Samsung AC030JXADCH/AA, AC042JNHDCH/AA, AC036JNHDCH/AA, AC036JXADCH/AA, AC018JXADCH/AA Service Manual

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SYSTEM AIR CONDITIONER
MA DUCT SERIES
INDOOR UNIT OUTDOOR UNIT
Model :
AC018JNHDCH/AA AC024JNHDCH/AA AC030JNHDCH/AA AC036JNHDCH/AA AC042JNHDCH/AA AC048JNHDCH/AA
AC018JXADCH/AA AC024JXADCH/AA AC030JXADCH/AA AC036JXADCH/AA AC042JXADCH/AA AC048JXADCH/AA
AIR CONDITIONER CONTENTS
AC018JNHDCH/AA AC024JNHDCH/AA
AC018JXADCH/AA
AC024JXADCH/AA AC030JXADCH/AA
AC030JNHDCH/AA AC036JNHDCH/AA AC042JNHDCH/AA AC048JNHDCH/AA
AC036JXADCH/AA AC042JXADCH/AA AC048JXADCH/AA
1. Precautions
2. Product Speci cations
3. Disassembly and Reassembly
4. Troubleshooting
5. PCB Diagram
6. Wiring Diagram
Contents
11. Precautions
1-1 Precautions for the Service
1-2 Precautions for the Static Electricity and PL
1-3 Precautions for the Safety
1-4 Others
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12. Product Specifications
2-1 The Feature of Product
2-2 Product Specifications
2-3 Accessory
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3. Disassembly and Reassembly
3-1 Indoor Unit
3-2 Outdoor Unit
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4. Trouble shooting
4-1 Indoor Display Error and Check Method
4-2 Troubleshooting by symptoms
4-3 Setting Option Setup Method
4-4 Setting an indoor unit address and installation option
4-5 Items to be checked first
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1-1
1-1
1-1
1-1
1-1
2-1
2-1
2-2
2-5
3-1
3-2
3-10
4-1
4-1
4-5
4-13
4-14
4-18
5. PCB Diagram and Parts list
5-1 Indoor Unit
5-2 Outdoor Unit
6. Wiring Diagram
6-1 Indoor Unit
6-2 Outdoor Unit
7. Reference Sheet
7-1 Refrigerating Cycle Diagram
7-2 Index for Model Name
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5-1
5-1
5-4
6-1
6-1
6-3
7-1
7-1
7-2
1. Precautions
1-1 Precautions for the Service
O Use the standard parts when replacing the electric parts.
– Confirm the model name, rated voltage, rated current of the electric parts.
O Repair the disconnection of HARNESS securely when repairing the break down.
– If there is any connection error, it causes an abnormal noise and incorrect operation.
O In case that you assemble or disassemble the products with laying it on the side, do work on the work cloth.
– If not, the exterior of products can be scratched.
O
Remove dust and foreign materials from harness, connection part, and inspection part thoroughly when repairing the break down.
– It protects the danger of fire such as tracking and short.
O Tighten tightly the service valve of outdoor unit and the cap of charging valve with a monkey spanner. O Check the assembly status of parts after repairing the break down.
– It should be same as the status before repairing.
1-2 Precautions for the Static Electricity and PL
O As the PCB power terminal has a weakness for the static electricity, pay attention to it during the repair and measurement. – Work with insulation gloves during the repair and measurement of PCB. O
Check the distance between the product and the other electronic appliances such as TV, video, and audio. It should be over 2m.
– If not, it causes a bad picture quality or a noise. O Repairing the products by consumer should be strictly prohibited. – There is a danger of electric shock or fire due to incorrect disassembly.
1-3 Precautions for the Safety
O Do not pull any electric wires and do not touch an auxiliary power switch with a wet hand. – There is a danger of electric shock or fire.
O In case any wire or power plug has been damaged, replace it to eliminate any possible danger. O Do not bend the power cord by force and do not put any heavy object on the power cord.
