Samsung AC035MXADKH, AC052MXASEH, AC026MXADKH, AC035MNADKH/EU, AC052MXADKH Installation Manual

...
Air conditioner
Installation manual
ACMXADKH / ACMXASEH
• Thank you for purchasing this Samsung air conditioner.
• Before operating this unit, please read this manual carefully and retain it for future reference.
Contents
Safety Information 3
General information 3 Installing the unit 4 Power supply line, fuse or circuit breaker 4
Installation Procedure 5
Step 1 Choosing the installation location 5 Step 2 Fixing the outdoor unit in place 7 Step 3 Connecting the power cables, communication cable, and controllers 8 Step 4 Optional: Extending the power cable 13 Step 5 Connecting the refrigerant pipe 15 Step 6 Optional: Cutting and flaring the pipes 16 Step 7 Connecting up and removing air in the circuit 17 Step 8 Adding refrigerant (R-410A) 18 Step 9 Optional: Installing DPM 20 Step 10 Performing the gas leak test 21 Step 11 Connecting the drain hose to the outdoor unit 21 Step 12 Step 13 Checking the earthing 23 Step 14 Performing final check and trial operation 23
Insulating the refrigerant pipes 22
Extra procedures 27
Pumping down refrigerant 27 Relocating the indoor and outdoor units 27 Using the stop valve 27
Appendix 29
COMMISSION DELEGATED REGULATION (EU) No 626/2011i) 29 Troubleshooting 53 Technical specifications 55
2 English
Safety Information
WARNING
• Hazards or unsafe practices that may result in severe
personal injury or death.
CAUTION
• Hazards or unsafe practices that may result in minor
personal injury or property damage.
Carefully follow the precautions listed below because they are essential to guarantee the safety of the equipment.
WARNING
• Always disconnect the air conditioner from the power
supply before servicing it or accessing its internal components.
• Verify that installation and testing operations are
performed by qualified personnel.
• Verify that the air conditioner is not installed in an
easily accessible area.
General information
WARNING
• Carefully read the content of this manual before
installing the air conditioner and store the manual in a safe place in order to be able to use it as reference after installation.
• For maximum safety, installers should always
carefully read the following warnings.
• Store the operation and installation manual in a safe
location and remember to hand it over to the new owner if the air conditioner is sold or transferred.
• This manual explains how to install an indoor unit
with a split system with two SAMSUNG units. The use of other types of units with different control systems may damage the units and invalidate the warranty. The manufacturer shall not be responsible for damages arising from the use of non compliant units.
• The manufacturer shall not be responsible for damage
originating from unauthorized changes or the improper connection of electric and requirements set forth in the “Operating limits” table, included in the manual, shall immediately invalidate the warranty.
• The air conditioner should be used only for the applications for which it has been designed: the indoor unit is not suitable to be installed in areas used for laundry.
• Do not use the units if damaged. If problems occur, switch the unit off and disconnect it from the power supply.
• In order to prevent electric shocks, fires or injuries, always stop the unit, disable the protection switch and contact SAMSUNG’s technical support if the unit produces smoke, if the power cable is hot or damaged or if the unit is very noisy.
• Always remember to inspect the unit, electric connections, refrigerant tubes and protections regularly. These operations should be performed by qualified personnel only.
• The unit contains moving parts, which should always be kept out of the reach of children.
• Do not attempt to repair, move, alter or reinstall the unit. If performed by unauthorized personnel, these operations may cause electric shocks or fires.
• Do not place containers with liquids or other objects on the unit.
• All the materials used for the manufacture and packaging of the air conditioner are recyclable.
• The packing material and exhaust batteries of the remote controller(optional) must be disposed of in accordance with current laws.
• The air conditioner contains a refrigerant that has to be disposed of as special waste. At the end of its life cycle, the air conditioner must be disposed of in authorized centres or returned to the retailer so that it can be disposed of correctly and safely.
Safety Information
3English
Safety Information
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and
Safety Information
knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
• For use in Europe: This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.
