Field Communicator Menu Trees . . . . . . . . . . . . . . . . . . . page 7-41
OVERVIEWThe Advanced HART Diagnostic Suite is an extension of the Rosemount 3051S
Series of Instrumentation and takes full advantage of the scalable architecture.
The 3051S SuperModule™ Platform generates the pressure measurement while
the diagnostic electronics board is mounted in the PlantWeb housing and plugs
into the top of the SuperModule. The electronics board communicates with the
SuperModule and produces standard 4 – 20 mA and HART outputs while adding
advanced diagnostic capability.
NOTE
When a new SuperModule is connected to the diagnostic electronics board for the
first time, the transmitter will be in alarm state until pressure range is specified.
The Advanced HART Diagnostics Suite is designated by the option code “DA2” in
the model number. All options can be used with DA2 except the following:
•Foundation Fieldbus protocol (Output code F)
•Wireless (Output code X)
•Quick Connect (Housing code 7J)
•Junction box (Housing code 2A, 2B, 2C, 2J)
•Remote display (Housing code 2E, 2F, 2G, 2M)
The HART Diagnostic transmitter has seven distinct diagnostic functions that can
be used separately or in conjunction with each other to detect and alert users to
conditions that were previously undetectable, or provide powerful troubleshooting
tools.
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Rosemount 3051S Series
1. Statistical Process Monitoring (SPM) – SPM technology detects changes
in the process, process equipment or installation conditions of the
transmitter. This is done by modeling the process noise signature (using
the statistical values of mean, standard deviation, and coefficient of
variation) under normal conditions and then analyzing the recorded
baseline values to current values over time. If a significant change in the
current values is detected, the transmitter can generate HART alerts or
analog alarms, depending on user configuration. The condition is time
stamped and is also noted on the LCD.
The statistical values are also available as secondary variables from the
transmitter via HART. Users can trend their process noise signature,
perform their own analysis or generate their own alarms or alerts based
on the secondary variables. Trending of statistical values in an analog
system can be done with the Smart Wireless THUM Adapter or
Rosemount 333 Tri-Loop. Refer to pages 7-33 and 7-34 for more details.
2. Power Advisory Diagnostic – This diagnostic functionality detects
changes in the characteristics of the electrical loop that may jeopardize
loop integrity. This is done by characterizing the electrical loop after the
transmitter is installed and powered up in the field. If terminal voltage
deviates outside of user configured limits, the transmitter can generate
HART alerts or analog alarms.
3. Diagnostic Log – The transmitter logs up to ten device status events,
each associated with the time stamp of when the event occurred.
Referencing this log allows for better understanding of the device health
and can be used in conjunction with device troubleshooting.
4. Variable Log – The transmitter logs the following values: Minimum and
Maximum Pressure and Minimum and Maximum Temperature with
independent time stamped values. The transmitter also logs total
elapsed time in over-pressure or over-temperature conditions and
number of pressure or temperature excursions outside of sensor limits.
5. Process Alerts – These are configurable alerts for both process pressure
and sensor temperature. Users can receive a HART alert if pressure or
temperature exceeds threshold limits. The time stamp of when the alert
occurred and the number of alert events is also recorded in the
transmitter. When alert is active, this notification is displayed on the LCD.
6. Service Alerts – This is a configurable service reminder that generates a
HART alert after user-specified time has expired. When alert is active,
this notification is displayed on the LCD.
7. Time Stamp – The diagnostic electronics board includes an embedded
Operational Hours clock whose purpose is two-fold.
a. Provides the total number of operating hours of the transmitter.
b. Provides an elapsed “Time Since” event indication or time stamping
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for all diagnostics.
7-2
All time values are non-volatile and displayed in the following format:
YY:DDD:hh:mm:ss (years:days:hours:minutes:seconds). The time
stamping capability significantly enhances the user’s ability to
troubleshoot measurement issues, particularly transient events that may
be too fast to capture with DCS or PLC trending or historian capabilities.
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Rosemount 3051S Series
USER INTERFACEThe 3051S with Advanced HART Diagnostic Suite can be used with any asset
management software that supports Electronic Device Description Language
(EDDL) or FDT/DTM.
Advanced HART Diagnostics is best viewed and configured using the latest
Device Dashboard interface based on Human Centered Design concepts.
The Device Dashboard can be obtained with DD revision 3051S HDT Dev. 3
Rev. 1.
The following screen shots are taken from Emerson Process Management’s
AMS™ Device Manager, version 10.5. All screens shown are based on the
Device Dashboard interface.
Figure 7-1. Device Dashboard
Diagnostic Action
Settings
Figure 7-1 is the landing screen for the 3051S with Advanced HART
Diagnostic Suite. The device status will change if any device alerts are active.
Graphical gauges provide quick reading of the primary purpose variables.
Shortcut buttons are available for the most common tasks.
Each diagnostic allows the user to select a type of action to take if the
diagnostic is tripped.
None – Transmitter provides no indication that any trip values were exceeded
or the diagnostic is turned off.
Alert Unlatched – Transmitter generates digital HART alert and does not
affect the 4 – 20 mA signal. When conditions return to normal or within
threshold levels, the alert is automatically cleared.
Alert Latched – Transmitter generates digital HART alert and does not affect
the 4 – 20 mA signal. When conditions return to normal, an alert reset is
required to clear the status. This type of alert action is recommended if a 3rd
party alert monitor software is likely to miss alerts due to slow polling of HART
data.
Alarm – Transmitter drives mA output to the configured Failure Alarm level
(HIGH or LOW).
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Process Noise
Standard
Deviation
Mean
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Rosemount 3051S Series
October 2010
STATISTICAL PROCESS
MONITORING
IntroductionStatistical Process Monitoring (SPM) provides a means for early detection of
abnormal situations in a process environment. The technology is based on
the premise that virtually all dynamic processes have a unique noise or
variation signature when operating normally. Changes in these signatures
may signal that a significant change will occur or has occurred in the process,
process equipment, or transmitter installation. For example, the noise source
may be equipment in the process such as a pump or agitator, the natural
variation in the DP value caused by turbulent flow, or a combination of both.
The sensing of the unique signature begins with the combination of the
Rosemount 3051S pressure transmitter and software resident in the
diagnostic electronics to compute statistical parameters that characterize and
quantify the noise or variation. These statistical parameters are the mean,
standard deviation, and coefficient of variation of the input pressure. Filtering
capability is provided to separate slow changes in the process due to setpoint
changes from the process noise or variation of interest. Figure 7-2 shows an
example of how the standard deviation value is affected by changes in noise
level while the mean or average value remains constant. Figure 7-3 shows an
example of how the coefficient of variation is affected by changes in the
standard deviation and mean.
Figure 7-2. Changes in process
noise or variability and affect on
statistical parameters
The calculation of the statistical parameters within the device is accomplished
on a parallel software path used to filter and compute the primary output
signal (such as the 4 - 20 mA output). The primary output is not affected in
any way by this additional capability.
Standard Deviation increases or decreases with changing noise level.
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Mean
Standard
Deviation
Coefficient of
Variation
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Rosemount 3051S Series
Figure 7-3. CV is the ratio of
Standard Deviation to Mean
CV is stable if Mean is proportional to Standard Deviation.
SPM provides statistical information to the user in two ways. First, the
statistical parameters can be made available to the host system directly via
HART communication protocol or HART to other protocol converters. Once
available, the system can make use of these statistical parameters to indicate
or detect a change in process conditions. In the simplest example, the
statistical values may be stored in a data historian. If a process upset or
equipment problem occurs, these values can be examined to determine if
changes in the values foreshadowed or indicated the process upset. The
statistical values can then be made available to the operator directly, or made
available to alarm or alert software.
The second way for SPM to provide statistical information is with software
embedded in the 3051S. The 3051S uses SPM to baseline the process noise
or signature via a learning process. Once the learning process is completed,
the user can set thresholds for any of the statistical parameters. The device
itself can then detect significant changes in the noise or variation, and
communicate an alarm via the 4 – 20 mA output and/or alert via HART.
Typical applications are detection of plugged impulse lines, change in fluid
composition, or equipment related problems.
OverviewA block diagram of the SPM diagnostic is shown in Figure 7-4. The pressure
process variable is input to a module where basic high pass filtering is
performed on the pressure signal. The mean (or average) is calculated on the
unfiltered pressure signal, the standard deviation calculated from the filtered
pressure signal. These statistical values are available via HART and handheld
communication devices like the 375 Field Communicator or asset
management software like Emerson Process Management’s AMS™ Device
Manager. The values can also be assigned as secondary variables from the
device for 4-20 mA communication to the user through other devices like the
Smart Wireless THUM or Rosemount 333 HART Tri-loop.
