Samsung RF263 Series Repair Manual

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HA Repair Guide
Refrigerator
AW1(12)-RF263*
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NO Ice / Dispensing problem
Not Enough Ice
No Water / Water Dripping
Water Leak
No Water
Evaporator Frost Buildup
Defrost
Water Hose Noise
Unit Noise
Noise
Weak Cooling (F/R)
Too Much Cooling
COOLING
Error Code Detail
Error Code
AW1(12)PJT Repair Guide
[ RF263* ]
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Ice
#1. Symptom : No Ice Repair distribution diagram
Check-1
Reason Step
Check-2
Tip
Code
Block
# 1
# 2
# 3
Ice Bucket
Full
(Dispensing
problem)
Display Issue
Inspect Display Water & Ice selecting
1-1
Panel-
PBA
Wire
Harness
Main
PBA
Lever S/W problem
Inspect Lever S/W
operation
1-2
Panel-
PBA
Wire
Harness
Ice
Bucket
Auger Motor
S/W
Wire
Harness
Auger S/W failure
Inspect Auger Motor S/W operation
Auger Motor Prob
Inspect ASSY Auger Motor operation
1-3
ASSY
Auger
Motor
Wire
Harness
Main
PBA
Ice Bucket
Empty
(Ice making
problem)
Ice maker water
supply issue
Inspect Water connection / supply
2-1
External
Conn.
(water
supply)
Water
Hose
Filter
Ice Full sensing failure
2-2
IR
Sensor
Wire
Inspect Ice Valve operation
2-3
Wire
Harness
Ice Valve
Ice maker/ Sensor
/ Fan Motor issue
Self-diagnosis
Display “Energy Saver” +”Alarm”
2-4
Ice
Maker,
Sensor,
Fan
Damper
Wire
Harness
Main
PBA
Cooling power
failure
(Ice melting
in Tray)
Measure cooling power inspection
Comp / Fan motor inspection
2-5
Comp
Relay
Cycle
Shield
System
C-fan
Chassis
Project
Basic Model
Type
FDR
AW1-12
RF263*
Direct Ice Maker
Check the Display as “ICE off”
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Step 1
Check for “Child Lock” icon
Check “Ice Type/Water” Key.
- If it is normal Inspect “Tip 1-2”
- If it is abnormal Inspect Step 2
Step 2
Check PANEL PBA WIRE HARNESS
Pin connection / switching
- Inspection of 1~5Wire
Verify that the wires are in
the correct order in the connector
Disassemble the HINGE-UPP COVER, check
the WIRE HARNESS Pin connection/switching connection and verify the correct sequence
- Inspect BLK / BRN / RED / ORG / YEL Wire
Step 3
Disassemble Main PBA Cover in the back
Inspect CN50 ~Wire Pin contacting and
switching
- BLK / BRN / RED / ORG / YEL Verify that the wires are in
the correct order in the connector
If there is no problem on all,
- Replace the PANEL PBA
Check Point
Check the “Ice Type/Water” Key selecting operation.
Tip 1-1. Inspect Display “Ice Type / Water” selecting
CN 50
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Step 1
Push the DISPENSER LEVER to check Auger
Motor rotating sound. Auger motor is in
the Ice Room.
- If No operation sound, go to Step 2 inspection
- If operation sound, go to Step 4
inspection
Step 2
Check Auger Motor S/W that is on the top
of Left FF Section Door.
- Inspect S/W with F room door closed
Using an Ohmmeter, check for“0Ω” with the
S/W plunger pushed in by hand.
※ If the door S/W has failed, the auger
motor cannot work.
Step 3
Disassemble the Display and check the Micro
LED S/W, located at the back of the Lever.
※ (Check for broken or stuck switches)
When there is no problem found,
Disassemble HINGE-UPP COVER, and check
the WIRE HARNESS connection
- Inspect CONNECTOR No.7(BLU)+No.15(GRY)
Inspect Main PBA Connector
- Inspect CN50 No.5(YEL) and No.7(BLU) Wire
Check Point
Inspect the Dispenser Lever S/W operation.