Installing the unit
WARNING
IMPORTANT: When installing the unit, always remember to connect first the refrigerant tubes, then the electrical lines.
• Upon receipt, inspect the product to verify that it has not been damaged during transport. If the product appears damaged, DO NOT INSTALL it and immediately report the damage to the carrier or retailer (if the installer or the authorized technician has collected the material from the retailer.)
• After completing the installation, always carry out a functional test and provide the instructions on how to operate the air conditioner to the user.
• Do not use the air conditioner in environments with hazardous substances or close to equipment that release free flames to avoid the occurrence of fires, explosions or injuries.
• Our units should be installed in compliance with the spaces shown in the installation manual, to ensure accessibility from both sides and allow repairs or maintenance operations to be carried out. The unit’s components should be accessible and easy to disassemble without endangering people and objects.
• For this reason, when provisions of the installation manual are not complied with, the cost required to access and repair the units (in SAFETY CONDITIONS, as set out in prevailing regulations) with harnesses, ladders, scaffolding or any other elevation system will NOT be considered part of the warranty and will be charged to the end customer.
Power supply line, fuse or circuit breaker
WARNING
• Always make sure that the power supply is compliant with current safety standards. Always install the air conditioner in compliance with current local safety standards.
• Always verify that a suitable earthing connection is available.
• Verify that the voltage and frequency of the power supply comply with the specifications and that the installed power is sufficient to ensure the operation of any other domestic appliance connected to the same electric lines.
• Always verify that the cut-off and protection switches are suitably dimensioned.
• Verify that the air conditioner is connected to the power supply in accordance with the instructions provided in the wiring diagram included in the manual.
• Always verify that electric connections (cable entry, section of leads, protections…) are compliant with the electric specifications and with the instructions provided in the wiring scheme. Always verify that all connections comply with the standards applicable to the installation of air conditioners.
• Devices disconnected from the power supply should be completely disconnected in the condition of overvoltage category.
• Be sure not to perform power cable modification, extension wiring, and multiple wire connection.
– It may cause electric shock or fire due to poor
connection, poor insulation, or current limit override.
– When extension wiring is required due to power
line damage, refer to "Step 4 Optional: Extending the power cable" in the installation manual.
4
English
Installation Procedure
Fuse
Fuse
Control
1.5 m or more
1 m or more
1 m or more
1.5 m or more
1.5 m or more
300 mm
Stereo
Computer etc
Outdoor Unit
200 mm
Air Guide Duct (This product is not provided by Samsung)
Indoor Unit
Sea breeze Sea breeze
Sea Sea
Outdoor Unit Outdoor Unit
Protection wall
Outdoor Unit
Sea breeze
Sea
Step 1 Choosing the installation location
Installation location requirements
• Do not place the outdoor unit on its side or upside down. Failing to do so may cause the compressor lubrication oil to run into the cooling circuit and lead to a serious damage to the unit.
• Install the unit in a well-ventilated location away from direct sunlight or strong winds.
• Install the unit in a location that would not obstruct any passageways or thoroughfares.
• Install the unit in a location that would not inconvenience or disturb your neighbors, as they could be affected by the noise or the airflow coming from the unit.
• Install the unit in a location where the pipes and the cables can be easily connected to the indoor unit.
• Install the unit on a flat, stable surface that can withstand the weight of the unit. Otherwise, the unit can generate noise and vibration during operation.
• Install the unit so that the air flow is directed towards the open area.
• Maintain sufficient clearance around the outdoor unit, especially from a radio, computer, stereo system, etc.
CAUTION
• You have just purchased a system air conditioner and it has been installed by your installation specialist.
• This device must be installed according to the national electrical rules.
• If your outdoor unit exceeds a net weight of 60 kg, do not install it on a suspended wall, but stand it on a floor.
• When installing the outdoor unit at the seaside, make sure that it is not directly exposed to sea breeze. If you cannot find an adequate place free from direct sea breeze, construct a protection wall or a protective fence.
