Sharp SV-2412 Spec Sheet

SV-2412 Series with Fanuc 0i-Mate MD

Sharp CNC

SV-2412 Series

Mini Mill & Super Mini Mill

With Fanuc 0i-Mate MD Control

High Precision Compact Vertical Machining Center

The Sharp SV-2412 series of compact vertical machining centers are engineered to have unsurpassed quality

and outperform all other machines in its category. This is a extremely rigid “C” frame design using hardened

and ground box ways. All structural components are made of Meehanite casting with internal ribs running
throughout each section. Precision hand scraping of each section provides near perfect alignment assuring
long term accuracies.

Spindle choices include a 10 hp, 8,000 rpm CAT 40 for the SV-2412. The SV-2412S offers a 15 hp, 10,000
rpm CAT 40 spindle.

The new Fanuc 0i-Mate MD control with color LCD is used along with all Fanuc motors and drives. For
operator convenience, a remote jog handle is standard.

Valuable standard accessories include convenient pull out coolant tank, flood coolant, halogen work light,
auto-lubrication system and internal base coolant flush system.

Page 1 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

SV-2412 Series Standard Features

Machine Travels:

• X = 24” / “Y” = 12” / “Z” = 18”

Worktable

• 27.6” x 12.1”

CNC Control:

• Fanuc 0i-Mate MD

• 8.4” color LCD

• Remote jog handle (MPG)

• All Fanuc motors & drives

• AI advanced preview control (12 blocks look

ahead)

• PCMCIA memory card slot

• 4 spare M codes

• RS232 port

Spindle:

• CAT-40 taper

• Model SV-2412: 8,000 rpm / 10 hp

• Model SV-2412S: 10,000 / 15 hp

• Spindle orientation

• Spindle air blast

Automatic Tool Changer:

• Model SV-2412: 10 station (armless type)

• Model SV-2412S: 16 station (armless type)

Coolant System:

• 42 gallon roll out coolant tank

• Flood coolant system

• Base coolant flush system (internal chip wash)

Machine Construction:

• All Meehanite cast iron structural components

• Precision hand scraping on all structural

components

• Full metal enclosure with removable side

doors

• Full metal way covers

Hardened & Ground Box Ways on all Axes

Double Anchored, Pretensioned, Double Nut
Ball Screws

Rigid Tapping

Auto-Lubrication System with Alarm

Halogen Work Light

3 Tier Status Light

Air Reservoir Tank with Alarm

Floor Space (without chip conveyor)

• W: 73” / D: 78” / H: 94.5”

• Overall height can be reduced to fit through a

78” door opening by removing Z axis motor

Page 2 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

Standard Machine Specifications

Specifications

SV-2412

SV-2412S

Work Capacity

X axis travel

mm (inch)

610 (24)

Y axis travel

mm (inch)

305 (12)

Z axis travel

mm (inch)

460 (18.1)

Spindle nose to table

mm (inch)

70 - 530 (2.8 - 20.9)

Spindle center to column

mm (inch)

415 (16.3)

Worktable

Table area

mm (inch)

700 x 308 (27.6 x 12.1)

Floor to table

mm (inch)

835 (32.9)

Max. workpiece weight

kg (lb.)

350 (770)

T-Slot (Number x Width x Pitch)

4 x 16 x 63.5 (4 x 0.6 x 2.5)

Spindle

Spindle taper

CAT-40

Spindle speed

rpm

8,000

10,000

Spindle motor: cont. / 15 min

kw (hp)

5.5 / 7.5 (7.5 / 10)

7.5 / 11 (10 / 15)

Spindle torque: 15 minute rating

nm (ft-lb.)

49 (36) @ 1500 rpm

61 (45) @ 1500 rpm

Transmission

Belt

Automatic Tool Changer

ATC type

Armless

Tool capacity

10

16

Max. tool diameter

mm (inch)

120 (4.7)

93 (3.7)

Without adjacent tool

mm (inch)

150 (5.9)

Max. tool length

mm (inch)

300 (11.8)

Max. tool weight

kg (lb.)

7 (15.4)

Tool change time (tool to tool)

7.5 sec

Tool change time (chip to chip)

8.1 sec

Method of tool selection

Address code

Motion

Rapid traverse

mm/min (ipm)

X/Y: 20,000 (787) / Z: 18,000 (709)

Cutting feed rate

mm/min (ipm)

1 - 10,000 (0.04 - 393.7)

Transmission

Direct drive

Ball screw diameter / pitch

mm (inch)

32 / 10 (1.3 / 0.4)

Feed motor (Fanuc)

nm (ft/lb.)

X/Y: 12 (8.9) / Z: 22 (16.2)

Max. thrust

kgf (lb.)

