These operating instructions should be read carefully prior to
commissioning / operation of the equipment!
16-17
16
17-18
19
20
20
20-22
23
24
24
25-26
27
Made by REMKO
These instructions are part of the equipment and must always be kept in
the vicinity of the installation or on the equipment
This operating manual is a translation of the German original.
Subject to modifications; No liability accepted for errors or misprints!
3
REMKO MVT
Safety notes
Carefully read this manual before
starting the unit for the first time.
It contains useful tips, information
as well as hazard warnings to
prevent injury or material damage
. Non-observance of this
manual may endanger persons,
the environment as well as the
equipment itself and will void any
claims for liability.
■ Store this manual as well as
the refrigerant datasheet in the
vicinity of the unit.
■ The unit should only be set
up and installed by qualified
personnel.
■ The setup, connection and
operation of the unit and
its components must be in
accordance with the operating
conditions stipulated in this
manual and comply with all
applicable local regulations.
■ Units designed for mobile use
should be safely set up on a
suitable floor and in a vertical
position. Units designed for
stationary use should only be
operated in their permanently
installed state.
■ It is prohibited to make
modifications or changes to
equipment or components
supplied by REMKO as this may
cause malfunctions.
■ Equipment and components
should not be operated in areas
where there is a heightened
damage risk. Observe the
minimum clearances.
■ The electrical supply should
be adapted to fulfil the
requirements of the unit.
■ The operational safety of
equipment and components is
only assured providing they are
used as intended and in a fully
assembled state. Safety devices
should not be modified or
bypassed.
■ Do not operate equipment
or components with obvious
defects or signs of damage.
■ All housing parts and openings,
e.g. air inlets and outlets, must
not be blocked by foreign items,
fluids or gases.
■ The equipment and components
must be kept in a safe distance
from inflammable, explosive,
combustible, aggressive and
dirty areas or atmospheres.
■ Persons coming into contact
with equipment parts may suffer
burns or injury.
■ Installation, repair and
maintenance work should only
be carried out by authorised
specialists. Inspection and
cleaning can be performed
by the operator providing the
equipment is not under voltage.
■ Take appropriate hazard
prevention measures when
performing installation, repair or
maintenance work or cleaning
the equipment.
■ The equipment or components
should not be exposed to any
mechanical stresses, extreme
levels of humidity or direct
exposure to sunlight.
Environmental
protection
and recycling
Disposal of packaging
All products are packed for
transport in environmentally
friendly materials. Make a valuable
contribution to reducing waste
and sustaining raw materials. Only
dispose of packaging at approved
collection points.
Disposal of units and
components
For the manufacture of the units
and components, only recyclable
materials have been used.
Help protect the environment
by ensuring that the units or
components (for example
batteries) are not disposed in
household waste, but only in
accordance with local regulations
and in an environmentally safe
manner, e.g. through authorised
disposal and recycling specialists or
at collection points.
Warranty
Prerequisite for any warranty
claims is that the purchaser or his
client has completely filled out the
"warranty registration card" and
commissioning report included
with the unit at the time when
the equipment was purchased and
commissioned and returned the
completed card to REMKO GmbH
& Co. KG.
The warranty conditions are listed
in the "General business and
delivery conditions. The contractual
parties can also agree additional
terms beyond the scope of the
above. For this reason please
contact your direct contracting
partner first.
4
Intended use
Depending on the model, the
equipment and the additional
fittings with which it is equipped
is only intended to be used as an
air-conditioner for the purpose of
cooling or heating the air in an
enclosed room.
Different or additional use shall not
be classed as intended use. The
manufacturer/supplier assumes no
liability for damages arising from an
unintended use of the equipment.
The user bears the sole risk in such
cases.
Using the equipment as intended
also includes working in accordance with the operating manual
and installation instructions and
complying with the maintenance
requirements.
Transport and
packaging
Description of the
equipment
The outdoor unit serves to output
the heat extracted by the indoor
unit from the room being cooled.
In heater operation, the heat taken
up by the outdoor unit can be
discharged by the indoor unit into
the room to be heated.
In both operating modes,
the output produced by the
compressor precisely matches
requirements, and thereby
regulates the nominal temperature
with minimal temperature
deviations. This "invertertechnology" enables power saving
over a conventional split-system
and also reduces noise emissions
to a particularly low level.
The outdoor unit can be installed
outdoor or in indoor areas,
providing certain requirements are
met. The indoor unit is designed
for installation high up on interior
walls. It is operated via an infrared
remote control.
The outdoor unit is comprised of
a circuit containing a compressor,
a liquefier with fin vaporisers, three
electronic expansion valves and
a liquefier fan. The outdoor unit is
combinable with REMKO indoor
units of series MXW in accordance
with the cooling output (see
chapter "Combinations").
The outdoor unit refrigerant circuit
is controlled by the regulator in
the indoor unit. In order to enable
operation of the device at low
outdoor temperatures, a thermal
condenser pressure regulator
serves as winter controller to
regulate the speed of the liquefier
fan.
