Samsung JH035EAV, JH026EAV Installation Manual

E-2
Safety Precautions
(Carefully follow the precautions listed below because they are essential to guarantee the safety of the equipment.)
WARNING
Always disconnect the air conditioner from the power supply before servicing it or accessing its internal components.
Verify that the air conditioner is not installed in an easily accessible area
.
GENERAL INFORMATION
Carefully read the content of this manual before installing the air conditioner and store the manual in a safe place in order to be
able to use it as reference after installation.
For maximum safety, installers should always carefully read the following warnings. Store the operation and installation manual in a safe location and remember to hand it over to the new owner if the
air conditioner is sold or transferred.
This manual explains how to install an indoor unit with a split system with two SAMSUNG units. The use of other types of units
with different control systems may damage the units and invalidate the warranty. The manufacturer shall not be responsible for damages arising from the use of non compliant units.
The manufacturer shall not be responsible for damage originating from unauthorized changes or the improper connection of electric and requirements set forth in the “Operating limits” table, included in the manual, shall immediately invalidate the warranty.
The air conditioner should be used only for the applications for which it has been designed: the indoor unit is not suitable to be
installed in areas used for laundry.
Do not use the units if damaged. If problems occur, switch the unit off and disconnect it from the power supply. In order to prevent electric shocks, fires or injuries, always stop the unit, disable the protection switch and contact SAMSUNG’s
technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.
Always remember to inspect the unit, electric connections, refrigerant tubes and protections regularly. These operations should be
performed by qualified personnel only.
The unit contains moving parts, which should always be kept out of the reach of children. Do not attempt to repair, move, alter or reinstall the unit. If performed by unauthorized personnel, these operations may cause
electric shocks or fires.
Do not place containers with liquids or other objects on the unit.
All the materials used for the manufacture and packaging of the air conditioner are recyclable.
The packing material and exhaust batteries of the remote control(optional) must be disposed of in accordance with current laws. The air conditioner contains a refrigerant that has to be disposed of as special waste. At the end of its life cycle, the air conditioner
must be disposed of in authorized centers or returned to the retailer so that it can be disposed of correctly and safely.
INSTALLING THE UNIT
IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines.
Always disassemble the electric lines before the refrigerant tubes.
Upon receipt, inspect the product to verify that it has not been damaged during transport. If the product appears damaged,
DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the authorized technician has collected the material from the retailer.)
After completing the installation, always carry out a functional test and provide the instructions on how to operate
the air conditioner to the user.
Do not use the air conditioner in environments with hazardous substances or close to equipment that release free flames to avoid
the occurrence of fires, explosions or injuries.
POWER SUPPLY LINE, FUSE OR CIRCUIT BREAKER
Always make sure that the power supply is compliant with current safety standards. Always install the air conditioner in compliance
with current local safety standards.
Always verify that a suitable grounding connection is available. Verify that the voltage and frequency of the power supply comply with the specifications and that the installed power is sufficient
to ensure the operation of any other domestic appliance connected to the same electric lines.
Always verify that the cut-off and protection switches are suitably dimensioned. Verify that the air conditioner is connected to the power supply in accordance with the instructions provided in the wiring
diagram included in the manual.
Always verify that electric connections (cable entry, section of leads, protections…) are compliant with the electric specifications
and with the instructions provided in the wiring scheme. Always verify that all connections comply with the standards applicable to the installation of air conditioners.
E-3
ENGLISH
Contents
Preparation for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Deciding on where to install the indoor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Indoor unit installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Purging the unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Connecting the refrigerant pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cutting/Flaring the pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Performing leak test & insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Drain hose installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Connecting the connection cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Assigning address to indoor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Additional accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Testing operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
E-4
Preparation for installation
When deciding on the location of the air conditioner with the owner, the following restrictions must be taken into account.
General
Do NOT install the air conditioner in a location where it will come into contact with the following elements:
Combustible gases
Saline air
Machine oil
Sulphide gas
Special environmental conditions
If you must install the unit in such conditions, first consult your dealer.
Accessories
The following accessories are supplied with the indoor unit.
The type and quantity may differ depending on the specifications.
User’s
manual
Installation
manual
Insulation Install
Outlet
Insulation Install
SVC
Cable-tie
Wireless remote
control
Battery
Drain Hose M4x12 tapped
screw
Avoid installing the air conditioner:
In areas where it is exposed to direct sunlight. Close to heat sources.
In damp areas or locations where it could come into contact with water (for example rooms used for laundry)
In areas where curtains and furniture could affect the supply and discharge of air.
Without leaving the required minimum space around the unit (as shown in the drawing).
In scarcely ventilated areas.
On surfaces that are unable to support the weight of the unit without deforming, breaking or causing vibrations during the use of the air conditioner.
In a position that does not enable the condensate drainage pipe to be correctly installed (at the end of the installation. It is always essential to check the efficiency of the drainage system.)
Only for floor standing type installation.
E-5
ENGLISH
Deciding on where to install the indoor unit
Indoor unit

This unit has to be installed as floor type only.
There must be no obstacles near the air inlet and outlet.
Select a convenient location that permits the air to reach every corner of the
area to be cooled.