X/Y: 1773 (3909) / Z: 3251 (7167)

Positioning accuracy*

mm (inch)

+/- 0.005 (0.0002)

Repeatability accuracy*

mm (inch)

+/- 0.0025 (0.0001)

Page 3 August 11, 2010

Specifications

Specifications

SV-2412

SV-2412S

Coolant System

Coolant tank capacity

L (gal)

160 (42)

Coolant Flow

L/min (gal/min)

150 (40)

Machine Size

Floor space (w/o chip conveyor)

mm (inch)

W: 1850 (72.8) x D: 1980 (78.0)

Height**

mm (inch)

2400 (94.5)

Weight

kg (lb.)

2500 (5511)

2550 (5622)

Door opening

mm (inch)

640 (25.2)

Power Requirements

Electrical

220V / 60 Hz

3 Phase / 15 KVA

3 Phase / 18 KVA

Air

5 CFM @ 100 psi

Shipping Size

Drawer or spiral chip conveyor

inch

84 x 77 x 100

Belt type chip conveyor

inch

128 x 84 x 100

* Proper foundation and environmental controls are required

** Overall height can be reduced to fit through a 78” door opening by removing the “Z” axis motor.

SV-2412 Series with Fanuc 0i-Mate MD

Page 4 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

Standard Features and Accessories

Hardened and Ground Box Ways

All guide ways are induction hardened then precision ground

Meehanite Cast Iron

Meehanite cast iron is used on all structural components.

Finite Element Analysis (FEA) is used to optimize the structure for
rigidity.

No Table Overhang

A wide saddle fully supports the worktable throughout the travel.

Base Casting

The base is a rigid one piece casting.
Heavy internal ribs are used to achieve maximum stiffness.

Precision Hand Scraping

All mating surfaces are precision hand scraped to increase the flatness
and improve geometric accuracy (straightness and squareness) of the
whole assembly

Scraping the base casting where the column mounts is shown

Turcite B

Turcite B is bonded to all sliding surfaces. Oil grooves are machined and
then it’s hand scraped to produce an excellent bearing surface.

Note that even the mounting surfaces for the ball screw nut are hand
scraped. This assures that it is square to the ball screw and guideways

Underside of worktable is shown

Standard Features and Accessories

Page 5 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

Ball Screws
Each axis is driven by a high precision double-nut ball screw that is
centered between the guide ways. The ball screws are pretensioned and
anchored at both ends with angular contact thrust bearings.

Double-anchored and double-nut ball screws greatly increase machining
rigidity and allows for much heavier cuts. Ball screws using single nuts or
ones that are not pretensioned and anchored at both ends will have
much greater play and backlash which can lead to problems with chatter
and accuracy.

Axis Drives
To reduce backlash, all axes are connected directly to Fanuc A.C. digital
servo drive motors without the use of gears or belts

Fanuc Spindle Motor
The Fanuc spindle motor specifies horsepower during continuous
operation and maximum power for 15 minutes. Torque is rated for 15
minutes of operation (see Standard Machine Specifications above).

Many other builders only give a “Max” power ratings, with no time length
given. This is the estimated maximum power for only 1 minute or less.
Typically these motors continuous power and torque rating are less than
1/2 of their stated maximum.

Separate Roll Out Coolant Tank

A large separate roll out coolant tank is used to prevent heat in the
coolant from transferring to the machine base casting.

42 gallon capacity

Coolant tank with standard chip bin is shown

Flood Coolant

High pressure flood coolant with adjustable nozzles is standard

Page 6 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

Chip Coolant Flush System

To keep chips from building up inside the machine enclosure, coolant is
pumped from the sides (inside the enclosure) to flush chips down to the
chip conveyor or chip basket.

Large Side Doors

Both sides of the machine enclosure have large removable doors. Long
workpieces can be loaded through the sides. The door openings are

large enough to allow full “Y” axis travel with long workpieces extending

through the sides

Air Reservoir Tank

An air reservoir tank with alarm is used to stabilize the incoming air
pressure and volume.

Automatic Lubrication System
Automatic lubrication with alarm is provided to all ways and ball screws.
Lubrication oil is delivered by metered piston distributors to precisely
control the volume of oil.

Fanuc 0i-Mate MD CNC Control

The new Fanuc 0i-Mate MD CNC control comes with a 8.4” color LCD, a
new user interface, more memory, 12 block high speed look ahead
function and a faster processor. RS232 port is also included

4 Spare M Codes

4 spare (user definable) M codes are included. These can be used for
auxiliary equipment such as an indexer that require communication with
the CNC control.

Remote Jog Handle

A hand held “Manual Pulse Generator” lets each axis move in

increments of x1, x10 or x100 for easy fixture or part alignment.