Floor consoles, wall consoles and
refrigerant pipes are available as
accessories.
The equipment is shipped in sturdy
transport packaging. Immediately
check the equipment on delivery
and make a note of any damage or
missing parts on the delivery note.
Inform the forwarding agent and
contractual partner.
Warranty claims at a later date will
not be accepted.
Schematic of outdoor refrigerant circuit
Reverse flow valve
Liquefier fan
Liquefier
Flow regulator
Capillary
tube
Compressor
Connection valve
Suction pipe A
Connection valve
Suction pipe B
Connection valve
Suction pipe C
TCE
Injection pipe A
TCE
Injection pipe B
TCE
Injection pipe C
5
REMKO MVT
System design
Indoor area A
Indoor unit
Condensation line
Indoor area CIndoor areaD
Indoor unitIndoor unit
Condensation lineCondensation line
Outdoor area
Indoor area B
Condensation line
Suction pipe
Indoor unit
Injection pipe
Suction pipe
Liquefier fan
Outdoor unit
Injection pipe
Mains cable
Control line
Stop valves
Control line
The connection between indoor units (A, B, C, D) and outdoor units (connection circuit A, B, C, D) of the
outdoor unit is achieved with refrigerant pipes and a control line.
6
Combinations
Indoor units
The following indoor units can be used together with MVT series outdoor units:
The compressor in the outdoor
unit is operated by means of
regulating the control board in the
outdoor unit.
The chapter on "Regulation" in
the manual for the outdoor unit
must therefore be observed.
Shutdown
Temporary Shutdown
1. Allow the indoor unit to run for
2 to 3 hours in air circulation
mode or in cooling mode at the
maximum temperature setting
in order to remove any residual
moisture from the unit.
2. Shut down the system using
the remote control
3. Switch off the voltage supply
to the unit.
4. Cover as much of the unit as
possible with plastic foil to
protect it against the weather.
Regular care, maintenance and
observation of some basic points
will ensure trouble-free operation
and a long service life.
CAUTION
Prior to performing any
work, ensure the equipment
is isolated from the voltage
supply and secured to prevent
accidental switch-on!
Care
■
Ensure the unit is protected
against dirt, mould and other
deposits.
■
Clean the unit using a damp
cloth.
Do not use a jet of water.
■
Do not use any caustic, abrasive
or solvent-based cleaning
products.
■
When operating the fan, clean
the fins of the unit prior to long
shutdown periods.
Maintenance
■ It is recommended that
maintenance contract with
annual maintenance interval
with an appropriate specialist
company.
TIP
This ensures the operational
reliability of your equipment!
NOTE
The statutory regulations
require an annual sealing
test for the refrigerant circuit
in relation to the refrigerant
filling level. The inspection
and documentation is to be
carried out by corresponding
specialist engineers.
Permanent Shutdown
Ensure that equipment and
components are disposed of
accordance with local regulations,
e.g. through authorised disposal
and recycling specialists or at
collection points.
Contact REMKO GmbH & Co. KG
or your contract partner for local
specialist companies near you.
Type of task
Checks/Maintenance/Inspections
General
Measure voltage and current
Function compressor
Check fan is functioning correctly
Dirt on liquefier
Check refrigerant fill quantity
Check condensation drain
Test insulation
Check moving parts
Sealing test for refrigerant circuit
1) see note
Commissioning
Monthly
Six-monthly
••
••
••
••
••
••
••
••
••
••
Yearly
1)
9
REMKO MVT
Troubleshooting and customer service
The unit has been manufactured using state-of-the-art production methods and tested several times to ensure its
correct function. If malfunctions should occur, please check the unit as detailed in the list below. For installations
with an indoor unit and outdoor unit, refer to the chapter "Troubleshooting and customer service" in both
manuals. Please inform your dealer if the unit is still not working correctly after all the functional checks have been
performed!
Malfunction
FaultPossible causeCheckRemedial measures
The unit does not start
or switches itself off.
Power outage, undervoltage
Defective mains fuse
Main circuit breaker is open
Damaged mains cable
Waiting time after switch-on too
short
Temperature outside operating
range
Occasional overvoltage or
undervoltage
Switch-off contact in external
condensation pump has opened
Exchange refrigerant lines
Exchange the electrical control
cable
Are all electrical installations
functioning correctly?
Are all lighting circuits
functioning correctly?
Are all electrical installations
functioning correctly?
Is there a restart after approx. 5
minutes?
Are the fans in the unit still
working?
Check by a specialist
Is the external condensation
pump on the indoor unit
"faulty”?
Are the injection pipes and
suction pipes of circuits A, B and
C correspondingly connected?
Are the control pipes and
refrigerant pipes of circuits
A, B and C correspondingly
connected?
