Schneider Electric NetShelter Installation Manual

NetShelter™

Aisle Containment System

Installation Manual

ACDC2000—ACDC2006, ACDC2015—ACDC2019, ACDC2100—ACDC2107, ACDC2200—ACDC2205, ACDC2300—ACDC2311, ACDC2400—ACDC2411, ACDC2500—ACDC2518, ACDC2550—ACDC2553, ACDC2575—ACDC2578

990-5222D-001 Publication Date: May 2020

APC by Schneider Electric Legal Disclaimer

The information presented in this manual is not warranted by the APC by Schneider Electric to be authoritative, error free, or complete. This publication is not meant to be a substitute for a detailed operational and site specific development plan. Therefore, APC by Schneider Electric assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use of this Publication.

The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith by APC by Schneider Electric. However, no representation is made or warranty given, either express or implied, as to the completeness or accuracy of the information this Publication contains.

IN NO EVENT SHALL APC BY SCHNEIDER ELECTRIC, OR ANY PARENT, AFFILIATE OR SUBSIDIARY COMPANY OF APC BY SCHNEIDER ELECTRIC OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION) RESULTING FROM, ARISING OUT, OR IN CONNECTION WITH THE USE OF, OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT, EVEN IF APC BY SCHNEIDER ELECTRIC HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. APC BY SCHNEIDER ELECTRIC RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME WITHOUT NOTICE.

Copyright, intellectual, and all other proprietary rights in the content (including but not limited to software, audio, video, text, and photographs) rests with APC by Schneider Electric or its licensors. All rights in the content not expressly granted herein are reserved. No rights of any kind are licensed or assigned or shall otherwise pass to persons accessing this information.

This Publication shall not be for resale in whole or in part.

Table of Contents

General Information..............................................................

1

Important Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Documentation Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Cross-reference symbol used in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Manual updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Unpacking and Inspecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Systems Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Basic configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Component Identification......................................................

4

Ceiling and Duct Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Ceiling panel mounting rail system—ACDC2000–ACDC2002 . . . . . . . . . . . . . . 4 Ceiling panel mounting rail—ACDC2003 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Ceiling panel wall mount—single row—ACDC2004 . . . . . . . . . . . . . . . . . . . . . . 6 Ceiling panel rail mounting brackets (cooling/racks)—ACDC2005 . . . . . . . . . . . 7 Ceiling panel rail mounting brackets (power)—ACDC2006 . . . . . . . . . . . . . . . . 8 Ceiling panel lock system without power supply—ACDC2015 . . . . . . . . . . . . . . 9 Ceiling panel lock system with power supply—ACDC2016, ACDC2017 . . . . . 10 Aisle containment lighting kit—ACDC2018, ACDC2019 . . . . . . . . . . . . . . . . . . 10 Duct lighting mounting support without lights—ACDC2302 . . . . . . . . . . . . . . . 11 Ceiling panel—ACDC2100 – ACDC2107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Adjustable mounting kits components—ACDC2200–ACDSC2203 . . . . . . . . . 12 Mounting brackets, adjustable mounting support (cooling/racks)—ACDC2204 13 Mounting brackets, adjustable mounting support (power)—ACDC2205 . . . . . . 14 Duct mounting rail—ACDC2300 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Duct mounting rail expansion—ACDC2301 (used with ACDC2300) . . . . . . . . 16 Duct panel—ACDC2303 – ACDC2310 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Duct panel frame extension, 1200–1800 mm (48–72 in.)—ACDC2311 . . . . . . 17

Door system components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Aisle containment door—ACDC2400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Door header—ACDC2401, ACDC2402, ACDC2403 . . . . . . . . . . . . . . . . . . . . 19 Door post, 900–1200 mm (36–48 in.) aisle width—ACDC2404 . . . . . . . . . . . . 20 Door post, 1200–1500 mm (48–60 in.) aisle width—ACDC2405 . . . . . . . . . . . 21 Door post, 1500–1800 mm (60–72 in.) aisle width—ACDC2406 . . . . . . . . . . . 22 Door handle lock—ACDC2408 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Curtain door mounting rail—ACDC2410, ACDC2411 . . . . . . . . . . . . . . . . . . . . 24 Curtain door strip—ACAC11008, ACAC11009 . . . . . . . . . . . . . . . . . . . . . . . . . 25

NetShelter Aisle Containment System

i

Height/Depth Adapters and Blanking Panels. . . . . . . . . . . . . . . . . . . . . . . . . 26

Height adapter kits components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Depth adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Blanking panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Planning the Installation.....................................................

