Senco PC 1010 User Manual

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Senco PC 1010 User Manual

Questions? Comments? call SENCO's toll-free Action-line: 1-800-543-4596 or e-mail: toolprof@senco.com

PC 1010 Electric Air Compressor

Senco Products, Inc.

8485 Broadwell Rd.

Cincinnati, OH 45244

Operating Instructions

© 2002, 2003, 2004 by Senco Products, Inc.

PC1010 Revised December 13, 2004 (Replaces 2/14/03)

Warnings for the safe use of this compressor are included in this manual.

TABLE OF CONTENTS

 

INTRODUCTION .........................................................................

3

SAFETY INSTRUCTIONS............................................................

3

INSPECTION ...............................................................................

3

SAFETY WARNINGS ..............................................................

4-7

ELECTRICAL..................................................................

4

EXPLOSION OR FIRE ...................................................

5

BURSTING......................................................................

5

BREATHING ...................................................................

6

BURNS ...........................................................................

6

FLYING OBJECTS .........................................................

6

MOVING PARTS ............................................................

7

NEGLIGENCE ................................................................

7

AIR COMPRESSOR DAMAGE ......................................

7

CALIFORNIA PROPOSITION 65 WARNING .................

7

COMPRESSOR FEATURES ......................................................

8

PREPARATION ........................................................................

10

INITIAL SET-UP ...........................................................

10

LOCATION ...................................................................

10

ELECTRICAL ...............................................................

10

OPERATION .............................................................................

11

PRE-START CHECKLIST .........................................................

11

START-UP .................................................................................

11

SHUTDOWN ..............................................................................

11

MAINTENANCE ........................................................................

11

TROUBLESHOOTING .........................................................

12-14

SPECIFICATIONS ....................................................................

15

WARRANTY .............................................................................

16

PARTS CHART ........................................................................

17

2

INTRODUCTION

Congratulations on the purchase of your new SENCO® Air Compressor! You can be assured your SENCO air Compressor was constructed with the highest level of precisionand accuracy. Each component has been rigorously tested by technicians to ensure the quality, endurance and performance of this air compressor.

This operator's manual was compiled for your benefit. By reading and following the simple safety, installation and operation, and maintenance steps described in this manual, you will receive years of troublefree operation

from you new SENCO Air Compressor. The contents of this manual are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials equipment, specifications or models at any time without notice.

SAFETY ALERT!

A "DANGER, WARNING, or CAUTION" safety warning will be surrounded by a "SAFETY ALERT BOX". This box is used to designate and emphasize Safety Warnings that must be followed when operating this Air Compressor. Accompanying the safety warnings are "Signal Words" which designate the degree or level of hazard seriousness. The "Signal Words" used in this manual are as follows:

 

 

 

 

 

 

DANGER:

Indicates an imminently hazardous situation which, if not avoided,

 

 

 

WILL result in death or serious injury.

 

 

 

 

 

 

 

 

 

 

WARNING:

Indicates an imminently hazardous situation which, if not avoided,

 

 

 

COULD result in death or serious injury.

 

 

 

 

 

 

CAUTION:

Indicates an imminently hazardous situation which, if not avoided,

 

 

 

MAY result in minor or moderate injury or damage to the air

 

 

 

compressor.

 

 

 

 

 

 

 

 

The symbols set to the left of this paragraph are "Safety Alert Symbols". These symbols are used to call attention to items or procedures that could be dangerous to you or other persons using this equipment.

ALWAYS PROVIDE A COPY OF THIS MANUAL TO ANYONE USING THIS EQUIPMENT. READ ALL INSTRUCTIONS IN THIS MANUAL AND ANY INSTRUCTIONS SUPPLIED BY MANUFACTURERS OF SUPPORTING EQUIPMENT BEFORE OPERATING THIS AIR COMPRESSOR AND ESPECIALLY POINT OUT THE "SAFETY WARNINGS TO PREVENT THE POSSIBILITY OF PERSONAL INJURY TO THE OPERATOR.

INSPECTION

Unbox the air compressor and write in the serial number in the space provided below. Inspect for signs of obvious or concealed freight damage. Be sure that all damaged parts are replaced and any mechanical problems are corrected prior to the operation of the air compressor.