– There is a danger of electric shock or fire. O Do not use multi socket. – There is a danger of electric shock or fire. O Ground the product if necessary. – Be sure to ground the product if there is any danger of electric leakage due to water or moisture. O Be sure to turn off the auxiliary power switch or pull out the power plug during replacement or repair of electric parts. – There is a danger of electric shock. O In case the product will not be in use for a long time, the battery of remote control should be kept separately. – Leakage of inside fluid can cause break down of remote control.
1-4 Others
O Never store or load the air conditioner upside down or sideways to prevent the damage to the compressor. O Young children or infirm persons should be always supervised when they use the air conditioner. O Max current is measured according to IEC standard for safety. O Current is measured according to ISO standard for energy efficiency. O
When installing, make sure there is no leakage. When recovering the refrigerant, ground the compressor first before removing the connection pipe. If the refrigerant pipe is not properly connected and the compressor works with the service valve open, the pipe inhales the air and it makes the pressure inside of the refrigerant cycle abnormally high. It may cause explosion and injury.
O Pump Down Procedure (When removing the product)
- Turn on the air conditioner and select Cool mode to run the compressor for 3 minutes.
- Release the valve caps on High and Low pressure side.
- Use L wrench to close the valve on the high pressure side.
- Approximately 2 minutes after, close the valve on the low pressure side.
- Stop operation of the air conditioner.
- Disconnect the pipes.
Samsung Electronics 1-1
2. Product Specifications
2-1 The Feature of Product
 Built-in Duct Type
After installed, the air conditioner can be harmonized with a room interior.
High Performance & Energy Saving
With the advanced BLDC inverter technology, it makes a room cool with highly energy saving and arises the efficiency of air
conditioner.
Long Piping (Length & Height)
It can give the benefit to the installers and aries the reliability of the air conditioner.
Long Ambient Operation (In Low Temperature)
It can arise the reliability and the capacity of the air conditioner, especially operated in low temperature.
Eco-friendly Product (Lead-Free, RoHS, WEEE)
2-1
Samsung Electronics
2-2 Product Specifications
IMAGE
ITEM
Indoor Unit
Outdoor Unit
Remote Controller
AC018JNHDCH AC018JXADCH
AC024JN4DCH AC024JXADCH
Power Product 1Φ, 208-230V/60Hz 1Φ, 208-230V/60Hz
Indoor L x H x D mm
Outdoor L x H x D mm
Indoor Product kg(Net) 43.0
Outdoor Product kg(Net) 45.0 64.5
Capacity Cooling/Heating(ISO) Btu/h 18,000/20,000 24,000/27,000
Power input Cooling/Heating (ISO) W
Operation current Cooling/Heating (ISO) A
Noise
(Cooling/Heating)
Connecting Pipe
Additional Refrigerant (R410A) g/m 10 10
Extension length(Elevation) m 20 30
Indoor unit
Outdoor unit
Refrigerant (R410A) g 1300(charged for 7.5m) 2100(charged for 7.5m)
Extension length(Total) m 30 50
Option Code
In case of strongest air
blow
In case of strongest air
blow
Liquid mm 1/4"(6.35) 1/4"(6.35)