7-5
Rosemount 3051S Series
Process
Variable
Statistical
Calculations
Module
Learning
Module
Decision
Module
Standard Outputs
(4-20 mA / HART)
Control Inputs
Outputs
HART alert /
4-20 mA alarm
Resident in Transmitter
Statistical Parameters
Baseline
Values
Figure 7-4. Statistical Process
Monitoring diagnostic resident in
transmitter
SPM also contains a learning module that establishes the baseline values for
the process. Baseline values are established under user control at conditions
considered normal for the process and installation. These baseline values are
made available to a decision module that compares the baseline values to the
most current statistical values. Based on sensitivity settings and actions
selected by the user via the control input, the diagnostic generates alarms,
alerts, or takes other actions when a significant change is detected in either
value.
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Learning/Verifying
Monitoring
User Initiatives
Compute mean,
std. dev. for
3 min.
Sufficient
Noise?
Compute 2nd
mean, std. dev.
for 3 min.
System
Stable?
System
Stable?
“Insufficient
Dynamics”
Change Status
Compute mean (X)
and std. dev. ( )
Decrease in
> 60%?
“Low Variation
Detected”
“High Variation
Detected”
Increase in
> 60%?
Yes
Yes
Yes
Yes
Yes
No
No
No
No
No
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Figure 7-5. Simplified SPM
flowchart
Rosemount 3051S Series
Further detail of the operation of the SPM diagnostic is shown in the
Figure 7-5 flowchart. This is a simplified version showing operation using the
default values. While SPM continuously calculates the mean, standard
deviation, and coefficient of variation values, the learning and decision
modules must be turned on to operate. Once enabled, SPM enters the
learning/verification mode and the status will be “Learning”. The baseline
statistical values are calculated over a period of time controlled by the user
(Learning/Monitoring Period; default is 3 minutes). A check is performed to
make sure that the process has a sufficiently high noise or variability level
(above the low level of internal noise inherent in the transmitter itself). If the
level is too low, the diagnostic will continue to calculate baseline values until
the criteria is satisfied (or turned off). A second set of values is calculated and
compared to the original set to verify that the measured process is stable and
repeatable. During this period, the status will change to “Verifying”. If the
process is stable, the diagnostic will use the last set of values as baseline
values and change to “Monitoring” status. If the process is unstable, the
diagnostic will continue to verify until stability is achieved. The stability criteria
are also user defined.
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Rosemount 3051S Series
In the “Monitoring” mode, statistical values of mean, standard deviation, and
coefficient of variation are continuously calculated, with new values available
every second. When using mean and standard deviation as the SPM
variables, the mean value is compared to the baseline mean value. If the
mean has changed by a significant amount, the diagnostic can automatically
return to the “Learning” mode. The diagnostic does this because a significant
change in mean is likely due to a change in process operation and can result
in a significant change in noise level (i.e. standard deviation) as well. If the
mean has not changed, the standard deviation value is compared to the
baseline value. If the standard deviation has changed significantly and
exceeds configured sensitivity thresholds, this may indicate a change has
occurred in the process, equipment, or transmitter installation and a HART
alert or analog alarm is generated.
For DP flow applications where the mean pressure is likely to change due to
changing process operation, the recommended SPM variable for process
diagnostics is the coefficient of variation. Since the coefficient of variation is
the ratio of standard deviation to mean, it represents normalized process
noise values even when the mean is changing. If the coefficient of variation
changes significantly relative to the baseline and exceeds sensitivity
thresholds, the transmitter can generate a HART alert or analog alarm.
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Assigning Statistical
Values to Outputs
Device Dashboard
Fast Keys
2, 2, 5, 1
NOTE
SPM diagnostic capability in the Rosemount 3051S HART pressure
transmitter calculates and detects significant changes in statistical parameters
derived from the input pressure signal. These statistical parameters relate to
the variability of and the noise signals present in the pressure signal. It is
difficult to predict specifically which noise sources may be present in a given
pressure measurement application, the specific influence of those noise
sources on the statistical parameters, and the expected changes in the noise
sources at any time. Therefore, Rosemount cannot absolutely warrant or
guarantee that SPM will accurately detect each specific condition under all
circumstances.
The statistical values of mean, standard deviation, and coefficient of variation
can be made available to other systems or data historians via HART
communication. WirelessHART adaptor, such as the Smart Wireless THUM
can also be used to obtain additional variables. Devices that convert HART
variables to analog 4-20 mA outputs, such as the Rosemount 333 Tri-Loop
can also be used.
Statistical values can be assigned to be 2nd variable, 3rd variable, or 4th
variable. This is accomplished through Variable Mapping. See Figure 7-6.
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Figure 7-6. Selection of
statistical values as secondary
variables
Rosemount 3051S Series
SPM Configuration For inexperienced users, guided setup is recommended. Guided setup walks
Device Dashboard
Fast Keys
Figure 7-7. Guided Setup Menu
2, 1, 2, 1
the user through settings that configure the SPM diagnostic for most common
usage and applications.
The rest of the configuration section explains the parameters for manual
configuration of SPM diagnostic.
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Rosemount 3051S Series
Figure 7-8. Statistical Process
Monitoring main screen
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The SPM Status screen shows overview information for the diagnostic.
The process for operation of the SPM diagnostic is:
•Configure the diagnostic using Baseline Configuration and Detection
Configuration screens.
•Turn on the diagnostic from the SPM Status screen.
The configuration process starts with Baseline Configuration, Figure 7-9 on
page 7-11. The configurable fields are:
SPM Variable:
This is the statistical variable to be used for SPM diagnostic detection.
Stdev & Mean (default)
Standard deviation and mean of the process are calculated. Users can set
independent sensitivity thresholds for both statistical variables.
Coefficient of Variation (CV)
CV is calculated from the ratio of standard deviation to mean and is better
suited for DP flow applications where the mean pressure is likely to
change due to changing process operation. CV puts standard deviation in
context of the mean and is represented as a % value.
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3 min.
5 min.
10 min.
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Figure 7-9. Baseline
Configuration screen
Rosemount 3051S Series
Figure 7-10. Effect of
Learn/Monitor Period on
Statistical Values
Learn/Monitor Period:
This is the learning and monitoring time period that SPM diagnostic uses to
sample the pressure signal. The mean and standard deviation or coefficient of
variation values determined during the learning period will become the
Baseline values. Decreasing this period can speed up the set up time and is
recommended for stable process operations. Increasing this value will give a
better baseline value for noisier processes. If false trips for “High Variation
Detected” are occurring due to rapid changes in the process and statistical
value, increasing the learning period is recommended. The
Learning/Monitoring Period is always set in minutes. The default value is 3
minutes and the valid range is 1 to 60 minutes.
Figure 7-10 illustrates the effect of Learn/Monitor Period on the statistical
calculations. Notice how a shorter sampling window of 3 minutes captures
more variation (e.g. plot looks noisier) in the trend. With the longer sampling
window of 10 minutes, the trend looks smoother because SPM uses process
data sampled over a longer period of time.
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Rosemount 3051S Series
Power Interruption Action
This is used to direct what the diagnostic should do in the case of a power
interruption or if the diagnostic is manually disabled and then enabled. The
options are:
Monitor (default)
When SPM restarts, the diagnostic returns to the Monitoring mode
immediately and uses the baseline values computed before the
interruption.
Relearn
When SPM restarts, the diagnostic enters the Learning mode and will
recalculate new baseline values.
Low Pressure Cut-off
This is the minimum pressure required to operate the diagnostic with
Coefficient of Variation selected as the statistical variable. The coefficient of
variation is a ratio of standard deviation to mean and is defined for non-zero
mean values. When the mean value is near zero, the coefficient of variation is
sensitive to small changes in the mean, limiting its usefulness. Default value
is 1% of upper sensor limit.
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Insufficient Variability
The SPM diagnostic uses process noise to baseline the process and detect
abnormal situations. Typically the Insufficient Variability check is on to ensure
there is sufficient noise for proper operation. In a quiet application with very
minimal process noise, this setting can be turned off. The default setting is
ON.
ParameterDefinition
On (default)Perform insufficient variation check
OffDo not perform insufficient variation check
Standard Deviation Difference, Mean Difference
If these difference values are exceeded during the Verification mode, SPM
diagnostic will not start Monitoring mode and will continue verifying the
baseline. If SPM diagnostic will not leave the Verification mode, these values
should be increased. If the diagnostic still remains in the Verification mode
with the highest level, the Learning/Monitoring period should be increased.