SERIAL NUMBER__________________________________________

If you have Questions or Comments call SENCO's toll free Action-line:1-800-543-4596 or, e-mail : toolprof@Senco.com

Please have the following information available for all service calls:

1.Model number

2.Serial number

3.Date and Place of Purchase

Senco, 8485 Broadwell Road, Cincinnati, OH 45244, USA

3

SAFETY WARNINGS

READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

 

HAZARD

POTENTIAL CONSEQUENCE

PREVENTION

 

 

 

 

 

RISK OF

Serious injury or death could occur if

Make sure the air compressor is

 

ELECTRIC SHOCK

the air compressor is not properly

plugged into a properly grounded

 

OR

grounded.Your air compressor is

outlet which provides correct

 

ELECTROCUTION

powered by electricity and may

voltage and adequate fuse

 

 

cause electric shock or electrocution

protection.

 

 

if not used properly.

Check power cord for signs of

 

 

 

 

Electrical shock may occur from

 

 

electrical cord.

crushing,cutting or heat damage.

 

 

 

Replace faulty cord before use.

 

 

 

Keep all connections dry and off

 

 

 

the ground.Do not allow electrical

 

 

 

cords to lay in water or in such a

 

 

 

position where water could come

 

 

 

in contact with them.Do not touch

 

 

 

plug with wet hands.

 

 

 

Do not pull on the electrical cord

 

 

 

to disconnect from the outlet.

 

 

Electrical shock may occur if air

Never operate air compressor in

 

 

compressor is not operated

 

 

properly.

wet conditions or outdoors when it

 

 

 

is raining.

 

 

 

Never operate air compressor

 

 

 

with safety guards/covers

 

 

 

removed or damaged.

 

 

Serious injury or death may occur

Any electrical wiring or repairs

 

 

if electrical repairs are attempted

 

 

by unqualified persons.

performed on this air compressor

 

 

 

should be done by Authorized

 

 

 

Service Personnel in accordance

 

 

 

with National and Local electrical

 

 

 

codes.

 

 

 

Before opening any electrical

 

 

 

enclosure,always shut off the

 

 

 

air compressor,relieve pressure

 

 

 

and unplug the air compressor

 

 

 

from the power source.Allow air

 

 

 

compressor to cool down.Never

 

 

 

assume the air compressor is

 

 

 

safe to work on just because it is

 

 

 

not operating.It could restart at

 

 

 

any time!

4

SAFETY WARNINGS

READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

 

HAZARD

 

 

POTENTIAL CONSEQUENCE

PREVENTION

 

RISK OF

 

 

Serious injury or death may occur

Always operate air compressor in

 

EXPLOSION OR FIRE

 

 

from normal electrical sparks in

a well ventilated area free of

 

 

 

 

motor and pressure switch.

flammable vapors,combustible

 

 

 

 

 

 

 

dust,gases or other combustible

 

 

 

 

 

materials.

 

 

 

 

 

If spraying flammable material,

 

 

 

 

 

locate the air compressor at least

 

 

 

 

 

20 feet away from the spray area.

 

 

 

 

 

(An additional hose may be

 

 

 

 

 

required.)

 

 

 

 

Serious injury may occur if any air

Never place objects against or on

 

 

 

 

 

 

 

 

compressor ventilation openings are

 

 

 

 

restricted,causing the air compressor

top of air compressor.Operate

 

 

 

 

to overheat and start on fire.

air compressor at least 12 inches

 

 

 

 

 

away from any wall or obstruction

 

 

 

 

 

that would restrict proper

 

 

 

 

 

ventilation.

 

 

 

 

 

 

 

 

 

 

 

 

 

RISK OF

 

 

Serious injury or death may occur

Drain air tank daily or after each

 

BURSTING

 

 

from an air tank explosion if air tanks

use to prevent moisture buildup in

 

 

 

 

are not properly maintained.

the air tank.

 

 

 

 

 

If air tank develops a leak,replace

 

 

 

 

 

the air tank immediately.Never

 

 

 

 

 

repair,weld or make modifications

 

 

 

 

 

to the air tank or its attachments.

 

 

 

 

 

Use only genuine Senco ® repair

 

 

 

 

 

parts for your air compressor.

 

 

 

 

 

Never make adjustments to the

 

 

 

 

 

 

 

 

 

Serious injury may occur from

factory set pressures.