Check voltage if necessary wait
before switching back on
Replace mains fuse
Close main circuit breaker
Repair by a specialist
Schedule longer waiting periods
Observe the temperature ranges
Turn the equipment off and back
on
Clean the condensation pump
drain
Have the pump replaced
Check by a specialist
Check by a specialist
The unit is running
with reduced or no
cooling output.
The suction pipe and /
or liquid separator on
the compressor have
iced up
10
Air inlet and/or air outlet are
blocked by debris.
Thermal or wind load
was increased.
No heat output possible.
Leaking refrigerant circuit
Thermal load has increased
Debris in air inlet and air outlet
area?
Have there been any
constructional / applicationrelated changes?
Is the fan on the outdoor unit
running?
Are there signs of severe frost
on the large stop valve?
Is the outdoor unit running
continuously?
Clean the fins.
Reduce the air resistance.
Reduce the thermal/wind loads
by implementing appropriate
measures.
Fan / winter controller should be
checked.
Repair by a specialist.
Reduce the thermal load If
necessary, install an additional
device / insulate iced up
components
Check winding resistance of the
compressor (1Ω = U-V / U-W / V-W)
Check connections CN4, CN1 on the AT PCB
Contact specialist dealer
Clean liquefier
Reduce air inlet temperature
11
REMKO MVT
Installation instructions for qualified personnel
Important information
prior to commissioning
NOTE
Label the refrigerant pipes
(injection and suction pipes)
as well as the associated
electrical control lines of each
interior unit with a letter.
Only connect the lines to their
associated connections.
■
Observe the manuals for the
indoor unit and outdoor unit
when installing the entire
system.
■
Transport the unit in its original
packaging as close as possible
to the installation location. This
avoids transportation damage.
■
Check the contents of the
packaging for completeness
and check the unit for visible
transport damage.
Immediately notify any
deficiencies to the contractual
partner and forwarding agent.
■
Lift the unit at the corners
and not by the refrigerant or
condensation connections.
■
The refrigerant pipes (injection
and suction pipe), valves and
connections to make them
tight against vapour diffusion.
If necessary, also insulate the
condensation line.
■
Select an installation location
which allows air to freely
flow through the inlet and
outlet (see section "Minimum
clearances")
■
Do not install the unit in
the immediate vicinity of
devices with intensive thermal
radiation.
Installation near thermal
radiation reduces the unit
output.
■
Only open the stop valves
for the refrigerant pipes after
installation has been fully
completed.
■
Seal off open refrigerant pipes
with suitable caps or adhesive
strips to avoid the infiltration
of moisture and never kink or
compress the refrigerant pipes.
■
Avoid unnecessary bends. This
minimises the pressure loss
in the refrigerant pipes and
ensures that the compressor
oil can flow back without
obstruction.
■
Make special preparations
regarding the oil return if the
outdoor unit is located above
the indoor unit.
(see section Oil return
measures).
■
Add refrigerant if the basic
length of the refrigerant pipe
exceeds 5 metres.
For the quantity of additional
refrigerant, refer to chapter
"Add refrigerant".
■
Only use the union nuts for the
refrigerant pipes included in
the delivery, and remove them
shortly before connecting the
refrigerant pipes.
■
Establish all electrical
connections connections in
accordance with the relevant
DIN- and VDE standards.
■
See electrical connection
diagram Ensure the electrical
cables are properly connected
to the terminals, otherwise
there is a risk of fire.
CAUTION
Always pay attention to the
affiliation of the electrical and
refrigerant pipes!
The connections of the
individual circuits may not be
mixed up.
A mistake in this area can have
fatal consequences!
NOTE
Different refrigerant pipes are
required depending on the
cooling output of the indoor
unit.
Wall openings
■
The wall breakthrough must
have a diameter of min.
diameter of min. 70 mm and
a fall of 10 mm from inside to
outside for each indoor unit.
■
We recommend that the
inside of the hole is padded or
lined, e.g. using a PVC tube,
to prevent the pipes being
damaged.
(Page 11, figure 1).
■
After installation has been
completed, use a suitable
sealing compound to close
off the wall breakthrough
(responsibility of customer) .
Do not use materials containing
cement or lime!
Installation material
The outdoor unit is fastened with
4 screws and a wall bracket to the
wall or fixed by a floor bracket to
the ground.
NOTE
Only use fixing materials
which are suitable for the
given application.
12
1
Pipes and cables in wall breakthrough
Rain
Snow
Control line
PVC tube
Suction pipe
Condensation line
Injection pipe
Selection of the installation
location
The outdoor unit is designed for
horizontal free-standing use in
outdoor areas.
It should be placed on level,
flat and firm ground. The unit
should also be secured to prevent
toppling.
The outdoor unit can be installed
both inside and outside buildings.
In the case of outdoor installation,
please follow the instructions given
below to protect the unit against
the weather.
2 Windbreak
The unit should be at least 10 cm
off the ground when mounted on
the roof or ground.