Page 7 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

Fanuc 0i-Mate MD Control Included Functions

• 8.4" color LCD display with tool path graphic

• 32 bit microprocessor

• PCMCIA Card Slot

• Part Program storage length: 512 Kbyte

• 4 spare “M” functions

• Rigid tapping

Controlled Axis

• 3 simultaneously controllable axes (max)

• Least programmable increment: 0.0001"

• Mirror image

• Inch/metric conversion

Operation

• MDI operation

• DNC operation

• Program number search

• Sequence number search

• Dry run

• Single block

• Retraction for Rigid tapping

Interpolation functions:

• Exact stop

• Circular interpolation by radius designation

• Helical interpolation

• Thread cutting, synchronous cutting

• Skip (G31)

• High speed skip

• Reference position return (G27-G30)

Feed function:

• Rapid traverse override

• Feed per minute

• Feed per revolution

• Cutting feedrate clamp

• Automatic acceleration / deceleration

• Feedrate override

• Jog override

• Automatic acceleration / deceleration

• AI advanced preview control (12 blocks look ahead)

Program input:

• Tape code: EIA, ISO Automatic recognition

• External memory and sub program calling function

• Absolute/incremental programming (G90, 91)

• Decimal point programming

• Coordinate system setting (G92)

• Work coordinate systems G52-59 (Fixture Offsets)

• Work Coordinate system additional (P1 P48)

• Programmable data input G10

• Subprogram call - 10 folds nested

• Custom Macro B

• Canned cycles for drilling, boring, and tapping (G73, 74,

76, 80-89)

Tool function / Tool compensation:

• Tool function T8 digit

• Tool offsets pairs (400 pairs)

• Tool length offset (G43, 44,49)

• Tool offset memory C

• Tool radius/Tool nose radius compensation

• Tool length measurement

• Automatic tool length measurement

• Tool life management

• Extended tool life management

Accuracy compensation functions

• Backlash compensation

• Backlash compensation for each rapid traverse

and cutting feed

• Stored pitch error compensation

Editing operation:

• Number of registrable programs: 400

• Program protect

• Background Editing

• Extended part program editing

• Password function

Standard operation features:

• Keyboard type manual data input (MDI)

• JOG feed

• Manual pulse generator

• Spindle speed override

• Run hour and parts count display

• Input/output interface (RS232C)

• Status display

• Clock function

• Current position display

• Alarm display

• Alarm history display

• Operator message history display

• Help function

• Actual cutting federate display

• Program comment display

• Run hour and parts count display

• Actual cutting feedrate display

• Display of spindle and T code at all screens

• Self diagnostic functions

• Maintenance information screen

• Periodic maintenance screen

Page 8 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

SV-2412 Series Standard Equipment

CNC Control:

• Fanuc 0i-Mate MD with 8.4” color LCD

• Remote jog handle (MPG)

• All Fanuc motors & drives

• AI advanced preview control (12 blocks look

ahead)

• PCMCIA memory card slot

• RS232 port

• 4 spare M codes

Spindle:

• CAT-40 taper

• Model SV-2412: 8,000 rpm / 10 hp

• Model SV-2412S: 10,000 / 15 hp

Automatic Tool Changer:

• Model SV-2412: 10 station (armless type)

• Model SV-2412S: 16 station (armless type)

Coolant System:

• 42 gallon roll out coolant tank

• Flood coolant system

• Base coolant flush system (internal chip wash)

Machine Construction:

• All Meehanite cast iron structural components

• Precision hand scraping on all structural

components

• Full metal enclosure with removable side doors

• Full metal way covers

• Hardened & Ground Box Ways on all

Axes

• Double Anchored, Pretensioned, Double

Nut Ball Screws

• Rigid Tapping

• Auto-Lubrication System with Alarm

• Halogen Work Light

• Air Reservoir Tank with Alarm

• 3 Tier Status Light

• Tool kit

• Leveling bolts and pads

• Fanuc control and operator manuals

•

Warranty:

•

Machine: One year parts and labor

•

Fanuc control and motors: Two years parts
and labor

Page 9 August 11, 2010

SV-2412

SV-2412

Mini Mill with Fanuc 0i-Mate MD

$39,990.00

SV-2412S

Super Mini Mill with Fanuc 0i-Mate MD

$44,990.00

General Notes:

Equipment, specifications and materials are subject to change until order is
accepted by Sharp Industries. Pricing is valid for 30 days

Delivery:

If not in stock, delivery lead time will be verified by the factory after receipt of
your written, firm purchase order.

F.O.B.:

Gardena, Ca. U.S.A.
Sharp Industries responsibility ceases when delivery is made to the carrier. Any
claim for loss and/or damages must be made by the purchaser against the
carrier.

