Rinnai E110CP, E110CN, E75CN, E75CP User Manual

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I n s t a l l a t i o n & S e r v i c i n g

Instructions

High efciency condensing gas boiler

E75CN/E110CN

E75CP/E110CP

CAUTION!

Read this manual thoroughly before installing, servicing, putting into operation or using this boiler and vent system.

WARNING!

Improper installation, adjustment, alteration, service or maintenance can cause property damage, personal injury or loss of life. Refer to this manual. For assistance or additional

information consult a qualied installer or the gas supplier.

CAUTION!

The user manual is part of the documentation that is delivered to the installation's operator. Go through the information in this manual with the owner/operator and make sure that he or she is familair with all necessary operating instructions.

NOTICE!

Installation and service must be performed by a qualied installer, service technician or the gas supplier.

Pictured: E75CN, E110CN E75CP, E110CP

In the Commonwealth of Massachusetts this boiler must be installed by a licensed Plumber or Gas Fitter.

WARNING!

If you do not follow these instructions exactly, a re or explosion may result causing property damage, personal injury or loss of life.

- Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the re department.

Address: 103 International Drive, Peachtree City, GA, 30269

Toll-free: 1-800-621-9419 • Fax: 678-829-1666 • www.rinnai.us

These instructions to be retained by user.

8U.51.60.01/09.09 Changes reserved.

Contents of instructions

These installation instructions contain important information for the safe installation, start-up and maintanance of boilers with capacities 75,000 through 110,000 BTU/hr. These installation instructions are intended for professional installers, who have the necessary knowledge and are approved for working on heating and gas systems.

Subject to technical changes

Changes may be made without notice to the illustrations, process steps and technical data as a result of our policy of continuous improvement.

Updating of documentation

Please contact us if you have any suggestions for improvements or corrections. Find our contact details on the back of this manual.

California Proposition 65 lists chemical substances known to the state to cause cancer, birth defects, death, serious illness or other reproductive harm. This product may contain such substances, be their origin from fuel combustion (gas, oil) or components of the product itself.

Installation & Servicing Instructions Rinnai E-Series

Content

1 Safety and general instructions 4

1.1 Designated use 4

1.2 Hazard denitions 4

1.3 Symbol denitions 4

1.4 The following instructions must be followed 5

1.5 Follow these instructions for the space heating water 6

1.6 Tools, materials and additional equipment 6

1.7 Relevant Installation, Service and User manuals 6

1.8 Disposal 6 2 Regulations and guidelines 7 3 Description of the boiler 8 4 Packaging and transportation 9

4.1 Scope of delivery 9

4.2 Transportation 9 5 Installation 10

5.1 Requirements for the installation room 10

5.2 Fitting the boiler 11

5.3 Dimensions 12

5.3.1 Plumbing kits 14

5.3.2 Clearances from appliance 15

5.4 Technical specications 16

6 Connecting the boiler 17

6.1 Central heating system 17

6.1.1 Plumbing Kit installation 18

6.1.2 Safety valve 19

6.1.3 Low water cut off 20

6.2 Expansion tank 20

6.3 Underoor heating system (plastic pipes) 21

6.4 Gas supply connection 21

6.4.1. Gas connection with natural gas 22

6.4.2 Gas connection with propane gas 23

6.5 Hot water supply 24

6.6 Condensate drain pipe 24

6.7 Vent system and air supply system 25

6.7.1 Intake / Exhaust Guidelines 25

6.7.2 Examples vent and air supply systems 26

6.7.3 Installation of the vent system 28

6.7.4 Recommended vent/air intake terminal position 29

6.7.5 Dimensioning of the exhaust and air intake duct 31

6.7.6 Combustion air and vent piping lengths 32

6.7.7 Calculation of compensation factor 33

6.7.8 Room Air System (outdoor combustion air) 34 7 Electrical connections 37 8 Boiler controls 40

8.1 Explanation of the function buttons 41 9 Starting up: Filling and de-aerating the boiler and installation 42

9.1 Requirements of the water system 42

9.2 Filling the heating system 43

9.3 Hot water supply 44 10 Adjustments 46

10.1 Altering adjustments 46

10.2 Activating factory settings (green button function) 49 11 Isolating the boiler 49 12 Commissioning 50

12.1 Testing for gas leaks 51

12.2 Testing the Ignition Safety shut off device 51

12.3 Checking for contamination 52

12.4 Checking of the zero pressure control 53

12.5 Checking the O

12.6 Measuring the ionization current 55

12.7 Installing the casing 55 13 Maintenance 56

13.1 Periodic examination of venting and boiler 56

13.2 Inspection 56

13.2 Maintenance activities 58

13.3 Warranty 60 14 Parts of the boiler 61 15 Blocks and errors 62 16 Other errors 86 17 Spare parts 92 18 Parts list vent system 102 19 Common venting guidelines 103 Appendix A Outdoor Reset Sensor Data 104

Installation & Servicing Instructions Rinnai E-Series

1 Safety and general instructions

Please observe these instructions in the interest of your own safety.

1.1 Designated use

The boiler is designed for heating water for a central heating system and generating domestic hot water. The boiler is delivered with a burner controller (MCBA) pre-installed.

The boiler can be tted with a modulating outdoor reset sensor ARV12 (included with

the boiler) or an On/Off thermostat or relay panel end switch (accessories).

1.2 Hazard denitions

The following dened terms are used throughout the documentation to bring attention

to the presence of hazards of various risk levels. Notices give important information concerning the operation of the product.

DANGER:

DANGER

Indicates the presence of hazards that will cause severe personal injury, death or substantial property damage.

WARNING

CAUTION

NOTICE

WARNING:

Indicates the presence of hazards that can cause severe personal injury, death or substantial property damage.

CAUTION:

Indicates presence of hazards that will or can cause minor personal injury or property damage.

CAUTION:

Risk of electric shock. Indicates presence of hazards due to electric shock.

NOTICE:

Indicates special instructions on installation, operation or maintenance that are important but not related to personal injury or property damage.

1.3 Symbol denitions

The following (safety) symbols may be encountered in these installation instructions and on the unit:

This symbol indicates that the unit must be stored away from frost.

This symbol indicates that the packaging and/or contents can be damaged as a result of insufcient care taken during transport.

This symbol indicates that, whilst still in its packaging, the unit must be protected from weather conditions during transport and storage.

