Santos GRATER 2, ICE CRUSHER 9 User And Maintenance Manual

SANTOS : Instruction and maintenance manual

98102 US 5.2 - 03 2011 1 / 16 www.santos.fr

USER AND MAINTENANCE MANUAL

IMPORTANT: documents included in this manual to be kept:

• "CE" COMPLIANCE DECLARATION

• WARRANTY CERTIFICATE

Coffee grinders - Fruit juicers - Mixers - Blenders - Drinks dispensers - Planetary mixers
Cheese graters - Ice crushers - Mincers - Vegetable slicers – Dough mixer
Moulins à café - Presse-fruits - Mixers - Blenders - Distributeurs de boissons - Batteurs mélangeurs ­Pétrin - Râpes à fromage - Broyeurs à glaçons - Hache-viande - Coupe-légumes

MODELES DEPOSES FRANCE ET INTERNATIONAL

INTERNATIONALLY PATENTED MODELS

SANTOS SAS:
140-150 AVENUE ROGER SALENGRO
69120 VAULX-EN-VELIN (LYON) - FRANCE
TÉL. [phone] - FAX [phone] ­E-Mail: [e-mail] www.santos.fr

GRATER N°2 ICE CRUSHER N°9

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CONTENTS

“CE” COMPLIANCE DECLARATION ................................................................................ 3

IMPORTANT SAFEGUARDS ............................................................................................ 4

IMPROPER USE:........................................................................................................... 4

ELECTRICAL CONNECTION: ....................................................................................... 4

USING FOR THE 1st TIME: ........................................................................................... 5

RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE ........................... 5

INTRODUCTION ............................................................................................................... 6

Grater N°2 ........................................ .............................................................................. 6

Ice crusher N°9 ................................... ........................................................................... 6

USING THE MACHINE ...................................................................................................... 7

USING (figure 1) ............................................................................................................ 7

CHANGING DISC .......................................................................................................... 7

TAKING APART (left-handed thread): (figure 3) ............................................................ 7

REASSEMBLING: (figure 4) ......................................................................................... 7

ADJUSTING THE ICE CRUSHER: (figure 5) ................................................................. 7

SAFE ACCESS TO THE TOOLS: (figure 6) .................................................................. 7

MOTOR OVERLOAD SAFETY FEATURE: ................................................................... 8

MAINTENANCE ................................................................................................................ 8

Discharging the capacitor: .............................................................................................. 8

Spare parts: ................................................................................................................... 8

CLEANING ..................................................................................................................... 9

TROUBLESHOOTING .................................................................................................... 10

The appliance stops further to an overload: ................................................................. 10

MACHINE TECHNICAL SPECIFICATIONS .................................................................... 10

220-240V 50Hz wiring diagram .................................................................................... 12

100-120V 50/60Hz wiring diagram ............................................................................... 13

220-240V 60Hz wiring diagram .................................................................................... 14

WARRANTY CERTIFICATE

........................................................................................... 16

APPLIANCE IDENTIFICATION PLATE

.......................................................................... 16

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“CE” COMPLIANCE DECLARATION

THE MANUFACTURER:

SANTOS

SAS

- 140-150, Av. Roger SALENGRO 69120 VAULX-EN-VELIN (LYON)

FRANCE
declares that the appliance intended for the professional market described below:
Description: Grater Ice Crusher

Type number: 02 09
complies with:

• the statutory provisions defined in appendix 1 of the European "machines"
directive n°2006/42/CE and the national legislation transposing it

• the statutory provisions of the following European directives and regulations:

o N° 2006/95/CE (low voltage directive)
o N° 2004/108/CE (EMC directive)
o No. 2002/95/CE (RoHS directive)
o No. 2002/96/CE (WEEE directive)
o N° 1935/2004/CE (regulation) relating to materials and articles intended to

come into contact with foodstuffs

Harmonised European standards used to give presumption of conformity with the
essential requirements of the above-mentioned directives:

• NF EN 1678+A1: 2010, Food processing machinery – Vegetable cutting
machines - Safety and hygiene requirements.