27

General guidelines for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Installation Procedure Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Dual-row ceiling containment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Dual-row ducted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Critical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Using the critical dimensions table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Hot aisle containment dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Cold aisle containment dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

List of Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Fastener Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

How to work with the channel nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Before You Begin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

Main Components..............................................................

36

Enclosures and Power Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 36

Layout and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

36

Height Adapter and Depth Extender ..................................

38

Ceiling and Duct System Support Brackets .......................

39

Support Bracket Types Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

ii

NetShelter Aisle Containment System

Support Bracket Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Typical bracket placement—side view (duct system shown) . . . . . . . . . . . . . . 40 Typical bracket placement—top view (duct system shown) . . . . . . . . . . . . . . . 40 SX enclosures and InRow RC, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 InRow RC/RD/RA rear and Airflow racks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 PDU, PDPM, VX enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 SX enclosures and InRow RC, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Airflow racks and InRow RC/RA rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 VX Enclosure, PDU duct system, PDU, and PDPM . . . . . . . . . . . . . . . . . . . . . 46 Horizontal panel support bracket and corners for duct system . . . . . . . . . . . . . 46 For ACDA901 enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Duct System .......................................................................

48

Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Component identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Typical order of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 How to cut material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Adjusting the Size Of the Duct Panels and Rails . . . . . . . . . . . . . . . . . . . . . . 51

Horizontal and vertical duct panel size adjustment . . . . . . . . . . . . . . . . . . . . . . 51 Horizontal panel (ACDC2305, ACDC2306) and air block panel (ACDC2303, ACDC2304) adjustment calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Adjusting the size of the duct mounting rails . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Horizontal Duct Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Duct System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Rail supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Duct panels and cross-bracing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Adjust the height of the duct assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 End-of-aisle air block panel—ACDC2303 and ACDC2304 . . . . . . . . . . . . . . . . 61 Side air block panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

Ceiling Panel System..........................................................

65

Order of Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

How to Cut Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Metal extrusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Clear panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Install mounting brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

Install the ceiling panel mounting rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

Connecting mounting rails together . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

For a single row aisle —ACDC2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

Install the air blocks—adjustable mounting brackets only . . . . . . . . . . . . . . . . .

72

Install the ceiling panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

NetShelter Aisle Containment System

iii

Door Assembly...................................................................

75

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Before you begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Installation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Door posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Lower door post brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 Door header . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Lower guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 End caps—SX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 End caps—VX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Install the VX end caps to lower guide rail and enclosure.

Hinge posts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Securing door header to railing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Doors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Door handle and lock assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Adjust door closing dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Outer door header cover and blanking panel . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Post-installation checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Door Curtain.......................................................................

97

Installation—Ceiling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Installation—Duct System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Horizontal duct panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100

Ceiling Panel Dropout Control System ............................

102

System Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

Power Supply Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

Power supply installation procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Electromechanical locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Temperature switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Electrical boxes and cable routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Alarm beacon installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Smoke detector installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

Ceiling Panel Dropout System Setup and Operation. . . . . . . . . . . . . . . . . . 112

Maintenance steps for dropout ceiling system . . . . . . . . . . . . . . . . . . . . . . . . 112 Troubleshooting diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

iv

NetShelter Aisle Containment System

Five-Year Factory Warranty..............................................

113

Terms of warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113

Non-transferable warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Warranty claims. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

NetShelter Aisle Containment System

v

General Information

Important Safety Information

Read the instructions carefully to become familiar with the equipment before trying to install, operate, service, or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.

NOTICE

NOTICE addresses practices not related to physical injury including certain environmental hazards, potential damage or loss of data.