Table 7-1. Standard Deviation Verification Criteria
ParameterDefinition
NoneDo not perform any verification checks for standard deviation.
10%If the difference between baseline standard deviation value and the
verification value exceeds 10%, diagnostic will stay in Verification
mode.
20% (default)If the difference between baseline standard deviation value and the
verification value exceeds 20%, diagnostic will stay in Verification
mode.
30%If the difference between baseline standard deviation value and the
verification value exceeds 30%, diagnostic will stay in Verification
mode.
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Figure 7-11. Detection
Configuration screen for
Standard Deviation & Mean
Rosemount 3051S Series
Table 7-2. Mean Verification Criteria
ParameterDefinition
NoneDo not perform any verification checks for mean.
3 Stdev (default)If the difference between baseline mean value and the verification
value exceeds 3 standard deviations, diagnostic will stay in Verification
mode.
6 StdevIf the difference between baseline mean value and the verification
value exceeds 6 standard deviations, diagnostic will stay in Verification
mode.
2%If the difference between baseline mean value and the verification
value exceeds 2%, diagnostic will stay in Verification mode.
The Detection Configuration screen (Figure 7-11 and Figure 7-12) allows for
configuration of sensitivity threshold values for tripping the diagnostic and
how to receive the HART alert or analog alarm.
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Rosemount 3051S Series
Figure 7-12. Detection
Configuration screen for
Coefficient of Variation
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Figure 7-13. Preset sensitivity
levels
Standard Deviation Sensitivity, Mean Sensitivity
Shows the current sensitivity level for detecting changes in standard deviation
or mean. Users can choose from preset values of High, Medium, and Low.
Custom sensitivity levels can also be configured.
Coefficient of Variation Sensitivity
Shows the current sensitivity level for detecting changes in the coefficient of
variation. Users can choose from preset values of High, Medium, and Low.
Custom sensitivity levels can also be configured.
Figure 7-13 illustrates the differences in preset sensitivity limits of High,
Medium, and Low. The preset High sensitivity setting (e.g. 20%) will cause the
SPM diagnostic to be more sensitive to changes in the process profile. The
preset Low sensitivity setting (e.g. 80%) will cause the SPM diagnostic to be
less sensitive as a much greater change in the process profile is needed to
trip the alert.
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Rosemount 3051S Series
Threshold Value
If sensitivity is Custom, this field will display the custom sensitivity setting as
% change from the baseline value.
Configure Sensitivity
This button launches a window for entering sensitivity settings.
Table 7-3. Standard Deviation Sensitivity Choices
ParameterDefinition
Low80% change from baseline value will trip the diagnostic
Medium (default)60% change from baseline value will trip the diagnostic
High40% change from baseline value will trip the diagnostic
CustomAdjustable from 1 to 10000%
Table 7-4. Mean Sensitivity Choices
ParameterDPGP/AP
Low40% of baseline or 4% of span,
whichever is greater
Medium (default)20% of baseline or 2% of span,
whichever is greater
High10% of baseline or 1% of span,
whichever is greater
CustomAdjustable from 1 to 10000% of
value
20% of span
10% of span
5% of span
Adjustable from 1 to 10000% of
span
Table 7-5. Coefficient of Variation Sensitivity Choices
ParameterDefinition
Low80% change from baseline value will trip the diagnostic
Medium (default)40% change from baseline value will trip the diagnostic
High20% change from baseline value will trip the diagnostic
CustomAdjustable from 1 to 10000%
Alert Delay
This value specifies the amount of delay from when the transmitter detects a
deviation of the sensitivity threshold to generating an alert or alarm. The
default value is 60 seconds and valid range is 0 to 3600 seconds. Increasing
the alert delay helps to avoid false detections resulting from the standard
deviation or CV exceeding the threshold only momentarily.
High Detection Message
Customizable message field related to standard deviation / coefficient of
variation crossing the upper threshold value. This message can be used to
describe the abnormal process condition or provide additional details for
troubleshooting. Message will appear along with the High Variation or High
CV Detected alert. Character limit is 32 including spaces.
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Rosemount 3051S Series
Low Detection Message
Customizable message field related to standard deviation / coefficient of
variation crossing the lower threshold value. This message can be used to
describe the abnormal process condition or provide additional details for
troubleshooting. Message will appear along with the Low Variation or Low CV
Detected alert. Character limit is 32 including spaces.
Mean Change Message
Customizable message field related to mean value crossing either the upper
or lower threshold value. This message can be used to describe the abnormal
process condition or provide additional details for troubleshooting. Message
will appear along with the Mean Change Detected alert. Character limit is 32
including spaces.
Operation
Device Dashboard
Fast Keys
Figure 7-14. SPM diagnostic can
be activated from the SPM
Status screen
1, 3, 2
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Tu rning On the SPM Diagnostic
The SPM diagnostic is enabled by selecting On for “SPM Mode”, shown on
Figure 7-14. Upon enabling SPM, the diagnostic will automatically begin
“Learning” with the following exception: if valid baseline values have been
previously established and “Monitor” has been selected as the option for
Power Interruption on the Baseline Configuration screen, then the diagnostic
will bypass Learning and begin Monitoring immediately. The diagnostic status
will stay in the Learning mode for the Learning Period specified on the
Baseline Configuration screen. After the learning period is complete, the
Mode will change to Verifying and a blue line will appear on the charts
indicating the learned baseline value. Upon completion of the Verify mode, the
diagnostic will use the parameters selected on the Verification Criteria page to
validate the baseline value. After the Verifying period the Mode will switch to
Monitoring and grey lines that indicate the sensitivity setting will appear on the
charts.
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Figure 7-15. Operational Values
screen
Rosemount 3051S Series
Reset
If SPM trip action is set to “Alert Latched”, clicking on Reset will clear the alert
when process conditions are back to normal or baseline.
Relearn
Clicking this button will cause SPM to relearn the process condition and
establish a new baseline. Manually performing a relearn is recommended if
the process profile has been intentionally changed to a new set point.
The Operational Values screen contains the parameter values used in the
SPM diagnostic.
Standard Deviation
This is the current value of standard deviation. This value is continuously
calculated and can be provided as a secondary variable.
Mean
This is the current value of mean. This value is continuously calculated
and can be provided as a secondary variable.
Coefficient of Variation
This is the current value for coefficient of variation. The CV is derived from
the ratio of standard deviation to mean. This value is continuously
calculated and can be provided as a secondary variable.
Number of Relearns
This is the number of times SPM relearn has been initiated by the user or
via automatic relearn.
Detection
If the SPM diagnostic detects a Standard Deviation, Mean, or Coefficient of
Variation change outside the threshold values, the SPM Status box will
indicate “Detection”, followed by the type of detection.
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Rosemount 3051S Series
The LCD will also indicate the diagnostic condition. The “Time Since
Detection” clock in the Time Stamp box will start incrementing until the
statistical value is returned to normal. If the diagnostic alert is latched, the
“Time Since Detection” clock will continue to increment until the alert is reset
or SPM diagnostic is turned off.
Interpreting Results
The SPM diagnostic can be used to detect installation, process and
equipment changes, or problems. However, as the diagnostic is based on
detecting changes in process noise or variability, there are many possible
reasons or sources for the change in values and detection. Following are
some possible causes and solutions if a diagnostic event is detected:
Table 7-6. Possible causes of SPM diagnostic events
Plugged impulse line (DP only).Follow facility procedure to check for and clear plugged
Aeration or aeration increase
(liquid flow).
Liquid present or amount of liquid
increased (gas or steam flow).
Solids present or solids level
increased.
Control loop problem
(valve stiction, controller issue,
etc.).
Process or equipment change or
problem has resulted in an
increase in the pressure noise
level.
mean value.
impulse lines. Both lines must be checked as the SPM
diagnostic cannot determine if the plug is on the high or low
side. Conditions that lead to plugging on one side may lead to
an eventual plug on the other side.
a) If aeration is undesired, take necessary steps to eliminate
aeration.
b) If the measurement is DP flow and aeration is not desired,
move primary element to another location in the process piping
to ensure it remains full (no air) under all conditions.
If liquid is undesired, take necessary steps to eliminate liquid in
gas or steam flow.
If some liquid is normal, and error correction in the gas flow
measurement is being done (such as an over-reading in wet
natural gas measurements), you may need to determine the
volume fraction of the liquid (e.g. using a test separator) and a
new error correction factor for the gas flow measurement.