This European standard is a type-C standard as defined in EN ISO 12100. When the provisions of
this type-C standard differ from those stated in the type-A or B standards, the provisions of the type­C standard override the provisions of the other standards. This standard provides the means to
comply with the requirements of the "machines" directive n°2006/42/CE, (see appendix ZA)

• NF EN ISO 12100 -1 and 2:2004: Safety of machinery - General principles for
design

• NF EN 60204-1: 2006 : Safety of machinery - Electrical equipment of machines­General requirements

• NF EN 1672-2: 2005, Food processing machinery – Basic concepts – Hygiene
requirements

Drawn up in VAULX-EN-VELIN on: 01/01/2010
Signatory’s position: CHIEF EXECUTIVE OFFICER
Signatory’s name: Aurélien FOUQUET

Signature:

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IMPORTANT SAFEGUARDS

When using, cleaning or maintaining the machine, always follow these instructions:

Read all instructions

IMPROPER USE:

1. Do not place food in the channel and press with the plunger before you have
started the machine.

2. Neither a hose nor a pressure hose should be used for cleaning.

3. For electrocution risk protection reasons, never plunge the base into water
or any other liquid.

4. Unplug the appliance before carrying out any work on it: cleaning,
maintenance or repair.

5. The use of spare parts other than certified SANTOS original parts is
prohibited.

ELECTRICAL CONNECTION:

• The appliance’s power supply is available in 3 voltages:

o 220-240V 50 Hz single phase
o 220-240V 60 Hz single phase
o 100-120V 50/60 Hz single phase

Line protection: The appliance shall be connected only to a power 2-pole + earth

socket supplied by a branch circuit of suitable voltage. The branch
circuit shall have been established by a qualified electrician according
to national and local codes and laws, and provided with suitable
protective equipments (such as fuse, circuit breaker, etc…) as defined
by these codes and laws.

CARE:

• Before connecting the machine, check that the mains electrical voltage is
the same as the voltage for your appliance. Its value is shown:

 either on the identification plate under the machine.
 or on the identification plate on the last page of this manual.

• If the power cable is damaged, it should be replaced by a special assembly
available from approved SANTOS dealers or from SANTOS.

!

Note: You will find it easier to understand the next few paragraphs if you refer to
the diagrams at the end of this manual.

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USING FOR THE 1st TIME:

Take the precaution of carefully washing the drawer (1) and the disc (6) before using for
the first time.

RECYCLING THE PRODUCT AT THE END OF ITS SERVICE LIFE

This equipment is marked with the selective sorting symbol relating to
wastes from electrical and electronic equipment. It signifies that this
product should be taken over by a selective collection system conforming
to the Guideline 2002/96/EC (WEEE) – part Professional Equipment – so
that it can be either recycled or dismantled in order to reduce any impact

on the environment.
For more information, please contact your Retailer or the SANTOS.
For eliminating or recycling components of equipment, please contact a specialized

company or contact SANTOS.
The electronic products not undergoing a selective sorting are potentially dangerous for

the environment.
The damaging materials should be eliminated or recycled according to the regulations in

force.

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INTRODUCTION

Grater N°2

• Solidly built (cast aluminum and stainless steel sheet), equipped with an
unbreakable food-quality plastic drawer, grater No. 2 is particularly suited for
professional use: - Restaurants, Pizzerias, Cheese dairies, Supermarkets, Public
Bodies.

• It has a powerful motor and a high output, stainless steel grating disc 110 mm in ø;
the average delivery of grated cheese is 50 kg/hr.

• Normally supplied with a disc with holes of ø 3 mm for Gruyere, Grater no. 2 can be
used with other discs on request.

Designation of discs Reference
Disc with holes of ø 2 mm 02201AD
Disc with holes of ø 3 mm 02201BD
Disc with holes of ø 4 mm 02201CD
Disc with holes of ø 6 mm 02201DD
Disc with holes of ø 8 mm 02201ED
Disc for Parmesan 02201FD
Disc for cheese for fondues 02201GD

• Grater no. 2 is also appropriate for grating almonds and hazelnuts or for making
breadcrumbs.

Ice crusher N°9

• Designed in exactly the same way as Grater no. 2, Ice Crusher no. 9 only differs on
the following points:

o specific disc with an adjustable knife to crush the ice cubes,
o stainless steel sheet at the bottom of the drawer.

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USING THE MACHINE

USING (figure 1)

1. Prepare the pieces of cheese to be grated (or the ice cubes) beforehand.

2. Make sure the drawer is correctly in place (1) (operating is servo-controlled by a
safety device linked to the drawer’s presence). For the ice crusher: place the
stainless steel sheet inside the drawer.

3. Start the machine by operating the On/Off button (5).

4. Lift up the lever (4), insert a piece of cheese to be grated (or ice cubes), and push
on the lever steadily without forcing.

5. Repeat the above procedure as many times as necessary.

6. After use, stop the machine by operating the On/Off Button (5).

COMMENT: removing the drawer (1) or lifting up the chute (3) stops the appliance from
working (figure 6).

For easier cleaning, do not leave food to dry in the drawer or on the grating disc.

CHANGING DISC

Push the end of the lever (4), pull on the closing key (14) and remove the chute + lever
unit to get to the disc (6) (figure 2).

