Samsung i9010 Service Manual

GSM TELEPHONE
GT-i9010
GSM TELEPHONE
CONTENTS
Safety Precautions
1.
Specification
2.
Product Function
3.
Exploded View and Parts list
4.
MAIN Electrical Parts List
5.
Level1Repair
6.
Disassembly and Assembly
7. Instructions
Chart of Troubleshooting
8.
Reference data
9.
Notice All functionality, features, specifications and other product information provided in this document inclu ding, but not limited to, the benefits, design, pricing, components, performance, availability, and capabiliti
es of the product are subject to change without
-
notice or obligation. Samsung reserves the right to make changes to this document and the product described herein, at anytime, without obligation on Samsung to provide notification of such change.
:
Safety Precautions
1.
Repair Precaution
1-1.
Repair in Shield Box, during detailed tuning. Take specially care of tuning or test, because
specipicty of cellular phone is sensitive for surrounding interference(RF noise).
Be careful to useakind of magnetic object or tool, because performance of parts is damaged by
the influence of magnetic force.
Surely useastandard screwdriver when you disassemble this product, otherwise screw will be
worn away.
Useathicken twisted wire when you measure level.
thicken twisted wire has low resistance, therefore error of measurement is few.
A
Repair after separate Test Pack and Set because for short danger(for example an overcurrent
and furious flames of parts etc) when you repair board in condition of connecting Test Pack and
tuning on.
Take specially care of soldering, because Land of PCB is small and weak in heat.
Surely tune on/off while using AC power plug, becausearepair of battery charger is dangerous
when tuning ON/OFF PBA and Connector after disassembling charger.
Don't use as you pleases after change other material than replacement registered on SEC System.
Otherwise engineer in charge isn't charged with problem that you don't keep this rules.
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Safety Precautions
ESD(Electrostatically Sensitive Devices) Precaution
1-2.
Several semiconductor may be damaged easily by static electricity. Such parts are called by ESD
Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below.
(
You can prevent from ESD damage by static electricity.
Remove static electricity remained your body before you touch semiconductor or parts with
semiconductor. There are ways that you touch an earthed place or wear static electricity prevention
string on wrist.
Use earthed soldering steel when you connect or disconnect ESD.
Use soldering removing tool to break static electricity.,otherwise ESD will be damaged by static
electricity.
Don't unpack until you set up ESD on product. Because most of ESD are packed by box and
aluminum plate to have conductive power,they are prevented from static electricity.
You must maintain electric contact between ESD and place due to be set up until ESD is
connected completely to the proper place oracircuit board.
1-2
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Specification
2.
GSM General Specification
2-1.
GSM850 EGSM 900 DCS1800 PCS1900
Freq.
Band[MHz]
Uplink/Downlin
k
ARFCN range 128~251
Tx/Rx spacing 45MHz 45MHz 95MHz 80MHz 190MHz 45MHz
Mod. Bit rate/
Bit Period
Time Slot
Period/Frame
Period
824~849 869~894
270.833kbp s
3.692us
576.9us
4.615ms
880~915 925~960
0~124 &
975~1023
270.833kbp s
3.692us
576.9us
4.615ms
1710~1785 1805~1880
512~885 512~810
270.833kbp s
3.692us
576.9us
4.615ms
1850~1910 1930~1990
270.833kbp s
3.692us
576.9us
4.615ms
WCDMA
2100
1922~1977 2112~2167
UL:9612~98 88DL:10562
~10838
3.84Mcps 3.84Mcps
FrameLengt
h:
10ms
Slotlength:
0.667ms
WCDMA900
880~915 925~960
UL:2712~28
63,DL:2937
~3088
FrameLengt
h:
10ms
Slotlength:
0.667ms
Modulation 0.3GMSK 0.3GMSK 0.3GMSK 0.3GMSK
MS Power
Power Class
Se
nsitivity
TDMA Mux 8 8 8 8
Cell Radius 35Km 35Km 2Km 2Km 2Km 2Km
33dBm~5dBm33dBm~5dBm30dBm~0dBm30dBm~0dBm24dBm~-
5pcl ~
19pcl
-102dBm -102dBm -100dBm -100dBm -106.7dBm -106.7dBm
pcl
5
~19
pcl0pcl
~15
pcl0pcl
~15
QPSKHQPSKQPSKHQPS
24dBm~-
pcl
50dBm
max+24dB
3(
m)
8
50dBm
max+24dB
3(
K
m)
8
2-1
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GSM Tx Power Class
2-2.