An optional floor bracket is
available as an accessory.
Sun
The liquefier on the outdoor unit
radiates heat.
Exposure to direct sunlight will
further increase the temperature
of the fins and reduce the heat
output of the liquefier.
The outdoor unit should therefore
be installed as near as possible to
the north side of the building.
If necessary, take measures
to provide sufficient shade
(responsibility of customer). One
possible solution is to build a small
roof.
However, the discharging warm air
flow may not be affected by the
measures.
Wind
If the unit is being installed
in windy areas, ensure the air
discharges in the prevailing wind
direction. If this is not the case
it may be necessary to install
a windbreak (provided by the
customer) (Figure 2).
Ensure that the windbreak does
not adversely affect the air intake
to the unit.
The unit should be wall-mounted
in areas of heavy snowfall.
Installation should then be min.
20 cm above the expected level
of snow to prevent snow from
entering the outdoor unit (Fig 3).
An optional wall bracket is
available as an accessory.
Installation inside buildings
■
Ensure there is adequate heat
dissipation when placing the
outdoor unit in cellars, attics,
adjoining rooms or halls
(Figure 4).
■
Install an additional fan with
a rated flow comparative to
that of the outdoor unit being
installed in the room. This
is used in conjunction with
ventilation ducts to compensate
any pressure losses
(Figure 4).
■
Ensure a continuous and
unobstructed air flow from
outside, preferably using
sufficiently large air inlets
(Figure 4).
■
Comply with any regulations
and conditions affecting
the statics of the building.
If necessary, fit acoustic
installation.
Wind
3 Minimum clearance to snow
Snow
20 cm
4 Installation inside buildings
Warm air
Additional
fan
Light
well
Warm air
Cold
Fresh air
Light
well
Outdoor unit
13
REMKO MVT
Minimum clearances
The following illustration indicates
the minimum clearances for
trouble-free operation of the
equipment.
The protective zones serve to
provide unhindered air intake and
discharge, as well as providing
sufficient room for performing
maintenance and repairs and
preventing the unit from being
damaged.
Minimum clearances
Air intake
D
A
MVT 600 DC
A100 mm200 mm
B1,200 mm1,500 mm
C600 mm600 mm
D150 mm150 mm
E600 mm500 mm
E
Air outlet
B
MVT 900 DC-
1050 DC
Oil return measures
If the outdoor unit is installed at a
higher level than the indoor unit,
suitable oil return measures must
be taken. Usually an oil pump
bend is installed for every 2.5 metres of height difference.
C
Oil return measures
Outdoor unit
Oil pump bend
in suction pipe to
outdoor unit
1 x every 2.5
metres of rising
pipe
Radius:
min. 50 mm
max. 15 m
Indoor unit
Installation
NOTE
Installation should only be
performed by authorised
specialists.
The following instructions describe
the installation of the refrigerant
circuit and the assembly of the
indoor unit and outdoor unit.
1. The required pipe diameters are
given in the table "Technical
data" for the outdoor unit.
2. Install the indoor unit can
connect the refrigerant pipes as
described in the manual for the
indoor unit.
3. Observe the permitted bending
radius for the refrigerant pipes
during installation. Never bend
a pipe twice in the same place.
Brittle pipes and potential
cracking are the consequences.
4. To bend the copper tubing, use
the appropriate bending tool to
prevent kinks in the tubing.
5. Lay the refrigerant pipes from
the indoor unit to the outdoor
unit.
In doing so, ensure adequate
fastenings and and take
measures for the oil return!
6. Use the wall or floor brackets
to fit the outdoor unit against
structural parts approved to
support the static load.
Observe the installation
instructions for the brackets.
7. Ensure that structure-borne
sound is not transferred to parts
of the building.
Use vibration dampers to
reduce the effects of structureborne sound!
8. Remove the factory-fitted
protective caps and union nuts
on the stop valve connections.
These should be used during
installation.
9. Before flanging the refrigerant
pipes, ensure that the union nut
is fitted on the pipe.
10.Prepare the laid refrigerant
pipes.
(Page 12, figures 5+6)
11.
Verify that the shape of the
.
flange is correct
(
Page 12,
figure 7).
14
12.
First connect and hand-tighten
the refrigerant connections
to ensure they are correctly
seated.
13.
Now fully tighten the fittings
using 2 suitably sized openended spanners.
Use one spanner to counter
the force when tightening the
fitting (Figure 8).
14.
Fit appropriate heat insulation
to both installed refrigerant
pipes, including the connectors.
15.
Only use insulation hoses
which are designed for this
temperature range and
diffusion tight.
16.Proceed as described above for
all of the subsequent refrigerant
connections to the stop valves.
Always observe the labelling
and circuit affiliation of the
injection and suction pipes!
NOTE
Use only tools which are
approved for use in an HVAC
environment.
Bending pliers, pipe cutter,
deburrer and flanging tool.
