

Ramp-function generator.................................................................................................

329

8.19

PID technology controller.................................................................................................

332

8.19.1

Autotuning the PID technology controller.........................................................................

339

8.19.2

Adapting Kp and Tn .........................................................................................................

342

8.20

Free technology controllers..............................................................................................

344

8.21

Multi-zone control ...........................................................................................................

346

8.22

Cascade control ...............................................................................................................

349

8.23

Real time clock (RTC)........................................................................................................

353

8.24

Time switch (DTC)............................................................................................................

355

8.25

Motor control...................................................................................................................

356

8.25.1

Reactor, filter and cable resistance at the converter output................................................

356

8.25.2

U/f control .......................................................................................................................

357

8.25.2.1

U/f control .......................................................................................................................

357

8.25.2.2

Optimizing motor starting................................................................................................

360

8.25.2.3

U/f control with Standard Drive Control application class...................................................

361

8.25.2.4

Optimizing motor starting using Standard Drive Control ...................................................

364

8.25.3

Sensorless vector control..................................................................................................

366

8.25.3.1

Structure of vector control without encoder (sensorless)...................................................

366

8.25.3.2

Optimizing the speed controller .......................................................................................

367

8.26

Electrically braking the motor...........................................................................................

370

8.26.1

Electrical braking .............................................................................................................

370

8.26.2

DC braking.......................................................................................................................

372

8.26.3

Compound braking..........................................................................................................

377

8.26.4

Dynamic braking..............................................................................................................

379

8.26.5

Braking with regenerative feedback to the line .................................................................

383

8.27

Overcurrent protection.....................................................................................................

384

8.28

Converter protection using temperature monitoring.........................................................

385

8.29

Motor protection with temperature sensor .......................................................................

388

8.30

Motor protection by calculating the temperature..............................................................

390

8.31

How do I achieve a motor overload protection in accordance with IEC/UL 61800-5-1?........

392

Converter with CU230P-2 Control Units

9

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Table of contents

 

8.32

Motor and converter protection by limiting the voltage.....................................................

393

 

8.33

Monitoring the driven load...............................................................................................

395

 

8.33.1

Stall protection ................................................................................................................

396

 

8.33.2

No-load monitoring .........................................................................................................

396

 

8.33.3

Blocking protection..........................................................................................................

397

 

8.33.4

Torque monitoring...........................................................................................................

398

 

8.33.5

Blocking protection, leakage protection and dry-running protection..................................

400

 

8.33.6

Rotation monitoring.........................................................................................................

403

 

8.34

Flying restart – switching on while the motor is running...................................................

404

 

8.35

Automatic restart.............................................................................................................

406

 

8.36

Kinetic buffering (Vdc min control)...................................................................................

409

 

8.37

Essential service mode.....................................................................................................

411

 

8.38

Efficiency optimization.....................................................................................................

415

 

8.39

Bypass.............................................................................................................................

418

 

8.40

Hibernation mode............................................................................................................

422

 

8.41

Line contactor control......................................................................................................

426

 

8.42

Calculating the energy saving for fluid flow machines.......................................................

428

 

8.43

Switchover between different settings..............................................................................

430

9

Alarms, faults and system messages.................................................................................................

433

 

9.1

Operating states indicated via LEDs..................................................................................

434

 

9.2

System runtime ...............................................................................................................

437

 

9.3

Identification & maintenance data (I&M) ..........................................................................

438

 

9.4

Alarms, alarm buffer, and alarm history............................................................................

439

 

9.5

Faults, alarm buffer and alarm history...............................................................................

442

 

9.6

List of alarms and faults...................................................................................................

445

10

Corrective maintenance ....................................................................................................................

453

 

10.1

Replace Control Unit ........................................................................................................

455

 

10.2

Downloading the converter settings.................................................................................

457

 

10.2.1

Automatic download from the memory card ....................................................................

457

 

10.2.2

Manual downloading from the memory card with the BOP-2............................................