If solids are undesired, take necessary steps to eliminate.
Review control valve or loop for control problems.
Check process equipment.
Rapid changes in the process variable can result in indication
of high variation. If undesired, increase Alert Delay value
(default is 60 seconds). Increase the Learn/Monitor period
(default is 3 minutes).
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Table 7-6. Possible causes of SPM diagnostic events
Aeration decrease.If decrease is normal, reset and relearn. If not, check process
Decrease of liquid content in gas
or steam flow.
Decrease in solids content.If decrease is normal, reset and relearn. If not, check process
Reduction in variability in process. If decrease is normal, reset and relearn. If not, check process
MEAN CHANGESignificant process setpoint
change.
Rosemount 3051S Series
Follow facility procedure to check for and clear plugged
impulse lines. Both lines must be checked as the SPM
diagnostic cannot determine if the plug is on the high or low
side
(DP devices only). Conditions that lead to plugging on one side
may lead to an eventual plug on the other side.
and equipment for change in operating conditions.
If decrease is normal, reset and relearn. If not, check process
and equipment for change in operating conditions.
and equipment for change in operating conditions.
and equipment for change in operating conditions. For
example, a stuck control valve can reduce variability.
If change is normal, reset and relearn. Consider changing
mean change detection to automatically relearn. If change is
not expected, check process and equipment for change in
operating conditions.
Troubleshooting the SPM
Diagnostic
NOTE
Rosemount cannot absolutely warrant or guarantee that Statistical Process
Monitoring will accurately detect each specific abnormal condition under all
circumstances. Standard maintenance procedures and safety precautions
should not be ignored because SPM diagnostic is enabled.
Users are encouraged to pretest the SPM diagnostic if possible. For example,
if the diagnostic is to be used to detect plugged impulse lines, and if root
valves are present in the installation, the user should set up the diagnostic as
described earlier, and then alternately close the high and the low side root
valve to simulate a plugged impulse line. Using the SPM Status screen, the
user can then note the changes to the standard deviation or coefficient of
variation under the closed conditions and adjust the sensitivity values as
needed.
Table 7-7. Possible SPM issues and resolutions
SPM Diagnostic IssueAction
SPM diagnostic status indicates insufficient
variability and will not leave learning or
verifying mode
Process has very low noise. Turn off insufficient
variability check (Verification Criteria screen).
SPM diagnostic will be unable to detect a
significant decrease in noise level.
7-19
Rosemount 3051S Series
Volts
4 mA20 mA
Output Current
Terminal Voltage
Table 7-7. Possible SPM issues and resolutions
SPM Diagnostic IssueAction
SPM diagnostic will not leave verifying
mode
SPM diagnostic does not detect a known
condition
SPM diagnostic indicates “High Variation
Detected” when no diagnostic event has
occurred
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Process is unstable. Increase learning sensitivity
checks (Verification Criteria screen). If this does
not correct the issue, increase the learning
verification period to match or exceed the cycle
time of the instability of the process. If maximum
time does not correct the problem, process is not
a candidate for SPM diagnostic. Correct stability
issue or turn off diagnostic.
With the condition present, but the process
operating, go to the SPM Status or Operational
Values screen and note the current statistical
values and compare to the baseline and
threshold values. Adjust the sensitivity values
until a trip of the diagnostic occurs.
The most likely cause is a fast change in the
value of the process variable. Direction of the
change is not important. Increase the
learning/monitoring period to better filter out
increases in standard deviation.
POWER ADVISORY
IntroductionThe Power Advisory diagnostic provides a means to detect issues that may
jeopardize the integrity of the electrical loop. Some examples are: water
entering the wiring compartment and makes contact with the terminals, an
unstable power supply nearing end of life, or heavy corrosion on the
terminals.
This technology is based on the premise that once a transmitter is installed
and powered up, the electrical loop has a baseline characteristic that reflects
the proper installation. If the transmitter terminal voltage deviates from the
baseline and outside the user configured threshold, the 3051S can generate a
HART alert or analog alarm.
To make use of this diagnostic, the user must first create a baseline
characteristic for the electrical loop after the transmitter has been installed.
The loop is automatically characterized with the push of a button. This creates
a linear relationship for expected terminal voltage values along the operating
region from 4 – 20 mA, see Figure 7-16.
Figure 7-16. Baseline operating
region
7-20
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October 2010
Rosemount 3051S Series
OverviewThe transmitter is shipped with Power Advisory off as default and without any
loop characterization performed. Once the transmitter is installed and
powered up, loop characterization must be performed for Power Advisory
diagnostic to function.
When the user initiates a loop characterization, the transmitter will check to
see if the loop has sufficient power for proper operation. Then the transmitter
will drive the analog output to both 4mA and 20mA to establish a baseline and
determine the maximum allowable terminal voltage deviation. Once this is
complete, the user enters a sensitivity threshold called “Terminal Voltage
Deviation Limit” and a check is in place to make sure this threshold value is
valid.
Once the loop has been characterized and Terminal Voltage Deviation Limit is
set, Power Advisory actively monitors the electrical loop for deviations from
the baseline. If the terminal voltage has changed relative to the expected
baseline value, exceeding the configured Terminal Voltage Deviation Limit,
the transmitter can generate an alert or alarm.
NOTE
Power Advisory diagnostic in the Rosemount 3051S HART pressure
transmitter monitors and detects changes in the terminal voltage from
expected values to detect common failures. It is not possible to predict and
detect all types of electrical failures on the 4-20mA output. Therefore,
Rosemount cannot absolutely warrant or guarantee that Power Advisory
Diagnostic will accurately detect failures under all circumstances.
ConfigurationFor inexperienced users, guided setup is recommended. Guided setup walks
Device Dashboard
Fast Keys
Figure 7-17. Guided Setup
Menu
2, 1, 2, 2
the user through settings that configure the Power Advisory diagnostic for
most common usage and applications.
The rest of the configuration section explains the parameters for manual
configuration of Power Advisory diagnostic.
7-21
Rosemount 3051S Series
Figure 7-18. Manual
configuration of Power Advisory
main screen
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October 2010
Figure 7-19. Voltage Deviation
Limit
The Power Advisory configuration screen allows users to characterize the
loop and configure the Terminal Voltage Deviation Limit and the Action. Two
instances of loop characterization data are recorded and presented on this
screen: “Baseline” and “Previous Baseline”. Baseline represents values from
the most recent loop characterization whereas Previous Baseline represents
values recorded prior to the most recent characterization.
Terminal Voltage
This field shows the current terminal voltage value in Volts. The terminal
voltage is a dynamic value and is directly related to the mA output value.
Terminal Voltage Deviation Limit +/-
The Terminal Voltage Deviation Limit should be set large enough that
“expected” voltage changes do not cause false failures. The default value of
1.5V will accommodate typical deviation of customer power supply voltage
and loop tests (amp meters connected across the test diode on the terminal
block). This value should be increased if your loop has additional “expected”
variation.
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Rosemount 3051S Series
Severe changes in the electrical loop may inhibit HART communication or the ability to
reach alarm values. Therefore, Rosemount cannot absolutely warrant or guarantee that
the correct Failure Alarm level (HIGH or LOW) can be read by the host system at the
time of annunciation.
Resistance
This value is the calculated resistance of the electrical loop (in Ohms)
measured during the Characterize Loop procedure. Changes in the
resistance may occur due to changes in the physical condition of the loop
installation. Baseline and Previous Baselines can be compared to see how
much resistance has changed over time.
Power Supply
This value is the calculated power supply voltage of the electrical loop (in
Volts) measured during the Characterize Loop procedure. Changes in this
value may occur due to degraded performance of the power supply. Baseline
and Previous Baselines can be compared to see how much the power supply
has changed over time.
Characterization Time Stamp
This is the time stamp or elapsed time of the loop characterization event. All
time values are non-volatile and displayed in the following format:
YY:DDD:hh:mm:ss (years:days:hours:minutes:seconds).
Characterize Loop
Loop characterization must be initiated when the transmitter is first installed or
when electrical loop characteristics have been intentionally altered. Examples
include more transmitters being added onto the loop, modified power supply
level or loop resistance of the system, changing the terminal block on the
transmitter, or adding the Smart Wireless THUM to the transmitter. Another
case of required re-characterization is if the diagnostic electronics is taken out
of an existing 3051S transmitter and placed in a new 3051S installed on a
different loop.
NOTE
Power Advisory diagnostic is not recommended for transmitters operating in
HART Burst Mode (fixed current mode) or multidrop.