CAUTION
Check the connected injection
and suction pipes for correct
affiliation. Observe the letters
on the labels!
The connections of the
individual circuits may not be
mixed up.
Supplementary information
for Installation
■
When combining the outdoor
unit with indoor unit MXW
350, the connection of the
refrigerant pipes differs.
In this case, install the
expansion fittings to the
outdoor unit provided in the
outdoor unit's scope of delivery.
■
If the basic length of the
connection pipe exceeds
5 m, add refrigerant when
commissioning the system for
the first time.
(See chapter „Add
refrigerant“).
5 Deburring the refrigerant pipe7 Correct flange shape
Refrigerant pipe
Deburrer
6 Flanging the refrigerant pipe
Flanging tool
8 Tighten the fitting
Tighten 1. spanner
Counter
2. spanner
Tightening
torque:
1
4
15-20 Nm
“
3
8
32-40 Nm
“
1
2
50-60 Nm
“
5
8
65-75 Nm
“
3
4
95-105 Nm
“
Tightness check
Once all the connections have
been established, the pressure
gauge station is attached as
follows to the Schrader valve (if
fitted):
red = small valve
= injection pressure
blue = large valve
= suction pressure.
Once connected, perform a
tightness test using dried nitrogen.
The tightness test involves
spraying a leak detection spray
onto the connections. If bubbles
are visible, the connections have
not been properly made.
Re-tighten the connection or
prepare a new flange.
If the tightness test is successfully
completed, depressurise the
refrigerant pipes and start
a vacuum pump with an absolute
final partial pressure of min.
10 mbar to remove the air in the
pipe. Any humidity present in the
pipes is also removed.
15
REMKO MVT
Electrical connection
CAUTION
A vacuum of min. 20 mbar
must be created!
The time required to generate
the vacuum is dependent on
the pipework volume of the
indoor unit and the length of the
refrigerant pipes. This always takes
at least 60 minutes.
Once any foreign gases and
humidity have been completely
extracted from the system, the
valves on the pressure gauge
station are closed and the valves
on the outdoor unit are opened
as described in the chapter on
"Commissioning".
9 Connecting the outdoor unit
10 Connecting the cable
Terminal block
Mains cable
Plug control
line indoor
unit A
Plug control
line indoor
unit C
Plug control
line indoor
Strain relief
unit B
For devices of series MVT 6001050 DC, an electrical supply
must be laid as mains supply to
the outdoor unit as well as the
supplied 4-core control line from
the indoor unit to the outdoor
unit.
We recommend that screened
control lines are used with
a minimum cross-section of
1.5 mm².
CAUTION
All electrical installation
work should be performed
by specialist contractors.
Isolate the voltage supply
when connecting the electrical
terminals.
Connecting the outdoor unit
Before making the connection,
observe the following information:
■
Customers should install
a terminal box in the vicinity of
the outdoor unit.
We recommend that a main/
repair switch is used (Figure 9).
■
Voltage is supplied to the
indoor unit through the
connection cable between
the outdoor component and
outdoor unit.
■
Details concerning the electrical
protection of the system are
given in the technical data.
Observe the required
diameters!
■
If the outdoor unit is installed
on a roof, ensure it is protected
against lightning strikes.
■
Label the electrical control lines
and the associated refrigerant
pipes of each interior device
with the same letter (A to D).
■
Only connect the lines to their
associated connections as
labelled with the same letter.
Mixing up the assignment
of control lines and
refrigeration pipes can lead
to fatal consequences such as
compressor damage!
Proceed as follows to connect the
cable:
1. Remove the side panel next to
the terminals.
2. Select the cable cross-section
according to the relevant
standards.
3. Feed the cables through the
edge protection rings on the
fixed connection panel.
4. Insert the control lines into
the corresponding sockets. In
doing so, pay attention to the
alignment of the circuits.
5. If the supplied control lines
are too short, they can be
unclamped from the indoor unit
and extended by an electrician.
6. Support the cable in the strain
relief and re-assemble the unit.
NOTE
Additional sensor and control
lines may be required on some
indoor units.
CAUTION
Check all plugged and clamped
terminals to verify they are
seated correctly and making
a permanent contact. Re-tighten as required.
16
Electrical circuit diagram
MVT 600 DC
Compressor
Sensor
Suction pipe
Electronic
expansion valve
Control board
former
Trans
Trans
former
Power board
Inverter
valve
Liquefier sensor
Sensor
Sensor suction pipe
Indoor unit B
Indoor unit A
Line filter
Power output
230V/1~/50Hz
MVT 900 DC
Compressor
Sensor
AABBCC
Suction pipe
Electronic
expansion valve
AABBC
Control board
former
Heating
Trans
Trans
former
Power board
Fan motor
Liquefier sensor
Sensor
Sensor suction pipe
Indoor unit C
Indoor unit B
Indoor unit A
Line filter
Heating
Fan motor
Inverter
valve
Power output
230V/1~/50Hz
17
L N
.