– Install the outdoor unit in a place (such as near
buildings etc.) where it can be prevented from sea breeze. Failure to do so may cause a damage to the outdoor unit.
• If you cannot avoid installing the outdoor unit at the seaside, construct a protection wall around to block the sea breeze.
• Construct a protection wall with a solid material such as concrete to block the sea breeze. Make sure that the height and the width of the wall are 1.5 times larger than the size of the outdoor unit. Also, secure a space larger than 700 mm between the protection wall and the outdoor unit for exhausted air to ventilate.
Installation Procedure
• Install the unit at a height where its base can be firmly fixed in place.
• Make sure that the water dripping from the drain hose runs away correctly and safely.
CAUTION
• Depending on the condition of power supply, unstable power or voltage may cause malfunction of the parts or control system. (At the ship or places using power supply from electric generator...etc)
5English
Installation Procedure
660
12
320
• Install the unit in a place where water can drain
Minimum clearances for the outdoor unit
smoothly.
• If you have any difficulty finding installation location as prescribed above, contact your manufacturer for details.
• Be sure to clean the sea water and the dust on the
When installing 1 outdoor unit
(Unit: mm)
heat exchanger of the outdoor unit and apply a corrosion inhibitor on it. (At least once in a year.)
Outdoor unit dimensions
300 or more
1500 or more
A Type
AC026MXADKH/AC035MXADKH/AC052MXASEH
Installation Procedure
790
B Type
285
548
60
343
50
562
12
300 or
more
600
or more
AC052MXADKH/AC060MXADKH
310
When installing more than 1 outdoor unit
(Unit: mm)
1500
or more
600
or more
880
638
49
364
600 or
more
300
or more
more
300 or
3000
or more
2000
or more
3000
or more
1500
more
300 or
1500
or more
300
or more
or more
C Type
AC071MXADKH/AC071MXASEH
D Type
AC100MXASEH
880
6
English
880
310
660
645
26
300
or more
600
or more
600
26
or more
600
or more
600
or more
1500
or more
1500
or more
12
798
53
967
60
364
12
364
300
[Bar type louver] [Rain resistance louver]
Wire rope
Plate protection cloth
(Unit : mm)
Anchor bolt hole
612
790
285
317
343
AC026/035MXADKH/AC052MXASEH
or more
600
or more
500 or more 500 or more
300 or more
300 or more
600
or more
300
600
or more
Moving the outdoor unit with wire rope
or more
1 Before carrying the outdoor unit, fasten two wire
ropes of 8 m or longer, as shown in the figure.
2 To prevent damages or scratches effectively, insert
a piece of cloth between the outdoor unit and the ropes.
3 Move the outdoor unit.
Installation Procedure
CAUTION
• The outdoor unit must be installed according to the specified distances in order to permit accessibility from each side, to guarantee correct operation, maintenance, and repair of the unit. The components of the outdoor unit must be reachable and removable under safe conditions for people and the unit.
WARNING
• Should adopt bar type louver. Don’t use a type of rain resistance louver.
• Louver specifications.
– Angle criteria : less than 20˚ – Opening ratio criteria : greater than 80%
Step 2 Fixing the outdoor unit in place
Install the outdoor unit on a rigid and stable base to prevent disturbance from any noise caused by vibration. When installing the unit at a height or in a location exposed to strong winds, fix the unit securely to a support (i.e., a wall or a ground).
Fix the outdoor unit with anchor bolts. Make sure that the anchor bolts are 20 mm or higher from the base surface.
7English
Installation Procedure
Anchor bolt hole
(Unit : mm)
AC052/060/071MXADKH/AC071MXASEH
Anchor bolt hole
(Unit : mm)
AC100MXASEH
320
880
645
340
364
Soft rubber designed to cut off vibration from rack to wall. (not supplied with product)
Designed to cut off residual vibration from outdoor unit to rack. (not supplied with product)
Anchor bolt
Base surface
20 mm
Installation Procedure
• Install a proper grommet in order to reduce noise and residual vibration transferred by the outdoor unit towards the wall.