 

 

 

 

an air compressor malfunction or

Never exceed manufacturers

 

 

 

 

exploding accessories if incorrect

 

 

 

 

system components,attachments

maximum allowable pressure

 

 

 

 

or accessories are used.

rating of attachments.

 

 

 

 

 

Because of extreme heat,do

 

 

 

 

 

not use plastic pipe or lead tin

 

 

 

 

 

soldered joints for a discharge

 

 

 

 

 

line.

 

 

 

 

 

Never use air compressor to

 

 

 

 

 

inflate small,low pressure objects

 

 

 

 

 

such as toys.

 

 

 

 

5

 

 

 

 

 

SAFETY WARNINGS

READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

 

HAZARD

POTENTIAL CONSEQUENCE

PREVENTION

 

 

 

 

 

 

RISK TO

Serious injury or death could occur

Never inhale air from the air

 

BREATHING

from inhaling compressed air.The air

compressor either directly or from

 

 

stream may contain carbon

a breathing device connected to

 

 

monoxide,toxic vapors or solid

the air compressor.

 

 

particles.

 

 

 

 

Sprayed materials such as paint,

Operate air compressor only in a well

 

 

paint solvents,paint remover,

ventilated area.Follow all safety

 

 

insecticides,weed killers,etc.

instructions provided with the materials

 

 

contain harmful vapors and

you are spraying. Use of a respirator

 

 

poisons.

may be required when working with

 

 

 

some materials.

 

 

 

 

 

 

 

 

 

RISK OF

Serious injury could occur

Never allow any part of your body

 

from touching exposed metal

or other materials to make contact

 

BURNS

 

parts.These areas can remain

with any exposed metal parts on

 

 

 

 

hot for some time after the air

the air compressor.

 

 

compressor is shutdown.

 

 

 

 

 

 

 

 

Soft tissue damage can occur

Always wear OSHA required "Z87"

 

from the compressed air stream.

safety glasses to shield the eyes

RISK

from flying debris.

OF FLYING

 

OBJECTS

Never point the air stream at any part

 

 

 

 

of your body,anyone else or animals.

 

 

Never leave pressurized air

 

 

 

 

compressor unattended. Shut off air

 

 

compressor and relieve pressure

 

 

before attempting maintenance,

 

 

attaching tools or accessories.

 

Serious injury can occur from

Always maintain a safe distance

 

loose debris being propelled at a

from people and animals while

 

high speed from the compressed

operating the air compressor.

 

air stream.

Do not move the air compressor while

 

 

 

 

 

air tank is under pressure. Do not

 

 

attempt to move the air compressor by

 

 

pulling on the hose.

6

SAFETY WARNINGS

READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR

 

HAZARD

POTENTIAL CONSEQUENCE

PREVENTION

 

 

RISK FROM

Risk of bodily injury from moving

Always turn off air compressor. Bleed

 

MOVING PARTS

parts.This air compressor cycles

pressure from the air hose and unplug from

 

 

 

automatically when the pressure

electrical outlet before performing

 

 

 

 

 

 

switch is in the "On/Auto"position.

maintenance. All repairs to the air

 

 

 

 

compressor should be made by an

 

 

 

 

Authorized Service person.Never assume

 

 

 

 

the air compressor is safe to work on just

 

 

 

 

because it is not operating. It could restart

 

 

 

 

at any time!

 

 

 

Risk of injury from negligent use.

Do not operate without protective

 

 

 

 

covers/guards.Replace damaged

 

 

 

 

covers/guards before using the air

 

 

 

 

compressor.

 

 

 

 

 

 

 

RISK FROM

 

Never allow children or adolescents to

 

 

operate this air compressor!

 

NEGLIGENCE

 

 

 

 

 

 

 

Stay alert-watch what you are doing. Do not

 

 

 

 

operate the air compressor when fatigued

 

 

 

 

or under the influence of alcohol or drugs.

 

 

 

 

Know how to stop the air compressor. Be

 

 

 

 

thoroughly familiar with controls.

 

 

 

 

 

 

 

RISK

Risk of major repair

Do not operate air compressor without an

 

 

air filter.

 

OF AIR COMPRESSOR

 

 

 

 

DAMAGE

 

Do not operate air compressor in a

 

 

 

 

corrosive environment.