Documentation Information

All documentation is also available online at www.apc.com or www.se.com.

Cross-reference symbol used in this manual

See another section of this document or another document for more information on this subject.

NetShelter Aisle Containment System

1

Manual updates

Check for updates to this manual on the applicable product page of www.apc.com, or the Schneider Electric website. Go to www.se.com/support, select the Product Documentation and Software Downloads link under the Support tab and enter the manual part number or SKU for your equipment in the search field. See the back cover of this manual for the part number.

Unpacking and Inspecting

IMPORTANT: To avoid misplacing parts, do not open a box until those parts are ready to be installed. Follow the order of procedures in this manual to ensure proper installation.

After opening a box, check the components in the box against the list of items in “Component Identification,” beginning on page 4. If any components are missing contact APC by Schneider Electric at http://www.apc.com/support.

Pictures of assemblies are also shown on the packaging for reference.

The shipping materials are recyclable. Save them for later use or dispose of them appropriately.

2

NetShelter Aisle Containment System

Systems Overview

Basic configurations

DUAL-AISLE CEILING

SINGLE-AISLE CEILING

VERTICALLY DUCTED

CONTAINMENT

CONTAINMENT

CONTAINMENT

The NetShelter™ Aisle Containment System provides a barrier between the hot exhaust and cold intake air streams in the IT environment. The separation of the hot and cold air streams in the environment increases the efficiency and effectiveness of the cooling system that supports the critical IT equipment. The separation will also allow for an elevated supply-air temperature to be provided by the cooling system since the mixing of hot and cold air is eliminated.

The NetShelter Aisle Containment System can be built using new or existing APC by Schneider Electric equipment. This containment system is compatible with row, room, or external cooling solutions and available for cold or hot aisle containment.

This manual is a guide for the basic installation procedures for creating a NetShelter Aisle Containment System. Refer to the documentation provided with each piece of equipment for specific installation and joining instructions.

NetShelter Aisle Containment System

3

Component Identification

Ceiling and Duct Components

Ceiling panel mounting rail system—ACDC2000–ACDC2002

 

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Item

Description

Quantity

 

M12 × M10 adapter stud (ACDC2000)

6

 

M12 × M10 adapter stud (ACDC2001, ACDC2002)

4

 

M6 × 12 wing screw (ACDC2000)

6

 

M6 × 12 wing screw (ACDC2001, ACDC2002)

4

 

M10 nut with washer (ACDC2000)

6

 

M10 nut with washer (ACDC2001, ACDC2002)

4

 

M6 channel nut (ACDC2000)

12

 

M6 channel nut (ACDC2001, ACDC2002)

8

 

Joining bracket

2

 

M10 × 16 M6 socket screw (ACDC2000)

6

 

M10 × 16 M6 socket screw (ACDC2001, ACDC2002)

4

 

M6 × 10 flathead T30 screw (ACDC2000)

6

 

M6 × 10 flathead T30 screw (ACDC2001, ACDC2002)

4

 

M4 × 8 TORX® pan head screw

4

 

Slide-in connection frame, 180 mm (7.1 in.)

4

 

Left hand, standard mounting bracket (SX/InRow RC front) (ACDC2000)

3

 

Left hand, standard mounting bracket (SX/InRow RC front) (ACDC2001, ACDC2002)

2

 

Right hand standard bracket (SX/InRow RC front) (ACDC2000)

3

 

Right hand standard bracket (SX/InRow RC front) (ACDC2001, ACDC2002)

2

 

Gasket, 1800 mm (72 in.) (ACDC2000)

2

 

Ceiling support, 1800 mm (72 in.) (ACDC2000)

2

 

Gasket, 600 mm (24 in.) (ACDC2001)

2

 

Ceiling support, 600 mm (24 in.) (ACDC2001)

2

 

Gasket, 300 mm (12 in.) (ACDC2002)

2

 

Ceiling support, 300 mm (12 in.) (ACDC2002)

2

 

Key (ACDC2000),

8

 

Key (ACDC2001, ACDC2002)

4

4

NetShelter Aisle Containment System

Ceiling panel mounting rail—ACDC2003

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Item Description

Quantity

M12 × M10 adapter stud

M6 × 12 wing screw

M10 nut with washer

M6 channel nut

M10 × 16 M6 socket screw

M6 × 10 flathead T30 screw

M4 × 8 TORX pan head thread-forming screw

M6 × 10 pan head T30 screw

Left hand, standard mounting bracket (SX enclosure/InRow RC front)

Right hand, standard mounting bracket (SX enclosure/InRow RC front)

2

2

2

12

2

2

10

8

1

1

 

Gasket, 396 mm (15.6 in.)