CAUTION
• When installing an air guide duct, be sure to check the following:
CAUTION
• Install a drain outlet at the lowest end around the base for outdoor unit drainage
• When installing the outdoor unit on the roof, waterproof the unit and check the ceiling strength.
– The screws do not damage the copper pipe. – The air guide duct is fixed firmly on the guard fan.
Step 3 Connecting the power cables, communication cable, and controllers
• Make sure that the wall can support the weights of the rack and the outdoor unit.
• Install the rack close to the column as much as possible.
Optional: Fixing the outdoor unit to a wall with a rack
8
English
You must connect the following three electrical cables to the outdoor unit:
• The main power cable between the auxiliary circuit breaker and the outdoor unit.
• The outdoor-to-indoor power cable between the outdoor unit and the indoor unit.
• The communication cable between the outdoor unit and the indoor unit.
CAUTION
• During installation, make first the refrigerant connections and then the electrical connections. If the unit is uninstalled, first disconnect the electrical cables and then the refrigerant connections.
• Connect the air conditioner to the earthing system before making the electrical connections.
NOTE
Communication cable Outdoor-to-indoor power cable
ELCB
1
OR
Indoor Unit
Main power cable
Outdoor Unit
Communication cable
Earthing
• Especially, if your outdoor unit is the one designed for Russian and European markets, consult the supply authority, if necessary, to estimate and reduce the supply system impedance before installation.
Air conditioning system examples
When using earth leakage circuit breaker (ELCB) for a single phase
Connecting the main power cable
When using ELB for 1 phase
CAUTION
• If the outdoor unit is installed in a location vulnerable to an electric leak or submergence, make sure to install an ELCB.
Installation Procedure
Power Supply
MCCB
ELB
The appearance of the unit may be different from the picture depending on the model.
Indoor Unit
Electrical
component box
1(L) 2(N)
Outdoor-to­indoor power cable
Main power cable
L
N
Cable clamp
Communication cable
9English
Installation Procedure
1(L) 2(N) L N
Alimentación AC: Tornillo M4
Comunicación: Tornillo M4
F1 F2
,
,
,
,
CAUTION
• You should connect the power cable into the power cable terminal and fasten it with a clamp.
• The unbalanced power must be maintained within 2%
be completely disconnected in the condition of overvoltage category.
• Keep distances of 50 mm or more between power cable and communication cable.
of supply rating.
• Devices disconnected from the power supply should
If the power is unbalanced greatly, it may shorten
Main power terminal block specifications
the life of the condenser. If the unbalanced power is exceeded over 4% of supply rating, the indoor unit is protected, stopped and the error mode indicates.
• To protect the product from water and possible shock, you should keep the power cable and the connection
Installation Procedure
cord of the indoor and outdoor units within ducts. (with appropriate IP rating and material selection for your application)
• Ensure that main supply connection is made through a switch that disconnects all poles, with contact gap of a least 3 mm.
Main power cable specifications
The power cable is not supplied with air conditioner.
• Select the power supply cable in accordance with relevant local and national regulations.
• Wire size must comply with the applicable local and national code.
• Specifications for local wiring power cord and branch wiring are in compliance with local cord.