457

 

10.2.3

Manual download from the memory card using Startdrive................................................

458

 

10.2.4

Download from BOP-2 operator panel ..............................................................................

459

 

10.2.5

Download from IOP-2 operator panel ...............................................................................

461

 

10.2.6

Download from Smart Access...........................................................................................

462

 

10.2.7

Download from the PC using Startdrive ............................................................................

465

 

10.3

Replacing a Power Module...............................................................................................

468

 

10.4

PROFINET device name ....................................................................................................

470

 

10.5

Firmware upgrade and downgrade...................................................................................

471

 

10.5.1

Overview.........................................................................................................................

471

 

10.5.2

Preparing the memory card..............................................................................................

472

10

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

 

 

Table of contents

10.5.3

Upgrading the firmware...................................................................................................

473

10.5.4

Firmware downgrade.......................................................................................................

475

10.5.5

Correcting an unsuccessful firmware upgrade or downgrade ............................................

477

10.6

If the converter no longer responds..................................................................................

478

11 Technical data....................................................................................................................................

481

11.1

Technical data, CU230P-2 Control Unit .............................................................................

481

11.2

Overload capability of the converter.................................................................................

484

11.3

Technical data, PM230 Power Module ..............................................................................

485

11.3.1

Ambient conditions..........................................................................................................

485

11.3.2

General technical data, PM230, IP55................................................................................

487

11.3.3

Specific technical specifications PM230, IP55....................................................................

488

11.3.4

General technical data, PM230.........................................................................................

492

11.3.5

Detailed technical data, PM230........................................................................................

493

11.3.6

Current reduction depending on pulse frequency .............................................................

498

11.4

Technical Data, PM240P-2 Power Module.........................................................................

499

11.4.1

Ambient conditions..........................................................................................................

499

11.4.2

General technical data, 400 V converters..........................................................................

501

11.4.3

Specific technical data, 400 V converters..........................................................................

502

11.4.4

Current derating depending on the pulse frequency, 400 V converters..............................

504

11.4.5

General technical data, 690 V converters..........................................................................

505

11.4.6

Specific technical data, 690 V converters..........................................................................

506

11.4.7

Current derating depending on the pulse frequency, 690 V converters..............................

509

11.5

Technical data, PM330 Power Module ..............................................................................

510

11.5.1

General technical data, PM330.........................................................................................

510

11.5.2

Power-dependent technical data, PM330..........................................................................

512

11.6

Technical data, PM240-2 Power Module...........................................................................

521

11.6.1

Ambient conditions..........................................................................................................

521

11.6.2

General technical data, 200 V converters..........................................................................

523

11.6.3

Specific technical data, 200 V converters..........................................................................

524

11.6.4

Current derating depending on the pulse frequency, 200 V converters..............................

531

11.6.5

General technical data, 400 V converters..........................................................................

532

11.6.6

Specific technical data, 400 V converters..........................................................................

533

11.6.7

Current derating depending on the pulse frequency, 400 V converters..............................

541

11.6.8

General technical data, 690 V converters..........................................................................

542

11.6.9

Specific technical data, 690 V converters..........................................................................

543

11.6.10

Current derating depending on the pulse frequency, 690 V converters..............................

546

11.7

Technical data, PM250 Power Module ..............................................................................

547

11.7.1

Ambient conditions..........................................................................................................

547

11.7.2

General technical data, PM250.........................................................................................

549

11.7.3

Specific technical data, PM250.........................................................................................

550

11.7.4

Current reduction depending upon pulse frequency .........................................................

552

11.8

Data regarding the power loss in partial load operation ....................................................

553

11.9

Restrictions for special ambient conditions.......................................................................

554

11.9.1

Permissible line supplies dependent on the installation altitude........................................

554

11.10

Protecting persons from electromagnetic fields.................................................................

556

Converter with CU230P-2 Control Units

11

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Table of contents

A

Appendix

............................................................................................................................................

557

 

A.1 ............................................................................................