Tip 1-2. Inspect Lever S/W & Auger Motor S/W operation
BLU
GRY
Next Page
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Step 3 (COVER ICE ROUTE S/W failure)
When COVER open as failure of operation
Inspect the CONNECTOR OPEN
Inspect the MOTOR S/W TOUCH failure
- Rotate continuously when both 2 S/W are not pushed
Inspect BLUE / WHITE S/W exchanging
Replace ASSY CASE-LEVER DISP .
COLOR CHK
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Step 1
Remove the Ice bucket in ice room
Remove 2 screws as shown
Remove the ice maker after pulling the
cooling pipe which is in the bottom of ice maker.
Step 2
Remove the Auger Motor and inspect the
Motor
- Normal = GRY+BLK 3~5 Ω
- Defective = Open or 0 Ω
Step 3
Inspect the Main PBA + CONNECTOR Wire
- CN73 No.3(PNK) + CN70 No.5(RED)
Check Point
Inspect the Auger Motor .
Tip 1-3. Inspect ASSY Auger Motor operation
CN 73
CN 70
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Step 1
Select Water, then check the water
dispensing when pressing lever.
- When there is no water dispensing Check Step 2
- When the water is dispensing check TIP 2­4
Step 2 (Connection problem-Hose kinked)
Inspect connection between external tap and
the product
- Check if it is connected to water supply
- Check if the tap is closed.
Check for kinked Water supply line
Step 3 (Piercing Valve )
Check for water with piercing valve open and
supply hose disconnected.
(Piercing valves are not recommended)
Step 4 (Filter Case problem)
Remove Water Filter and check dispensing.
If water dispenses ,try a new filter. If water does not dispense with new filter, replace the Filter Case.
Step 5
Minimum water supply pressure should be
20 PSI.
If pressure is low due to external filter
(reverse osmosis) remove internal filter.
Check Point
Inspect Water supplying failure
Tip 2-1. Inspect water connection/supplying
※ Before first use and after filter replacement, dispense water for 3 min
Piercing Valve
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Step 1
Check the ICE Bucket for the presence of
ice.
If no ice, Enter After PANEL PBA “Energy
Saver”+”Alarm” Key and touch LED Blink “Fridge” Key.
In the case of FF-Display Yellow Blink
- Recognized Ice Bucket Full Check STEP 2
- When there is no Blink Check Tip 2-3
Step 2
Inspect the “YEL 16-PIN” CONNECTOR
No.7(PNK) PIN contact/switching
Inspect Wire connector
- No.7(PNK) + Main PBA CN 30 No.7(PNK)
Main PBA
Check Point
Inspect ice maker Water supply problem
Tip 2-2. Inspect Ice Full sensing failure
CN 70
Ice Room
PNK
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Step 1 After disassemble the Ice Bucket and ice
maker
Right side button on ice maker turns on for
2 sec
Takes Max “6 Min” (including Heating
time)
- When the water does not come Check Step 2
- When the water come Check TIP 2-5
Step 2
Inspect the WATER HOSE bending
After disassemble the ASSY Valve, Purple 2
Pin Check
- Normal part : 350~450 Ω
- Failure part : Open or 0 Ω
Check the housing No.1(PRP/BLK)
+ No.6(PRP/BLK)
Step 2
Check MAIN PBA + Liner CONNECTOR
- Check CN70 No.5(RED)+CN73 No.1(PRP)
Check Point
Inspect ICE MAKER Water supply problem
Tip 2-3. Inspect the Ice Valve operation
CN 73
CN 70
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Fan Motor indicates failure in On condition .
Touch the Display “Energy Saver”+Alarm” Key at the same time for 8 sec.
