RuggedCom RS416 User Manual

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RUGGEDCOM

RuggedServerRS416

Modular 16-Port Serial Device Server with Integrated Managed Ethernet Switch

eRSTP TM

The RuggedServer™ RS416 is an industrially hardened serial device server with an integrated, fully managed, Ethernet switch, designed to operate reliably in electrically harsh and climatically demanding environments. Featuring a modular design that can support up to 16 serial ports and up to 4 Ethernet ports, the RS416 is able to interconnect

multiple types of intelligent electronic devices (IEDs) that have different methods of communications. Using the RS416 results in fewer connectivity devices (which reduces overall system costs) and also extends the useful life of existing legacy

IEDs (which minimizes capital expenditure for new equipment).

The RS416 provides a high level of immunity to electromagnetic interference and heavy electrical surges typical of environments found in electric utility substations, factory floors or in curb side traffic control cabinets. The RS416 meets or exceeds a wide range of industry standards including IEC 61850, IEEE 1613, IEC 61000-6-2, IEC 61800-3, and NEMA TS-2. The RS416 also features a wide operating temperature range of -40°C to +85°C allowing it to be installed in virtually any location.

The embedded Rugged Operating System (ROS™) within the RS416 provides advanced layer 2 and layer 3 networking functions, advanced cyber security features, and a full array of intelligent functionality for high network availability and manageability. Coupled with the ruggedized hardware design, the RS416 is ideal for creating mission-critical, real-time, control applications in any harsh environment.

The RS416 is also backed by RuggedCom's all inclusive five year warranty and unsurpassed technical support.

Features and Benefits

Serial Device Server

.Modular design allows for 4, 8, 12, or 16 serial ports.Fully compliant EIA RS422 / TIA RS485, RS422, RS232

serial ports (software selectable) - DB9 or RJ45 connectors.Serial Fiber Interface (ST)

.Transmit serial data over an IP network

.Support for Modbus TCP, DNP 3, TIN serial protocols.Baud rates up to 230 kbps

.Raw socket mode allows conversion of any serial protocol.Point-to-point and multi-point modes

.Converts Modbus RTU to Modbus; Multiple Modbus masters.Converts DNP3.0 to DNP over UDP/TCP

Ethernet Ports

.Integrated Ethernet Switch - 2 or 4 port options (copper and/or fiber)

.High performance and throughput Ethernet switching.Fully IEEE 802.3, IEEE 802.3u, IEEE 802.3x compliance.Non-blocking, store and forward switching

RuggedRatedTM for Reliability in Harsh Environments

.Immunity to EMI and heavy electrical surges.Meets IEEE 1613 (electric utility substations)

.Exceeds IEC 61850-3 (electric utility substations).Exceeds IEC 61800-3 (variable speed drive systems).Exceeds IEC 61000-6-2 (generic industrial).Exceeds NEMA TS-2 (traffic control equipment)

.Fully independent 2kV (RMS) isolated serial ports.-40°C to +85°C operating temperature (no fans).18 AWG galvanized steel enclosure

Universal Power Supply Options

.Fully integrated, dual-redundant (optional) power supplies.Universal high-voltage range: 88-300VDC or 85-264VAC.Popular low voltage ranges: 24VDC(9-36VDC), 48VDC

(36-59VDC)

.Terminal blocks for reliable maintenance free connections.CSA/UL 60950 safety approved to +85°C

Rugged Operating System (ROSTM) Features

.Simple plug and play operation - automatic learning, negotiation, and crossover detection

.Integrated Cyber Security features

.RSTP (802.1w) and Enhanced Rapid Spanning Tree (eRSTP™) network fault recovery (<5ms)

.Quality of Service (802.1p) for real-time traffic.VLAN (802.1q) with double tagging and GVRP support.IGMP Snooping for multicast filtering

.Port Rate Limiting and Broadcast Storm Limiting.Port configuration, status, statistics, mirroring, security

Management Tools

.Web-based, Telnet, CLI management interfaces.SNMP v1/v2/v3

.Remote Monitoring (RMON).Rich set of diagnostics with

logging and alarms

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RuggedCom RS416 User Manual

RuggedServerRS416

Modular 16-Port Serial Device Server with Integrated Managed Ethernet Switch

RuggedServer™ RS416

Modularity:

6 available slots

4, 8, 12, 16 Serial Port Configurations

2 or 4 Fast Ethernet Ports

Mounting Options

Panel/Din Rail

19” Rack Mount

Front or Rear Mount

Serial Port Types:

up to 16 Serial Ports

Software Selectable RS232 / RS422 / RS4845

DB9, RJ45 or ST Fiber Optical connectors

Mix and match types and connector

Fast Ethernet Ports Types:

Modular HMI:

 

up to 4 Fast Ethernet Ports

Front or Rear Mount

 

10/100TX RJ45

 

10FL Multimode

 

100FX Multimode

 

Integrated Power Supply

 

 

 

 

Universal high-voltage range:

 

 

 

 