New and extended functions

557

 

A.1.1 ...............................................................................................

Firmware version 4.7 SP13

557

 

A.1.2 ...............................................................................................

Firmware version 4.7 SP10

558

 

A.1.3 .................................................................................................

Firmware version 4.7 SP9

560

 

A.1.4 .................................................................................................

Firmware version 4.7 SP6

562

 

A.1.5 .................................................................................................

Firmware version 4.7 SP3

563

 

A.1.6 .......................................................................................................

Firmware version 4.7

565

 

A.1.7 .................................................................................................

Firmware version 4.6 SP6

566

 

A.1.8 .......................................................................................................

Firmware version 4.6

567

 

A.1.9 .......................................................................................................

Firmware version 4.5

568

 

A.2 ...........................................................................

Interconnecting signals in the converter

569

 

A.2.1 ..................................................................................................................

Fundamentals

569

 

A.2.2 ........................................................................................................

Application example

571

 

A.3 .........................................................................................

Manuals and technical support

573

 

A.3.1 .................................................................................................

Overview of the manuals

573

 

A.3.2 .........................................................................................................

Configuring support

576

 

A.3.3 ...............................................................................................................

Product Support

577

 

Index..................................................................................................................................................

 

579

12

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1

 

1.1General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.

Only work on electrical devices when you are qualified for this job.

Always observe the country-specific safety rules.

Generally, the following steps apply when establishing safety:

1.Prepare for disconnection. Notify all those who will be affected by the procedure.

2.Isolate the drive system from the power supply and take measures to prevent it being switched back on again.

3.Wait until the discharge time specified on the warning labels has elapsed.

4.Checkthatthereisnovoltagebetweenanyofthepowerconnections,andbetweenanyof the power connections and the protective conductor connection.

5.Check whether the existing auxiliary supply circuits are de-energized.

6.Ensure that the motors cannot move.

7.Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or water. Switch the energy sources to a safe state.

8.Check that the correct drive system is completely locked.

Afteryouhavecompletedthework,restoretheoperationalreadinessintheinversesequence.

WARNING

Risk of electric shock and fire from supply networks with an excessively high impedance

Excessivelylowshort-circuitcurrentscanleadtotheprotectivedevicesnottrippingortripping too late, and thus causing electric shock or a fire.

In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the short-circuitcurrentatthepointwheretheconverterisconnectedtothelinesupplyatleast meets the minimum requirements for the response of the protective device used.

Youmustuseanadditionalresidual-currentdevice(RCD)ifaconductor-groundshortcircuit does not reach the short-circuit current required for the protective device to respond. The required short-circuit current can be too low, especially for TT supply systems.

Converter with CU230P-2 Control Units

13

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1.1 General safety instructions

WARNING

Risk of electric shock and fire from supply networks with an excessively low impedance

Excessively high short-circuit currents can lead to the protective devices not being able to interrupttheseshort-circuitcurrentsandbeingdestroyed,andthuscausingelectricshockora fire.

Ensure that the prospective short-circuit current at the line terminal of the converter does not exceed the breaking capacity (SCCR or Icc) of the protective device used.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury.

• Ground the device in compliance with the applicable regulations.

WARNING

Electric shock due to connection to an unsuitable power supply

Whenequipmentisconnectedtoanunsuitablepowersupply,exposedcomponentsmaycarry a hazardous voltage. Contact with hazardous voltage can result in severe injury or death.

Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV- (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules.

WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous voltagescanbepresentattheenclosureoratexposedcomponents;iftouched,thiscanresult in death or severe injury.

Ensure compliance with the limit values specified in the technical data during transport, storage and operation.

Do not use any damaged devices.

14

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions 1.1 General safety instructions

WARNING

Electric shock due to unconnected cable shield

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields.

Asaminimum,connectcableshieldsandtheconductorsofpowercablesthatarenotused (e.g. brake cores) at one end at the grounded housing potential.

WARNING

Arcing when a plug connection is opened during operation

Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death.