2
4
REMKO MVT
Electrical circuit diagram
MVT 950 DC
Low pressure
switch
switch
L-PRO
H-PRO
High pressure
Sensor
Sensor
T5
T-A
T -B
T-C
T-D
Suction pipe
Compressor
Electronic
expansion valve
A
B
CN2 CN3
CN 1
CN5
CN8
CN33
CN34
CN11
CN12
CN15
CN18
P-3
P-4
CN 24
31NC
C
D
CN4
Power board
CN30
CN60
CN3 2
D
C
B
A
CN6
CN 7
CN9
CN10
FAN-L
FAN -H
4- WAY
H EAT
XS3
XS4
XS5
XS6
CN25
CN26
CN27
CN28
CN16
CN17
CN19
CN20
Indoor units
D
C
B
A
Line filter
Y/G
JXI
Fan motor
Inverter
Power output
230V/1~/50Hz
valve
Heating
P1
N1
MVT 1050 DC
CN1
Compressor
CN202
CN5
CN12
R
PFC module
-+C
Sensor
Suction pipe
Electronic
expansion valve
A
B
CN28 CN26 CN25 CN23
Power board
CN13CN18 CN15 CN21
P4-
P2+
P1+
P3-
Indoor units
D
C
D
CN24
CN27
CN29
CN31
CN34
CN34
C
B
A
Inverter
valve
Power output
230V/1~/50Hz
Fan motor
Oil sump heating
18
Electrical connection diagram
MVT 600 DC
Mains cable
L1
230 V, 1~,
50 Hz,
L1 / N / PE
N
MVT 900 DC
Mains cable
L1
230 V, 1~,
50 Hz,
L1 / N / PE
N
Terminal
block outdoor
unit
L
N
Terminal
block outdoor
unit
L
N
Indoor unit
Circuit A
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Earth conductor
Indoor unit
Circuit A
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Earth conductor
Plug
Outdoor unit
Circuit A
L
N
S
PE
Plug
Outdoor unit
Circuit A
L
N
S
PE
Indoor unit
Circuit B
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Earth conductor
Indoor unit
Circuit B
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Plug
Outdoor unit
Circuit B
Outdoor unit
Earth conductor
L
N
S
PE
Plug
Circuit B
L
N
S
PE
Indoor unit
Circuit C
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Outdoor unit
Earth conductor
Plug
Circuit C
L
N
S
PE
MVT 950 - 1050 DC
Terminal
Mains cable
230 V, 1~,
50 Hz,
L1 / N / PE
block outdoor
L1
N
unit
L
N
Indoor unit
Circuit A
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Indoor unit
Circuit D
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Outdoor unit
Earth conductor
Outdoor unit
Earth conductor
Plug
Circuit A
L
N
S
PE
Plug
Circuit D
L
N
S
PE
Indoor unit
Circuit B
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Outdoor unit
Earth conductor
Plug
Circuit B
L
N
S
PE
Indoor unit
Circuit C
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Outdoor unit
Earth conductor
Plug
Circuit C
L
N
S
PE
19
REMKO MVT
Before commissioning
After the tightness check has
been successfully completed,
connect the vacuum pump via the
pressure gauge station to the valve
connections on the outdoor unit
(see chapter "Tightness check")
and create a vacuum.
Perform the following checks
prior to commissioning the
unit for the first time and after
any interventions affecting the
refrigerant circuit. Record the
results in the commissioning
report:
■
Check of all refrigerant pipes
and valves with leak detection
spray or soapy water for leaks
and for inadvertent mix up of
suction and injection pipe, with
the unit at a standstill.
■
Check of all refrigerant pipes
and insulation for damage.
Add refrigerant
CAUTION
Note that the employed
refrigerant is always filled in
liquid form!
CAUTION
Wear protective clothing when
handling refrigerant.
NOTE
Check the overheating to
determine the refrigerant fill
quantity.
The unit contains a basic quantity
of refrigerant.
In addition, an additional amount
of refrigerant must be added for
refrigerant pipe lengths exceeding
5 meters per circuit. Refer to the
following chart:
Commissioning
NOTE
Commissioning should only be
performed and documented by
specially trained personnel.
Observe the manuals for the
indoor unit and outdoor unit
when commissioning the
entire system.
The system can be commissioned
once all the components have
been connected and checked.
A functional check should be
performed to verify its correct
function and identify any unusual
operational behaviour prior to
handing it over to the operator.
This check is dependent on the
installed indoor unit.
The procedures are specified in the
manual for the indoor unit being
commissioned.
■
Check of all electrical
connections between indoor
unit and outdoor unit for
correct polarity.
■
Check that all fastenings,
mountings etc. are firm and at
the correct level.
Basic pipe length
Up to and incl.