88-300VDC or 85-264VAC

Operating Temperature

Critical Alarm Relay

Popular low voltage DC ranges:

Form-C contact ratings:

-40oC to +85oC

24VDC (9-36VDC), 48VDC

Max Voltage 250VAC,125VDC

No Fans

 

(36-59VDC)

 

Max Current 2A@250VAC,

 

 

True Dual Redundant Parallel

 

 

2A@30VDC

 

 

 

 

 

Load

Sharing (Optional)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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RuggedServerRS416

Modular 16-Port Serial Device Server with Integrated Managed Ethernet Switch

Serial IP Encapsulation

Many 'legacy' devices (RTU, PLC, IED, etc.) only support serial communications via RS232, RS422 or RS485. ROS™ encapsulates the serial data within a TCP connection allowing these devices to be reached via an IP network. A wide range of baud rates, frame packetization options, and diagnostics allows any serial protocol to function. The RS416 has specific support for the following serial protocols:

. Raw Socket serial encapsulation. Modbus TCP (client and server). DNP 3

. WIN and TIN. Microlok

MODBUS TCP

The Modbus protocol is ubiquitous in the industrial control and automation world. ROS converts Modbus RTU master/slave serial data packets to Modbus TCP client/server packets for transmission over an IP network. This allows communications to Modbus RTU slaves via Ethernet and allows multiple masters to poll the same slave device.

Cyber Security

ROSTM Features

that are 'pruned' to prevent loops. eRSTP

yields worst-case fault recovery1 of 5ms times the 'bridge diameter' and allows rings of up to 80 switches. For example, a ring of ten switches will have fault recovery times under 50ms. eRSTP implements both STP and RSTP to ensure interoperability with commercial switches unlike other proprietary 'ring'

solutions.

Quality of Service (IEEE 802.1p)

Some networking applications such as real-time control or VoIP (voice over IP) require predictable arrival times for Ethernet frames. Switches can introduce latency in times

of heavy network traffic due to the internal queues that buffer frames and then transmit on a first come first serve basis. ROS™ supports 'Class of Service' in accordance with IEEE 802.1p that allows time critical traffic to jump ahead to the front of the queue thus minimizing latency and reducing jitter to allow such demanding applications to operate correctly. ROS™ allows priority classification by port, tags, MAC address, and IP type of service (TOS).

Cyber security is an urgent issue in many industries where advanced automation and communications networks play a crucial role in mission critical applications and where high reliability is of paramount importance. Key ROS™ features that address security issues at the local area network level include:

.Passwords - Multi-level user passwords secures switch against unauthorized configuration

.SSH / SSL - Extends capability of password protection to add encryption of passwords and data as they cross the network

.Enable / Disable Ports - Capability to disable ports so that traffic can not pass

.802.1q VLAN - Provides the ability to logically segregate traffic between predefined ports on switches

.MAC Based Port Security - The ability to secure ports on a switch so only specific Devices / MAC addresses can communicate via that port

.802.1x Port Based Network Access Control - The ability to lock down ports on a switch so that only authorized clients can communicate via this port

.Radius - Provides centralized password management.SNMPv3 - encrypted authentication and access security

The ROS™ cyber security features are included to help address the various industry specific security standards such as NERC CIP, ISA S99, AGA 12, IEC 62443, ISO 17799:2005 and PCSRF SPP-ICS.

Enhanced Rapid Spanning Tree Protocol (eRSTP™)

RuggedCom eRSTP allows the creation of fault-tolerant ring

A configurable "weighted fair queuing" algorithm controls how frames are emptied from the queues.

VLAN (IEEE 802.1q)

Virtual local area networks (VLAN) allow the segregation of a physical network into separate logical networks with independent broadcast domains. A measure of security is provided since hosts can only access other hosts on the

same VLAN and traffic storms are isolated. ROS™ supports 802.1q tagged Ethernet frames and VLAN trunks. Port based classification allows legacy devices to be assigned to the correct VLAN. GVRP support is also provided to simplify the configuration of the switches on the VLAN.

Link Aggregation (802.3ad)

The link aggregation feature provides the ability to aggregate several Ethernet ports into one logical link (port trunk) with higher bandwidth. This provides an inexpensive way to set up a high speed backbone to improve network bandwidth. This feature is also known as "port trunking", "port bundling", "port teaming", and "ethernet trunk".

IGMP Snooping

ROS uses IGMP snooping (Internet Group Management Protocol v1&v2) to intelligently forward or filter multicast traffic streams (e.g. MPEG video) to or from hosts on the network. This reduces the load on network trunks and prevents packets from being received on hosts that are not involved. ROS™ has a very powerful implementation of

IGMP snooping that:

 

and mesh Ethernet networks that incorporate redundant links

1 eRSTP fault recovery times may be approximated as follows:

 

 

 

 

For 100 Mbps, fault recovery performance is <5ms/hop

 

 

 

 

 

 

 

 

 

 

For 1,000 Mbps, fault recovery performance is <5ms/hop + 20ms

 

 

 

 

 

 

 

 

 

 

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