TAKING APART (left-handed thread): (figure 3)

• Clamp the disc (6) and undo the screw (7) following the arrow (clockwise) with the
closing key (14).

REASSEMBLING: (figure 4)

• Check that the key (8) is present on the motor shaft.

• Check that the seal (13) is present on the disc (6).

• Place the disc on the motor shaft making the key match the key groove.

• Clamp the disc (6) and tighten the screw (7) following the arrow (anti-clockwise).

ADJUSTING THE ICE CRUSHER: (figure 5)

It is possible to adjust the position of the knife on the ice crusher disc by loosening the 2
fastening screws (9) fixing the knife (10) onto its support (11) and by moving it to
increase or to reduce the cutting height of the knife into the ice cube.
Tighten the 2 screws (9) carefully after adjusting.

SAFE ACCESS TO THE TOOLS: (figure 6)

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The appliance can only start if the lever (4) is not extending out of the chute to insert the
food (3) and if the drawer catching the food (1) is correctly placed on the slideway (2).

Removing the drawer (1) causes the machine to stop. Re-starting the appliance requires
specific operation of the On / Off switch (5) again (position 1).

A cut in the mains power supply results in the On / Off switch (5) stopping (position 0).
The fact of lifting the lever to add food into the chute (3) causes the motor to stop,

without causing the appliance to stop completely.
Lowering the lever (4) allows the motor to be restarted.

MOTOR OVERLOAD SAFETY FEATURE:

Should the motor become blocked (foreign body, object that is too hard, too much
pressure with the lever on the products being processed), the On / Off switch (5)
automatically trips to the 0 position.
Correct the problem and press the On / Off switch (5) (position 1).

If the problem persists, switch off the power supply to the machine (unplug the cord from
the mains socket) and call in the maintenance service or contact a SANTOS approved
dealer.

MAINTENANCE

Before carrying out any work on the appliance, it must in all cases be unplugged from the
mains power supply and the motor start capacitor discharged:

Discharging the capacitor:

Use a screwdriver with insulated handle to touch the 2 connectors on the
capacitor (12). The appearance of an electric arc shows that the capacitor has
discharged.

Spare parts:

IMPORTANT: Use of spare parts other than certified original SANTOS parts is prohibited

This machine requires no specific maintenance. The bearings are lubricated for life.
If work is required to replace worn parts such as start relay or the electric or other
components, refer to the parts list (see exploded view at the end of the manual or which
you can download from our website www.santos.fr).

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For all spare part orders (see references in the exploded view at the end of the
manual), state:

 the type,
 the machine serial number and
 the electrical specifications recorded under the machine.

The complete disc (6) can be considered to be a part subject to wear.
For the machine to operate properly, it is recommended that a check is also made that

the seal (13) is in good condition, in particular the absence of any signs of tearing of the
lip.

CLEANING

The appliance should neither be cleaned in a jet of water nor with a
high pressure spray.

1. Put the appliance on stop position by pushing the On/Off button and disconnect
the plug.

2. Remove the chute + lever assembly and the grating disk.

3. Wash the chute + lever assembly, the grating disc and the drawer with washing­up detergent, rinse, dry and reassemble the unit.

4. The frame is to be sponged clean then dried. Polish from time to time with a non­abrasive product for windows or a cleaning agent for metal.

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TROUBLESHOOTING

Identifying the cause of appliance stoppage precisely.

The appliance does not start:

(figure 6)

• Check: the mains supply, the condition of the supply cord,

• Check: the position of the drawer (1) on its slideway (2), the position of the lever (4)

(no more than 2 cm outside the chute (3)).

The appliance stops further to an overload:

See the chapter "motor overload safety feature"

MACHINE TECHNICAL SPECIFICATIONS

Mains power supply:

Supply voltage (V) 220-240 100-120

Frequency (Hz) 50 / 60 50 / 60

Start capacitor (µF) 150µF -160V 250µF -160V

Start relay

(SANTOS reference)

02409

or 09409

02409B

or 09409B

Motor:

Power input (W) 600 650

Power requirement (A) 3.5 9

Motor speed (rpm) 1500 / 1800 1500 / 1800

Noise (2)(dBA)

71 71

Dimensions and weight

Height (mm) 360

Width (mm)

250

Depth (mm) 420

Net weight (kg)

14.5

Packaged weight (kg)

15.5

Drawer capacity (Liters) 1

(1) These ratings are provided as a rough guide. The exact electrical specifications can be found on the rating
plate.
(2) Noise level measured with sound pressure appliance in operation 1 m from the machine's centerline in accordance with
standards ISO 11201:1995 and ISO 4871:1996, on load. Appliance placed on a work surface 75cm above the ground.
Microphone turned towards the appliance at 1.6 m from the floor and 1 m from the appliance.