Gas mm 1/2"(12.7) 5/8"(15.88)
Standard m 7.5
A40
A
Product Option 01C0EC-1C8424-27343B-370005
Installation Option 020000-120000-200000-300000 020000-120000-200000-300000
1150*320*480 1150*320*480
880*638*310 940*998*330
1,605/1,725 1,985/2,350
7.4/8.0 9.2/10.8
58 60
01C0EC-1C747C-274750-370005
43.0
44
7.5
Samsung Electronics
2-2
ITEM
Indoor Unit
AC030JNHDCH AC030JXADCH
AC036JNHDCH AC036JXADCH
IMAGE
Power Product 1Φ, 208-230V/60Hz 1Φ, 208-230V/60Hz
Indoor L x H x D mm
Outdoor L x H x D mm
Indoor Product kg(Net) 58.0
Outdoor Product kg(Net) 70.0 88.0
Capacity Cooling/Heating(ISO) Btu/h 30,000/32,000 36,000/40,000
Power input Cooling/Heating (ISO) W
Operation current Cooling/Heating (ISO) A
Noise
(Cooling/Heating)
Indoor unit
Outdoor unit
Refrigerant (R410A) g 2600(charged for 7.5m) 2800(charged for 7.5m)
Connecting Pipe
Additional Refrigerant (R410A) g/m 22 33
Standard m 7.5
Extension length(Total) m 50 75
Extension length(Elevation) m 30 30
Option Code
Outdoor Unit
Remote Controller
1200*360*650 1200*360*650
940*998*330 940*1210*330
2,700/2,660 3,000/3,300
12.0/12.0 13.3/14.3
In case of strongest air
blow
In case of strongest air
blow
Liquid mm 3/8"(9.52) 3/8"(9.52)
Gas mm 5/8"(15.88) 5/8"(15.88)
A44
A
Product Option 0100EC-1A55D4-275A64-370005
Installation Option 020000-120000-200000-300000 020000-120000-200000-300000
60 60
0100EC-1A5902-276470-370005
58.0
46
7.5
Samsung Electronics2-3
ITEM
Indoor Unit
AC042JNHDCH AC042JXADCH
AC048JNHDCH AC048JXADCH
IMAGE
Power Product 1Φ, 208-230V/60Hz 1Φ, 208-230V/60Hz
Indoor L x H x D mm
Outdoor L x H x D mm
Indoor Product kg(Net)
Outdoor Product kg(Net) 88.0 88.0
Capacity Cooling/Heating(ISO) Btu/h 42,000/47,000 48,000/53,000
Power input Cooling/Heating (ISO) W
Operation current Cooling/Heating (ISO) A
Noise
(Cooling/Heating)
Indoor unit
Outdoor unit
Refrigerant (R410A) g 2800(charged for 7.5m) 2800(charged for 7.5m)
Connecting Pipe
Additional Refrigerant (R410A) g/m 33 33
Standard m
Extension length(Total) m 75 75
Extension length(Elevation) m 30 30
Option Code
Outdoor Unit
Remote Controller
1200*360*650 1200*360*650
940*1210*330 940*1210*330
58.0 58.0
4,000/3,980 4,950/5,050
16.4/17.3 21.5/20.0
In case of strongest air
blow
In case of strongest air
blow
Liquid mm 3/8"(9.52) 3/8"(9.52)
Gas mm 5/8"(15.88) 5/8"(15.88)
A
A
Product Option
Installation Option 020000-120000-200000-300000 020000-120000-200000-300000
0100EC-1A194D-277D8C-370005 0100EC-1A1A81-278CA0-370005
48 50
62 62
7.5 7.5
Samsung Electronics 2-32-4
2-3 Accessory
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Installation&Owner's Manual
Insulation
DB68-05395A
DB62-04318S
1
1
Insu DRAIN HOSE DB62-11028A 1/1/1
INSU HOSE D
INSU TUBE OUT
DB62-11028E
DB62-11028F
1/1
1/1
Essential Offer
ASSY DRAIN HOSE JOINT
Ass'y Drain Hose Joint
DB67-01191A
DB90-06701A
1
1
(Indoor Unit)
GROMMET-HANGER
FILTER-PRE
FILTER-PRE
DB63-00237A
DB63-01299B
DB63-01299A
Cap Drain DB63-10355C 3
Drain Plug DB67-00806A 1
Rubber Leg DB73-20134A 4
8
1
1
Essential Offer (Outdoor Unit)
2-4 Samsung Electronics
2-5
3. Disassembly and Reassembly
Necessary Tools
Item Remarks
+SCREW DRIVER
Adjustable Wrench
(8mm, 10mm, 13mm)
M6, M8 Hex Wrench
󲄄 Disassembleshouldbeworkedinpairs.