Type
A
10
English
Model Outdoor unit Input current (Amperes) Power supply
Indoor unit Outdoor unit
AC026MN1DKH/EU
AC026MNNDKH/EU
AC026NNNDKH/EU
AC026MNLDKH/EU
AC026MNJDKH/EU
AC026MNADKH/EU
AC035MN1DKH/EU
AC035MNNDKH/EU
AC035NNNDKH/EU
AC035MNMDKH/EU
AC035MNLDKH/EU
AC035MNJDKH/EU
AC035MNADKH/EU
AC052MNMSEH/EU
AC026MXADKH/EU
AC026MXADKH/EU
AC026MXADKH/EU
AC026MXADKH/EU
AC026MXADKH/EU
AC026MXADKH/EU
AC035MXADKH/EU
AC035MXADKH/EU
AC035MXADKH/EU
AC035MXADKH/EU
AC035MXADKH/EU
AC035MXADKH/EU
AC035MXADKH/EU
AC052MXASEH/EU
Rated
Hz Volts Min
50 220 to 240 198 264 10 10 1.0 11.0 11.0 12.5
50 220 to 240 198 264 10 10 1.0 11.0 11.0 12.5
50 220 to 240 198 264 10 10 1.0 11.0 11.0 12.5
50 220 to 240 198 264 10 10 1.7 11.7 11.7 12.9
50 220 to 240 198 264 10 10 1.0 11.0 11.0 12.5
50 220 to 240 198 264 10 10 1.6 11.6 11.6 12.8
50 220 to 240 198 264 10 10 1.0 11.0 11.0 12.5
50 220 to 240 198 264 10 10 1.0 11.0 11.0 12.5
50 220 to 240 198 264 10 10 1.0 11.0 11.0 12.5
50 220 to 240 198 264 10 10 2.5 12.5 12.5 13.8
50 220 to 240 198 264 10 10 1.7 11.7 11.7 12.9
50 220 to 240 198 264 10 10 1.0 11.0 11.0 12.5
50 220 to 240 198 264 10 10 1.6 11.6 11.6 12.8
50 220 to 240 198 264 13 13 3.5 16.5 16.5 18.2
Voltage range
.
Outdoor unit
Max.Cooling Heating
Indoor
Total MCA MFA
unit
Type
Indoor unit Outdoor unit
AC052MN4DKH/EU
AC052NN4DKH/EU
AC052MNNDKH/EU
AC052NNNDKH/EU
AC052MNMDKH/EU
AC052MNLDKH/EU
B
AC052MNCDKH/EU
AC052MNJDKH/EU
AC052MNADKH/EU
AC060MNNDKH/EU
AC060NNNDKH/EU
AC060MNMDKH/EU
AC071MN4DKH/EU
AC071NN4DKH/EU
AC071MN4PKH/EU
AC071MNNDKH/EU
AC071NNNDKH/EU
C
AC071MNMDKH/EU
AC071MNLDKH/EU
AC071MNCDKH/EU
AC071MNADKH/EU
AC071MNMSEH/EU
D
AC100MNMSEH/EU
Model Outdoor unit Input current (Amperes) Power supply
AC052MXADKH/EU
AC052MXADKH/EU
AC052MXADKH/EU
AC052MXADKH/EU
AC052MXADKH/EU
AC052MXADKH/EU
AC052MXADKH/EU
AC052MXADKH/EU
AC052MXADKH/EU
AC060MXADKH/EU
AC060MXADKH/EU
AC060MXADKH/EU
AC071MXADKH/EU
AC071MXADKH/EU
AC071MXADKH/EU
AC071MXADKH/EU
AC071MXADKH/EU
AC071MXADKH/EU
AC071MXADKH/EU
AC071MXADKH/EU
AC071MXADKH/EU
AC071MXASEH/EU
AC100MXASEH/EU
Rated
Hz Volts Min
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 2.5 22.5 22.5 25.0
50 220 to 240 198 264 20 20 1.7 21.7 21.7 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.6 21.6 21.6 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 2.5 22.5 22.5 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.5 21.5 21.5 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 2.5 22.5 22.5 25.0
50 220 to 240 198 264 20 20 1.7 21.7 21.7 25.0
50 220 to 240 198 264 20 20 1.0 21.0 21.0 25.0
50 220 to 240 198 264 20 20 1.6 21.6 21.6 25.0
50 220 to 240 198 264 20 20 3.5 23.5 23.5 25.0
50 220 to 240 198 264 22 22 3.5 25.5 25.5 28.0
Voltage range
.