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4

1

5

2

3

Figure 1

14

6

Figure 2

8

13

Figure 4

Figure 6

7

6

Figure 3

10

11

9

Figure 5

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220-240V 50Hz wiring diagram

4

3

2

Relais de
démarrage

Noir

M

Marron

Blanc

~

Marche/Arrêt

Blanc

Noir

Blanc

Marron

9

Condensateur

U<

P2

3

P1

4

Sécurité tiroir

Blanc

Sécurité

levier

Noir

Vert/Jaune

3

1

2

4

5

1

6

Marron

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100-120V 50/60Hz wiring diagram

4

3

2

Relais de
démarrage

Bleu

~

Marche/Arrêt

Blanc

Blanc

Noir

Marron

9

Condensateur

M

Jaune

Marron

Noir

Blanc

Rouge

Blanc

Noir

U<

P2

3

P1

4

Sécurité

levier

Noir

Sécurité tiroir

Blanc

Vert / jaune

3

1

1

2

4

5

Marron

6

b

Noir

Noir

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220-240V 60Hz wiring diagram

4

3

2

Relais de
démarrage

Bleu

~

Marche/Arrêt

Blanc

Blanc

Noir

Marron

9

Condensateur

M

Jaune

Marron

Noir

Blanc

Rouge

Blanc

Noir

U<

P2

3

P1

4

Sécurité

levier

Noir

Sécurité tiroir

Blanc

Vert / jaune

3

1

1

2

4

5

Marron

6

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TRANSLATION CHART FOR ELECTRICAL COMPONENTS

F GB
Condensateur Capacitor
Protecteur thermique Thermals cut-out
Relais de démarrage Starter relay
Marche/Arrêt On/Off Switch
Micro-interrupteur Micro-Switch

TRANSLATION CHART FOR WIRE COLORS

F GB
JAUNE YELLOW
BLANC WHITE
NOIR BLACK
BLEU BLUE
ROUGE RED
MARRON BROWN
ORANGE ORANGE
VERT / JAUNE GREEN / YELLOW

TRANSLATION CHART FOR COMPONENTS

REP Designation

1

Drawer to catch the food

2

Slideway to support drawer

3

Chute to insert the food

4

Lever

5

On-off switch

6

Complete disc

7

Locking screw for the disc

8

Key

9

Fastening screw for the ice crusher knife

10

Ice crusher knife

11

Ice crusher knife support

12

Capacitor

13

Seal

14

Closing key

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WARRANTY CERTIFICATE

WARRANTY

Since the 01.01.95, all our appliances comply with CE and possess the CE label. Our guarantee
is of 24 months from the manufacturing date mentioned on the descriptive plate, except
concerning the asynchronous motors (consisting of a rotor and a stator) which are warranted for
5 years from their manufacturing date. Warranty is strictly limited to the free replacement of any
part of origin recognized by us as defective due to a defect or building default and identified as
belonging to the concerned appliance. Warranty does not apply to damages resulting from
installation or use non-complying with our appliance data sheet (user’s manual) or in case of an
evident lack of maintenance or disrespect of elementary security electric rules. It does not apply
in case of regular wear and tear. Any replacement of parts under warranty will be realized after
return of the defective part in our workshops, postage paid, supported by a copy of a conformity
statement on which appears the serial number of the appliance. Every appliance is equipped with
a descriptive plate conforming to the EC recommendations and of which a duplicate exists in the
conformity statement (serial number, manufacturing date, electrical characteristics …). In case of
serious damage judged repairable only in our workshops, and after prior consent from our
departments, any appliance under guarantee is sent by the Distributor, carriage paid. In case of
repairs or reconditioning of appliances not under guarantee, the round trip transport is payable by
the distributor. The parts and workforce are invoiced at the current rate. A preliminary estimate
can be supplied.

Coffee grinder not using SANTOS original burrs are not taken under guarantee. The warranty
conditions, repairs, reconditioning, of the espresso coffee grinder are the object of a specific
note. Our guarantee does not extend to the payment of penalties, the repair of direct or indirect
damages and notably to any loss of income resulting from the nonconformity or the
defectiveness of products, SANTOS's global responsibility being limited to the sale price of the
delivered product and to the possible repair of the defective products.
In case of revelation of an imperfection during the warranty period, the Distributor has to, unless
a different written agreement of SANTOS, indicate to his customer to stop any use of the
defective product. Such a use would release SANTOS of any responsibility.

APPLIANCE IDENTIFICATION PLATE

SPECIMEN

For all documents not supplied with

the appliance.

Printed, Faxed and Downloaded