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Rosemount 3051S Series
Troubleshooting
Table 7-8. Possible Power Advisory issues and resolutions
IssueResolution
Transmitter automatically
resets upon annunciation
of HIGH alarm.
Transmitter does not
generate LOW alarm
value when it should.
Transmitter does not
generate HIGH alarm
value.
Diagnostic does not
detect a damaged loop.
Diagnostic is detecting
false alarms or alerts.
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October 2010
The loop has been severely degraded and the transmitter does not
have enough voltage to generate a HIGH alarm. Transmitter reset
will create a low off-scale reading. Repair damaged loop.
The loop has been severely degraded and the host system is not
able to read the proper mA output from the transmitter. This may
occur if water floods the terminal compartment and “shorts out” the
+ to – terminals or the terminals to chassis. This is most likely to
occur if the loop resistor is connected to the + side of the power
supply. Repair the damaged loop. Consider setting alarm direction
to HIGH.
The loop has been severely degraded and the host system is not
able to read the proper mA output from the transmitter. This may
occur if water floods the terminal compartment and “shorts out” the
+ to – terminals or the terminals to chassis. This is most likely to
occur if the loop resistor is connected to the – side of the power
supply and is earth grounded. Repair the damaged loop. Consider
setting alarm direction to LOW.
Diagnostic will not trip if loop characterization was performed when
the loop was already damaged. Repair damaged loop and
re-characterize.
Re-characterize the loop and compare the baseline with the
previous baseline. Resistance changes may indicate poor or
intermittent connections. Power supply voltage changes may
indicate unstable supply. Test for the presence of AC voltage using
an AC DVM or oscilloscope. Adding an amp meter across the test
diode will cause voltage changes of up to 1V. If all conditions look
acceptable, increase the terminal voltage deviation.
DIAGNOSTIC LOG
Device Dashboard
Fast Keys
3, 4, 2
OverviewThe Diagnostic Log provides a history of the last ten transmitter alerts and
time stamp of when they occurred. This allows the user to reference a
sequence of events or alerts to aid the troubleshooting process. The log
prioritizes and manages the alerts in a first-in, first-out manner. This log is
stored in the non-volatile internal memory of the 3051S transmitter. If power is
removed from transmitter, the log remains intact and can be viewed again
when powered up.
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October 2010
Figure 7-20. Diagnostic Log
Rosemount 3051S Series
Figure 7-20 shows the Diagnostic Log screen where a set of ten events and
time stamp can be seen.
Status Event
This is the name of the event that was recorded in the transmitter. Table 7-9
shows a list of possible status events that can be recorded.
Table 7-9. Possible status events for Diagnostic Log
Alert / StatusCriticality
CPU Error Set, ClearedFailed
Electronics Failure Set, ClearedFailed
Field Device Malfunction Set, ClearedFailed
HW/SW Incompatibility Set, ClearedFailed
mA Output Diagnostic Alert Set, ClearedFailed
NV Error Set, ClearedFailed
Pressure Not Updating Set, ClearedFailed
RAM Error Set, ClearedFailed
ROM Error Set, ClearedFailed
Sensor Failure Set, ClearedFailed
Stack Overflow Set, ClearedFailed
SW Flow Control Error Set, ClearedFailed
Transmitter Power Consumption Alert Set, ClearedFailed
Analog Output Fixed Set, ClearedMaintenance
Analog Output Saturated Set, ClearedMaintenance
Power Advisory Diagnostic Alert Set, ClearedMaintenance
Pressure Out of Limits Set, ClearedMaintenance
Sensor Trim Mode Set, ClearedMaintenance
Temperature Compensation Error Set, ClearedMaintenance
Temperature Not Updating Set, ClearedMaintenance
Cold Start ClearedAdvisory
High CV Change Set, ClearedAdvisory
Key Error Set, ClearedAdvisory
LCD Update Error Set, ClearedAdvisory
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Rosemount 3051S Series
Table 7-9. Possible status events for Diagnostic Log
Alert / StatusCriticality
Low CV Change Set, ClearedAdvisory
New Sensor Set, ClearedAdvisory
Pressure Alert Set, ClearedAdvisory
Scaled Variable Low Flow Set, ClearedAdvisory
Service Alert Set, ClearedAdvisory
SPM High Variation Set, ClearedAdvisory
SPM Low Pressure Cutoff Set, ClearedAdvisory
SPM Low Variation Set, ClearedAdvisory
SPM Mean Change Detected Set, ClearedAdvisory
Stuck Key Set, ClearedAdvisory
Temperature Alert Set, ClearedAdvisory
Temperature Out of Limits Set, ClearedAdvisory
Transmitter StartupAdvisory
NOTE:
It is recommended that transmitters showing “Failed” status should be
replaced.
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October 2010
Time Since
This is the time stamp or elapsed time of the status event. All time values are
non-volatile and displayed in the following format: YY:DDD:hh:mm:ss
(years:days:hours:minutes:seconds).
Clear Log
This button launches a method to clear the status events in the Diagnostic
Log.
VARIABLE LOGGING
OverviewVariable Logging can be used in a number of ways. The first function is the
logging and time-stamping of the minimum and maximum pressures and
module temperatures. The second function is logging and time-stamping of
over pressure or over temperature conditions, events that could have an
effect on the life of the transmitter. Figure 7-21 shows the Pressure Variable
Logging screen. Figure 7-22 shows the Temperature Variable Logging
screen.
Pressure Variable LogMinimum, Maximum Pressure
Device Dashboard
Fast Keys
3, 2, 2
The meters indicate the lowest and highest pressure the transmitter has
measured since the last time the value was cleared. Time Since Event
indicates the elapsed time since the min/max pressure was measured.
Both the Min and Max values can be reset independently. Clicking on Reset
All Pressure Events will reset the Time Since Event clock and sets the
pressure to the currently measured value.
7-26
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October 2010
Figure 7-21. Pressure Variable
Logging screen
Rosemount 3051S Series
Time Outside Sensor Limits gives the operator/maintenance personnel an
indication of possible misapplication of the transmitter. The Lower and Upper
operate the same. They both include a Time Since 1st Event, Number of
Events, and Total time.
Total Time Above / Below
This is the accumulated time the pressure sensor has been in an
over-pressure condition. This elapsed total time is independent of the number
of events or frequency; it is the total or sum time the transmitter was in this
condition. These values are not resettable.
Time Since 1st Event
The elapsed time since the first over-pressure was detected. This time can be
reset by clicking the Reset Time Since 1st Events button.
Number of Events
This is the number of times the pressure sensor has been in an over-pressure
condition. These values are not resettable.
Reset Time Since 1st Events
Selecting this reset will set the Since 1st Event for both Above Upper Sensor
Limit and Below Lower Sensor Limit to zero.
Reset All Pressure Events
Selecting this will reset all values on this screen to zero with the exception of
Total Operating Time, the Total Time above and below sensor limit, and the
Number of Events for above and below sensor limit.
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October 2010
Temperature Variable
Log
Device Dashboard
Fast Keys
Figure 7-22. Temperature
Variable Logging screen
3, 2, 3
Minimum, Maximum Temperature
The meter indicates the lowest and highest temperature the transmitter has
measured since the last time the value was cleared. The Time Since Event
indicates the elapsed time since that temperature was measured.
Both the Min and Max values can be reset independently. Clicking on Reset
All Temperature Events will reset the Time Since Event clock and sets the
temperature to the currently measured value.
Time Outside Sensor Limits gives the operator/maintenance personnel an
indication of possible misapplication of the transmitter. The Lower and Upper
operate the same. They both include a Time Since 1st Event, Number of
Events, and Total time.
Total Time Above / Below
This is the accumulated time the temperature sensor has been in an overtemperature condition. This elapsed total time is independent of the number
of events or frequency; it is the total or sum time the transmitter was in this
condition. These values are not resettable.
Time Since 1st Event
The elapsed time since the first over- temperature was detected. This time
can be reset by clicking the Reset Time Since 1st Events button.
Number of Events
This is the number of times the temperature sensor has been in an overtemperature condition. These values are not resettable.
Reset Time Since 1st Events
Selecting this reset will set the Since 1st Event for both Above Upper Sensor
Limit and Below Lower Sensor Limit to zero.
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October 2010
Reset All Temperature Events
Selecting this will reset all values on this screen to zero with the exception of
Total Operating Time, the Total Time above and below sensor limit, and the
Number of Events for above and below sensor limit.
