Samsung AC140KN4PEH/SA, AC140KXAPEH/SA, AC125KN4PEH/SP, AC125KXAPEH/SP, AC100KN4PEH/SA Installation Manual

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Air conditioner
Installation manual
AC✴✴✴KXA✴✴H
• Thank you for purchasing this Samsung air conditioner.
• Before operating this unit, please read this manual carefully and retain it for future reference.
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2
English
Contents
Safety Information 3
General information 3 Installing the unit 4 Power supply line, fuse or circuit breaker 4
Installation Procedure 5
Step 1 Checking accessories and choosing the installation location 5 Step 2 Fixing the outdoor unit in place 7 Step 3 Connecting the power cables, communication cable, and controllers 8 Step 4 Optional: Extending the power cable 13 Step 5 Connecting the refrigerant pipe 14 Step 6 Optional: Cutting and flaring the pipes 15 Step 7 Connecting up and removing air in the circuit 16 Step 8 Adding refrigerant (R-410A) 17 Step 9 Performing the gas leak test 18 Step 10 Connecting the drain hose to the outdoor unit 19 Step 11
Insulating the refrigerant pipes 19 Step 12 Checking the earthing 20 Step 13 Performing final check and trial operation 21
Extra procedures 24
Pump down operation 24 Relocating the indoor and outdoor units 24 Using the stop valve 24
Appendix 26
Troubleshooting 26
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English
Safety Information
WARNING
• Hazards or unsafe practices that may result in severe personal injury or death.
CAUTION
• Hazards or unsafe practices that may result in minor personal injury or property damage.
Carefully follow the precautions listed below because they are essential to guarantee the safety of the equipment.
WARNING
• Always disconnect the air conditioner from the power supply before servicing it or accessing its internal components.
• Verify that installation and testing operations are performed by qualified personnel.
• Verify that the air conditioner is not installed in an easily accessible area.
General information
WARNING
• Carefully read the content of this manual before installing the air conditioner and store the manual in a safe place in order to be able to use it as reference after installation.
• For maximum safety, installers should always carefully read the following warnings.
• Store the operation and installation manual in a safe location and remember to hand it over to the new owner if the air conditioner is sold or transferred.
• This manual explains how to install an indoor unit with a split system with two SAMSUNG units. The use of other types of units with different control systems may damage the units and invalidate the warranty. The manufacturer shall not be responsible for damages arising from the use of non compliant units.
• The manufacturer shall not be responsible for damage originating from unauthorized changes or the improper connection of electric and requirements set forth in the “Operating limits” table, included in the manual, shall immediately invalidate the warranty.
• The air conditioner should be used only for the applications for which it has been designed: the indoor unit is not suitable to be installed in areas used for laundry.
• Do not use the units if damaged. If problems occur, switch the unit off and disconnect it from the power supply.
• In order to prevent electric shocks, fires or injuries, always stop the unit, disable the protection switch and contact SAMSUNG’s technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.
• Always remember to inspect the unit, electric connections, refrigerant tubes and protections regularly. These operations should be performed by qualified personnel only.
• The unit contains moving parts, which should always be kept out of the reach of children.
• Do not attempt to repair, move, alter or reinstall the unit. If performed by unauthorized personnel, these operations may cause electric shocks or fires.
• Do not place containers with liquids or other objects on the unit.
• All the materials used for the manufacture and packaging of the air conditioner are recyclable.
• The packing material and exhaust batteries of the remote controller(optional) must be disposed of in accordance with current laws.
• The air conditioner contains a refrigerant that has to be disposed of as special waste. At the end of its life cycle, the air conditioner must be disposed of in authorized centres or returned to the retailer so that it can be disposed of correctly and safely.
Safety Information
Safety Information
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Safety Information
English
Safety Information
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
Installing the unit
WARNING
IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines.
• Upon receipt, inspect the product to verify that it has not been damaged during transport. If the product appears damaged, DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the authorized technician has collected the material from the retailer.)
• After completing the installation, always carry out a functional test and provide the instructions on how to operate the air conditioner to the user.
• Do not use the air conditioner in environments with hazardous substances or close to equipment that release free flames to avoid the occurrence of fires, explosions or injuries.
• Our units should be installed in compliance with the spaces shown in the installation manual, to ensure accessibility from both sides and allow repairs or maintenance operations to be carried out. The unit’s components should be accessible and easy to disassemble without endangering people and objects.
• For this reason, when provisions of the installation manual are not complied with, the cost required to access and repair the units (in SAFETY CONDITIONS, as set out in prevailing regulations) with harnesses, ladders, scaffolding or any other elevation system will NOT be considered part of the warranty and will be charged to the end customer.
Power supply line, fuse or circuit breaker
WARNING
• Always make sure that the power supply is compliant with current safety standards. Always install the air conditioner in compliance with current local safety standards.
• Always verify that a suitable earthing connection is available.