Installation & Servicing Instructions Rinnai E-Series

1.4 The following instructions must be followed

- The boiler must only be used for its designated purpose, as described in the Installation Instructions.

- Each unit is tted with a data plate. Consult the details on this plate to verify whether

the boiler is compliant with its intended location, e.g.: gas type, power source and

venting classication.

Only use the boiler with the accessories and spare parts listed.

- Other combinations, accessories and consumables must only be used if they are

specically designed for the intended application and do not affect the system

performance and the safety requirements.

- Maintenance and repairs must only performed by trained professionals.

- Installation of a condensing gas boiler must be reported to the relevant gas utility company and have it approved.

- You are only allowed to operate the condensing gas boiler with the vent system

that has been specically designed and approved for this type of boiler.

- Please note that local permission for the vent system and the condensate water connection to the public sewer system may be required.

You must also respect:

- The local building codes stipulating the installation rules.

- The local building codes concerning the air intake and outlet systems and the chimney connection.

- The regulations for the power supply connection.

- The technical rules laid down by the gas utility company concerning the connection of the gas connection to the local gas mains.

- The instructions and standards concerning the safety equipment for the water/ space heating system.

- The Installation Instructions for building heating systems.

- The boiler must be located in an area where leakage of the boiler or connections

will not result in damage to the area adjacent to the boiler or to lower oors of

the structure. When such locations cannot be avoided, it is recommended that a suitable drain pan be installed under the boiler.

- The boiler must be installed in such way that the all components are protected from water (dripping, spraying, rain etc.) during boiler operation and service.

- The boiler must not be installed on or against carpeting.

- Do not restrict or seal any air intake or outlet openings.

- If you nd any defects, you must inform the owner of the system of the defect and

the associated hazard in writing.

DANGER

WARNING

DANGER. Gas is ammable and may cause an explosion. Beware if you smell gas: there may be an explosion hazard!

If the information in these instructions is not followed exactly, a re or explosion may

result causing property damage, personal injury or death.

- Do not store or use gasoline or other ammable vapors and liquids in the vicinity

of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

- Do NOT try to light any appliance.

- Do NOT touch any electrical switch.

- Do NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supllier, call the re department.

Should overheating occur or the gas supply fail to shut off, do not turn off or disconnect the electrical supply to the pump. Instead, shut off the gas supply at a location external to the appliance.

Installation & Servicing Instructions Rinnai E-Series

1.5 Follow these instructions for the space heating water

Unsuitable heating system water can cause the formation of scale or sludge, which

affects system efciency. It can also cause corrosion and reduce life of the heat

exchanger. – You must follow Rinnai guidelines for boiler water quality.

– Thoroughly ush the system prior to lling.

– Follow the Rinnai cleaning instructions. – Never use water that has been treated by salt bedding exchangers, reverse

osmosis, D.I., or distilled water to soften the water to ll the heating system.

– Do not use inhibitors or other additives unless approved by Rinnai for that

purpose!

– When frost protection of the heating system is desired, only use Rinnai-approved

antifreezes, Noble Noburst Aluminum, or Rhomar RhoGard Aluminum Safe MultiMetal.

– When using oxygen-permeable pipes, e. g. for under oor heating systems, you

must separate the system from the boiler using plate heat exchangers.

– Valve off boiler while ushing system, do not introduce any system cleaner into the

boiler loop. Flush system thoroughly to remove all system cleaner before lling

boiler.

See the Rinnai Boiler Applications Manual and chapter 10 for additional information.

1.6 Tools, materials and additional equipment

For the installation and maintenance of the boiler you will need:

– Standard tools for space heating, gas and water tting

– Digital manometer, capable of reading both positive and negative pressure (accuracy -0.001” W.C.) – Combustion analyzer (intended for use with condensing boilers) – Digital multimeter – pH digital meter – Metric Allen wrenches – Metric socket wrenches In addition, a handtruck with a fastening belt is useful.

For maintenance to the boiler you need, apart from standard tooling for space heating,

gas and water tting the following items:

- Rinnai toolkit Q and E-Series

1.7 Relevant Installation, Service and User manuals

– Vent system – Rinnai Boiler Applications Manual

1.8 Disposal

– Dispose of the boiler packaging in an environmentally sound manner. – Dispose of components of the heating system (e.g. boiler or control device), that

must be replaced in an environmentally responsible manner.

Installation & Servicing Instructions Rinnai E-Series

2 Regulations and guidelines

The installation must comply to the requirements of the authority having jurisdiction or, in the absence of such requirements, to the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA 54. In Canada, installation must be in accordance with the requirements of CAN/CSA B149.1, Natural Gas and Propane Installation Code.

Where required by the authority having jurisdiction, the installation must comply to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ ASME CSD-1.

Install CO detectors per local regulations. Boiler requires an inspection every 2 years and maintenance every 4 years or 4000 hours. See maintenance section chapter 14.

Operating Limits of the boiler: Max. boiler temperature: 176 °F (80.0 °C) Max. operating pressure: 45 psi (3 bar) Max Allowable Working Temperature ASME: 200 °F (93 °C) Max. Allowable Working Pressure ASME: 45 psi (3 bar)

The hot water distribution system must comply with all applicable codes and regulations. When replacing an existing boiler, it is important to check the condition of the entire hot water distribution system to ensure safe operation.

NOTICE

For installations in the Commonwealth of Massachusetts, the following local requirements apply in addition to all other applicable NFPA requirements: For direct- vent boilers, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the intake is installed below four feet above grade the following requirements must comply:

If not present on each oor level where there are bedrooms, a carbon monoxide

detector and alarm must be placed in a living area outside the bedrooms. The carbon monoxide detector and alarm must comply with NFPA 720 (2005 Edition).

2) A carbon Monoxide detector and alarm shall be located in the room that houses the appliance and/or equipment and shall: a) Be powered by the same electrical circuit as the appliance and/or equipment

such that only one service switch services both the appliance and the carbon

monoxide detector; b) Have battery back-up power; c)

Meet ANSI/UL 2034 Standards and comply with NFPA 720 (2005 Edition); and

d) Have been approved and listed by a Nationally Recognized Testing Lab as

recognized under 527 CMR.

3) A product-approved vent terminal must be used, and if applicable, a product approved air intake must be used. Installation shall be performed in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance and/or equipment at the completion of the installation.