Specification
TX Power
control
GSM850
level
533±2
631±2
729±2
827±2
925±2
10 23±2
11 21±2
12 19±2
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
TX Power
control
EGSM900
level
533±2
631±2
729±2
827±2
925±2
10 23±2
11 21±2
12 19±2
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
TX Power
control
DCS1800
level
030±3
128±3
226±3
324±3
422±3
520±3
618±3
716±3
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
TX Power
control
PCS1900
level
030±3
128±3
226±3
324±3
422±3
520±3
618±3
716±3
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
13 17±2
14 15±2
15 13±2
16 11±3
17 9±3
18 7±3
19 5±3
dBm
dBm
dBm
dBm
dBm
dBm
dBm
13 17±2
14 15±2
15 13±2
16 11±3
17 9±3
18 7±3
19 5±3
dBm
dBm
dBm
dBm
dBm
dBm
dBm
814±3
912±4
10 10±4
11 8±4
12 6±4
13 4±4
14 2±5
15 0±5
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
814±3
912±4
10 10±4
11 8±4
12 6±4
13 4±4
14 2±5
15 0±5
dBm
dBm
dBm
dBm
dBm
dBm
dBm
dBm
2-2
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Operation Instruction and Installation
3.
Main Function
Android OS: Froyo
HSDPA
MP AF w/o LED Flash
•5
•4.0"
A-GPS/BT v3.0/USB v2.0/WiFi
HD Recording
Sensors: Accelerometer, Compass, Proximity, Light
TouchWiz
SNS, IM, E-mail, Face Recognition, etc.
Mbps/HSUPA
7.2
WVGA Super AMOLED Full Touch(C-Type)
(720p)/
for Android, Multistage, Augmented Reality, Integrated phonebook with
3.0
Full HD Playback
5.76
Mbps
(802.11
(1080
b/g/n)
p), DLNA
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Exploded View and Parts List
4.
Cellular phone Exploded View
4-1.
QRF06
QFR01
QMP01
QCA01
QSM01
QSP01
QAR01
QVO01
QAN02
QCB01
QCK02
QRE01
QCR101
QBC00
QCW01
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Exploded View and Parts List
Cellular phone Parts list
4-2.
Design LOC Description SEC CODE
QCR101 SCREW-MACHINE
6001-002005
QSM01 ASSY ETC-SIM/T-FLASH ASSY GH59-09659A
QSP01 MODULE-GT-I9010 SPK+MOT GH59-10479A
QMP01 A/S ASSY-PBA MAIN(COMM) GH82-05377A
QCA01 ASSY CAMERA-SGH_I897
5M
GH96-04768A
QBC00 ASSY COVER-BATT(EU/GA3) GH98-18086A
QFR01 MEA FRONT-OCTA LCD ASSY(EU) GH97-11685A
QCB01 CBF COAXIAL CABLE-74MM(SGH-I897) GH39-01436A
QAN02 INTENNA-GT-I9010 GH42-02797A
QAR01 MODULE-RCV+SENSOR FPCB(SGHI897) GH59-09690A
QRF06 PMO COVER-USB GH72-61668A
QRE01 ASSY CASE-REAR GH98-18369A
QCW01 PMO COVER-CAMERA WINDOW GH72-59293A
QVO01 PMO KEY-VOLUME GH72-61670A
QCK02 PMO KEY-POWER GH72-61671A
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MAIN Electrical Parts List
5.