Outdoor unit
Max.Cooling Heating
Indoor
Total MCA MFA
unit
Installation Procedure
NOTE
1 Voltage range
• Units are suitable for use on electrical systems where voltage supplied to unit terminal is not below or above listed range limits
2 Maximum allowable voltage variation between
phases is 2%.
3 Wire size & type must comply with the applicable
local and national code.
• Wire size: Based on the value of MCA.
• Wire type: 60245 IEC57(IEC) or H05RN-
F(CENELEC) grade or more.
4 MFA is used to select the circuit breaker and the
ground fault circuit interrupter (earth leakage circuit breaker).
5 MCA represents maximum input current.
• MFA represents capacity which may accept MCA
• Abbreviations
MCA: Min. Circuit Amps. (A) MFA: Max. Fuse Amps. (A)
11English
Installation Procedure
Silver solder
Connecting the outdoor-to-indoor power cable and the communication cable
NOTE
• Lay the electrical wiring so that the front cover does not rise up when doing wiring work and attach the front cover securely.
For connecting the power and communication cables
• Ground wire for the indoor unit and outdoor unit connection cable must be clamped to a soft copper tin-plated eyelet terminal with M4 screw hole(NOT SUPPLIED WITH UNIT ACCESSORIES).
1(L)
2(N)
Indoor Unit
F2 F1
Outdoor-to-indoor power terminal specifications
• Connect the cables to the terminal board using the
Installation Procedure
1(L) 2(N)
L
N
compressed ring terminal.
• Cover a solderless ring terminal and a connector part of the power cable and then connect it.
Outdoor-to­indoor power cable
Main power cable
Nominal
dimensions
for cable
(mm²)
4/6
10 8 15 ±0.2 7.1
16 8 16 ±0.2 9
25
35
50 8 22 ±0.3 13.5
70 8 24 ±0.4 17.5
Nominal
dimensions
for screw
(mm)
4 9.5
8 15 9 28.5 8.4
8 12 8 16.5 13 8.4 8 16
8 22 13 43 8.4
Cable clamp
Standard
dimension
(mm)
Communication cable
B D d1 E F L d2 t
Allowance
(mm)
±0.2 5.6
±0.3 11.5
±0.3 13.3
Standard
dimension
(mm)
Allowance
(mm)
+0.3
-0.2
+0.3
-0.2 +0.3
-0.2
+0.5
-0.2
+0.5
-0.2
+0.5
-0.2 +0.5
-0.4
Standard
dimension
Allowance
(mm)
3.4 ±0.2 6
4.5 ±0.2 7.9 9 30 8.4
5.8 ±0.2 9.5 13 33 8.4
7.7 ±0.2 11
9.4 ±0.2 12.5
11.4 ±0.3 17.5 14 50 8.4
13.3 ±0.4 18.5 20 51 8.4
(mm)
Min.
Min.
(mm)
(mm)
15
13 38 8.4
Max.
(mm)
5 20 4.3
34
Standard
dimension
(mm)
8.4
Allowance
(mm)
+0.2
0
+0.4
0
+0.4
0
+0.4
0
+0.4
0
+0.4
0
+ 0.4
0
+ 0.4
0
Min.
(mm)
0.9
1.15
1.45
1.7
1.8
1.8
2.0
• Connect the rated cables only.
• Connect using a driver which is able to apply the rated torque to the screws.
• If the terminal is loose, fire may occur caused by arc. If the terminal is connected too firmly, the terminal may be
damaged.
12
English
Tightening torque (kgf • cm)
Power cable
Pre-installed tube for the power cable
(Unit: mm)
(Unit: mm)
20 20
20
20
60
120
180
M4 12.0 to 18.0
M5 20.0 to 30.0
Step 4 Optional: Extending the power cable
1 Prepare the following tools.
• 1N · m = 10 kgf · cm
CAUTION
• When connecting cables, you can connect the cables to the electrical part or connect them through the holes below depending on the spot.