• Verify that the voltage and frequency of the power supply comply with the specifications and that the installed power is sufficient to ensure the operation of any other domestic appliance connected to the same electric lines.
• Always verify that the cut-off and protection switches are suitably dimensioned.
• Verify that the air conditioner is connected to the power supply in accordance with the instructions provided in the wiring diagram included in the manual.
• Always verify that electric connections (cable entry, section of leads, protections…) are compliant with the electric specifications and with the instructions provided in the wiring scheme. Always verify that all connections comply with the standards applicable to the installation of air conditioners.
• Devices disconnected from the power supply should be completely disconnected in the condition of overvoltage category.
• Be sure not to perform power cable modification, extension wiring, and multiple wire connection.
– It may cause electric shock or fire due to poor
connection, poor insulation, or current limit override.
– When extension wiring is required due to power
line damage, refer to "Step 4 Optional: Extending the power cable" in the installation manual.
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Installation Procedure
Installation Procedure
Installation Procedure
Step 1 Checking accessories and choosing the installation location
The following accessories are supplied with the outdoor unit.
Leg rubber Drain plug
<AC071*> <AC100/125/145*>
AC071* : 2EA AC100/125/145* : 1EA
Drain cap Installation manual
AC071* : 4EA AC100/125/145* : 3EA
Installation location requirements
• Do not place the outdoor unit on its side or upside down. Failing to do so may cause the compressor lubrication oil to run into the cooling circuit and lead to a serious damage to the unit.
• Install the unit in a well-ventilated location away from direct sunlight or strong winds.
• Install the unit in a location that would not obstruct any passageways or thoroughfares.
• Install the unit in a location that would not inconvenience or disturb your neighbors, as they could be affected by the noise or the airflow coming from the unit.
• Install the unit in a location where the pipes and the cables can be easily connected to the indoor unit.
• Install the unit on a flat, stable surface that can withstand the weight of the unit. Otherwise, the unit can generate noise and vibration during operation.
• Install the unit so that the air flow is directed towards the open area.
• Maintain sufficient clearance around the outdoor unit, especially from a radio, computer, stereo system, etc.
Fuse
Control
1 m or more
1 m or more
1.5 m or more
1.5 m or more 300 mm
Stereo
Computer etc
Outdoor Unit
200 mm
Air Guide Duct (This product is not provided by Samsung)
Indoor Unit
• Install the unit at a height where its base can be firmly fixed in place.
• Make sure that the water dripping from the drain hose runs away correctly and safely.
CAUTION
• You have just purchased a system air conditioner
and it has been installed by your installation specialist.
• This device must be installed according to the
national electrical rules.
• If your outdoor unit exceeds a net weight of 60 kg,
do not install it on a suspended wall, but stand it on a floor.
• When installing the outdoor unit at the seaside, make sure that it is not directly exposed to sea breeze. If you cannot find an adequate place free from direct see breeze, construct a protection wall or a protective fence.
– Install the outdoor unit in a place (such as near
buildings etc.) where it can be prevented from sea breeze. Failure to do so may cause a damage to the outdoor unit.
Sea breeze Sea breeze
Sea Sea
Outdoor Unit Outdoor Unit
• If you cannot avoid installing the outdoor unit at the seaside, construct a protection wall around to block the sea breeze.
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Installation Procedure
English
Installation Procedure
• Construct a protection wall with a solid material such as concrete to block the sea breeze. Make sure that the height and the width of the wall are 1.5 times larger than the size of the outdoor unit. Also, secure a space larger than 700 mm between the protection wall and the outdoor unit for exhausted air to ventilate.
Protection wall
Outdoor Unit
Sea breeze
Sea
CAUTION
• Depending on the condition of power supply, unstable power or voltage may cause malfunction of the parts or control system. (At the ship or places using power
supply from electric generator...etc)
•
Install the unit in a place where water can drain smoothly.
• If you have any difficulty finding installation location as prescribed above, contact your manufacturer for details.
• Be sure to clean the sea water and the dust on the heat exchanger of the outdoor unit and apply a
corrosion inhibitor on it. (At least once in a year.)
Outdoor unit dimensions
A Type
AC140KXAPEH/SA, AC125KXAPEH/SP
620
330
384
360
1420
1395
940
567
558
1095
Electrical component box
B Type
AC100KXAPEH/SA, AC125KXAPEH/SA AC100KXADGH/SA, AC140KXADGH/SA
620
330
384
360
1210
1185
940
567
558
675
Electrical component box
C Type
AC071KXAPEH/SA, AC071KXADEH/SA
880 53
310
660
364
18
798
Minimum clearances for the outdoor unit
When installing 1 outdoor unit
(Unit: mm)
300 or more
1500 or more
300 or
more
600 or
more
300 or
more
2000
or more
1500
or more
600
or more
300
or more
1500
or more
300 or
more
When installing more than 1 outdoor unit
(Unit: mm)
1500
or more
600
or more
3000
or more
3000
or more
300
or more
600
or more
600
or more
1500
or more
300
or more
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English
Installation Procedure
1500
or more
600
or more
600
or more
300 or more
600
or more
600
or more
600
or more
300
or more
500
or more
500
or more
300
or more
300
or more
CAUTION
• The outdoor unit must be installed according to the specified distances in order to permit accessibility from each side, to guarantee correct operation, maintenance, and repair of the unit. The components of the outdoor unit must be reachable and removable under safe conditions for
people and the unit.