4) A metal or plastic identication plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufcient

size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

Installation & Servicing Instructions Rinnai E-Series

For direct-vent boilers mechanical-vent heating boilers or domestic hot water equipment where the bottom of the vent terminal and the intake is installed higher than four feet above grade the following requirements must comply:

If not present on each oor level where there are bedrooms, a carbon monoxide

detector and alarm must be placed in a living area outside the bedrooms. The carbon monoxide detector and alarm must comply with NFPA 720 (2005 Edition).

2) A carbon monoxide detector shall:

a) Be located inn the room where the boiler and/or equipment is located; b) Be either hard-wired or battery powered or both; and: c) Shall comply with NFPA 720 (2005 Edition).

3) A product-approved vent terminal must be used, and if applicable, a productapproved air intake must be used. Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance and/or equipment at the completion of the installation.

3 Description of the boiler

Room sealed boiler

The boiler retreives its combustion air from outside then

discharges the ue gasses to

the outside.

Condensing

Retrieves heat as much as possible from the ue gasses. Water condensates on the heat exchanger.

Modulating

Stepless higher or lower burning according to the heat demand.

The Rinnai E boiler is a room sealed, condensing and modulating central heating boiler, with an integrated DHW fascility.

The boiler is provided with a compact stainless steel heat exchanger with smooth tubes. This design is a well thought out principle using durable materials. The boiler burns gas for supplying heat. The heat is transferred in the heat exchanger to the water in the central heating system. By cooling down the exhaust gases

condensate is formed. This results in high efciency. The condensate, which has

no effect on the heat exchanger and the function of the boiler, is drained through condensate collector trap.

The boiler is provided with an intelligent control system (CMS Control Management System). The boiler anticipates the heat demand of the central heating system or the domestic hot water facility system.

When an outdoor sensor is connected to the boiler it will operate weather dependantly using outdoor reset. This means that the boiler control measures the outside temperature and supply temperature. With this data the boiler calculates the optimal supply temperature for the installation.

Explanation of the appliance type: Rinnai E110CN E = Type 110 = Nominal load in (x1000) BTU C = C = Combi N = Natural Gas (P = Propane Gas)

Different boilertypes:

Combi boiler with integrated DHW fascility E75CN E110CN

Installation & Servicing Instructions Rinnai E-Series

E75CP E110CP

4 Packaging and transportation

4.1 Scope of delivery

The boiler is supplied ready for use.

• Please check if the packaging is intact.

• Check if all the items listed are included in the delivery.

The supply kit is contents:

• Boiler with casing; • Template;

• Automatic air separator (inside the boiler); • Installation instructions;

• Wall mounting suspension bracket; • User manual;

• Bronze adapter ttings; • Service manual;

• 3" PP exhaust adapters (x2); • Outdoor sensor ARV12

• Plumbing kit • 3/4" gas shut off valve

• Fixing material consisting of plugs and screws;

4.2 Transportation

CAUTION

The boiler may be damaged when not secured properly.

- Only transport the boiler using appropriate transportation equipment, such as a handtruck with a fastening belt or special equipment for maneuvering steps.

- When shipping the boiler must be secured on the transportation equipment to prevent it from falling off.

- Protect all parts against impacts if they are to be transported.

- Follow the transportation markings on the packaging.

• Packaged boilers must always be lifted and carried by two people, or you must use a handtruck or special equipment for transport.

Installation & Servicing Instructions Rinnai E-Series

5 Installation

5.1 Requirements for the installation room

DANGER

- The room where the boiler will be installed must always be frost free.

- Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance.

- Never use or store any chlorinated detergents or halogenated hydrocarbons (e.g. in spraycans, solvents and detergents, paints, adhesives) in proximity of the boiler.

- The boiler must be installed in such a way that it is protected from water (dripping, spraying, rain, etc.) during boiler operation and service (circulator replacement, condensate trap, control replacement, etc.)

- This boiler is for intended for indoor installations only.

Products to avoid present in boiler room and/or around combustion air intake

Spray cans containing chloro-/fluorcarbons Ammonium and/or ammonium solutions Permanent wave solutions Chlorinated waxes and/or cleaners Swimming pool chemicals based on chlorine Calcium chloride used for thawing Sodium chloride used for water softening Refrigerant leaks Paint or varnish removers Hydrochloric acid/muriatic acid Cements and glues Antistatic fabric softeners used in clothes dryers Chlorine-type bleaches, detergents, and cleaning solvents found in household laundry rooms

Adhesives used to fasten building products and other similar products

Areas likel

Dry cleaning/laundry areas and establishments Swimming pools Metal fabrication plants Beauty shops Refrigeration repair shops Photo processing plants Auto body shops Plastic manufacturing plants Furniture refinishing areas and establishments New building construction Remodeling areas Garages with workshops

to have contaminants

Installation & Servicing Instructions Rinnai E-Series

5.2 Fitting the boiler

- Remove the packaging materials.

NOTICE

CAUTION

- Lay the boiler on its back during unpacking. Remove the casing from the boiler. This part can be left apart during installation. It must be placed on the boiler and xed with the screw behind the door and in the 4 quick releases before the boiler is started up.

Turn the boiler to its side and remove the wall bracket from the back of the boiler by removing the 2 screws.

The boiler can be mounted practically to any wall with the suspension bracket and the enclosed mounting equipment.

- The wall must be at and of sufcient strength in order to be able to securely hold

and support the boiler weight with its water content.

- Take note of the necessary space around the boiler for installation of venting system, pipework and servicing. See drawing on pages 12 to 15.

The location of the boiler can be determined by using the template supplied with the boiler documentation. Remember to account for the spacing of the plumbing kit.

- Drill the necessary holes using the template

- Install the mounting bracket to the wall using the supplied mounting materials

Lifting and carrying precautions: To avoid personal injury please follow these recommendations:

- Always lift the boiler with 2 people or use special equipment.

- When lifting the boiler, bend the knees, and keep the back straight and feet apart.

- Do not lift and twist at the same time.

- Lift and carry the boiler close to the body.

- Wear protective clothing and gloves to protect from any sharp edges.

WARNING

Lift the boiler only by the boiler's rear wall.

- Dispose the packaging materials.