- After blink All LEDs, touch it until the “chime” occurs
- Self diagnosis test is normal check TIP 2-5
Inspect self- diagnosis test ( Must select “Power Freeze” first)
Display (Image)
Error Item
Measure
IMAGE
FZ-Sensor
FZ-Sensor Wire Open Check
FF-Sensor
FF-Sensor Wire Open Check
FZ-DEF-Sensor
FZ-DEF-Sensor Wire Open Check
FF-DEF-Sensor
FF-DEF-Sensor Wire Open Check
Ambient-Sensor
Ambient-Sensor Wire Open Check
Pantry-Sensor
Pantry-Sensor Wire Open Check
Ice Maker(FZ)
-Sensor
Ice Maker(FZ)-Sensor Wire Open Check
Humidity-Sensor
Humidity-Sensor Wire Open Check
Ice Maker(FF)
-Sensor
Ice Maker(FF)-Sensor Wire Open Check
Ice Room(FF)
-Sensor
Ice Room(FF)-Sensor Wire Open Check
Next Page
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Display (Image)
Error Item
Measure
IMAGE
FZ-Fan Motor
FZ-Fan Motor FG NG Wire Open Check
FF-Fan Motor
FF-Fan Motor FG NG Wire Open Check
C-Fan Motor
C-Fan Motor FG NG Wire Open Check
FZ-DEF-Function
FZ-Defrost Heater open FZ-Defrost Sensor NG Thermo fuse open Wire open check
FF-DEF-Function
FZ-Defrost Heater open FZ-Defrost Sensor NG Thermo fuse open Wire open check
FZ-Ice Maker
-Function
Ice Maker NG
Wire Open Check
Pantry Damper
DC Heater
Pantry Damper DC
Heater Open
Wire Open Check
FZ-Ice Pipe Heater
FZ-Ice Pipe DC Heater
Open
Wire Open Check
FF-Ice Maker
-Function
Ice Maker Heater Open Ice Maker NG Wire Open Check
FF-Ice Room
- Fan Motor
Ice Fan Motor FG-NG Wire Open Check
Panel Main PBA
Communication
Panel PBA NG Wire Open Check Main PBA
FF-Ice Room Drain
Heater
FF Ice Room Drain DC
Heater Open
Wire Open Check
Next Page
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Display (Image)
Error Item
Measure
IMAGE
FF-Ice Room
DC Heater
FZ-Fan Motor FG NG Wire Open Check
Comp Starting
Failure
Initial re-operation-rest
7min.
COMP U.V.W상 SHORT IPM PIN SHORT INVERTER PBA failure
Inverter PBA
IPM Fault
Comp Abnormal
current Detection
Inverter PBA CN04
inspection
- changed/OPEN
COMP WIRE inspection
- changed/OPEN
Motor Locked Over RPM
COMP LOCKED
-CYCLE inspection
COMP LOW rpm Initial re-operation-rest
7min.