Design LOC SEC CODE Description
ZD302
ZD301,ZD502
U308
U913,V302,ZD303,ZD304
D501
Q300
U212
U209
UCP400
U304
U301
U508
U203,U206
UME301
PAM104
U100
PAM103
PAM102
PAM101
U107
U204
U300
U210,U214,U902
U507,U601
U309
U515
U503
U102
U509
U915
U207
U101
U106
UCP200
U501
U506
0403-001688
0406-001231
0406-001237
0406-001413
0407-001002
0504-001138
0801-003139
0801-003227
0902-002582
1001-001394
1001-001580
1003-002047
1003-002352
1107-001959
1201-002801
1201-002999
1201-003032
1201-003033
1201-003034
1201-003168
1202-001036
1203-004339
1203-004819
1203-004925
1203-005263
1203-005854
1203-006186
1203-006199
1203-006304
1203-006346
1205-003943
1205-003949
1205-003966
1205-003993
1209-001817
1209-001877
ZENER DIODE
TVS DIODE
TVS DIODE
TVS DIODE
DIODE ARRAY
Digital TR
CMOS Logic
CMOS Logic
Microprocessor Unit
Analog Switch
Analog Switch
Driver
Driver
Flash Memory
Amplifier
Amplifier
Amplifier
Amplifier
Amplifier
Amplifier
Comparator
Power Supply Circuit
Power Supply Circuit
Power Supply Circuit
Power Supply Circuit
Power Supply Circuit
Power Supply Circuit
Power Supply Circuit
Power Supply Circuit
Power Supply Circuit
Telecommunication Circuit
Telecommunication Circuit
Telecommunication Circuit
Telecommunication Circuit
Other Linear IC
Other Linear IC
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Main Electrical Parts List
Design LOC SEC CODE Description
TH201,TH401
V304,V305
U302,U303
R501
R266,R509,R690,U504
R283
R511
R214,U606
R245
R412
R229
R364
R215,R475,R476
R350
R520
R518
R218
R305,R365
R211,R212,R216,R233
R234,R301,R421,R426
R404,R439,R525
R119,R235,R239,R342,R434,R435,R437,
R438,R441,R442,R444,R457,R505,R506,
R507
R237,R238
R522
1404-001221
1405-001177
1405-001183
2007-000144
2007-000148
2007-000157
2007-000162
2007-000167
2007-000566
2007-001319
2007-003018
2007-007009
2007-007107
2007-007139
2007-007307
2007-007318
2007-007489
2007-007943
2007-008045
2007-008052
2007-008055
2007-008211
2007-008296
Thermistor
Surge Device
Surge Device
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
R100,R414,R415,R445,R446,R449,R450,
R462,R463,R467,R468,R479,R480,R481,
R482,R483,R484,R485,R486
R249
R521
R121,R122,R123,R124,R125,R298,R299,
R302,R346,R417,R418,R423,R428,R432,
R440,R461,R492
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2007-008419
2007-008478
2007-008502
2007-008516
5-2
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Design LOC SEC CODE Description
R278,R279,R320,R367
R248
R222,R223,R224
R316,R317,R368
R118
R217,R345
R343,R344
R280
R326,R328,R329,R330,
R331,R340
R127
R101,R102,R117
R451,R455
R411
C501,C195
C206
C236,C239,C517,C539
C192
C548
C115,C116,C197
C424,C427
C344
R473
C150
C198,C128
C140,C276,C341,C342
C600
C153
C194,C285,C286,C288
C289
C101,C176
C126,C142,C145,C157
C124
C132,C350
C121,C223,C224,C347
C127,C349,U908
2007-008531
2007-008587
2007-008588
2007-008774
2007-008806
2007-009084
2007-009111
2007-009157
2007-009171
2007-009398
2007-009801
2007-009964
2007-010029
2203-000233
2203-000254
2203-000386
2203-000585
2203-000725
2203-000812
2203-002443
2203-002709
2203-005138
2203-005288
2203-005552
2203-005682
2203-005683
2203-005719
2203-005725
2203-005726
2203-005727
2203-005729
2203-005731
2203-005732
Main Electrical Parts List
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
Chip Resistor
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
5-3
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Main Electrical Parts List
Design LOC SEC CODE Description
C154
C204,C246,C278,C400
C544
C177
C114,C141
C417,C418
C541
C205,C209,C210,C232
C103,C104,C105,C106,C107,C108,C110,
2203-005736
2203-006048
2203-006120
2203-006123
2203-006133
2203-006137
2203-006190
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
C111,C112,C130,C134,C182,C187,C189,
C190