Installation & Servicing Instructions Rinnai E-Series

5.3 Dimensions

ceiling

250mm

Min. 10" /

wall

dimensions figure 1

Boiler type

A Height 25.6" / 650 25.6" / 650 B Height with expansion tank 34.3" / 870 C Width 19.7" / 500 19.7" / 500 D Depth 15.6" / 395 15.6" / 395 E Left side / vent 13.2" / 335 13.2" / 335 F Center to center / vent and air supply 4.7" / 120 4.7" / 120 G Back / vent 10.6" / 270 10.6" / 270 H Left side / gas pipe 9.8" / 250 9.8" / 250 J Left side / supply pipe 5.9" / 150 5.9" / 150 K Left side / return pipe 13.8" / 350 13.8" / 350 L Left side / condensate pipe 15.9" / 405 15.9" / 405 N Left side / cold water pipe 11.2" / 285 11.2" / 285 P Left side / hot water pipe 8.5" / 215 8.5" / 215 Q Pipe length of g* 0.7" / 19 8.5" / 215 R Pipe length of c* 1.6" / 40 1.6" / 40 S Pipe length of f, r, k and w* 2" / 50 6.3" / 160 T Back / Center of pipe c, k and w* 1" / 26 1" / 26 U Back / Center of pipe f, g and r* 2" / 50 2" / 50

Pipe length vent co-axial

Pipe length vent parallel

dimensions table 1

Installation & Servicing Instructions Rinnai E-Series

0.4"

wall

Combi

E75CN E110CN E75CP E110CP

inches / mm inches / mm

3.7" / 95 7" / 177

Connection for combustion air supply and vent system

f w g k r c

boiler connections / mounting points figure 2

Boiler type

Combi

E75CN E110CN E75CP E110CP

Vent system / Combustion air supply Gas pipe - g

Supply pipe - f

Return pipe - r Condensate pipe - c Cold water pipe - k

Hot water pipe - w

connection diameters table 2

80/125mm 80/125mm

3/4"M-NPT 3/4"M-NPT

0.87" x 3/4"M-NPT /

22mm

0.87" x 3/4"M-NPT /

22mm

G3/4"x

3/4"M-NPT

G3/4"x

3/4"M-NPT

0.87" / 22mm 0.87" / 22mm

0.59" x 3/4"M-NPT /

15mm

0.59" x 3/4"M-NPT /

15mm

G1/2"x

3/4"M-NPT

G1/2"x

3/4"M-NPT

Installation & Servicing Instructions Rinnai E-Series

5.3.1 Plumbing Kits

Plumbing Kit 1

Suitable for: E75CN / E75CP E110CN / E110CP

Rinnai supplies with each type of boiler a Plumbing kit. Find below the dimensions. See chapter 6.1 for additional information.

(REF. 16.07)

(REF. 5.12)

(REF. 17.76)

200mm

7.87

1 1/4”1 1/4”

plumbing kit 1 figure 3

Installation & Servicing Instructions Rinnai E-Series

5.3.2 Clearances from boiler

ceiling

Min. 10" /

250mm

15.7"

400

wall

24"

600

0.4"

service clearances to the boiler figure 4

Minimum required clearances

to combustibles

All types

inch / mm inch / mm inch / mm

Top of boiler 2" / 50 2" / 50 10" / 250 Back of boiler 0" 0" 0 Front of boiler 6" / 150 6" / 150 24" / 600 Left side of boiler 2" / 50 2" / 50 2" / 50 Right side of boiler 2" / 50 2" / 50 2" / 50 Floor / Ground 12" / 300 12" / 300 30" / 762 Vent 0" 0" 0"

clearances to the boiler table 3

Minimum required clearances

to non-combustibles

ll types

Recommended

service clearances

ll types

For closet installation: clearance is 1” / 25mm from the front. Low Loss Header

Clearances to combustible and non-Combustible is 0 inch for sides, top, front and oor/ground

Installation & Servicing Instructions Rinnai E-Series

5.4 Technical specications

E-Series

Natural gas

Boiler type E75CN E110CN E75CP E110CP

Input Hs CH BTU/hr 75,000 110,000 75,000 110,000

kW 22 32 22 32

Propane orifice diameter inch / mm n.a. n.a. 0.16" / 4.15 0.20" / 5.2

Display indication at start-up 22.t 32.t 22.tP 32.tP Q

Output non-condensing CH

Output EN677 efficiency CH

Output AFUE CH

Efficiency at 98.6/86°F (36/30°C) part load, Hs, EN677 CH AFUE according IBR

(at full load)

Electr. power consumption max. W Electr. power consumption stand by W Current V/Hz Fuse rating A Degree of protection acc. EN 60529 Weight (empty) Water content CH Water content DHW After run time pump CH min After run time pump DHW min

Water pressure min.-max.

Water pressure DHW max.

Flow temperature max. Pump type UPS20-48 UPS20-58 UPS20-48 UPS20-58 Available pump height CH PSI / kPa 3.8 / 26 0.7 / 5 3.8 / 26 0.7 / 5 Approvals DHW flow (at 50°F) DHW flow (at 10°C) DHW flow (at 75°F) gallon/min DHW flow (at 23.9°C) liter/min DHW temperature (T

=50°F (10°C)

Pressure difference DHW PSI / bar 2.9 / 0.2 4.4 2.9 / 0.2 4.4 Content expansion vessel Pre-charge pressure expansion vessel PSI / bar

BTU/hr 67,500 98,000 67,500 98,000 kW 19.8 28.8 19.8 28.8 BTU/hr 74,100 108,000 74,100 108,000 kW 21.7 31.7 21.7 31.7 BTU/hr 72,400 105,700 72,400 105,700 kW 21.2 30.7 21.2 30.7

% 98.8 99.0 98.8 99.0 % 96.5 96.1 96.5 96.1

4.4 - 4.7 145

120Vac/60Hz

5AF & 4AT

IPX4D (IPX0D in case of room air) lbs / kg gallon / liter gallon / liter

91 / 39 101 / 40 91 / 39 101 / 40

0.9 / 3.5 1.3 / 5 0.9 / 3.5 1.3 / 5

0.13 / 0.5 0.18 / 0.7 0.13 / 0.5 0.18 / 0.7 5 1

PSI / bar PSI / bar °F / °C

14-43 / 1-3

150 / 10 176 / 80

ASME, CSA gallon/min 4.6 4.6 liter/min 17.4 17.4

2.1 3.2 2.1 3.2

7.9 12.1 7.9 12.1

°F / °C

gallon / liter

2.1 / 8 3.1 / 12 2.1 / 8 3.1 / 12

176 / 80

14.5 / 1

Propane gas

4.8 - 5.1

CSA number

Technical specifications Table 4

Installation & Servicing Instructions Rinnai E-Series

2183087

6 Connecting the boiler

The boiler has the following connection pipes;

- The central heating circuit pipes. These must connected to the plumbing kit by means of adapter ttings.