Rosemount 3051S Series
PROCESS ALERTS
OverviewProcess alerts can be used in addition to alarm or alerts generated in the
control system to indicate problems with the process or installation.
Pressure Alerts
Device Dashboard
Fast Keys
Figure 7-23. Process Pressure
Alerts screen
2, 3, 4, 1
Figure 7-23 shows the configuration section for Pressure Alert. If applied
pressure goes above or below the alert values, the LCD will indicate a
pressure alert and a HART alert will be generated by the transmitter. An active
alert will not affect the transmitter’s 4 – 20 mA output signal.
Alert Mode
This setting dictates whether the diagnostic is On or Off. Selecting “On
Unlatched” will generate a HART alert when the alert values are tripped.
When pressure returns to normal and within the alert limits, the alert is
automatically cleared. Selecting “On Latched” will generate the same HART
alert but will require a manual reset to clear the alert.
Latched alert action is recommended if 3rd party alert monitor software is
likely to miss alerts due to slow polling of HART data.
High Alert Value / Low Alert Value
These are independent trip values for the diagnostic. These values are
represented on the graph by the red lines.
7-29
Rosemount 3051S Series
Total Event Time (High / Low)
These fields show the total time the transmitter’s input pressure was above
the High Alert Value or below the Low Alert Value.
Time Since 1st Event (High / Low)
This is the elapsed time since the first Pressure Alert event for High Alert
Value and Low Alert Value. Subsequent events will increment the Total Event
Time values but this value will remain unchanged.
Number of Events (High / Low)
This is the number of times the transmitter’s input pressure was above the
High Alert Value or below the Low Alert Value.
Reset Alert Events
Selecting this will reset all time stamp values and number of events to zero.
Temperature Alerts
Device Dashboard
Fast Keys
2, 3, 4, 2
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October 2010
Figure 7-24. Module
Temperature Alert screen
Figure 7-24 shows the configuration section for Temperature Alert. If ambient
temperature goes above or below the alert values, the LCD will indicate a
temperature alert and a HART alert will be generated by the transmitter. An
active alert will not affect the transmitter’s 4 – 20 mA output signal.
7-30
Alert Mode
This setting dictates whether the diagnostic is On or Off. Selecting “On
Unlatched” will generate a HART alert when the alert values are tripped.
When temperature returns to normal and within the alert limits, the alert is
automatically cleared. Selecting “On Latched” will generate the same HART
alert but will require a manual reset to clear the alert.
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Rosemount 3051S Series
Latched alert action is recommended if 3rd party alert monitor software is
likely to miss alerts due to slow polling of HART data.
High Alert Value / Low Alert Value
These are independent trip values for the diagnostic. These values are
represented on the graph by the red lines.
Total Event Time (High / Low)
These fields show the total time the transmitter’s module temperature was
above the High Alert Value or below the Low Alert Value.
Time Since 1st Event (High / Low)
This is the elapsed time since the first Temperature Alert event for High Alert
Value and Low Alert Value. Subsequent events will increment the Total Event
Time values but this value will remain unchanged.
Number of Events (High / Low)
This is the number of times the transmitter’s module temperature was above
the High Alert Value or below the Low Alert Value.
Reset Alert Events
Selecting this will reset all time stamp values and number of events to zero.
SERVICE ALERTS
Device Dashboard
Fast Keys
2, 3, 5
OverviewService Alert can be used to generate a time-based HART alert with
customizable message. This can be used to remind personnel when to
perform maintenance on the transmitter. When the alert is generated, the LCD
will indicate “TIMER ALERT” and a HART alert will be generated by the
transmitter. An active alert will not affect the transmitter’s 4 – 20 mA output
signal.
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Rosemount 3051S Series
Figure 7-25. Service Alert
screen
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October 2010
Time Remaining
Amount of time remaining before the HART alert is generated. This value
begins counting down to zero as soon as the diagnostic is turned on. Time
Remaining can be configured in terms of number of Years, Days, and Hours.
If transmitter loses power, Time Remaining will not continue to count down.
Once powered up again, the timer resumes operation.
Message
User customizable message associated to the Service Alert. The message
field can contain up to 32 alphanumeric characters and is stored in the
non-volatile memory of the transmitter.
Alert Mode
This indicates whether the diagnostic is turned On or Off.
Configure
This method controls the Alert Mode of the diagnostic and allows for
configuration of timer and message.
Reset Alert
Selecting this will reset the Time Remaining value and start the count down
process again.
DEVICE DIAGNOSTICS
OverviewIn addition to standard device diagnostics that provide notification of when the
transmitter fails, the 3051S HART Diagnostic transmitter has predictive device
diagnostics that detect issues in the electronics that may result in on-scale
failure.
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October 2010
Figure 7-26. Device Diagnostics
screen
Rosemount 3051S Series
mA Output DiagnosticThe mA Output Diagnostic measures the actual 4 – 20 mA output from the
transmitter’s Digital-to-Analog converter and compares it against the output
by the transmitter’s microprocessor. If the measured value deviates from the
expected value by 2% or more, the diagnostic will generate an alarm or alert.
NOTE
The default trip action for mA Output Diagnostic is set to Alarm. For use in
SIS, the trip action must not be changed or the proper safety coverage stated
on the FMEDA will not be realized.
Transmitter Power
Consumption
Transmitter Power Consumption diagnostic monitors for excessive current
draw by the transmitter. This diagnostic is used to detect a potential on-scale
failure due to current leakage or failing electronics.
NOTE
If trip action is set to Alarm, the transmitter will drive the 4 – 20 mA output to
fail HIGH regardless of the alarm direction configured by the alarm switch.
SMART WIRELESS
THUM ADAPTER
CONFIGURATION
OverviewMany older legacy control systems that only use analog can not take full
advantage of HART diagnostics or additional process variables. The Smart
Wireless THUM Adapter can transmit up to four process variables and
additional HART status information at the user configurable update rate. The
selectable process variables are Pressure, Module Temperature, Scaled
Variable, Standard Deviation, Mean, and Coefficient of Variation.
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Rosemount 3051S Series
Splice Connector
Wired Device
4-20 mA Loop -
4-20 mA Loop +
Ground
- PWR / COMM
+ PWR / COMM
THUM Adapter
Green
Red
Black
White
Yellow
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October 2010
Installation and
Commissioning
Figure 7-27. Wiring Diagram for
2-Wire Device
Below are the four major steps to commission the 3051S HART Diagnostics
transmitter and THUM. Further detail on these steps can be found in the
Smart Wireless THUM Adapter instruction manual (p/n 00809-0100-4075).
1. Check the 3051S variable assignments (2nd, 3rd, and 4th variable) and
remap as necessary to assign variables intended for use with the THUM.
2. Configure the Network ID and Join Key in order for the THUM to join
wireless network.
3. Configure Update Rate for the THUM. This is frequency at which HART
data is taken and transmitted over the wireless network.
4. Connect the 3051S to the THUM, as shown in Figure 7-27 on page 7-34,
and make sure there is at least 250 Ohms resistance in the loop.
ROSEMOUNT 333
HART TRI-LOOP
CONFIGURATION
Overview
Installation and
Commissioning
7-34
NOTE
The Smart Wireless THUM Adapter has a minimum update rate of 8 seconds
and may not capture alerts that appeared in between updates. It is
recommended to set diagnostic trip action to “Alert Latched” to minimize
chance of missed alerts in between updates.
NOTE
When using Power Advisory Diagnostic and the THUM to detect changes on
the electrical loop, a re-characterization of the loop must be performed when
the THUM is installed for the first time.
The Rosemount 333 HART Tri-Loop can be used in conjunction with the
Rosemount 3051S with Advanced HART Diagnostics to acquire up to three
more variables via 4-20mA analog signals. The additional three outputs are
selected by the user and can include: Pressure, Temperature, Scaled
Variable, Standard Deviation, Mean, or Coefficient of Variation.
Below are the four major steps to commission the 3051S and Tri-Loop.
Further detail on these steps can be found in the Tri-Loop Instruction manual
(document number 00809-0100-4757).