INVERTER PBA
Comp under voltage
Comp over
voltage
Inspect the outlet power INVERTER PBA
Ice Defrost Cooling
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Freezing SENSOR
1 E
Cooling SENSOR
2 E
Freezing defrost
SENSOR
4 E
Cooling defrost
SENSOR
5 E
AMBIENT SENSOR
6 E
PANTRY SENSOR
7 E
ICE MAKER(FZ)-
SENSOR
8 E
HUMIDITY SENSOR
13 E
ICE MAKER(FF)-
SENSOR
14 E
ICE ROOM(FF)-
SENSOR
15 E
FZ-Fan MOTOR
21 E
FF-FAN MOTOR
22 E
C-FAN MOTOR
23 E
FZ-DEF FUNCTION
24 E
FF-DEF FUNCTION
25 E
Freezing ICE MAKER
FUNCTION
26 E
PANTRY DAMPER DC
HEATER
27 E
FZ-ICE PIPE HEATER
33 E
FF-ICE MAKER
FUNCTION
39 E
FF-ICE ROOM FAN
MOTOR
40 E
PANEL MAIN PBA
COMMUNICATION
41 E
FF-ICE ROOM DRAIN
HEATER
61 E
ICE MAKER(FF)-
SENSOR
65 E
COMP STARTING
FAILURE
81 E
INVERTER PBA IPM
FAULT
82 E
MOTOR LOCKED
OVER RPM
84 E
COMP UNDER
VOLTAGE
85 E
COMP OVER VOLTAGE
86 E
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Error-code : 1 E
FZ-Room Sensor Error
Block
Disassemble the FZ-Room BOX
After disassemble the Sensor Cover and inspect the Wire Open
Measure the Main PBA DC voltage
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V Inspect bottom WIRE
CONNECTOR
Inspect the Main PBA CN30
No.4(RED)+
PBA “GND” marked area
and DC voltage measuring
- Normal: DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Main PBA
CN 30
Back to List
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Error-code : 2 E
FF-Room Sensor Error
Block
Disassemble the FF-Room EVAP COVER
Inspect the BLUE CONNECTOR(2-WIRE)
Measure Main PBA DC voltage
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Check bottom WIRE
CONNECTOR
Inspect Main PBA CN30
No.6(WHT)+
PBA “GND” marked area
and DC voltage measuring
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Main PBA
CN 30
Back to List
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Error-code : 4 E
FZ-Defrost Sensor Error
Block
After disassemble the EVAP COVER and inspect
Wire Open
Measure the Liner CONNECTOR DC voltage
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V Inspect the bottom WIRE
CONNECTOR
Inspect the Main PBA CN30
No.5(ORG)+
PBA “GND” marked area
and DC voltage measuring
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Main PBA
CN 30
Back to List
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Error-code : 5 E
FF-Defrost Sensor Error
Block
Disassemble the FF-Room EVAP COVER
Inspect the YELLOW CONNECTOR(2-WIRE) Open
Measure the Main PBA DC voltage
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V Inspect the bottom WIRE
CONNECTOR
Inspect the Main PBA CN30
No.8(S/BLU)
+ PBA “GND” marked area
and DC voltage measuring
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Main PBA
CN 30
Back to List
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Error-code : 6 E
Ambient- Sensor Error
Block
Disassemble the FF-DOOR L UPP COVER
Inspect the WHITE WIRE Open
Measure the Main PBA DC voltage
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V Inspect the bottom WIRE
CONNECTOR
Inspect the Main PBA CN78
No.8(S/BLU) + No.12(S/BLU) DC voltage measuring
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Main PBA
CN 78
Back to List
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Error-code : 7 E
Pantry Sensor Error
Block
Disassemble the VEG BOX and Pantry
Inspect the Yellow 2-WIRE CONNECTOR
Measure the Main PBA DC voltage
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V Inspect the bottom WIRE
CONNECTOR
Inspect the Main PBA CN30
No.9(YEL)+
PBA “GND” marked area
and DC voltage measuring
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Inspect the same Liner part
CONNECTOR DC voltage measuring
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Main PBA
CN 30
Back to List
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Error-code : 8 E
Ice Maker(FZ) Sensor Error
Block
Disassemble the BOX
Inspect the Ice Maker Bottom Sensor /
Wire OPEN
Measure Main PBA CN90 No.8+No.9 DC voltage
- Normal : DC 1.2V(100℉) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V Inspect the bottom WIRE
CONNECTOR
Inspect Main PBA CN90
No.8(WHT)+ No.9(RED) DC voltage measuring
- Normal : DC 1.2V(100) ~ 4.0V(-13)
- Failure : DC 1.3V ,4V
Inspect Liner part
CONNECTOR No.5+CN90 No.9(RED) Liner part CONNECTOR No.6+CN90 No.8(WHT) WIRE OPEN
Main PBA
CN 90
Back to List
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