Only open plug connections when the equipment is in a voltage-free state, unless it has been explicitly stated that they can be opened in operation.

WARNING

Electric shock due to residual charges in power components

Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off. Contact with live parts can result in death or serious injury.

Waitfor5minutesbeforeyoucheckthattheunitreallyisinano-voltageconditionandstart work.

NOTICE

Damage to equipment due to unsuitable tightening tools.

Unsuitable tightening tools or fastening methods can damage the screws of the equipment.

Be sure to only use screwdrivers which exactly match the heads of the screws.

Tighten the screws with the torque specified in the technical documentation.

Useatorquewrenchoramechanicalprecisionnutrunnerwithadynamictorquesensorand speed limitation system.

NOTICE

Property damage due to loose power connections

Insufficient tightening torques or vibration can result in loose power connections. This can result in damage due to fire, device defects or malfunctions.

Tighten all power connections to the prescribed torque.

Check all power connections at regular intervals, particularly after equipment has been transported.

Converter with CU230P-2 Control Units

15

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1.1 General safety instructions

WARNING

Spread of fire from built-in devices

In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of fire and smoke. This can result in serious personal injury or property damage.

Install built-in units in a suitable metal cabinet in such a way that personnel are protected against fire and smoke, or take other appropriate measures to protect personnel.

Ensure that smoke can only escape via controlled and monitored paths.

WARNING

Active implant malfunctions due to electromagnetic fields

Converters generate electromagnetic fields (EMF) in operation. Electromagnetic fields may interfere with active implants, e.g. pacemakers. People with active implants in the immediate vicinity of an converter are at risk.

As the operator of an EMF-emitting installation, assess the individual risks of persons with active implants.

Observe the data on EMF emission provided in the product documentation.

WARNING

Unexpected movement of machines caused by radio devices or mobile phones

Using radio devices or mobile telephones in the immediate vicinity of the components can result in equipment malfunction. Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage.

Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones.

Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off.

NOTICE

Damage to motor insulation due to excessive voltages

When operated on systems with grounded line conductor or in the event of a ground fault in theITsystem,themotorinsulationcanbedamagedbythehighervoltagetoground.Ifyouuse motorsthathaveinsulationthatisnotdesignedforoperationwithgroundedlineconductors, you must perform the following measures:

IT system: Use a ground fault monitor and eliminate the fault as quickly as possible.

TN or TT systems with grounded line conductor: Use an isolating transformer on the line side.

16

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1.1 General safety instructions

WARNING

Fire due to inadequate ventilation clearances

Inadequateventilationclearancescancauseoverheatingofcomponentswithsubsequentfire and smoke. This can cause severe injury or even death. This can also result in increased downtime and reduced service lives for devices/systems.

Ensure compliance with the specified minimum clearance as ventilation clearance for the respective component.

NOTICE

Overheating due to inadmissible mounting position

The device may overheat and therefore be damaged if mounted in an inadmissible position.

• Only operate the device in admissible mounting positions.

WARNING

Unrecognized dangers due to missing or illegible warning labels

Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death.

Check that the warning labels are complete based on the documentation.

Attach any missing warning labels to the components, where necessary in the national language.

Replace illegible warning labels.

NOTICE

Device damage caused by incorrect voltage/insulation tests

Incorrect voltage/insulation tests can damage the device.

Before carrying out a voltage/insulation check of the system/machine, disconnect the devices as all converters and motors have been subject to a high voltage test by the manufacturer, and therefore it is not necessary to perform an additional test within the system/machine.

Converter with CU230P-2 Control Units

17

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1.1 General safety instructions

WARNING

Unexpected movement of machines caused by inactive safety functions

Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death.

Observetheinformationintheappropriateproductdocumentationbeforecommissioning.

Carryoutasafetyinspectionforfunctionsrelevanttosafetyontheentiresystem,including all safety-related components.

Ensurethatthesafetyfunctionsusedinyourdrivesandautomationtasksareadjustedand activated through appropriate parameterizing.