 

 

 

 

Do not incline the air compressor

 

 

 

 

transversly or longitudinally more than 10 °.

 

 

 

 

Always operate the air compressor in a

 

 

 

 

stable, secure position to prevent air

 

 

 

 

compressor from falling. Follow all

 

 

 

 

maintenance instructions listed in this

 

 

 

 

manual.

 

 

 

 

 

 

! SAVE THESE INSTRUCTIONS !

WARNING

This product contains one or more chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

7

COMPRESSOR FEATURES

 

11

8

12

1

 

 

 

 

 

 

4

10

7 5

9

13

6

2 3

1.Motor/ Pressure Switch

2.Thermal Overload/ Reset

3.Air Intake Filter

4.Air Compressor Pump

5.Safety Relief Valve

6.Air Tank Drain Valve

7.Tank Pressure Gauge

8.Outlet Pressure Gauge

9.Pressure Regulator

10.Discharge Line

11.115 Volt Electric Power Cord

12.Ventilation Openings/ Protective Shroud

13.Quick Disconnect

8

COMPRESSOR FEATURES

1) MOTOR/PRESSURE SWITCH: This switch is used to start or stop the air compressor. Moving the switch to the (On) position will provide automatic power to the pressure switch which will allow the motor to start when the air tank pressure is below the factory set cut-in pressure. When in the On Position,

the pressure switch stops the motor when the air tank pressure reaches the factory set cut-out pressure. For safety purposes, this switch also has a pressure release valve located on the side of the switch designed to automatically release compressed air from the air compressor pump head and its discharge line when the air compressor reaches cut-out pressure or is shut off. This allows the motor to restart freely. Moving the switch to the Off position will remove power from the motor and stop

the air compressor.

2)MOTOR OVERLOAD: Motor has a protective breaker located on the pump. Excessive amperage draw will result in the breaker tripping to protect the motor and operator. Reset the breaker by pushing the black plastic stem back into

the housing. Reset switch if it is tripped.

3)AIR INTAKE FILTER: This filter is designed to clean air coming into the pump. To ensure the pump continually receives a clean, cool, dry air supply this filter must always be clean and ventilation opening free from obstructions. The filter can be removed for cleaning by using warm, soapy water. Rinse the filter and air dry.

4)AIR COMPRESSOR PUMP: To compress air, the piston moves up and down in the cylinder. On the downstroke, air is drawn in through the air intake valve while the exhaust valve remains closed. On the upstroke, air is compressed, the intake valve closes and compressed air is forced out through the exhaust valve, into the discharge line, through the check valve and into the air tank.

5)SAFETY RELIEF VALVE: This valve is designed to prevent system failures by

relieving pressure from the system when the compressed air reaches a predetermined level. The valve is preset by the manufacturer and must not be modified in any way. To verify the valve is working properly, pull on the ring. Air pressure should escape. When the ring is released, it will reseat.

6) AIR TANK DRAIN VALVE: The drain valve is used to remove moisture from the air tank(s) after the air compressor is shut off. NEVER attempt to open the drain valve when more than 10 PSI of air pressure is in the air tank! To open the drain valve, turn the knob counterclockwise. Tilt tank to ensure that all condensation drains through valve.

1

2

3

5

6

7)AIR TANK PRESSURE GAUGE: The air tank pressure gauge indicates the reserve air pressure in the air tank (s).

8)OUTLET PRESSURE GAUGE: The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator. This pressure is controlled by the regulator and is always less or equal to the air tank pressure.

9)PRESSURE REGULATOR: The air pressure coming from the air tank is controlled by the regulator knob. Turn the pressure regulation knob clockwise to increase discharge pressure, and counterclockwise to decrease discharge pressure. Follow tool operating instructions for recommended pressure range.

10)DISCHARGE LINE: Please note that the discharge line is very hot.

7

8

9

10

9

PREPARATION

INITIAL SET-UP:

1.Read safety warnings before setting-up air compressor.

LOCATION:

CAUTION

In order to avoid damaging the air compressor,do not incline the air compressor transversely or longitudinally more than 10 °.

1.Place air compressor at least 12 inches away from obstacles that may prevent proper ventilation. Do not place air compressor in an area:

-where there is evidence of oil or gas leaks.