• Connect the communication cable between the indoor and outdoor units through a conduit to protect against external forces, and feed the conduit through the wall together with refrigerant piping.
• Remove all burrs at the edge of the knock-out hole and secure the cable to the outdoor knock-out using lining and bushing with an electrical insulation such as rubber and so on.
• Must keep the cable in a protection tube.
• Keep distances of 50mm or more between power
cable and communication cable.
• When the cables are connected through the hole, remove the Plate bottom.
Outdoor-to-indoor power and communication cables specifications
Tools Spec Shape
Crimping pliers MH-14
Connection sleeve
(mm)
Insulation tape
Contraction tube
(mm)
20xØ6.5
(HxOD)
Width 19
mm
70xØ8.0
(LxOD)
2 As shown in the figure, peel off the shields from the
rubber and wire of the power cable.
• Peel off 20 mm of the wire shields of the tube.
CAUTION
• For information about the power cable specifications for indoor and outdoor units, refer to the installation manual.
• After peeling off the tube wire, you must insert a contraction tube.
Installation Procedure
Indoor power supply
Power supply Max/Min (V) Indoor power cable
1Φ, 220-240V,
50 Hz
±10% 1.5 mm² ↑, 3 wires
Communication cable
0.75 to 1.5 mm², 2 wires
• Power supply cords of parts of appliances for outdoor use shall not be lighter than polychloroprene sheathed flexible cord. (Code designation IEC:60245 IEC 57 / CENELEC: H05RN-F or IEC:60245 IEC 66 / CENELEC: H07RN-F)
• When installing the indoor unit in a computer room or net work room, use the double shielded (tape aluminium / polyester braid + copper ) cable of FROHH2R type.
3 Insert both sides of core wire of the power cable into
the connection sleeve.
• Method 1: Push the core wire into the sleeve from both sides.
• Method 2: Twist the wire cores together and push it into the sleeve.
13English
Installation Procedure
Connection sleeve Connection sleeve
Method 1 Method 2
Compression dimension
Compress it 4 times.
5 mm
Compress it 4 times.
5 mm
Method 1 Method 2
Method 1 Method 2
Insulation tape
40 mm
35 mm
Insulation tape
Contraction tube
Insulation tape
7 After tube contraction work is completed, wrap it with
the insulation tape to finish.
CAUTION
• Make sure that the connection parts are not exposed to outside.
4 Using a crimping tool, compress the two points and
flip it over and compress another two points in the same location.
• The compression dimension should be 8.0.
Installation Procedure
• After compressing it, pull both sides of the wire to make sure it is firmly pressed.
• Be sure to use insulation tape and a contraction tube made of approved reinforced insulating materials that have the same level of withstand voltage with the power cable. (Comply with the local regulations on extensions.)
WARNING
• In case of extending the electric wire, please DO NOT use a round-shaped Pressing socket.
– Incomplete wire connections can cause electric
shock or a fire.
5 Wrap it with the insulation tape twice or more and
position your contraction tube in the middle of the insulation tape.
A total of three or more layers of insulation is
required.
6 Apply heat to the contraction tube to contract it.
14
English
Step 5 Connecting the refrigerant pipe
n=1
indoor
Outdoor
indoor
Outdoor
indoor
n=2
L
1
h
1
L
1
L
2
L
3
h
2
h
1
D
Items
Maximum allowable length
Single installation
DPM
installation
Applicable outdoor unit models
Total pipe length (L1+L2+L3)
Main pipe (L1)
Max. distance among indoor units (D)
Max. length after branch
Max. height difference between outdoor
and indoor units (h1)
Max. height difference among indoor
units(h2)
Max Pipe length difference among indoor
units after branch (L2-L3)
AC026MXADKH AC035MXADKH
- - - 50m
20m 30m 50m 30m
- - - 10m
- - - 15m
15m 20m 30m ±30m
- - - ±0.5m
- - - ±5m
“n” means the number of indoor unit connection of DPM.