See further chapter 6.1;

- The gas supply pipe. It is provided with a 3/4" male thread into which the tail piece of the gas valve can

be screwed. See further chapter 6.4;

- Cold and hot water pipes for domestic hot water (DHW). These consist of 3/4" (15 mm) copper pipe and can be connected to the installation

by means of 1/2" M-NPT adapter ttings. See further chapter 6.5;

- The condensation drain pipe.

It consists of an oval 1" (22 mm) plastic pipe. The drain pipe can be connected to

this by means of an open connection. If the open connection is tted in a different

location, then the pipe can be lengthened by means of a 1 1/4" (32 mm) PVC sleeve. See further chapter 6.6;

- The vent system and air supply system.

It consists of a concentric connection 3"/5" (80/125 mm). The boiler can be converted

to a twin pipe connection that will accept 80mm ue and intake air or with the use of the included adapters 3” PVC/CPVC ue and intake. See further chapter 6.7.

The pipe to be connected to the boiler must be cleaned before connecting in

NOTICE

order to prevent dirt from entering and damaging the boiler.

6.1 Central heating system

Connect the central heating system according to its instructions.

The boiler pipes can be connected to the installation by means of compression ttings.

Reducers should be used for connecting to thick-walled pipe (welded or threaded).

When removing the plastic sealing caps from the pipes, dirty testing water

NOTICE

may drain from the boiler.

A Plumbing Kit must be tted to the boiler.

The boiler, when used in connection with a refrigeration system, must be installed so the chilled medium is piped in parallel with the boiler with appropriate valves to prevent the chilled medium from entering the boiler.

The boiler piping system of a hot water boiler connected to heating coils located in air handling units where they may be exposed to refrigerated air circulation must be equipped with ow control valves or other automatic means to prevent gravity circulation of the boiler water during the cooling cycle.

Installation & Servicing Instructions Rinnai E-Series

6.1.1 Plumbing Kit installation

Rinnai supplies specic Plumbing Kits with each boiler type, which must be tted

NOTICE

directly underneath the boiler on the supply and return pipe. Use of the Rinnai boiler without the plumbing kit will result in the void of warranty.

To protect the entire heating system we recommend installing a dirt particle trap in the return circuit. When the boiler is installed to an existing heating system this trap is required. Use of a Y strainer is not permitted as substitute for a dirt trap.

- Install shut-off valves immediately before and after the dirt particle lter to allow the lter to be cleaned.

- Position 3 (gure 6) is a garden house thread boiler drain, that can be used to

drain the boiler or add water tratment additives to the system, such as inhibitors or glycol.

- Position 4 (gure 6) is the supply connectionfor an idirect tank when used with the

optinal 3-way valve kit.

- For information on locating the expansion tank and system ll, please see the

Rinnai Boiler Applications Manual.

Thoroughly ush all pipes and radiators. We recommend the use of a Rinnai approved system cleaner. Refer to the Rinnai Boiler Applications Manual for an approved list of Rinnai system cleaners.

Compression fittings.

Parts:

1. Nut

2. Ferrule

3. Fitting

Fitting instructions:

1. Push the com ple te

2. Turn the nut handtight

- Refer to the installation template and chapter 5.3 for the pipe connection dimensions.

- Fit the bronze adapter ttings, supplied with the boiler (g. 5, pos. 4) rst to the

Plumbing Kit and then to the boiler.

- Connect the expansion tank to the system. See chapter 6.2.

- Connect the pipes so that they are free from strain.

fitting over the pipe as far as possible. Ferrule sh ould be ov er the pipe completely.

clockwise.

1. Plumbing kit

2. Safety valve

3. Filling connection

4. Bronze adapter ttings

5. Service valves

6. Flow 1 1/4"

7. Return 1 1/4"

8. External pump

3. Use 2 wrenches, one to hold the fitting on its place, the other fo r tighten the n ut clockwise in 3/4 turn.

Plumbing Kit installation g. 5

Installation & Servicing Instructions Rinnai E-Series

NOTICE

The boiler has a self-adjusting and self-protecting control system for the load and the pump capacity. By this means the temperature difference between the supply and return water is checked and controlled.

If the installation resistance is over the stated value; the load will be adjusted until an acceptable temperature difference between supply and return water has been obtained. If, after this, the temperature difference is still not acceptable then the boiler will switch off and wait until an acceptable temperature has arisen. If an unacceptable temperature is detected, the control will repeatedly try to achieve

water ow over the boiler. If not the boiler will switch off. The electrical side of an external circulation pump (g. 6, pos. 8) can be connected

to the Control Tower. This pump thus switches simultaneously to the boiler pump. The maximum absorbed current consumption of the external circulation pump may not exceed 120V, 2 Amp. If a pump with a larger current draw is required an isolation relay must be used. See the Rinnai Boiler Applications Manual for further information. The extra external pump must be selected according the installation resistance and

required ow. As standard the boiler is provided with a water lter in the return pipe of the boiler, so

that debris of the central heating water is prevented from affecting the boiler.

When using more than one boiler in an installation please refer to the cascade installation instructions.

The boiler is designed to be used on pressurized heating systems only.

PSI

0 2 4 6 8 10 12

UPS 20-48 UPS 20-58 Resistance OSS1 Resistance OSS2

25%

pump index lines graph 1

UPS 20-58 100%

Q [gallons/min]

Resistance E75CUPS 20-48

Resistance E110C

32.3

27.7

23.0

18.5

13.8

Feet of head

9.2

4.6

Installation & Servicing Instructions Rinnai E-Series

6.1.2 Safety valve

NOTICE

An ASME 30 psi pressure relief valve is installed on the plumbing kit included with the boiler.

6.1.3 Low water cut off

The Rinnai E boiler has a factory installed pressure switch type Low Water Cut

NOTICE

Off (LWCO). Check your local codes to see if a Low Water Cut Off is required (LWCO) and if this device conforms to local code. See the Rinnai Boiler Applications Manual for further information.