Moving the outdoor unit with wire rope
1 Before carrying the outdoor unit, fasten two wire
ropes of 8 m or longer, as shown in the figure.
2 To prevent damages or scratches effectively, insert a
piece of cloth between the outdoor unit and the ropes.
3 Move the outdoor unit.
Wire rope
Plate protection cloth
Step 2 Fixing the outdoor unit in place
Install the outdoor unit on a rigid and stable base to prevent disturbance from any noise caused by vibration. When installing the unit at a height or in a location exposed to strong winds, fix the unit securely to a support (i.e., a wall or a ground).
Fix the outdoor unit with anchor bolts. Make sure that the anchor bolts are 20 mm or higher from the base surface.
Anchor bolt hole
(Unit : mm)
AC071KXAEH
(Unit : mm)
Anchor bolt hole
AC100/125/145KXA✴✴H
CAUTION
• Install a drain outlet at the lowest end around the base for outdoor unit drainage
• When installing the outdoor unit on the roof, waterproof the unit and check the ceiling strength.
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Installation Procedure
English
Installation Procedure
Optional: Fixing the outdoor unit to a wall with a rack
• Make sure that the wall can support the weights of the rack and the outdoor unit.
• Install the rack close to the column as much as possible.
• Install a proper grommet in order to reduce noise and residual vibration transferred by the outdoor unit towards the wall.
Soft rubber designed to cut off vibration from rack to wall. (not supplied with product)
Designed to cut off residual vibration from outdoor unit to rack. (not supplied with product)
Anchor bolt
Base surface
20 mm
CAUTION
• When installing an air guide duct, be sure to check the following:
– The screws do not damage the copper pipe. – The air guide duct is fixed firmly on the guard fan.
Step 3 Connecting the power cables, communication cable, and controllers
You must connect the following three electrical cables to the outdoor unit:
• The main power cable between the auxiliary circuit breaker and the outdoor unit.
• The outdoor-to-indoor power cable between the outdoor unit and the indoor unit.
• The communication cable between the outdoor unit and the indoor unit.
CAUTION
• During installation, make first the refrigerant connections and then the electrical connections. If the unit is uninstalled, first disconnect the electrical cables and then the refrigerant connections.
• Connect the air conditioner to the earthing system before making the electrical connections.
NOTE
• Especially, if your outdoor unit is the one designed for Russian and European markets, consult the supply authority, if necessary, to estimate and reduce the supply system impedance before installation.
Air conditioning system examples
When using earth leakage circuit breaker (ELCB) for a single phase
MCCB
ELCB
ELB
Main power cable
Communication cable Outdoor-to-indoor power cable
Earthing
Outdoor Unit
OR
Indoor Unit
When using earth leakage circuit breaker (ELCB) for a 3-phase, 4-wire system (3P4W)
MCCB
ELCB
ELB
Main power cable
Communication cable Outdoor-to-indoor power cable
Earthing
Outdoor Unit Indoor Unit
OR
CAUTION
• If the outdoor unit is installed in a location vulnerable to an electric leak or submergence, make sure to install an ELCB.
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English
Installation Procedure
Connecting the main power cable
When using ELB for 1 phase and 3 phase
1(L) 2(N) L1(R) L2(S) L3(T) N
F1 F2
1(L) 2(N) L N
F1 F2
MCCB
ELB
Power supply
Electrical
component box
The appearance of the unit may be different from the picture depending on the model.
Indoor Unit
1-phase
3-phase
Main power cable
Communication cable
Communication
cable
3-phase 4-wire main power cable (AC 380V)
Outdoor-to­indoor power cable
Outdoor-to­indoor power cable
Cable tie
Cable tie
CAUTION
• You should connect the power cable into the power cable terminal and fasten it with a clamp.
• When using a 3 phase model, the unbalanced power between phases must be maintained within 2 % of supply rating.
If the power is unbalanced greatly, it may shorten the life of the condenser. If the unbalanced power is exceeded over 4% of supply rating, the operation of the outdoor unit is stoped and protected, and the error mode indicates.
• To protect the product from water and possible shock, you should keep the power cable and the connection cord of the indoor and outdoor units within ducts. (with appropriate IP rating and material selection for your application)
• Ensure that main supply connection is made through a switch that disconnects all poles, with contact gap of a least 3 mm.
• Devices disconnected from the power supply should be completely disconnected in the condition of overvoltage category.
• Keep distances of 50 mm or more between power cable and communication cable.
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