5 m
5 m to max. 15 m
per circuit
MVT
600 DC - 1050 DC
Additional
filling quantity
0 g/m0 g/m
30 g/m30 g/m
20
CAUTION
Be sure to check the
association of the electrical
and refrigerant pipes before
commissioning!
The connections of the
individual circuits may not be
mixed up.
Mixing up the assignment of
control lines and refrigerant
pipes can lead to fatal
consequences (compressor
damage)!
Commissioning of the
individual circuits must be
carried out successively.
Function test and test run
Check the following points:
■
Leak tightness of refrigerant
pipes.
Functional test for cooling mode.
1. Remove the protective caps
from the valves.
2. Begin the commissioning
process by briefly opening the
stop valves on the outdoor
unit until the pressure gauge
indicates a pressure of approx.
2 bar.
3. Use leak detection spray or
suitable devices to check that
all the connections are tight. If
no leaks are found, fully open
the stop valves by turning them
anti-clockwise using a spanner.
If leaks were found, draw off
the refrigerant and rework
the defective connection. It
is imperative that the vacuum
creation and drying steps are
repeated!
8. Check the control system in the
indoor unit using the functions
described in the manual.
Timer, temperature settings and
all mode settings.
9.
Check the overheating,
outdoor, indoor, outlet and
vaporisation temperatures and
record the measured values in
the commissioning report.
10.
Remove the pressure gauge.
11.
Proceed as previously described
for all other refrigerant circuits.
NOTE
Check the individual operating
parameters with the help of
the display on the outdoor
unit as described on page
22 and note the value in the
commissioning protocol.
■
Compressor and fan running
smoothly.
■
In cooling mode, cold air should
be output by the indoor unit,
and warm air should be output
by the outdoor unit.
■
Functional test of the indoor
unit and all program sequences.
■
Check of the surface
temperature of the suction pipe
and determination of vaporiser
overheating.
To measure the temperature,
hold the thermometer to the
suction pipe and subtract the
boiling point temperature
reading on the pressure
gauge from the measured
temperature.
■
Record the measured
temperatures in the
commissioning report.
4. Switch off the main circuit
breaker or remove the fuse
(provided by the customer).
5. Set the target temperature
on the indoor unit using the
remote control. This should be
set to a value lower than the
room temperature.
6. Switch the indoor unit to
cooling mode.
NOTE
Due to the turn on delay, the
compressor will start up a few
minutes later.
7. Check the correct function
and settings of all regulation,
control and safety devices
during the test run.
Final tasks
■
Use the remote control to set
the target temperature to the
required value.
■
Re-fit all the dismantled parts.
■
Familiarize the operator with
the system.
NOTE
Check that the stop valves
and valve caps are tight after
carrying out any work on the
refrigerant circuit. If necessary, use appropriate sealant
products.
21
REMKO MVT
Function test and test run
During operation of the plant
operating parameters can be called
up on the outdoor unit display.
The following parameters are
displayed successively:
MVT 600 / 900 DC
- Frequency of the compressor
- Operating mode
- Current cooling / heating
performance
- Number of indoor units
- Temperature sensor air inlet
Liquefier
- Temperature sensor hot gas
- Power consumption outdoor unit
- Degree of opening for electronic
expansion valve no. 1
- Degree of opening for electronic
expansion valve no. 2
- Degree of opening for electronic
expansion valve no. 3
2. Switch all indoor units on and
select cooling mode and the
highest fan speed.
Display
The display on the outdoor unit
PCB can call up the operating
parameters of the plant in the
above order. In order to do so,
press the check button located
next to the display on the AT
board.
1035-40 °C
1140-45 °C
1245-50 °C
1350-55 °C
1455-60 °C
1560-65 °C
1665-70 °C
Power consumption outdoor unit
Display
446.0 A
466.2 A
547.4 A
557.6 A
587.8 A
628.0 A
668.6 A
678.8 A
689.0 A
709.2 A
729.5 A
7610.0 A
7810.2 A
8010.4 A
8210.6 A
8411.0 A
8811.6 A
9212.0 A
9412.2 A
Power
consumption
Unit dimensions
MVT 600 DC / MVT 900 DC
560
MVT 950 DC
595
335
335
845
900
315
705
305
860
MVT 1050 DC
990
365
625
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
396
966
All values in mm
23
REMKO MVT
Exploded view MVT 600 DC / MVT 900 DC/ MVT 950 DC / MVT 1050 DC
5
6
11
10
8
4
3
2
7
9
1
We reserve the right to modify the dimensions and constructional
design as part of the ongoing technical development process.
Spare parts list
No.Designation MVT 600 DCMVT 900 DCMVT 950 DCMVT 1050 DC
Electrical power consumption, max.3,103,104,804,90
Compressor modelRotary pistonTwin pistons
Flow regulatorElectronic expansion valves
Refrigerant, basic quantitykg2,152,252,552,70
Refrigerant, additional quantity > 5mg/m30303030
Refrigerant connection, injection pipe
Refrigerant connection suction pipe IU(2,00 kW)
Refrigerant connection suction pipe IU(2,60 kW)
Refrigerant connection suction pipe IU(3,5 kW)
Refrigerant connection suction pipe IU(5,2 kW)
Refrigerant pipe, max. length per indoor unit
Refrigerant pipe, max. height per indoor unit
Refrigerant pipe total, max.