The Low water cut off is not serviceable.

6.2 Expansion tank

The E-Series boilers are equiped with an internal expansion tank. The tank of the E75CN and E75CP is positioned inside the boiler casing. This expansion tank has a pre-charge pressure of 14.5 PSI / 1 Bar and a capacity of 2.1 gallon / 8 litres. The tank of the E110CN and E110CP is positioned directly beneath the boiler and together with the casing forms a single entity with the boiler. The casing can be removed by pulling forwards. The expansion tank has a pre-charge pressure of 14.5 PSI / 1 Bar and a capacity of 3.1 gallon / 12 litres. If a larger capacity expansion tank is needed for the installation a standard expansion

vessel should be tted additionally.

NOTICE

In that case choose an expansion tank volume, of which the summary is geared to the installation’s water capacity. The pre-charge pressure depends on the installation height above the expansion tank. Fit the expansion tank into the return pipe as close as possible to the boiler. The extra expansion tank should be sourced locally. Please refer to the expansion tank manufacturer for further information.

Fill the expansion tank to a minimum of 14.5 psi.

Installation & Servicing Instructions Rinnai E-Series

6.3 Underoor heating system (plastic pipes)

When using oxygen-permeable pipes, e. g. for underoor heating systems, the system

must be separated using plate heat exchangers.

NOTICE

DANGER

WARNING

DANGER

No recourse can be made to the terms of the warranty in the event of failure to regard the regulations pertaining to plastic underoor heating pipes.

6.4 Gas supply connection

Only work on gas lines if you are licensed for such work. If these instructions are not followed exactly, a re or explosion may result causing property damage, personal injury or death.

Rinnai wall mounted boilers are built to run on Natural Gas or Propane Gas. The gas type the boiler is suitable for is indicated on the packaging and on the boiler by a blue label with Natural Gas or a green label with Propane Gas and on the identication plate on the boiler. First check the identication plate on the boiler for the suitable gas type.

Do not use the boiler for another type of gas than indicated on the identication plate of the boiler. This will cause improper functioning and can damage the boiler.

Natural gas: resume with chapter 6.4.1 Propane gas: resume with chapter 6.4.2

Installation & Servicing Instructions Rinnai E-Series

6.4.1. Gas connection with natural gas

NOTICE

Sediment trap gure 7

The gas supply connection must comply with local regulations or, if such regulations do not exist, with the National Fuel Gas Code, ANSI Z 223.1. For Canada, the gas connection must comply with local regulations or, if such regulations do not exist, with the CAN/CSA B149.1, Natural Gas and Propane Installation Code.

Pipe sizing for natural gas

Contact gas supplier to size the gas supply line and meter.

Gas piping

A sediment trap must be installed upstream of the gas controls.

The boiler gas pipe is equiped with external 3/4" M-NPT thread, onto which the tail

piece of the gas shut off valve can be connected. Use appropiate sealing. The connection to the boiler must include a suitable method of disconnection and a gas

control valve must be installed adjacent to the boiler for isolation purposes. The nominal

inlet gas pressure measured at the boiler should be 7" W.C. (18 mbar) for Natural gas (Gas A). Maximum pressure with no ow (lockup) or with the boiler running is 10.5 inches W.C. Minimum pressure with the gas owing (verify during boiler startup) is

5.0 inches W.C.

The gas pipe must be tted to the gas valve free from any strain.

NOTICE

DANGER

NOTICE

Make sure that the gas pipe system does not contain dirt, particularly with new pipes.

Always check the safety of the gas pipe system by means of a bubble test using leak-search spray.

The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.5kPa).

The boiler must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSI (3.5 kPa).

Installation & Servicing Instructions Rinnai E-Series

6.4.2 Gas connection with propane gas

NOTICE

DANGER

Pipe sizing for propane gas

- Contact gas supplier to size pipes, tanks, and 100% lockup gas pressure regulator.

Propane Supply Pressure Requirements

- Adjust propane supply regulator provided by the gas supplier for 14 inches W.C. maximum pressure.

- Pressure required at gas valve inlet pressure port:

- Maximum 14 inches W.C. with no ow (lockup) or with boiler running.

- Minimum 8 inches W.C. with gas owing (verify during boiler startup).

Ensure that the high gas pressure regulator is installed at least 6 to 10 feet upstream of the boiler.

Gas piping

- Use a gas shut off valve compatible with propane gases.

- A sediment trap must be provide upstream of the gas controls.

The boiler pipe is equiped with external 3/4" M-NPT thread, onto which the tail piece

of the gas shut off valve can be screwed. Use appropriate sealing.

Gas shut off valve onto boiler

gure 7

NOTICE

DANGER

NOTICE

The connection to the boiler must include a suitable method of disconnection. A gas control valve must be installed adjacent to the boiler for isolation purposes. The nominal inlet working gas pressure measured at the boiler should be 12 inch W.C. (30mbar) for Propane gas (Gas E).

The gas pipe must be tted to the gas valve free from any strain.

Make sure that the gas pipe system does not contain dirt, particularly with new pipes.

Always check the safety of the gas pipe system by means of a bubble test using leak-search spray.

The boiler and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSI (3.5kPa).

Installation & Servicing Instructions Rinnai E-Series

6.5 Hot water supply

Connection of the drinking water installation should be performed according to the national secondary drinking water regulations.

DANGER

NOTICE

Do NOT use toxic chemicals, such as are used for boiler treatment in potable water heating systems used for space heating.

The sanitary water pipes can be connected to the installation by use of adapter

ttings. The cold water inlet on the Combi boilers must be equiped with the following components (counted in the water ow direction):

Flow regulator valve (supplied), Safety group, Expansion vessel 87 PSI / 6bar (potable water, blue).

The 3/4" NPT adapter tting with ow reducing valve must be tted in the cold water

connection.

A ow regulator valve is supplied with the boiler in a 3/4"NPT adapter tting. The ow regulator valve ensures that a quantity of water is supplied which has a outlet

temperature of 120°F (assuming a cold water temperature of 45°F). The quantity of water is virtually unaffected by the water pressure.

When there is a water pressure lower than 22PSI / 1.5 bar it is advisable to remove the inside mechanism of the ow reducing valve.