Perform a function test.

Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly.

Note

Important safety notices for Safety Integrated functions

IfyouwanttouseSafetyIntegratedfunctions,youmustobservethesafetynoticesintheSafety Integrated manuals.

WARNING

Malfunctions of the machine as a result of incorrect or changed parameter settings

Asaresultofincorrectorchangedparameterization,machinescanmalfunction,whichinturn can lead to injuries or death.

Protect the parameterization against unauthorized access.

Handle possible malfunctions by taking suitable measures, e.g. emergency stop or emergency off.

18

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1.2Equipment damage due to electric fie ds or electrostatic discharge

1.2Equipmentdamageduetoelectricfieldsorelectrostaticdischarge

Electrostaticsensitivedevices(ESD)areindividualcomponents,integratedcircuits,modulesor devices that may be damaged by either electric fields or electrostatic discharge.

NOTICE

Equipment damage due to electric fields or electrostatic discharge

Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.

Only pack, store, transport and send electronic components, modules or devices in their originalpackagingorinothersuitablematerials,e.gconductivefoamrubberofaluminum foil.

Only touch components, modules and devices when you are grounded by one of the following methods:

Wearing an ESD wrist strap

Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

Converter with CU230P-2 Control Units

19

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1.3 Warranty and liability for application examples

1.3Warranty and liability for application examples

Applicationexamplesarenotbindinganddonotclaimtobecompleteregardingconfiguration, equipment or any eventuality which may arise. Application examples do not represent specific customer solutions, but are only intended to provide support for typical tasks.

As the user you yourself are responsible for ensuring that the products described are operated correctly.Applicationexamplesdonotrelieveyouofyourresponsibilityforsafehandlingwhen using, installing, operating and maintaining the equipment.

20

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1.4 Security information

1.4Security information

Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks.

Inordertoprotectplants,systems,machinesandnetworksagainstcyberthreats,itisnecessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions constitute one element of such a concept.

Customers are responsible for preventing unauthorized access to their plants, systems, machinesandnetworks.Suchsystems,machinesandcomponentsshouldonlybeconnectedto anenterprisenetworkortheinternetifandtotheextentsuchaconnectionisnecessaryandonly when appropriate security measures (e.g. firewalls and/or network segmentation) are in place.

For additional information on industrial security measures that may be implemented, please visit

https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity).

Siemens’productsandsolutionsundergocontinuousdevelopmenttomakethemmoresecure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber threats.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under

https://www.siemens.com/industrialsecurity (https://new.siemens.com/global/en/products/ services/cert.html#Subscriptions).

Further information is provided on the Internet:

Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708)

WARNING

Unsafe operating states resulting from software manipulation

Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.

Keep the software up to date.

Incorporatetheautomationanddrivecomponentsintoaholistic,state-of-the-artindustrial security concept for the installation or machine.

Makesurethatyouincludeallinstalledproductsintotheholisticindustrialsecurityconcept.

Protectfilesstoredonexchangeablestoragemediafrommalicioussoftwarebywithsuitable protection measures, e.g. virus scanners.

On completion of commissioning, check all security-related settings.

Converter with CU230P-2 Control Units

21

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Fundamental safety instructions

1.5 Residual risks of power drive systems

1.5Residual risks of power drive systems

When assessing the machineor system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must takeintoaccountthefollowingresidualrisksemanatingfromthecontrolanddrivecomponents of a drive system:

1.Unintentionalmovementsofdrivenmachineorsystemcomponentsduringcommissioning, operation, maintenance, and repairs caused by, for example,

Hardwareand/orsoftwareerrorsinthesensors,controlsystem,actuators,andcablesand connections

Response times of the control system and of the drive

Operation and/or environmental conditions outside the specification

Condensation/conductive contamination

Parameterization, programming, cabling, and installation errors

Useofwirelessdevices/mobilephonesintheimmediatevicinityofelectroniccomponents

External influences/damage

X-ray, ionizing radiation and cosmic radiation

2.Unusually high temperatures, including open flames, as well as emissions of light, noise, particles, gases, etc., can occur inside and outside the components under fault conditions caused by, for example:

Component failure

Software errors

Operation and/or environmental conditions outside the specification

External influences/damage

3.Hazardous shock voltages caused by, for example:

Component failure

Influence during electrostatic charging

Induction of voltages in moving motors

Operation and/or environmental conditions outside the specification

Condensation/conductive contamination

External influences/damage

4.Electrical,magneticandelectromagneticfieldsgeneratedinoperationthatcanposeariskto people with a pacemaker, implants or metal replacement joints, etc., if they are too close

5.Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly

6.Influenceofnetwork-connectedcommunicationsystems,e.g.ripple-controltransmittersor data communication via the network

Formoreinformationabouttheresidualrisksofthedrivesystemcomponents,seetherelevant sections in the technical user documentation.

22

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Introduction

2

 

2.1About the Manual

Who requires the operating instructions and what for?

These operating instructions primarily address fitters, commissioning engineers and machine operators. The operating instructions describe the devices and device components and enable the target groups being addressed to install, connect-up, set, and commission the converters safely and in the correct manner.

What is described in the operating instructions?

Theseoperatinginstructionsprovideasummaryofalloftheinformationrequiredtooperatethe converter under normal, safe conditions.

Theinformationprovidedintheoperatinginstructionshasbeencompiledinsuchawaythatitis sufficient for all standard applications and enables drives to be commissioned as efficiently as possible. Where it appears useful, additional information for entry level personnel has been added.

The operating instructions also contain information about special applications. Since it is assumed that readers already have a sound technical knowledge of how to configure and parameterize these applications, the relevant information is summarized accordingly. This relates, e.g. to operation with fieldbus systems.

What is the meaning of the symbols in the manual?

Reference to further information in the manual

Download from the Internet

DVD that can be ordered

End of a handling instruction.

Examples of converter function symbols

Converter with CU230P-2 Control Units

23

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Commissioning (Page 157)

Introduction

2.2 Guide through the manual

2.2Guide through the manual

Chapter

In this section you will find answers to the following questions:

 

 

 

 

Description (Page 27)

• How is the converter marked?

 

 

 

 

 

 

 

 

 

• Which components make up the converter?

 

 

 

 

 

• Which optional components are available for the converter?

 

 

 

 

 

• What is the purpose of the optional components?

 

 

 

 

 

• Which motors can be fed from the converter?

 

 

 

 

 

• Which commissioning tools are there?

 

 

 

 

Installing (Page 57)

• Which sequence is recommended when installing the converter?

 

 

 

 

 

 

 

 

 

• What does EMC-compliant installation actually mean?

 

 

 

 

 

• Which options are available to install optional components below the converter?

 

 

 

 

 

• What are the converter dimensions?

 

 

 

 

 

• Which mounting and installation materials are required when installing the con

 

 

 

 

 

verter?

 

 

 

 

 

• To which line supplies can the converter be connected?

 

 

 

 

 

• How is the converter connected to the line supply?

 

 

 

 

 

• How is the braking resistor connected to the converter?

 

 

 

 

 

• Which terminals and fieldbus interfaces does the converter have?

 

 

 

 

 

• What are the interface functions?

• Which motor data is required for commissioning

How is the converter set in the factory?

What is the commissioning procedure?

How do you restore the converter factory settings?

Uploading the converter set • Why is it necessary to back up the converter settings?

tings (Page 211)

• Which options are available to back up the settings?

 

 

 

 

 

 

• How does the data backup function?

 

 

 

 

 

• How do you prevent the converter settings from being changed?

 

 

 

 

 

• How do you prevent the converter settings from being read out?

 

 

 

 

Protecting the converter set

• How do I protect the converter settings against manipulation?

 

 

 

 

tings

(Page 223)

• HowdoIprotectmyknow-how,whichisembeddedintheconvertersettings,sothat

 

 

 

 

 

it cannot be copied by unauthorized persons?