Pre-plan for easy and short routing of the refrigerant tubing and wiring to the
outdoor unit.
There should be no flammable gas, alkaline, substances present in the air.
Maintain sufficient clearance around the indoor unit.
Make sure that the water dripping from the drain hose runs away correctly and safely.
Do not install the unit where it will be exposed to direct sunlight.
Space requirements for indoor unit


The units must be installed according to distances declared, in order to permit accessibility from each side, either to guarantee correct opera
­tion of maintenance or repairing products. The unit’s parts must be reachable and removable completely under safety condition (for people or things).
This model can be installed with no side space. But it is recommended installing like above.
CAUTION
E-6
Drawing of the indoor unit
Deciding on where to install the indoor unit (Continued)
720
Length of pipes and difference in height: see the outdoor unit installation manual Vacuum and refrigerant charge: see the outdoor unit installation manual
No. Name
Description
JH026EAV
JH035EAV
1 Liquid pipe connection ø6.35 ø6.35 2 Gas pipe connection ø9.52 ø9.52 3 Drain pipe connection ID: ø12 ; OD: ø18 4 Power supply connection 1 Wire , 2.5mm²
Dimension And Weight JH026EAV JH035EAV
Net Dimension
Indoor Unit
mm
720*620*199
Outdoor Unit
790*548*285
Net Weight
Indoor Unit
kg
15.2
Outdoor Unit
35.5
Model JH026EAV JH035EAV
Capacity(C/H)
2.6/3.5kw 3.5/4.0kw
Power Input(C/H)
0.67/0.97kw 1.090/1.108kw
Running Current(C/H)
3.3/4.7A 5.2/5.3A
Refrigerant
950g 950g
Fuse(1st/2nd)
2.0/1.6A 2.0/1.6A
E-7
ENGLISH
1
When you install the indoor with side-pipe connection, please make space more than 300mm from the wall
.
2
When you install the indoor at the inclined floor, please lean the set toward the drain hose and pipe connection to prevent water overflowing.
3
The body front should be opened to connect pipes. Please release the 4 screws of body front
and then pull it out from the
bottom of the set.
Indoor unit installation
300mm
300mm
It is recommended to install the refnet joint before installing the indoor unit
Screw Hole
Screw Hole
Position of drain
Position of drain
E-8
From factory the unit is supplied and set with a pre-charge of nitrogen gas (insert gas). Therefore, all insert gas must be purged before connecting the assembly piping.
Unscrew the pinch pipe at the end of each refrigerant pipe.
Result: All inert gas escapes from the indoor unit.
Note To prevent dirt or foreign objects from getting into the pipes
during installation, do NOT remove the pinch pipe completely until you are ready to connect the piping.
Indoor unit installation(Continue)
The designs and shape are subject to
change according to the model.
Purging the unit
4
Make a hole on the wall.
5
The pipes & cable should be gone through the bottom back hole.
6
Please remove 6 items when set is installed.
Ø60~65mm
Inside room
Outside room
Drain hose
Less than 70mm
75mm
Liquid refrigerant port
Gas refrigerant port
E-9
ENGLISH
Connecting the refrigerant pipe
There are two refrigerant pipes of different diameters:
A smaller one for the liquid refrigerant
A larger one for the gas refrigerant
The thickness of tube should not be less than 1.0mm.
The inside of copper tube must be clean & has no dust.
1
Remove the pinch pipe on the pipes and connect the assembly pipes to each pipe, tightening the nuts, first manually and then with a torque wrench, a spanner applying the following torque.
Outer Diameter Torque (N•m)
6.35 mm (1/4”)
9.52 mm (3/8”)
12.70 mm (1/2”)
15.88 mm (5/8”)
19.05 mm (3/4”)
18 42 55 65
100
Note If the pipes must be shortened refer to page 10.
2
Must use insulator which is thick enough to cover the refrigerant tube to protect the condensate water on the outside of pipe falling onto the floor and the efficiency of the unit will be better.
3
Cut off any excess foam insulation.
4
Be sure that there must be no crack or wave on the bended area.
5
It would be necessary to double the insulation thickness(10mm or more) to prevent condensation even on the insulator when if the installed area is warm and humid.
6
Do not use joints or extensions for the pipes that connect the indoor and outdoor unit. The only permitted connections are those for which the units are designed.
CAUTION
Use the bender which have a minimum bending radius when you bend the pipe.
Be careful so that the pipes is bended one time only. Piping will be very difficult if
you repeat the bending more than twice. If you bend the pipe by using spring Bending radius should be more than 100mm so that pipe is not distorted.
Spring pipe
Refrigerant oil
Torque wrench
Flare nu
t
Union
Spanne
r
CAUTION Connect the indoor and outdoor units using pipes with flared co-
nnections(not supplied). For the lines, use insulated, unwelded, d­egreased and deoxidized copper pipe,(Cu DHP type to ISO1337), suitable for operating pressures of at least 4200kPa and for a burst pressure of at least 20700kPa. Copper pipe for hydro-sanitary ap­plications is completely unsuitable.
For sizing and limits (height difference, line length, max. bends,
refrigerant charge, etc.) see the outdoor unit installation manual.
All refrigerant connection must be accessible, in order to permit
either unit maintenance or removing it completely.
Loading...
+ 16 hidden pages