C135,C173,C174,C193,C519,C520,C521
C202,C228,C340
C100,C149,C275
C502
C109,C203,C217,C221,C222,C226,C227,
C264,C267,C269,C356,C401,C405,C422,
C425,C503
C123,C129,C162,C186,C211,C212,C214,
C241,C259,C260,C261,C262,C282,C310,
C346,C348,C361,C402,C406,C408,C410,
C411,C414,C416,C419,C542
C147
C233
C277,C421
2203-006194
2203-006208
2203-006260
2203-006305
2203-006348
2203-006399
2203-006423
2203-006439
2203-006474
2203-006556
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
C171,C200,C201,C220,C242,C244,C283,
C351,C352,C359,C360,C362,C515,C516,
C522,C523,C526,C527,C528,C530,C532,
C533,C536,C543
C545,C546,C552,C553
,
C601,C602
C185
C158
C415
C331,C336,C337
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2203-006562
2203-006611
2203-006620
2203-006668
2203-006681
5-4
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
Design LOC SEC CODE Description
C188
C143
C168,C172
C136,C137,C420,C514
C538
C279,C547,C549
C148,C155,C156,C160,C161,C175,C191,
C196,C208,C254,C255,C256,C263,C305,
C306,C307,C314,C338,C339,C524,C525,
C529,C531,C534,C535,C537
2203-006693
2203-006707
2203-006824
2203-006839
2203-006841
2203-006872
Main Electrical Parts List
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
C213,C215,C518,C554
C159,C550
C146
C102,C249
C225,C265,TA300
C163
C229,C304,C407,C409,C413
U905
C234,C235,C243,C247,C257,C258,C303,
C317,C403,C404,C412
C551,C559
C245,C287,C308
C133,C207,C281,C297,C298
C230,C231
C504,C505,C506,C507,C508,C509,C510,
C511,TA500
C357,C358
C540
C139
L505,L506
L103
C118,C151,L109
L121
L105
2203-006890
2203-006979
2203-007194
2203-007210
2203-007240
2203-007270
2203-007271
2203-007279
2203-007317
2203-007369
2203-007393
2203-007449
2203-007701
2404-001339
2404-001465
2404-001506
2404-001516
2703-002309
2703-002314
2703-002649
2703-002775
2703-002793
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
MLC Chip
Tantalum Electrollytic-SMD
Tantalum Electrollytic-SMD
Tantalum Electrollytic-SMD
Tantalum Electrollytic-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
5-5
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Main Electrical Parts List
Design LOC SEC CODE Description
L111
L120
L101,L102
L106
L112
L504
L113
L207,L208
L501,L502,L503
OSC400
OSC200,OSC501
OSC102
OSC101
OSC100
2703-002858
2703-002906
2703-002918
2703-002953
2703-003470
2703-003686
2703-003698
2703-003869
2703-003892
2801-004458
2801-004902
2804-001884
2809-001348
2809-001358
Inductor-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
Inductor-SMD
Crystal Unit
Crystal Unit
Clock Oscillator
Other Oscillator
Other Oscillator
F300,F301,F302,F303,F304,F305
F306,F307,F308
F100
L123
L300
L201,L202
L125,L301,L302,L303,L304,L306
L305,L401
L205,L206
PWR_ON
VOL_DOWN
VOL_UP
ANT102
RFS100
HEA699
HDC301
BTC501
HDC300
HDC302
HDC401
HEA301
ANT103,ANT104
2901-001413
2901-001470
2904-001939
3301-001659
3301-001729
3301-001812
3301-001885
3301-001912
3301-001956
3404-001303
3705-001448
3705-001731
3710-002632
3711-006119
3711-006299
3711-006483
3711-006650
3711-007173
3711-007467
3712-001348
Filter-EMI
Filter-EMI
Filter-SAW
Core
Core
Core
Core
Core
Core
Switch-Tact
Connector-Coaxial
Connector-Coaxial
Common User Socket
Header
Header
Header
Header
Header
Header
Terminal
5-6
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Main Electrical Parts List
Design LOC SEC CODE Description
IFC300
BAT501
U105
3722-002867
4302-001180
4709-001844
Jack
Battery-Secondary
High-Frequency Parts-ETC
SC106,SC109,SC111,SC122,SC128,SC1
GH70-03951A IPR SHIELD-CAN CLIP
SC137
32,
SC129,SC130,SC133,SC136 GH70-04132A IPR SHIELD-CAN CLIP
SC100,SC101,SC104,SC113,SC116,SC1
GH70-04443A IPR SHIELD-CAN CLIP
SC121,SC123,SC124,SC125,SC126
17,
Please consult the GSPN website (Samsung Portal) for the most recent version of the product's part list.