-where flammable gas vapors or materials may be present.

WARNING

Serious injury or death may occur if electrical sparks from motor and pressure switch come in contact with flammable vapors, combustible dust, gases or other

combustible materials. When using the air compressor for spray painting, place the air compressor as far away from the work area as possible,using extra air hoses instead of extension cords.

-where air temperatures fall below 32 °F or exceed 104 °F.

-where extremely dirty air or water could be drawn into the air compressor.

ELECTRICAL:

DANGER

Improper connection of the equipment-grounding conductor can result in a risk of shock or electrocution. Check with a qualified electrician or service personnel if

you are in doubt as to whether the outlet is properly grounded. Do not use any type of adapter with this product. If repair or replacement of the cord or plug is necessary,do not connect the grounding wire to either flat blade terminal. The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

WARNING

This product must be grounded.If there should be a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This product is equipped with a cord having an equipment-

grounding conductor and a grounding type plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

1.Senco ® DOES NOT RECOMMEND THE USE OF EXTENSION CORDS as this can create power loss and overheating of the motor. Use of an additional air hose is recommended rather than an extension cord. If use of an extension cord is unavoidable,it should be plugged into a GFCI found in circuit boxes or protected receptacles. When using an extension cord,observe the following:

Cable Length

Wire Gauge

Up to 25 feet

12 AWG

Up to 100 feet

10 AWG

Up to 150 feet

8 AWG

Up to 250 feet

6 AWG

Use only 3-blade extension cords that have 3-blade grounding-type plugs and 3-slot cord connectors that will accept the plug from the product. Use only extension cords having an electrical rating not less than the rating of the product. Do not use damaged extension cords. Examine extension cord before using and replace if damaged. Do not abuse extension cord and do not yank on any cord to disconnect. Keep cord away from heat and sharp edges. Always shut off the air compressor switch before removing the plug from the receptacle.

10

OPERATION

PRE-START CHECKLIST:

1.Remove any moisture in the air compressor air tank. Remove excessive pressure by pulling on the safety relief valve ring or with an air tool, then open the air tank drain valve in the bottom of the air tank. Close tightly when drained.

WARNING: Risk of bodily injury. NEVER attempt to open the drain valve when more than 10 PSI of air pressure is in the air tank!

2.Make sure the air compressor Motor Switch is in the "OFF" position.

3.Make sure all safety valves are working correctly.

4.Make sure all guards and covers are in place and securely mounted.

START-UP:

1.Ensure the lever on the pressure switch box is in the "OFF" position.

2.Plug the power cord into the grounded outlet.

3.Move the lever on the pressure switch box to the "ON" position.

4.This will allow the air compressor to "START" building up pressure in the air tanks and "STOP" when correct pressure is achieved. When pressure drops with usage, the air compressor will "START" building up pressure again.

5.Set pressure by adjusting the pressure regulator knob counterclockwise for less pressure and clockwise for more pressure.

6.If you notice any unusual noise or vibration, stop the air compressor and refer to "Troubleshooting".

SHUTDOWN:

1.To stop the air compressor, move the lever on the pressure switch box to the "OFF" position. NEVER stop the air compressor by unplugging it from the power source. This could result in risk of electrocution.

2.Drain air from the air tank by releasing air with an attached air tool or by pulling on the safety relief valve ring.

3.Once pressure in the air tanks register under 10 PSI, open the drain valve under each air tank to drain any moisture.

4.Allow the air compressor to cool down.

5.Wipe air compressor clean and store in a safe, non-freezing area.

MAINTENANCE

Read the instruction manual before performing maintenance. The following procedures must be performed when stopping the air compressor for maintenance or service.

1. Turn off the air compressor.

WARNING: Never assume the air compressor is safe to work on just because it is not operating. It could restart at any time!

2.Disconnect cord from main power supply.

3.Open all drains.

4.Wait for the air compressor to cool before starting service.

MAINTENANCE CHART

PROCEDURE

DAILY

WEEKLY

MONTHLY

 

 

 

 

Drain condensation in air tank(s)

X

 

 

Checkforunusualnoiseorvibration

X

 

 

Check for air leaks

X

 

 

Inspect air filter

 

X

 

 

 

 

 

Clean exterior of compressor

 

X

 

Check safety relief valve

 

 

X

 

 

 

 

11

TROUBLESHOOTING

Symptom 1. Motor will not run or restart.