 

 

 

 

Advanced commissioning

• Which functions are included in the converter firmware

 

 

 

 

(Page

233)

• How are the functions set?

 

 

 

 

 

 

 

 

 

Corrective maintenance

• What is the meaning of the LEDs provided on the converter?

 

 

 

 

(Page

453)

• How does the system runtime respond?

 

 

 

 

 

 

 

 

 

 

• How does the converter save alarms and faults?

 

 

 

 

 

• What do the converter alarms and faults mean?

 

 

 

 

 

• How are converter faults resolved?

 

 

 

 

 

• Which I&M data is saved in the converter?

24

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

 

 

 

 

 

Introduction

 

 

 

 

 

2.2 Guide through the manual

 

 

 

 

Chapter

In this section you will find answers to the following questions:

 

 

 

 

Alarms, faults and system

• How are converter components replaced?

 

 

 

 

messages (Page 433)

• How is the firmware version of the converter changed?

 

 

 

 

 

What must be done after a converter replacement if the safety functions of the converter are active?

Technical data (Page 481)

• What is the converter technical data?

What do "High Overload" and "Low Overload" mean?

What effect do the installation altitude or ambient temperature have on the con verter, for example?

Appendix (Page 557)

• What are the new functions of the current firmware

How is the converter operated using the BOP-2 Operator Panel?

How can signal interconnections be changed in the converter firmware

What does "BiCo technology" mean?

Where can I find additional information about the converter?

Converter with CU230P-2 Control Units

25

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Introduction

2.2 Guide through the manual

26

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Description

3

 

Use for the intended purpose

Theconverterdescribedinthismanualisadevicetocontrolathree-phasemotor.Theconverter is designed for installation in electrical installations or machines.

It has been approved for industrial and commercial use on industrial networks. Additional measures have to be taken when connected to public grids.

The technical specifications and information about connection conditions are indicated on the rating plate and in the operating instructions.

Use of third-party products

Thisdocumentcontainsrecommendationsrelatingtothird-partyproducts.Siemensacceptsthe fundamental suitability of these third-party products.

You can use equivalent products from other manufacturers.

Siemens does not accept any warranty for the properties of third-party products.

Use of OpenSSL

This product contains software developed in the OpenSSL project for use within the OpenSSL toolkit.

This product contains cryptographic software created by Eric Young. This product contains software developed by Eric Young.

Further information is provided on the Internet: OpenSSL (https://www.openssl.org/)

Cryptsoft (mailto:eay@cryptsoft.com)

Converter with CU230P-2 Control Units

27

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Description

3.1 Identifying the converter

3.1Identifying the converter

Main components of the converter

EachSINAMICSG120convertercomprisesaControl

3 Z U 0 XO

Unit and a Power Module.

 

• The Control Unit controls and monitors the con

& WU O 8 LW

nected motor.

 

• The Power Module provides the connections for

 

line supply and motor.

 

The following data is provided on the Power Module type plate ( ):

Designation, e.g. PM240-2 Power Module

Technical specifications voltage and current

Article number, e.g. 6SL3210-1PE21-1UL0

Version, e.g. A02

The following data can be found on the Control Unit type plate ( ):

Designation, e.g. Control Unit CU240E-2 DP-F

Article number, e.g. 6SL3244-0BB13-1PA0

Version, e.g. A02 (hardware), 4.7 (firmware)

Further converter components

The following components are available so that you can adapt the converter to different applications and ambient conditions:

Line filter (Page 40)

Line reactor (Page 42)

Output reactor (Page 44)

Sine-wave filter (Page 50)

dv/dt filter (Page 52)

Braking Module and braking resistor (Page 53)

Control Unit Adapter Kit CUA20 (Page 55)

28

Converter with CU230P-2 Control Units

Operating Instructions, 10/2020, FW V4.7 SP13, A5E34257946B AH

Loading...
+ 558 hidden pages