1

 

Slide-in connection frame, 180 mm (7.1 in.)

4

 

Bottom plate

2

 

Lower plate

2

 

Top cover plate

2

 

Aluminum extrusion,100 mm (3.9 in.)

2

NetShelter Aisle Containment System

5

Ceiling panel wall mount—single row—ACDC2004

 

 

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Item

Description

Quantity

 

Outer small spring channel

1

 

Inner spring channel

1

6

NetShelter Aisle Containment System

Ceiling panel rail mounting brackets (cooling/racks)—ACDC2005

 

 

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Item

Description

Quantity

 

Airflow rack bracket, right hand

1

 

Airflow rack bracket, left hand

1

 

InRow RC/RD bracket, right hand rear

1

 

InRow RA bracket, left hand rear

1

NetShelter Aisle Containment System

7

Ceiling panel rail mounting brackets (power)—ACDC2006

 

 

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Item

Description

Quantity

 

M4 × 12 TORX T20 countersink screw

8

 

M6 × 20 TORX T30 flathead machine screw

4

 

Left PDU/UPS bracket

1

 

Right PDU/UPS bracket

1

 

Left PDPM/PDU bracket

1

 

Right PDPM/PDU bracket

1

 

Left VX front mounting bracket

1

 

Right VX front mounting bracket

1

 

Rear VX rear mounting bracket

2

8

NetShelter Aisle Containment System

Ceiling panel lock system without power supply—ACDC2015

 

 

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Item

Description

Quantity

 

M5

× 8 mm flathead T15 screw

8

 

M4

× 8 pan head T20 screw

24

 

M5

× 10 mm flathead T15 screw

4

 

M4 serrated hex flange nut

8

 

135°F (57°C) temperature switch 24 VDC 3 A

4

 

Electromechanical lock spacer

4

 

Electromechanical lock assembly, 24 V 50 MA*

4

 

Wiring box

4

 

Box-to-box wire assembly

4

NOTE: This assembly contains 4 electromechanical locks, which are applied to ceiling supports.

ACDC2000 contains two1800 mm supports. Use two electromechanical locks per 1800 mm section.

ACDC2001 contains two 600 mm supports. Use one electromechanical lock per 600 mm section.

ACDC2002 contains two 300 mm supports. Use one electromechanical lock per 300 mm section.

ACDC2003 contains two 100 mm supports. Do not use any electromechanical locks.

NOTE: You can connect a maximum of 30 electromechanical locks to each ACDC2016/7 power supply.

NetShelter Aisle Containment System

9

Schneider Electric NetShelter Installation Manual

Ceiling panel lock system with power supply—ACDC2016, ACDC2017

 

 

Power

Status

 

 

 

 

 

 

 

 

Lock &

Smoke

 

 

 

 

EM

Detector

 

 

 

 

Switch

 

 

 

 

 

Temperature

 

 

 

 

Dropout

 

 

Dropout

 

Alarm

2

 

 

Alarm

1

 

 

 

 

 

Source

Primary

Source

Secondary

 

 

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Item

Description

Quantity

 

Dropout power supply control box, 110 V (ACDC2016)

1

 

Dropout power supply control box, 220 V (ACDC2017)

1

 

Bracket for power supply box

2

 

M6 × 16 pan head Phillips screw

4

 

M6 × 12 pan head T30 screw

4

 

M4 × 8 mm button head T15 screw

6

 

M6 plastic cup washer

4

 

M6 channel nut

4

 

M6 caged nut

4

 

Wire harness—power supply to wiring box, 3.6 m (12 ft.)