AC052MXADKH AC060MXADKH
AC052MXASEH
AC071MXADKH AC071MXASEH AC100MXASEH
AC071MXADKH
Installation Procedure
Use a joint kit that is only for DPM.
15English
Installation Procedure
Make at least one round: It will reduce noise and vibration
90°
Oblique
Rough Burr
D
A
D
45° ±2°
90° ±2°
Pipe
Flare
Flare
R 0.4 to 0.8 mm
L
• Temper grade and minimum thickness of the refrigerant pipe
Outer diameter
[mm]
Minimum
thickness [mm]
Temper grade
ø6.35 0.7
ø9.52 0.7
ø12.70 0.8
C1220T-O
ø15.88 1.0
ø15.88 0.8
ø19.05 0.9
C1220T-1/2H OR
C1220T-H
Step 6 Optional: Cutting and aring the pipes
1 Make sure that you have the required tools available.
(pipe cutter, reamer, flaring tool, and pipe holder)
2 If you wish to shorten the pipes, cut it with a pipe
cutter, taking care to ensure that the cut edge remains at a 90° angle with the side of the pipe. Refer to the illustrations below for examples of edges cut correctly and incorrectly.
ø22.23 0.9
Installation Procedure
CAUTION
• Be sure to use C1220T-1/2H (Semi-hard) pipe for more than Ø19.05 mm. If you use C1220T-O (Soft) pipe for Ø19.05 mm, the pipe may be broken, which can result in an injury.
3 To prevent any gas from leaking out, remove all burrs
at the cut edge of the pipe, using a reamer.
4 Slide a flare nut on to the pipe and modify the flare.
• The appearance of the unit may be different from the diagram depending on the model.
CAUTION
• After connecting the pipes with knock-out treatment, plug the space around the pipes.
• After connecting the pipes, proceed exactly as directed in the guide to prevent interference with the internal parts.
16
English
Outer diameter (D) Depth (A) Flare dimension (L)
ø6.35 mm 14 to 18 8.7 to 9.1 mm
ø9.52 mm 34 to 42 12.8 to 13.2 mm
ø12.70 mm 49 to 61 16.2 to 16.6 mm
ø15.88 mm 68 to 82 19.3 to 19.7 mm
ø19.05 mm 100 to 120 23.6 to 24.0 mm
• 1 N·m = 10 kgf·cm
5 Check that the flaring is correct, referring to the
illustrations below for examples of incorrect flaring.
3
2
1
Correct Inclined Damaged
Surface
Cracked Uneven
Thickness
CAUTION
Outdoor Unit
B(Liquid)
A(Gas)
D
C
A(Gas)
B(liquid)
Vacuum Pump
• If the pipes require brazing ensure that OFN(Oxygen Free Nitrogen) is flowing through the system.
• Nitrogen blowing pressure range is 0.02 to 0.05 MPa.
Installation Procedure
3 Connect the charging hose of low pressure side of
manifold gauge to the packed valve having a service port as shown at the figure.
Step 7 Connecting up and removing air in the circuit
CAUTION
• When installing, make sure there is no leakage. When recovering the refrigerant, ground the compressor first before removing the connection pipe. If the refrigerant pipe is not properly connected and the compressor works with the service valve open, the pipe inhales the air and it makes the pressure inside of the refrigerant cycle abnormally high. It may cause explosion and injury.
The air in the indoor unit and in the pipe must be evacuated. If air remains in the refrigerant pipes, it will affect the compressor either reduce cooling/heating capacity or lead to a malfunction. Refrigerant for air purging is not charged in the outdoor unit. Use Vacuum Pump as shown at the right figure.
1 Connect each assembly pipe to the appropriate valve
on the outdoor unit and tighten the flare nut.
2 Referring to the illustration below, tighten the flare
nut on section D first manually and then with a torque wrench, applying the following torque.
CAUTION
• The designs and shape are subject to change according to the model.
4 Open the valve of the low pressure side(A) of
manifold gauge anticlockwise.
17English
Loading...
+ 39 hidden pages