Power cord not plugged in.

Motor/Pressure switch in "OFF" position.

Fuse blown or circuit breaker has tripped.

Wrong gauge wire or length of extension cord.

Air tank pressure exceeds motor/ pressure switch "cut-in" pressure.

Pressure release valve on motor/ pressure switch has not unloaded pump head pressure.

Plug cord into grounded outlet.

Move switch to "ON" position.

Replace fuse or reset circuit breaker.

Check for proper fuse amperage.

Check for low voltage conditions.

Disconnect any other electrical appliances from circuit or operate air compressor on its own branch circuit.

Check chart on page #10 for proper gauge wire and cord length.

Motor will start automatically when air tank pressure drops below "cut-in" pressure of motor/pressure switch.

Bleed the line by moving the switch to the "OFF" position.

Defective motor, motor capacitor, motor/

Contact Senco Customer Service.

pressure switch, or check valve.

 

Symptom 2. When in the "ON" position, motor runs continuously.

PROBABLE CAUSE

Motor/Pressure switch does not shut off motor when air compressor reaches "cut-out" pressure and safety relief valve activates.

Air compressor is incorrectly sized.

REMEDY

Move the motor/pressure switch to the "OFF" position. If the motor doesn't shut off, unplug the air compressor. If the electrical contacts are welded together, replace the pressure switch.

Limit the air pressure to the capacity of the air compressor. Either use a smaller tool or a larger air compressor.

Symptom 3. Air continues to leak at motor/pressure switch release valve after motor stops.

PROBABLE CAUSE

REMEDY

The check valve is stuck open.

Remove, clean or replace.

12

TROUBLESHOOTING

 

Symptom 4. Air continues to leak at motor/pressure switch release valve after motor is running.

 

 

PROBABLE CAUSE

REMEDY

Defective motor/pressure switch.

Replace.

 

 

 

 

Symptom 5. Air leaks from safety relief valve.

 

 

 

PROBABLE CAUSE

REMEDY

Possible defective safety relief valve.

Operate safety relief valve manually by pulling on ring.

 

If it still leaks, it should be replaced.

Excessive air tank pressure.

Defective motor/pressure switch. Replace

 

 

 

 

Symptom 6. Air leaks at fittings.

 

 

 

PROBABLE CAUSE

REMEDY

Fittings are not tight enough.

Tighten fittings where air can be heard escaping. Check

 

fittings with soapy water solution. Do not overtighten.

 

 

 

 

Symptom 7. Air leak in air tank.

 

 

 

PROBABLE CAUSE

REMEDY

Defective or rusted air tank.

Air tank must be replaced. Do not attempt to repair

 

air tank!

 

 

Symptom 8. Air blowing from inlet filter.

 

 

 

PROBABLE CAUSE

REMEDY

Damaged inlet (reed) valve.

Contact SENCO Customer Service 888-222-8144

 

 

Symptom 9. Insufficient presure at air tool or accessory.

PROBABLE CAUSE

Pressure regulator knob not turned to high enough pressure or defective pressure regulator.

Restricted air intake filter.

Air leaks.

Air compressor is not large enough for air requirement.

REMEDY

Adjust pressure regulator knob to proper setting or replace.

Clean.

Check for leaks and repair.

Check the accessory air requirement. If it is higher than the CFM or pressure supply of the air compressor, you need a larger air compressor.

13

TROUBLESHOOTING

Symptom 10. Air compressor not making enough air.

PROBABLE CAUSE

REMEDY

Restricted air intake filter.

Clean.

Defctive (reed) valve.

Drain air tank and measure pump up time. Compare to

 

specifications. If lower, remove pump head and inspect

 

valve plate, clean or replace.

Symptom 11. Moisture in discharge air.

PROBABLE CAUSE

REMEDY

Condensation in air tank caused by high level

Drain air tank after every use. Drain air tank more often

of atmospheric humidity or air compressor is

in humid weather and use an air line filter.

not run long enough.

 

14

SPECIFICATIONS

 

 

Model #

PC1010

Motor

 

Horsepower

1 HP (Peak) 1/2 HP (Running)

Voltage

115

Amperage

4

Hz.