Reference Manual
HAZARDOUS
AREA
Intrinsically Safe Barrier
Rosemount 3051S
DIN
Rail Mounted
HART Trip-Loop
Ch. 3
Ch. 2
Ch. 1
Burst Input
to Tri-Loop
RL 250
HART Burst Command 3/
Analog Output
Control Room
Device
receives power
from Control
Room
Channel 1 must
be powered for
the Tri-Loop to
operate
Each Tri-Loop
Channel
receives
power from
Control Room
NON HAZARDOUS AREA
00809-0100-4801, Rev FA
October 2010
Figure 7-28. 333 Tri-Loop Wiring
Diagram
Rosemount 3051S Series
1. Check the 3051S variable mapping and remap as necessary to assign
the three variables intended to be the Tri-Loop output. Take note of the
variable information including variable, variable name, and variable units
as it will be necessary to duplicate this exactly in the Tri-Loop for proper
operation. Some useful variables for process diagnostics include
Standard Deviation, Mean, Coefficient of Variation, and Sensor
Temperature.
NOTE
The measured pressure will continue to be reported as a 4 – 20 mA value via
the primary variable output.
2. Connect the 3051S to the 333 Tri-Loop. The 3051S 4-20mA output
connects to the 333 Burst Input. See Figure 7-28.
3. Configure the Tri-Loop. The Channel configuration must be identical to
4. Enable Burst mode in the 3051S. The Burst Mode must be ON and the
the variables mapped in the 3051S. Note: The Tri Loop default address
is 1. The HART host must be configured to Poll for the 333 in order to
find the Tri-Loop.
Burst Option must be set to Process Vars/Crnt.
7-35
Rosemount 3051S Series
Revision Numbers
Field Device3
Electronics Software10 or higher
Electronics Hardware1
Sensor Software5 or higher
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October 2010
SAFETY
INSTRUMENTED
SYSTEMS (SIS)
CERTIFICATION
3051S Safety Certified
Identification
The safety-critical output of the 3051S with Advanced HART Diagnostic is
provided through a two-wire, 4 - 20 mA signal representing pressure. The
3051S safety certified pressure transmitter is certified to: Low Demand; Type
B.
SIL 2 for random integrity @ HFT=0
SIL 3 for random integrity @ HFT=1
SIL 3 for systematic integrity
All 3051S transmitters must be identified as safety certified before installing
into SIS systems.
NOTE
There are three versions of safety certified 3051S pressure transmitters. For
transmitters with a yellow SIS circuit board installed (Output code B), please
refer to Manual Supplement 00809-0700-4801. For transmitters without the
Advanced HART Diagnostics circuit board installed, please refer to Section 6:
Safety Instrumented Systems.
To identify a safety certified 3051S with Advanced HART Diagnostics:
1. Connect a HART host to the transmitter.
2. Check transmitter Revision numbers to verify that Electronics SW rev is
10 or higher and Sensor SW rev is 5 or higher.
Fast Key Sequence - 1, 3, 5, 3
3051S SIS InstallationNo special installation is required in addition to the standard installation
3051S SIS
Commissioning
7-36
3. Verify that option code DA2 is included in the transmitter model code.
practices outlined in this document. Always ensure a proper seal by installing
the electronics housing cover(s).
Environmental limits are available in the 3051S Product Data Sheet
(document number 00813-0100-4801). This document can be found at
The loop should be designed so the terminal voltage does not drop below
12.0 Vdc when the transmitter output is 23.0 mA.
Security switch should be in the “ON” position during normal operation. See
Figure 7-30 on page 7-38.
Use any HART-compliant master to communicate with and verify
configuration of the 3051S Safety Certified transmitter with Advanced HART
Diagnostics.
Reference Manual
Normal Operation
4 mA
20 mA
20.8 mA
high saturation
21.75
(2)
3.9 mA
low saturation
3.75 mA
(1)
Normal Operation
4 mA
20 mA
20.5 mA
high saturation
22.5
(2)
3.8 mA
low saturation
3.6 mA
(1)
Normal Operation
4 mA
20 mA
20.1 - 20.5 mA
high saturation
20.2 - 23.0
(2)
3.7 - 3.9 mA
low saturation
3.6 - 3.8 mA
(1)
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
For more information on the 375 Field Communicator see document
00809-0100-4276. AMS help can be found in the AMS on-line guides within
the AMS system.
NOTE
Transmitter output is not safety-rated during the following: configuration
changes, multidrop, and loop test. Alternative means should be used to
ensure process safety during transmitter configuration and maintenance
activities.
Statistical Process Monitoring and Power Advisory Diagnostics are shipped
with a default configuration. Both these diagnostics must be configured and
the trip action set to Alarm before any additional diagnostic coverage can be
realized. The default trip action for mA Output Diagnostic is set to Alarm and
must not be changed or proper diagnostic coverage will not be realized.
Damping
User-selected damping will affect the transmitters ability to respond to
changes in the applied process. The damping value + response time should
not exceed the loop requirements.
Figure 7-29. Alarm Levels
Fast Key Sequence - 2, 2, 1, 1, 3
Alarm and Saturation Levels
DCS or safety logic solver should be configured to match transmitter
configuration. Figure 7-29 identifies the three alarm levels available and their
operation values.
Rosemount Alarm Level
Namur Alarm Level
Custom Alarm Level
(3)(4)
(1) Transmitter Failure, hardware or software alarm in LO position.
(2) Transmitter Failure, hardware or software alarm in HI position.
(3) High alarm must be at least 0.1 mA higher than the high saturation value.
(4) Low alarm must be at least 0.1 mA lower than the low saturation value.
7-37
Rosemount 3051S Series
Security
Alarm
Configuring Alarm and Saturation Levels
1. If using a Field Communicator, use the following fast key sequence to set
the Alarm and Saturation values.
Fast Key Sequence - 2, 2, 2, 5, 6
2. Manually set the direction for the Alarm to HI or LO using the ALARM
switch as shown in Figure 7-30.
Figure 7-30. Security and alarm
configuration
Reference Manual
00809-0100-4801, Rev FA
October 2010
3051S SIS Operation and
Maintenance
Proof Test
The following proof tests are recommended.
Proof test results and corrective actions taken must be documented at
http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp
(to report a failure) in the event that an error is found in the safety functionality.
All proof test procedures must be carried out by qualified personnel.
Use “Fast Key Sequence” on page 3-6 to perform a Loop Test, Analog Output
Trim, or Sensor Trim. Security switch should be in the “OFF” position during
proof test execution and repositioned in the “ON” position after execution.
Simple Proof Test
The simple suggested proof test consists of a power cycle plus reasonability
checks of the transmitter output. This test will detect ~ 41% of possible DU
failures in the device.
Required tools: Field Communicator and mA meter.
1. Bypass the safety function and take appropriate action to avoid a false
trip.
2. Use HART communication to set the transmitter in fixed current mode.
For the Emerson Field Communicator, enter Fast Key Sequence 3, 5, 1.
Select “4 Other.”
3. Enter the milliamp value representing a high alarm state.
4. Check the reference meter to verify the mA output corresponds to the
entered value.
5. Enter the milliamp value representing a low alarm state.
6. Check the reference meter to verify the mA output corresponds to the
entered value.
7. Remove the bypass and otherwise restore normal operation.
8. Document the test results per your requirements.
9. Place the Security switch in the “ON” position.
7-38
Reference Manual
00809-0100-4801, Rev FA
October 2010
Rosemount 3051S Series
Comprehensive Proof Test
The comprehensive proof test consists of performing the same steps as the
simple suggested proof test but with a two point calibration of the pressure
sensor in place of the reasonability check. This test will detect ~ 87% of
possible DU failures in the device.
Required tools: Field Communicator and pressure calibration equipment.
1. Bypass the safety function and take appropriate action to avoid a false
trip.
2. Perform Proof Test 1.
3. Perform a minimum two point sensor calibration check using the 4-20
mA range points as the calibration points.
4. Check the reference mA meter to verify the mA output corresponds to
the pressure input value.
5. If necessary, use “Choosing a Trim Procedure” on page 4-5 of the 3051S
Reference Manual.
6. Document the test results per your requirements.
7. Remove the bypass and otherwise restore normal operation.
8. Place the Security switch in the “ON” position.
NOTE
The user determines the proof test requirements for impulse piping.
InspectionVisual Inspection
Not required
Special Tools
Not required
Product Repair
The 3051S is repairable by major component replacement.
All failures detected by the transmitter diagnostics or by the proof-test must be
reported. Feedback can be submitted electronically at
http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp
All product repair and part replacement should be performed by qualified
personnel.
3051S SIS SpecificationsThe 3051S must be operated in accordance to the functional and
performance specifications provided in the 3051S Product Data Sheet
(document number 00813-0100-4801).
Failure Rate Data
The FMEDA report includes failure rates and common cause Beta factor
estimates.
The 3051S Pressure Transmitter with Advanced Diagnostics makes use of its
Device Description to support an enhanced digital trim function. Use of a
non-DD based host or communicator may require repeat trims to achieve
maximum accuracy.