1

 

Across aisle wiring assembly, 4 m (13.1 ft.)

2

 

Alarm beacon

2

 

Wiring box cover

1

 

Terminal jumper

1

 

4-pin jumper

1

 

Wire tie

55

 

Cable holder

55

 

Power cord—CEE22 jump 2M 10A ROHS (ACDC2017)

2

 

Power cord—1.8 m (6 ft.) C13/15 DELL ROHS compliant

2

 

(ACDC2016)

 

 

 

Smoke detector cable

1

Aisle containment lighting kit—ACDC2018, ACDC2019

ACDC2018 - Lighting kit with power supply

ACDC2019 - Lighting kit without power supply

See documentation included with the components for parts lists.

10

NetShelter Aisle Containment System

Duct lighting mounting support without lights—ACDC2302

 

 

 

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Item

Description

Quantity

 

M6

× 10 flathead T30 screw

6

 

M4

× 12 pan head T20 thread-forming screw

10

 

M6

× 3 mm air block rail spacer

6

 

M6 channel nut

6

 

Aluminum wire cover extrusion, 300 mm (12 in.)

5

 

Light mounting rail,1072 mm (42 in.)

2

Ceiling panel—ACDC2100 – ACDC2107

 

 

 

 

 

 

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Item

Description

Quantity

 

 

 

 

 

 

 

 

 

Ribbed ceiling panel, 900 mm (36 in.) (ACDC2100)

 

 

Solid ceiling panel, 900 mm (36 in.) (ACDC2101)

 

 

Ribbed ceiling panel, 1200 mm (48 in.) (ACDC2102)

 

 

Solid ceiling panel, 1200 mm (48 in.) (ACDC2103)

1

 

Ribbed ceiling panel, 1500 mm (60 in.) (ACDC2104)

 

 

 

Solid ceiling panel, 1500 mm (60 in.) (ACDC2105)

 

 

Ribbed ceiling panel, 1800 mm (72 in.) (ACDC2106)

 

 

Solid ceiling panel, 1800 mm (72 in.) (ACDC2107)

 

 

Spare ceiling frame corner connector (All kits)

2

NetShelter Aisle Containment System

11

Adjustable mounting kits components—ACDC2200–ACDSC2203

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Item

Description

Quantity

 

M10 × 16 M6 socket screw

6

 

M6 × 10 flathead T30 screw

8

 

M6 channel nut

8

 

M4 × 32 flathead T20 thread-forming screw

8

 

M10 nut with washer

2

 

M12 × M10 adapter stud

2

Rack mounting kit, 6 – 9.5 in. (152 – 241 mm)

 

(ACDC2200, ACDC2201)

4

 

Rack mounting kit, 9.5 – 16.5 in. (241 – 419 mm)

 

 

 

(ACDC2202, ACDC2203)

 

 

Standard mounting kit bracket

4

 

Air block panel support

2

 

Lexan® panel, 1200 × 246 mm (48 × 9.7 in.) (ACDC2200)

2

 

Solid panel V0, 1200 × 252 mm (48 × 10 in.) (ACDC2201)

2

 

Lexan panel,1200 × 424 mm (48 × 16.6 in.) (ACDC2202)

2

 

Solid panel V0, 1200 × 430 mm (48 × 16.9 in.) (ACDC2203)

2

12

NetShelter Aisle Containment System

Mounting brackets, adjustable mounting support (cooling/racks)—ACDC2204

 

 

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Item

Description

Quantity

 

M12 to M10 adapter stud

2

 

M6 × 12 pan head T30 screw

1

 

M4 flanged serrated hex nut

1

 

M10 nut with washer

2

 

RA rear bracket, rack mount kit, 300 mm

1

 

RC rear bracket, rack mount kit, 300 mm

1

 

Airflow rack bracket, left

1

 

Airflow rack bracket, right

1

NetShelter Aisle Containment System

13

Mounting brackets, adjustable mounting support (power)—ACDC2205

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Item

Description

Quantity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

M12 to M10 adapter stud

2

 

M6 × 12 flathead T30 screw

2

 

M4 × 12 TORX countersink screw

4

 

M10 nut with washer

2

 