Samsung Electronics 3-1
3-1 Indoor unit
■AC018JNHDCH / AC024JNHDCH
No Parts Procedure Remark
1 Assy fan parts 1)Disassemble the Cabinet-blower
-Unscrew 19 screws
2)Disassemble the Partition-front from Partition
- Unscrew 8 screws
3)Rotate the assy fan parts in CCW direction.
4)Pull out the assy fan parts after hang at the edge of cabinet
3-2 Samsung Electronics
No Parts Procedure Remark
2 Drain Pan 1)Disassemble the cabinet-drain
-Unscrew 7 screws
2)Disassemble the Drain pan
- Unscrew 4 screws.
3 Drain pump 1)Disassemble the drain pump kit from the set.
- Unscrew 2 screws
2)Disassemble the drian pump case.
- Unscrew 4 screws.
Samsung Electronics 3-3
No Parts Procedure Remark
3 Drain pump 3)Disassemble the drian pump.
- Unscrew 2 screws and cabel tie.
4 Evaporator 1)Disassemble the Cover-pipe
-Unscrew 5 screws
2)Disassemble the Evaporator
-Unscrew 4 screws
3-4 Samsung Electronics
No Parts Procedure Remark
5 Main PBA 1)Disassemble the Case Control
-Unscrew 3 screws
2)Disassemble the Evaporator
-Unscrew 4 screws
Samsung Electronics 3-5
■AC030JNHDCH / AC036JNHDCH / AC042JNHDCH / AC048JNHDCH
No Parts Procedure Remark
1 Drain Pan 1)Disassemble the cabinet-blower
-Unscrew 17 screws
2)Disassemble the cabinet-drain
-Unscrew 9 screws
3)Disassemble the drain pan
-Unscrew 4 screws
2 Assy fan parts 1)Disassemle the case blower from partition.
- Unscrew 10 bolts by using wrench and driver.
3-6 Samsung Electronics
No Parts Procedure Remark
2 Assy fan parts 2)Ratate the Assy fan parts in CCW direction
3)Pull out the Assy fan parts after hang at the edge of cabinet
3 Drain pump 1)Disassemble the drain pump kit from the set.
- Unscrew 2 screws
2)Disassemble the drian pump case.
- Unscrew 4 screws.
Samsung Electronics 3-7
No Parts Procedure Remark
3 Drain pump 3)Disassemble the drian pump.
- Unscrew 2 screws and cabel tie.
4 Evaporator 1)Disassemble the Evaporator
- Unscrew 4 screws
3-8 Samsung Electronics
No Parts Procedure Remark
5 Main PBA 1)Disassemble the Case Control
-Unscrew 3 screws
2)Detach all connect cable
3)Disassemble the PBA
-Unscrew 1 screw
Samsung Electronics 3-9
3-2 Outdoor Unit
QAC018JXADCH
No Parts Procedure Remark
1common work 1) loosen 1 pcs screw of cover control,and
detach it.
2) loosen 5 pcs screws on both right and left cabniet side edges and to detach the cover-top
3) Loosen 7 screwsfixed to disassemble cabi-front , and detach it.
3-10 Samsung Electronics
No Parts Procedure Remark
common work 4) loosen 7 screws to disassemble the cabi-
right ,and detach it.
5) loosen 2 screws to disassemble steel-bar.
6) loosen 3 screws to disassemble cabi-left.
Samsung Electronics 3-11
No Parts Procedure Remark
2 fan&motor 1) loosen 1 screw as indication and detached
the fan.
2) loosen 4 pcs motor screws and disconnect the wire betwwen assy control out and motor.
3) loosen 2 pcs bracket-motor screw and detach it.
3-12 Samsung Electronics
No Parts Procedure Remark
3 assy control out 1) lossen fixing 1 screw from cover -control
2) detach several connections from assy con-
trol out, take out assy control out.
4 Heat exchanger 1) Release the refrigerant at first
2) Looosen fixing screw on both side.
3) disaessembly the pipes in both inlet and
outlet with welding torch.
4) detach the heat exchanger.
Samsung Electronics 3-13
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