Terms:

Sharp Industries Standard Terms & Conditions will apply.
All factory special order machines require the following: End user purchase
order to be issued to Sharp Industries as the Seller.

• 30 Per Cent (30%) down payment with your purchase order.

• 60 Per Cent (60%) prior to shipment.

• 10 Per Cent (10%) balance due net 30 days after final acceptance.

Warranty:

Sharp Industries Limited Warranty will apply.

SV-2412 Series with Fanuc 0i-Mate MD

Page 10 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

Available Optional Accessories*

Machine Options

BT-40 tool (replacing CAT-40)

$500.00

Spiral type Chip Conveyor

$1,400.00

Flat type (belt) Chip Conveyor

$2,990.00

Spindle Chiller (10,000 rpm spindle only)

$2,585.00

Rotary Table Options**

Tsudakoma 6” Indexer: Model RZ-160 with TPC-Jr Controller

0.001 deg command unit. Includes cables, AC servo motor.

$10,400.00

*Price does not include labor, traveling or shipping charges

Page 11 August 11, 2010

SV-2412 Series with Fanuc 0i-Mate MD

Sharp Industries Inc. Limited Warranty

Sharp Industries warrants to the original purchaser, other than a purchaser for resale, (the “Purchaser”) that Sharp Industries
machine tools shall be free of defects in materials and workmanship. For a period of one (1) year from completion of
installation, or for a period of fifteen (15) months from date of shipment, whichever is earlier, Sharp Industries will, at its sole and
exclusive discretion, either replace or repair any machine or part thereof defective in workmanship or material, at no charge to
the Purchaser.

All warranty repairs must either be performed by or authorized by a Sharp Industries Authorized Service Organization. To
obtain warranty service, Purchaser must contact their local Sharp Industries Authorized Service Organization. Purchaser must
provide verification of the date of delivery/installation when requesting warranty service (dated installation report). Ground
freight charges (UPS regular or common carrier truck) for all warranty replacement parts are paid by Sharp Industries. If
machine is not operational, Sharp Industries will pay next-day air shipment charges for necessary parts weighing 100 lbs. or
less. Materials or parts alleged to be defective shall be returned to Sharp Industries, at Sharp Industries’ request, transportation
charges prepaid. After the warranty repair or replacement of a defective part, Sharp Industries’ warranty for such part shall
continue for ninety (90) days or for the remainder of the original Limited Warranty, whichever is longer.

WARRANTY LIMITATIONS
This warranty shall remain in effect only if the machine is used and maintained in accordance with all operating and
maintenance instructions set forth in the manuals and instruction sheets furnished by Sharp Industries. Sharp Industries shall
have no liability to repair or replace defective parts until the Purchaser has fulfilled its payment obligations. No allowance will be
made for repairs or alterations made without Sharp Industries’ prior written consent or approval. The limited warranty provided
by Sharp Industries excludes the following:

1. Damage, malfunction, or failure caused by or resulting from improper maintenance, misuse, neglect, accident or any other

cause beyond the control of the Sharp Industries.

2. Damage, malfunction, or failure caused by modification of the machine (mechanical or electrical) without written

authorization by Sharp Industries.

3. Damage, malfunction or failure caused by installation or use of accessories or peripherals not purchased through or

authorized in writing by Sharp Industries.

4. Paint, batteries, filters, fluids, fuses, light bulbs, or any commonly expendable item.

5. Damage to machines and/or components while being transported from Sharp Industries’ warehouse or facility to

destination.

6. Accessories or peripherals not manufactured by Sharp Industries, which shall be subject only to whatever warranty that is

supplied by the manufacturer of such product.

7. CNC control, spindle and servo motors, spindle and servo drives, which are covered by a one (1) year manufacturer

warranty.

No person, agent, distributor, dealer or company is authorized to change, modify or amend the terms of this Limited Warranty in
any manner. Sharp Industries makes no warranties, guarantees or representations, express or implied with respect to the
machine tool, or parts thereof, except to the extent such warranty is set forth herein. The equipment covered does not
necessarily comply with any codes or standards unless specifically quoted, ordered, and so accepted.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION

WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR USE OR PURPOSE. SHARP INDUSTRIES’

LIABILITY UNDER THIS WARRANTY IS EXPRESSLY LIMITED TO ITS PROMISE TO REPAIR OR REPLACE THE
DEFECTIVE GOODS. SHARP INDUSTRIES SHALL HAVE NO FURTHER LIABILITY IN CONTRACT OR NEGLIGENCE OR
UNDER ANY OTHER THEORY OF LAW OR EQUITY FOR ANY DAMAGES, DIRECT OR INDIRECT, INCIDENTAL, SPECIAL
OR CONSEQUENTIAL, OR ANY DELAY RESULTING FROM THE DEFECT.

Page 12 August 11, 2010