ShoreLand'r LEB55TCBBL User Manual

®
LEB55TCBBL-01, LEB55TCBBL-03, LEB55TCBBL-08,
LEB55TCBBL-14 & LEB55TCBBL-22
LEB55TCBBL (All Colors) Bundles Required:
ST215/75R14C OWL Tire/ Aluminum Star Rim ........ 2
(or) ST215/75R14C OWL Mod Tire/Chrome w/Rivets
Rim ........................................................................... 2
4510354 Actuator - 8,000 lb UFP - Plated ............................... 1
62340 Literature Bag - Trailers ............................................ 1
80148-- Frame Bundle - LEB55TCBBL ................................. 1
67982-- Tongue Weldment, 63” for UFP ................................ 1
68185 2X5 Tandem Tongue Actuator Mounting ................... 1
TA0028-__ Spare Tire Kit 2X4/5” Frames - 5 Bolt ...................... 1
68652-- Running Boards R/L 24” Custom .............................. 2
66541 Brake Kit - Tandem Axle Connection ........................ 1
61640-- Winch Assembly - WP 42” 1800 Winch .................... 1
ShoreLand’r offers their product line a painted finish. When ordering parts it is important that you specify the finish or color you have on your product. The five (5) digit number along with a two (2) digit space _ _, note the parts which can be purchased with various finishes. When ordering these items use the five (5) digit number along with a two (2) digit suffix for the proper finish.
01 .........Arctic White
03 .........Black
08 .........Pearl White
14 .........Blue
22 .........Red
Table of Contents: Page
Frame Drawing & Bill of Materials ................................2-3
Tire & Wheel Assembly ................................................7
Chassis Drawing & Bill of Materials .............................. 8-9
Tire Size & Carrying Capacity Chart .............................9
Bunk Assembly Instructions .........................................10
Trailer Adjustments .......................................................10
Axle Adjustments .......................................................... 10
Winch Post Adjustments ...............................................10
Installation of Rear Steps .............................................10
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003293
Page 1 REV A 2/28/06
Diagram A
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003293
Page 2 REV A 2/28/06
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003293
Page 3 REV A 2/28/06
Diagram B
TONGUE WIRE HARNESS
Locate the tongue wire harness. Place the end of the wire harness with the two double plugs into the hole in the top of the tongue. Pull backwards through the tongue and out the hole provided in the tongue cap.
Plug the tongue wire harness ends into the frame harnesses by matching colors and ends. Place grommets into the wire holes. Push the extra wire provided either into the hole in the tongue or else remove the grommets in the side frame and place the extra wire in the side frame. Replace grommets just removed.
FINAL ASSEMBLY INSTRUCTIONS
Remove the hardware bag from the frame. Remove the parts and sort by size.
TONGUE
The tongue is shipped separate of the frame. Locate the appropri­ate tongue and install by sliding it in the front of the tongue chan­nel.
Line the holes in the tongue with the holes in the tongue channel. Install the 1/2” x 4” hex bolt in the front cross hole and secure with a 1/2” lock nut.
Secure the tongue cover plate in position with the same 1/2” x 1­1/2” hex bolt that secures the back on the tongue to the tongue channel of the frame. Secure with a 1/2” lock nut. Tighten both bolts just installed.
BRAKE LINE
Remove the tongue brake line. Uncoil the line and insert one end into the rear of the tongue pushing it forward until the end comes out of the front of the tongue. Locate the brass brake line coupling in the hardware box and thread on the rear fitting of the brake line.
ACTUATOR
Locate the actuator, and position it on the front of the tongue as shown. Look into the back end of the actuator and lo­cate the solenoid. Note there is a wire harness coiled around the round solenoid. Uncoil the wire and plug it into the bul­let plug on the end of the blue wire of the tongue harness. Re­move the plastic plug from the port in the rear of the solenoid Thread the fitting on the end of the brake line just installed into the port the plastic plug was just removed from. Tighten.
Align the holes in the actuator with the holes in the tongue. Secure the actuator to the tongue using three (3) 1/2” x 4” hex bolts and lock nuts. Tighten.
Thread the brass coupling provided on the end of the brake line just installed. Bend the line coming out the rear of the tongue in a smooth gradual radius being careful not to kink the line. Bend so it can be mated to the brake line from the side frame. Once aligned thread the side frame brake line into the other end of the coupling. Tighten both lines into the coupling.
SAFETY CHAINS
Mount the safety chains to the front of the tongue by placing a 1/2” flat washer onto a 1/2” x 5” hex bolt, then insert the bolt through the last link on one of the safety chains provided. Insert the bolt through the hole provided in the front of the tongue as shown. Once the bolt is completely inserted, place on the other safety chain provided. Place on another 1/2” flat washer and secure with a 1/2” hex lock nut. Tighten.
Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com 0003293
Page 4 REV A 2/28/06
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