M4 flanged serrated hex nut

4

 

M6-1 × 20 TORX flathead machine screw

2

 

MPDU bracket, rack mount kit

2

 

SPDU bracket, rack mount kit, left

1

 

SPDU bracket, rack mount kit, right

1

 

Offset bracket, left

1

 

Offset bracket, right

1

 

VX bracket rack mount, left front

1

 

VX bracket rack mount, right front

1

 

VX bracket rack mount, rear

2

14

NetShelter Aisle Containment System

Duct mounting rail—ACDC2300

 

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Item Description

Quantity

M6 × 10 flathead T30 screw

M10 × 16 M6 socket screw

M6 × 12 pan head T30 screw

M6 channel nut

M6 × 3 mm bracket for air block rail

Duct system angle connector

Duct corner bracket

End aisle corner bracket, left

End aisle corner bracket, right

Gasket, 2.5 m (98.4 in.)

Horizontal panel mounting bracket

Wire cover

Air block mounting rail, 1072 mm (42.2 in.)

Cross-aisle support duct rail with 180 mm (7.1 in.) connectors, 610 mm (24 in.)

Cross-aisle support duct rail with 180 mm (7.1 in.) connector, 305 mm (12 in.)

Top of duct cross-aisle rail with angle connectors, 1012 mm (39.8 in.)

Base support duct rail with180 mm (7.1 in.) connectors, 1072 mm (42 in.)

64

4

12

76

24

6

4

2

2

1

4

8

8

6

6

4

10

NetShelter Aisle Containment System

15

Duct mounting rail expansion—ACDC2301 (used with ACDC2300)

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Item Description

M6 × 10 flathead T30 screw

M6 channel nut

M6 × 3 mm bracket for air block rail

Wire cover

Air block mounting rail, 1072 mm (42.2 in.)

Top of duct rail with 180 mm (7.1 in.) connector, 610 mm (24 in.)

Top of duct rail with 180 mm (7.1 in) connector, 305 mm (12 in.)

Top of duct cross-aisle rail with angle connector, 1012 mm (39.8 in.)

Base duct rail with 180 mm (7.1 in.) connector, 1072 mm (42.2 in.)

Quantity

16

16

6

2

2

1

1

1

2

Duct panel—ACDC2303 – ACDC2310

 

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Item Description

Quantity

Ribbed duct panel, 1072 mm width × up to 787 mm height (42 × 31 in.) (ACDC2303) Solid duct panel, 1072 mm width × up to 787 mm height (42 × 31 in.) (ACDC2304) Ribbed duct panel, 1072 mm width × up to 1041 mm height (42 × 41 in.) (ACDC2305) Solid duct panel, 1072 mm width × up to 1041 mm height (42 × 41 in.) (ACDC2306)

Ribbed duct panel, 1072 mm width × up to 1270 mm height (42 × 50 in.) (ACDC2307)

1 each

Solid duct panel, 1072 mm width × up to 1270 mm height (42 × 50 in.) (ACDC2308)

 

Ribbed duct panel, 1072 mm width × up to 1524 mm height (42 × 60 in.) (ACDC2309)

 

Solid duct panel, 1072 mm width × up to 1524 mm height (42 × 60 in.) (ACDC2310)

 

Duct frame gasket (Attached to panel)

 

16

NetShelter Aisle Containment System

Duct panel frame extension, 1200–1800 mm (48–72 in.)—ACDC2311

 

 

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Item

Description

Quantity

 

Duct rail with 180 mm (7.1 in.) connectors, 152.5 mm (6 in.)

8

 

Duct rail with 180 mm (7.1 in.) connectors, 628.5 mm (24.7 in.)