60

Phase

Single

RPM

3400

Compressor Pump

 

Number of Cylinders

1

Compression Stage

1

Crankcase

Aluminum

Bearings

Ball

Cylinder

Aluminum

Valves

Reed-Single

Head

Aluminum

Filter

Insert

Motor/Pressure Switch Setting

 

Cut-out

125 PSI

Cut-in

95 PSI

Controls

Start/stop

Air tank

 

Capacity

1 gallon

Performance

 

CFM Air Displacement

1.4

CFM @ 40 PSI

1.0

CFM @ 90 PSI

0.7

CFM @ 100 PSI

0.6

Maximum Pressure

125 PSIG

Pump-up Time: 0-125 PSI

141 seconds

Recovery Time: 95-125 PSI

42 seconds

Weight

 

Net

20 lbs.

Dimensions

 

Basic LxWxH

14"x13"x10"

15

SENCO COMPRESSOR AND PARTS WARRANTY

This compressor has been designed and constructed using the highest standards of material and workmanship.

COMPRESSOR WARRANTY

The length of this guarantee is one year from date of purchase by the original retail purchaser. During this period, Senco Products, Inc., will repair or replace at Senco's option, any original part or parts for the original purchaser. This will

be done free of charge, provided the parts are determined defective in materials or workmanship upon examination by a Senco Authorized Warranty Service Center, with the exceptions and exclusions described below. Any replacement part provided will carry a warranty for the balance of the period of warranty applicable to the part it replaces. When repair or replacement of parts or compressor is necessary, the original retail purchaser returns the complete compressor or part, with transportation prepaid,

to the nearest Senco Authorized Warranty Service Center, with purchase receipt or other positive proof that the part or compressor is within the warranty period.

Senco warrants all parts of your Senco compressor to be free from defects in materials and workmanship for one year from date of original purchase. Defective parts not subject to normal wear and tear will be repaired or replaced, at our (Senco's) option, during warranty period. In any event, reimbursement is limited to the purchase price paid.

EXCLUSIONS:

1.This warranty does not cover parts damaged due to normal wear, misapplication, misuse, accidents, operation at other than recommended speeds or voltage (electric units only), improper storage, or damages resulting during shipping.

2.Deviation from operating instructions, specifications, and maintenance schedules.

3.Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by person(s) other than a Senco Authorized Warranty Service Center.

4.The use of other than genuine Senco Repair Parts will void warranty.

This warranty is contingent upon proper use of the compressor by purchaser and does not cover:

(A)Abnormal conditions, accident, neglect, misuse or improper storage of the unit.

(B)Deviation from operating or maintenance instructions.

(C)Modifications not authorized by Senco.

(D)Repairs or maintenance (other than routine air tank draining required by your operating and maintenance manual) made by persons other than Senco or its authorized agents.

(E)Freight damage.

THIS WARRANTY IS THE ONLY WARRANTY ON THIS COMPRESSOR, AND ALL OTHER WARRANTIES, WHETHER ORAL, WRITTEN, EXPRESS, OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED. BUYER'S OR USER'S REMEDIES ARE SOLELY AND EXCLUSIVELY AS STATED ABOVE. SENCO PRODUCTS, INC. SHALL IN NO EVENT BE LIABLE FOR INCIDENTAL, CONSEQUENTIAL, INDIRECT, OR SPECIAL DAMAGES. IN NO EVENT, WHETHER AS A RESULT OF A BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE) OR OTHERWISE, SHALL SENCO'S LIABILITY EXCEED THE PRICE OF THE COMPRESSOR WHICH HAS GIVEN RISE TO THE CLAIM OR LIABILITY. ANY LIABILITY CONNECTED WITH THE USE OF THIS COMPRESSOR SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIOD SPECIFIED ABOVE.

Replacement of Compressor Due to Natural Disaster

Senco will also replace any compressor destroyed by an Act of God such as flood, earthquake, hurricane or other disaster resulting only from the forces of nature. Such a claim will be honored provided that such original retail purchaser had previously submitted a completed warranty registration card, and then submits proof of ownership and an acceptable statement describing such Act of God documented by an insurance carrier, police department, or other official government source. To obtain instructions for filing a claim call 1-800-543-4596.

SENCO PRODUCTS, INC.

CINCINNATI, OHIO 45244-1611 USA

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