Dimensions Height
Width
Depth
Weight
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
m
m
m
mm
mm
mm
kg
1/4 (6.35)1/4 (6.35)1/4 (6.35)1/4 (6.35)
3/8 (9.52)3/8 (9.52)3/8 (9.52)3/8 (9.52)
3/8 (9.52)3/8 (9.52)3/8 (9.52)3/8 (9.52)
1/2 (12.70)1/2 (12.70)1/2 (12.70)1/2 (12.70)
1/2 (12.70)1/2 (12.70)1/2 (12.70)1/2 (12.70)
30456070
695695860966
845845895990
335335335396
71728086
Serial number 783... 784...785...1042...
Computerised part no.1623300162331016233201623330
1) Outdoor temperature TK 35°C / FK 24°C, max. air flow rate, 5m pipe length in combination with 2/3/4 x MXW 260, 3x MXW 200
2) Outdoor temperature TK 7°C / FK 6°C, max. air flow rate, 5m pipe length in combination with 2/3/4 x MXW 260, 3x MXW 200
3) Contains greenhouse gas according to Kyoto protocol
IU = Indoor unit
3)
20
10
25
REMKO MVT
HeizleistungMVT900DC
Kombinationmit3xMXW260
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
2412740-5-7-15
Reihe1
HeizleistungMVT950DC
Kombinationmit4xMXW200
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
2412740-5-7-15
Reihe1
HeizleistungMVT1050DC
Kombinationmit4xMXW260
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
16,00
18,00
2412740-5-7-15
Reihe1
Heizleistung[kW]
Heizleistung[kW]
Characteristic curves heat
MVT 600 DC
10,00
9,00
8,00
7,00
6,00
5,00
4,00
3,00
2,00
Heating output [kW]
1,00
0,00
24ºC 12ºC 7ºC4ºC 0ºC -5ºC-7ºC D-15ºC
MVT 950 DC
MVT 900 DC
Heating output [kW]
Outdoor temperature [°C]
Outdoor temperature [°C]
MVT 1050 DC
Heating output [kW]
1) Air intake temp. TK 20°C outdoor temp. TK 7°C / FK 6°C, max. air volume, 5m pipe length
26
Outdoor temperature [°C]
Heating output [kW]
Outdoor temperature [°C]
EC – Declaration of Conformity
(in accordance with the Machinery Directive, Appendix II A1)
- Original Declaration of Conformity
We do hereby declare that the devices named below, produced and sold by us, satisfy the relevant basic
requirements of the EC guidelines, the EC safety standards and other product-specific EC standards.
Name of Manufacturer: REMKO GmbH & Co. KGAir conditioning and heating technology
Im Seelenkamp 12
D - 32791 Lage
Equipment (machinery) - Implementation:
Series / Designation: REMKO MVT 600 DC, MVT 900 DC, MVT 950 DC, MVT 1050 DC
Series / Class Number: 783...,784...,785...,1042...
Applicable Standards: EN 292-1; EN 292-2; EN 294
(Harmonized EN) EN 14511 T1-4
DIN 4635-1
EN 378-1-4
EN 55014-1; EN 55014-2; EN 55104
EN 60204-1; EN 60335-1; EN 60335-2-40
EN 61000-3-2; EN 61000-3-3
Inverter multisplit outdoor units
REMKO GmbH & Co. KG
Lage, 22. January 2010
..........................................
Signature Product Manager
REMKO INTERNATIONAL
… and in your area!
Profit from our experience and advice
Consultancy
Intensive training means
our consultants are always
up-to-date with the latest
developments. This has given
us the reputation of being more
than just a good and reliable
supplier:
REMKO, a partner who helps
solve problems.
Sales
REMKO not only has a wellestablished sales network
at home and abroad, it also
employs highly trained sales
specialists.
REMKO Our field staff are more
than just salesmen: above all,
they must advise our clients in
the areas of air conditioning and
heating technology.
REMKO GmbH & Co. KG
Air conditioning and heating technology
Im Seelenkamp 12 D-32791 Lage
Postfach 1827 D-32777 Lage
Telephone +49 5232 606-0
Telefax +49 5232 6 06-2 60
E-mail info@remko.de
Website www.remko.de
Hotline
Air conditioning and
heating technology
+49 5232 606-0
Export
+49 5232 606-130
Customer Service
Our equipment is precise and
reliable. However, should a fault
should occur REMKO customer
service is quickly at your side.
Our comprehensive network of
experienced dealers guarantees
quick and reliable service.
Subject to technical modifications, no responsibility taken for the correctness of information!
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