4

NetShelter Aisle Containment System

17

Door system components

Aisle containment door—ACDC2400

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Item

Description

Quantity

 

 

 

 

M5 × 12 Phillips screw

6

 

M6 × 12 pan head T30 screw

4

 

M6 serrated flange hex nut

12

 

Standard lower guide rail mounting bracket

2

 

Warning labels with and without electromechanical lock

1 each

 

Guide rail spacer tape

4

 

4-way cable tie adhesive mount

10

 

Cable tie

10

 

Lower guide rail, right

1

 

Lower guide rail, left

1

 

Threshold

1

 

Hinge post, left

1

 

Hinge post, right

1

 

Door, left

1

 

Door, right

1

 

Lower guide rail mounting bracket for VX, left

1

 

Lower guide rail mounting bracket for VX, right

1

 

Lower guide rail mounting brackets, 600 mm Cooling

2

 

M8 × 12 screw, T30 black

2

18

NetShelter Aisle Containment System

Door header—ACDC2401, ACDC2402, ACDC2403

ACDC2401

ACDC2403

ACDC2402

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Item

Description

Quantity

 

Inner header cover

1

 

Door header

1

 

Outer header cover

1

 

Blanking panel

1

 

M4

× 6 mm TORX screw (ACDC2402, ACDC2403)

11

 

M4

× 6 mm TORX screw (ACDC2401)

9

 

M8

× 12 T30 screw

8

 

M6

× 12 pan head T30 screw

6

 

M6 channel nut

6

 

Universal bushing

1

 

Header adapter bracket

2

 

Header adapter bracket for 42 U (ACDC2401)

2

 

Foam seal

2

NOTE: Use each header with the following rack types:

ACDC2401: 42 U SX racks

ACDC2402: 45 U SX/42 U VX racks

ACDC2403: 48 U SX

NetShelter Aisle Containment System

19

Door post, 900–1200 mm (36–48 in.) aisle width—ACDC2404

 

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Item

Description

Quantity

 

Left door post

1

 

Right door post

1

 

M5 × 12 screw, Phillips

12

 

M6 serrated flange hex nut

28

 

M8 × 12 T30 screw

6

 

M6 × 12 screw, Phillips

44

 

Left door post extension, 3 U

2

 

Right door post extension, 3 U

2

 

Bracket, VX front bottom frame. Use with VX racks with and .

2

 

Bracket, VX rear bottom frame, 55 mm. Use with VX with and .

2

 

Joining bracket, SX enclosure

4

 

Joining bracket, 42 U VX enclosure

4

 

Joining bracket, VX front bottom frame. Use with VX racks with and .

2

Joining bracket, VX rear/SX bottom frame, 55 mm

 

Use with VX racks from rear of the rack with and .

2

 

Use with SX racks from front or rear of the rack.

 

 

6 mm spacer, VX

2

 

M8 × 16 hex screw

4

20

NetShelter Aisle Containment System

Door post, 1200–1500 mm (48–60 in.) aisle width—ACDC2405

 

 

 

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Item

Description

Quantity

 

Left door post

1

 

Right door post

1

 

M5

× 12 screw, Phillips

12

 

M6 serrated flange hex nut

28

 

M8

× 12 T30 screw

6

 

M6

× 12 screw, Phillips

44

 

Left door post extension, 3 U

2

 

Right door post extension, 3 U

2

 

Bracket, VX front bottom frame

2

 

Bracket, VX rear bottom frame, 55 mm

2

 

Joining bracket, SX enclosure

4

 

Joining bracket, 42 U VX enclosure

4

 

Joining bracket, VX and SX bottom frame (preset to SX)

2

 

6 mm spacer, VX

2

 

M8

× 16 hex screw

4

NetShelter Aisle Containment System

21

Door post, 1500–1800 mm (60–72 in.) aisle width—ACDC2406

 

 

 

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Item

Description

Quantity

 

Left door post

1

 

Right door post

1

 

M5

× 12 screw, Phillips

12

 

M6 serrated flange hex nut

28

 

M8

× 12 screw

6

 

M6

× 12 screw, Phillips

44

 

Left door post extension, 3 U

2

 

Right door post extension, 3 U

2

 

Bracket, VX front bottom frame

2

 

Bracket, VX rear bottom frame, 55 mm

2

 

Joining bracket, SX enclosure

4

 

Joining bracket, 42 U VX enclosure

4

 

6 mm spacer, VX

2

 

Joining kit, VX and SX bottom frame (preset to SX)

2

 

M8

× 16 hex Screw

4

22

NetShelter Aisle Containment System

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