6.6 Condensate drain pipe

This boiler produces condensate. Condensate must be drained otherwise the boiler will not function and can cause property damage.

NOTICE

The condensation drain pipe should be connected to a drain in the building by means of an open connection. By this means the possibility of drain gases effecting the boiler

is prevented. The drain connection should have a minimum diameter of 1.3" / 32mm.

Install the condensation drain pipe according to the applicable rules and regulations.

If the condensate outlet of the boiler is lower than the public sewage system a condensate pump must be used. The condensate produced by the boiler has a pH value between 3 and 4. Install a neutralization unit if required by the local code. It is recommended, but not required to install a condensate neutralizer.

Do not drain the condensation water to the external rain gutter because of the danger of freezing and blockage of the drain.

Before putting the boiler into operation ll the condensate trap with 1.27 cups / 300 ml of water. If the boiler will be installed in a high temperature installation such as baseboard, then ll the condensate trap with mineral oil instead of water.

Use materials approved by the authority having jurisdiction. In absence of such authority, PVC and CPVC pipe must comply with ASTM D1785, F441 or D2665. Cement and primer must comply with ASTM D2564 or F493. For Canada, use CSA or ULC certied PVC or CPVC pipe, ttings and cement.

NOTICE

Installation & Servicing Instructions Rinnai E-Series

Periodic cleaning of the condensate disposal system must be carried out. See the Rinnai Boiler Application Manual for further information and for a piping

diagram for the condensate.

6.7 Vent system and air supply system

Provisions for combustion and ventilation air must be made in accordance with section, Air for Combustion and Ventilation of the National Flue Gas Code, ANSI Z223.1, or Sections 7.2, 7.3 of 7.4 of CAN/CGA B149.1, Installation Codes, or applicable provisions of the local building codes.

- Do not store chemicals near the boiler or in rooms where the air is being supplied to the boiler. See the list on page 10.

- Do not allow the ue gases of other appliances to enter the boiler.

- Keep cabinet free of moisture

NOTICE

In the event that the system has actuated to shut off the main burner gas, do not attempt to place the boiler in operation. Contact a qualied service agency.

6.7.1 Intake / Exhaust Guidelines

Refer to the specic instructions on your vent product for additional installation

requirements.

• You must use vent components that are certied and listed with this model.

• Do not combine vent components from different manufacturers.

• Venting should be as direct as possible with a minimum number of pipe ttings.

• Avoid dips or sags in horizontal vent runs by installing supports per the vent

manufacturer’s instructions.

• Support horizontal vent runs every four feet and all vertical vent runs every six

feet or in accordance with local codes.

• Vent diameter must not be reduced.

• The boiler is unsuitable to install on a common vent installation, see also chapter 19.

• Do not connect the venting system with an existing vent or chimney.

• Do not common vent with the vent pipe of any other water heater or appliance.

• Vent connections must be rmly pressed together so that the gaskets form an air

tight seal.

• Refer to the instructions of the vent system manufacturer for component assembly

instructions.

• If the vent system is to be enclosed, it is suggested that the design of the enclosure

shall permit inspection of the vent system. The design of such enclosure shall be deemed acceptable by the installer or the local inspector.

NOTICE

If it becomes necessary to access an enclosed vent system for service or repairs, Rinnai is not responsible for any costs or difculties in accessing the vent system. Warranty does not cover obtaining access to an enclosed vent system.

Installation & Servicing Instructions Rinnai E-Series

6.7.2a Examples vent and air supply systems (concentric)

Wall thickness for vent termination installation: Minimum: 100mm / 4” Maximum: 508mm / 20”

Short termination with wall terminal

figure 9A

Examples wall terminals

Termination with wall terminal on higher level

figure 9B

Short termination with roof terminal

figure 10A

Examples roof terminals

Termination with roof terminal and bends

figure 10B

Installation & Servicing Instructions Rinnai E-Series

6.7.2 b Examples vent and air supply systems (parallel)

Wall thickness for vent termination installation: Minimum: 100mm / 4” Maximum: 508mm / 20”

Horizontal with concentric termination figure 11A

Examples sealed combustions

Horizontal with parallel termination figure 11B

10" MINIMUM INSIDE EDGE

T`O INSIDE EDGE

Vertical vent and horizontal air intake

figure 11C

12" OVER

MAXIMUM

SNOW LEVEL

OR 24"

WHICHEVER IS

GREATER

Vertical with concentric termination

figure 11D

Vertical with parallel termination

figure 11E

Installation & Servicing Instructions Rinnai E-Series

6.7.3 Installation of the vent system

NOTICE

Consult local and state codes pertaining to special building code and re department requirements. Adhere to national code requirements.

Follow the listed maximum length of vent systems, which are boiler output dependent. The maximum permissible lengths are listed in table 9, chapter 6.7.6.

Decide how to install the exhaust and air intake system. You can choose between:

- Concentric system (see page 26)

The concentric connection is provided standard initially.

The boiler concentric connection diameter is 3"/5" (80/125 mm), to which the venting and air supply system can be tted, with or without elbow pieces. The maximum permissible pipe length

is displayed in table 9, chapter 6.7.6.

- Parallel system (see page 27)

The boiler can be converted to a parallel system with supplied adapters.

It is possible to use a parallel pipe connection of 2x 3". In this case a seperate supplied kit, with 2 vent adapters 3" (ø80mm), cover 5" (ø125mm), vent exhaust pipe and gaskets should be tted instead of the concentric vent adapter on top of the boiler. See gure 12 for installation.

The maximum permissible pipe length is set out in table 9, chapter 6.7.6.

- Room Air System (outdoor combustion air)

The boiler can use room air for combustion. If this option is selected the boiler must rst be converted to the Parallel system. A single exhaust pipe can then be tted. It is required to use a room air lter when using indoor air for combustion. The maximum permissible pipe length

is set out in table 9, chapter 6.7.6.