5-7
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Level
6.
S/W Download
6-1.
Repair
1
6-1-1.
Pre-requsite for S/W Downloading
Downloader Program(
GT-I9010 Mobile Phone
Data Cable
Binary files
Settings
Odin3 v1.31.exe)
Data Cable
Anyway Jig Adaptor IF Cable RF Cable
GH99-36900A GH99-38251A GH39-01290A GH39-00985A
6-1
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Level1Repair
6-1-2.
S/W Downloader Program
Load the binary download program by executing the
Odin3 v1.31.exe
"
"
Run this file.
6-2
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Option Selection
.
1
Check Re-Partition and Phone Bootloader Update
-
Level1Repair
Select the PIT, PDA, PHONE&CSC file.
.
2
6-3
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Level1Repair
Enter Device into Download Mode
.
3
Enter the device into Download Mode
­press the Volume Down button
1) press the Power on button(don't release the volume down button)
2)
and then Connect the Handset to PC viaaData Cable
Connect the Handset
th:
3
to PC viaaData Cable
st: Volume Down Button
1
nd: Power on Button
2
Make sure ID:COM box highlighted yellow to know that the handset
.
4
is connected to the PC.
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Start Downloading by clicking Start Button
.
5
Level1Repair
Handset reboots when download completes.
.
6
Confirm the downloaded version name and etc.
.
7
*#1234#
Full Reset
:
*2767*3855#
:
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7.
7-1.
Level
Repair
2
Disassembly and Assembly Instructions
7-1-1.
1 2
7-1-1.
Pull down of the battery cover locker.
1)
Disassembly
Turn6points of screws loosen being care of
1)
scratch.
3
4
2
1
3
Separate front case and rear case using plastic
1)
dissection knife(move the plastic knife along the groove
between front case and rear case)
4
First, Separate left side of front case and rear case
1)
-1
7
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Level2Repair
7.
5
6
Second, Separate bottom of front case and rear case
1)
7
Separate connecting plug of coaxial cable from the
1)
socket on PBA using tweezers
8
Separate internal antenna module from the front
1)
part using tweezers.
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Separate sub key connecting plug and using
1)
tweezers.
7-2
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7.
9
Separate LCD FPCB connecting plug using tweezers.
1)
10
Separate earjack FPCB connecting plug using
1)
tweezers.
11
Separate camera connecting plug using tweezers.
1)
12
Remove screw1point.
1)
Separate PBA from the front case.
2)
7-3
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Level2Repair
7.
13
Pull out camera module from the front case.
1)
14
Pull out earjeck module from the front case
1)
7-4
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Level2Repair
7.
7-1-2.
1
Put in earjack module to earjack hole.
1)
Assembly
2
Attach the earjack FPCB on the front case
1)
Mount and stick motor and receiver FPCB module
1)
to the appropriate location.
3
Stand all FPCB(LCD, earjack, sub key
1)
) 1)
4
lay PBA on the front case
7-5
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Level2Repair
7.
5
Put in camera module to earjack hole.
1)
Combine the LCD mounted bracket tightly with the
1)
front case accurately.
6
Torque
Conect all FPCB(camera, earjack, sub key, LCD).
1)
Insert microphone into the latticed groove on the
1)
front case.
: 1.0 ~ 1.2
Kgf·cm
7
Combine Center of internal antenna module with front
1)
case.
8
Combine left/right of internal antenna module with
1)
front case.
7-6
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