Temperature rating for the Advanced HART Diagnostic electronics (p/n
03151-9071-000X) is T4. When upgrading a 3051S, the SuperModule and electronics
must have equivalent approval labeling in order to maintain hazardous location
approvals.
7-40
Reference Manual
Home
1 Overview
2 Configure
3 Service Tools
Overview
1 Status
2 Primary Purpose Variable
3 Shortcuts
Status
1 Device Status: Good
2 Communications: Polled
Shortcuts
1 Calibration
2 SPM Status
3 All Variables
4 View Logs
5 Device Information
Calibration
1 Pressure
2 Analog Output
3 Restore Factory Calibration
Pressure
1 Sensor Calibration
2 Range Values
3 Current Measurement
4 Last Calibration Points
5 Sensor Limits
Primary Purpose Variable
1 Pressure
2 Analog Output
SPM Status
1 Detection Status
2 Statistical Values
3 Time Stamp
4 Trends
Analog Output
1 Analog Output
2 Percent of Range
3 Analog Calibration
Detection Status
1 SPM Status
2 SPM Status (cont.)
3 Standard Deviation Sensitivity*
4 Mean Sensitivity**
*If CV is selected, "Coefficient of Variation Sensitivity"
**If CV is selected, this is not shown
1 Most Recent Status Event
2 View Other Status Events
3 Total Operating Time
4 Clear Log
Pressure Variable Logging
1 Pressure Variable Log
2 Time Outside Sensor Limits
3 Pressure
4 Total Operating Time
5 Reset All Pressure Events
Temperature Variable Logging
1 Temperature Variable Log
2 Time Outside Sensor Limits
3 Module Temperature
4 Total Operating Time
5 Reset All Temperature Events
Sensor Calibration
1 Upper Sensor Trim
2 Lower Sensor Trim
3 Zero
Range Values
1 Upper Range value (20 mA)
2 Lower Range Value (4 mA)
Current Measurement
1 Pressure
2 Damping
3 Transfer Function
Last Calibration Points
1 Upper
2 Lower
Sensor Limits
1 Upper
2 Lower
3 Minimum Span
SPM Status (cont.)
1 SPM Insufficient Variability
2 SPM Low Pressure Status
Most Recent Status Event
1 Event 1 - Time since
View Other Status Events
1 Event 2 - Time since
2 Event 3 - Time since
3 Event 4 - Time since
4 Event 5 - Time since
5 Event 6 - Time since
6 Event 7 - Time since
7 Event 8 - Time since
8 Event 9 - Time since
9 Event 10 - Time since
Pressure Variable Log
1 Minimum Pressure
2 Time Since Minimum Event
3 Reset Minimum
4 Maximum Pressure
5 Time Since Maximum Event
6 Reset Maximum
Time Outside Sensor Limits
1 Above Upper Sensor Limit
2 Below Lower Sensor Limit
3 Reset Time Since 1st Events
Temperature Variable Log
1 Minimum Temperature
2 Time Since Minimum Event
3 Reset Minimum
4 Maximum Temperature
5 Time Since Maximum Event
6 Reset Maximum
Time Outside Sensor Limits
1 Above Upper Sensor Limit
2 Below Lower Sensor Limit
3 Reset Time Since 1st Events
General
1 Tag
2 Model
3 Date
4 Descriptor
5 Message
6 Serial Number
Model Numbers
1 Model Number 1
2 Model Number 2
3 Model Number 3
1 Process Variables
2 Analog Output
3 Scaled Variable
4 Display Options
5 HART
6 Security
7 Device Information
Initial Setup
1 Basic Setup
2 Zero Trim
Diagnostics Setup
1 Statistical Process Monitoring
2 Power Advisory
3 Process Alerts
4 Service Alert
Optional Configuration
1 Configure Display
2 Configure Burst Mode
Basic Setup
1 Device Tagging
2 Units of Measure
3 Pressure Damping
4 Variable Mapping
5 Analog Output
6
Config Alarm & Saturation Levels
Display Options
1 Pressure: On or Off
2 Scaled Variable: On or Off
3 Module Temperature: On or Off
4 Percent of Range: On or Off
5 Standard Deviation: On or Off
6 Mean: On or Off
7 Coefficient of Variation: On or Off
Process Variables
1 Pressure Setup
2 Module Temperature Setup
Analog Output
1 Set Range Points
2 Set Range Points Manually
3 Sensor Limits
4 Readings
5 Alarm and Saturation Levels
Pressure Setup
1 Pressure
2 Units
3 Damping
4 Transfer Function
Module Temperature Setup
1 Module Temperature
2 Units
Set Range Points
1 PV Upper Range Value
2 PV Lower Range Value
3 Primary Variable
Set Range Points Manually
1 Range By Applying Pressure
Sensor Limits
1 Upper
2 Lower
3 Minimum Span
Readings
1 Analog Output
2 Percent of Range
Alarm and Saturation Levels
1 Alarm Direction
2 High Alarm
3 High Saturation
4 Low Saturation
5 Low Alarm
6 Config Alarm & Saturation Levels
Scaled Variable Setup
1 Scaled Variable
2 Units
3 Transfer Function
4 Linear Options*
5 Configure Scaled Variable
*If Square Root is selected for Transfer Function,
"Square Root Options"
Linear Options
1 Offset
Square Root Options
1 Cutoff Mode
2 Low Flow Cutoff
Display
1 Display Options
Display Options
1 Pressure: On or Off
2 Scaled Variable: On or Off
3 Module Temperature: On or Off
4 Percent of Range: On or Off
5 Standard Deviation: On or Off
6 Mean: On or Off
7 Coefficient of Variation: On or Off
HART
1 Variable Mapping
2 Burst Mode Configuration
3 Communication Settings
1 All Variables
2 Pressure Variable Logging
3 Temperature Variable Logging
Pressure Variable Logging
1 Pressure Variable Log
2 Time Outside Sensor Limits
3 Pressure
4Total Operating Time
5 Reset All Pressure Events
Primary Variable
1 <Mapped variable>
2nd Variable
1 <Mapped variable>
3rd Variable
1 <Mapped variable>
4th Variable
1 <Mapped variable>
Other Variables
1 <Unmapped variable>
2 <Unmapped variable>
Pressure Variable Logging
1 Pressure Variable Log
2 Time Outside Sensor Limits
3 Pressure
4 Total Operating Time
5 Reset All Pressure Events
Time Outside Sensor Limits
1 Above Upper Sensor Limit
2 Below Lower Sensor Limit
3 Reset Time Since 1st Events
Temperature Variable Logging
1 Temperature Variable Log
2 Time Outside Sensor Limits
3 Module Temperature
4 Total Operating Time
5 Reset All Temperature Events
Temperature Variable Log
1 Minimum Temperature
2 Time Since Minimum Event
3 Reset Minimum
4 Maximum Temperature
5 Time Since Maximum Event
6 Reset Maximum
Time Outside Sensor Limits
1 Above Upper Sensor Limit
2 Below Lower Sensor Limit
3 Reset Time Since 1st Events
Trends
Pressure
Module Temperature
Scaled Variable
Standard Deviation
Mean
Coefficient of Variation
Maintenance
Calibration
Diagnostic Log
Pressure
1 View Trend
2 Pressure
Module Temperature
1 View Trend
2 Module Temperature
Scaled Variable
1 View Trend
2 Scaled Variable
Standard Deviation
1 View Trend
2 Standard Deviation
Mean
1 View Trend
2 Mean
Coefficient of Variation
1 View Trend
2 Coefficient of Variation
Simulate
Loop Test
Calibration
1 Pressure
2 Analog Output
3 Restore Factory Calibration
Pressure
1 Sensor Calibration
2 Range Values
3 Current Measurement
4 Last Calibration Points
5 Sensor Limits
Analog Output
1 Analog Output
2 Percent of Range
3 Analog Calibration
Diagnostic Log
1 Most Recent Status Event
2 View Other Status Events
3 Total Operating Time
4 Clear Log
Most Recent Status Event
1 Event 1 - Time since
View Other Status Events
1 Event 2 - Time since
2 Event 3 - Time since
3 Event 4 - Time since
4 Event 5 - Time since
5 Event 6 - Time since
6 Event 7 - Time since
7 Event 8 - Time since
8 Event 9 - Time since
9 Event 10 - Time since
Figure 7-34. Service Tools Menu Tree
Reference Manual
00809-0100-4801, Rev FA
October 2010
7-44
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