NOTICE

A B C D

boiler conversion from concentric to parallel gure 12

A. 1. Push the 2 clips slightly outwards B. 2. Pull the concentric adaptor out of the boiler

3. Press the cover in the connection at the back from inside out

C. 4. Push the 3" adapter into the connection at the back of the boiler (= air intake)

5. Pull the rubber seal around the bottom of the exhaust connector

6. Push the exhaust connector in the boiler, in the boiler exhaust pipe until 'CLICK'

7. Push the 5" cover over the exhaust connector in the 5" opening until 'CLICK'

8. Push the rubber plug in open position in the O2 measuring opening and close the stop.

9. Push the gasket around the top of the exhaust connector

10. Push the 3" exhaust adaptor in the exhaust connector.

D. Connect the parallel vent system.

We advise to install a vent system out of the venting system program supplied by Rinnai (See chapter 19 Parts list Vent system). For further information about the available components of the venting and air supply system we recommend you consult Rinnai and the Installation instructions and parts list documentation.

9 7

6 8

Installation & Servicing Instructions Rinnai E-Series

6.7.4 Recommended vent/air intake terminal position

Terminals should be positioned as to avoid products of combustion entering openings into buildings or other vents.

Maintain 12” of clearance above the highest anticipated snow level or grade or, whichever is greater. Please refer to your local codes for the snow level in your area.

Terminal positions figure 14

Ref Description Canadian Installations - Direct Vent

A Clearance above grade, veranda, porch,

deck, or balcony

B Clearance to window or door that may

be opened

C Clearance to permanently closed window * * * D Vertical clearance to ventilated sof-

t, located above the terminal within a

horizontal distance of 2 feet (61 cm) from

the center line of the terminal E Clearance to unventilated soft * * * F Clearance to outside corner * * *

G Clearance to inside corner * * *

H Clearance to each side of center line ex-

tended above meter/regulator assembly

I Clearance to service regulator vent outlet 36 inches (91 cm) * *

J Clearance to nonmechanical air supply

inlet to building or the combustion air inlet

to any other appliance

K Clearance to a mechanical air supply

inlet L Clearance above paved sidewalk or

paved driveway located on public

property

M Clearance under veranda, porch, deck,

or balcony

6 inches (15 cm) for appliances < 10,000

100,000 Btuh (30 kW), 36 inches (91 cm)

3 feet (91 cm) within a height 15 feet (4.5

6 inches (15 cm) for appliances < 10,000

100,000 Btuh (30 kW), 36 inches (91 cm)

and non Direct Vent

12 inches (30 cm) 12 inches (30 cm) 12 inches (30 cm)

Btuh (3 kW), 12 inches (30 cm) for ap-

pliances > 10,000 Btuh (3 kW) and <

for appliances > 100,000 Btuh (30 kW)

* * *

m) above the meter/regulator assembly

Btuh (3 kW), 12 inches (30 cm) for ap-

pliances > 10,000 Btuh (3 kW) and <

for appliances > 100,000 Btuh (30 kW)

6 feet (1.83 m) 3 feet (91 cm) above if within 10 feet (3

7 feet (2.13 m) [1] * 7 feet (2.13 m)

12 inches (30 cm) [2] * *

US Installations Direct Vent US Installations

6 inches (15 cm) for appliances < 10,000

Btuh (3 kW), 9 inches (30 cm) for appliances > 10,000 Btuh (3 kW) and <

50,000 Btuh (30 kW), 12 inches (91 cm)

for appliances > 50,000 Btuh (30 kW)

* *

6 inches (15 cm) for appliances < 10,000

Btuh (3 kW), 9 inches (30 cm) for appliances > 10,000 Btuh (3 kW) and <

50,000 Btuh (30 kW), 12 inches (91 cm)

for appliances > 50,000 Btuh (30 kW)

m) horizontally

non Direct Vent

4 feet (1.2 m) below or to

side of opening; 1 foot (300

mm) above opening

4 feet (1.2 m) below or to

side of opening; 1 foot (300

mm) above opening

3 feet (91 cm) above if wit-

hin 10 feet (3 m) horizontally

[1] A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.

[2] Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor. * For clearances not specied in ANSI Z223.1/NFPA 54 or CSA B149.1, clearances are in accordance with local installation codes and the

requirements of the gas supplier.

clearances of venting system terminals table 6

Installation & Servicing Instructions Rinnai E-Series

6.7.4 Recommended vent/air intake terminal position

NOTICE

CAUTION

NOTICE

Terminals should be positioned as to avoid products of combustion entering openings into buildings or other vents.

Maintain 12” of clearance above the highest anticipated snow level or grade or, whichever is greater. Please refer to your local codes for the snow level in your area.

The termination shall be at least 4 feet (1,220 mm) for the US and 6 feet (1,830 mm) for Canada distance from electric meters, gas meters, regulators and relief equipment. (for room air application only)

Horizontal vent systems should always be installed sloping towards the boiler (min. 21 mm/m, 1/4 “/ feet), in order to avoid condensate retaining in the vent system. With the condensate running back to the boiler the risk of ice forming at the terminal is reduced.

The whole route of the vent system must be installed upwards, never downwards, completely nor partly.

Place pipe supports every 4 feet (1219 mm) of horizontal run, beginning with the support near the boiler to prevent movement in ttings and allow boiler to be free from any strain or weight on boiler or ttings.

The terminal should be located where dispersal of combustion products is not impeded and with due regard for the damage or discolouration that might occur to building products in the vicinity (see g 14 and 15).

Approval Codes for Installation

Item Description Flue Material United States

Plastic Vent and/or air pipes and fittings

Plastic Pipe cement and

rime

Item Description Flue Material Manufacturer US/CAN Flue system

Stainless steel vent systems AL29-4C Heat Fab Plastic Vent and/or air pipes and fittings

Approval codes for installation of venting system table 7

12" (300 mm)

minimum

EXHAUST

PVC Schedule 40 ANSI/ASTM D1785 PVC - DWV ANSI/ASTM D2665 CPVC Schedule 40 ANSI/ASTM F441 PVC ANSI/ASTM D2564 CPVC ANSI/ASTM F493

PPS Ubbink

12" (300 mm)

minimum

concentric

UL1738 twin pipe

Fittings or Piping Equivalent

45 degree elbow 3 0.91 90 degree elbow 6 1.83 plastic pipe per foot 1 0.30 concentric vent kit 3 0.91

Equivalent friction loss of PVC/CPVC table 8

Saf-T Vent SC Saf-T Vent EZ Seal

Rolux Condensing Vent System

feet m

INTAKE

12" (300 mm)

minimum

Installation & Servicing Instructions Rinnai E-Series

Terminal positions PVC figure 15

12" (300 mm)

minimum

12" (300 mm)

minimum

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