REMKO MVT 600 DC User Manual

REMKO MVT
MVT 600 DC, MVT 900 DC, MVT 950 DC, MVT 1050 DC
Inverter multisplit outdoor units
Operation · Technology · Spare parts
Edition GB – W10
Contents
Safety notes
Environmental protection and recycling
Warranty
Intended use
Transport and packaging
Description of the equipment
Combinations
Operation
Shutdown
Care and maintenance
Troubleshooting and customer service
Installation instructions for qualified personnel
Installation
4
4
4
5
5
5-6
7-8
9
9
9
10-11
12-14
14-15
Tightness check
Electrical connection
Electrical circuit diagram
Electrical connection diagram
Before commissioning
Add refrigerant
Commissioning
Unit dimensions
Exploded views
Spare parts lists
Technical data
EC – Declaration of Conformity
These operating instructions should be read carefully prior to commissioning / operation of the equipment!
16-17
16
17-18
19
20
20
20-22
23
24
24
25-26
27
Made by REMKO
Subject to modifications; No liability accepted for errors or misprints!
3
REMKO MVT
Safety notes
Carefully read this manual before starting the unit for the first time. It contains useful tips, information
as well as hazard warnings to
prevent injury or material damage
. Non-observance of this manual may endanger persons, the environment as well as the equipment itself and will void any claims for liability.
Store this manual as well as
the refrigerant datasheet in the vicinity of the unit.
The unit should only be set
up and installed by qualified personnel.
The setup, connection and
operation of the unit and its components must be in accordance with the operating conditions stipulated in this manual and comply with all applicable local regulations.
Units designed for mobile use
should be safely set up on a suitable floor and in a vertical position. Units designed for stationary use should only be operated in their permanently installed state.
It is prohibited to make
modifications or changes to equipment or components supplied by REMKO as this may cause malfunctions.
Equipment and components
should not be operated in areas where there is a heightened damage risk. Observe the minimum clearances.
The electrical supply should
be adapted to fulfil the requirements of the unit.
The operational safety of
equipment and components is only assured providing they are used as intended and in a fully assembled state. Safety devices should not be modified or bypassed.
Do not operate equipment
or components with obvious defects or signs of damage.
All housing parts and openings,
e.g. air inlets and outlets, must not be blocked by foreign items, fluids or gases.
The equipment and components
must be kept in a safe distance from inflammable, explosive, combustible, aggressive and dirty areas or atmospheres.
Persons coming into contact
with equipment parts may suffer burns or injury.
Installation, repair and
maintenance work should only be carried out by authorised specialists. Inspection and cleaning can be performed by the operator providing the equipment is not under voltage.
Take appropriate hazard
prevention measures when performing installation, repair or maintenance work or cleaning the equipment.
The equipment or components
should not be exposed to any mechanical stresses, extreme levels of humidity or direct exposure to sunlight.
Environmental protection and recycling
Disposal of packaging
All products are packed for transport in environmentally friendly materials. Make a valuable contribution to reducing waste and sustaining raw materials. Only dispose of packaging at approved collection points.
Disposal of units and components
For the manufacture of the units and components, only recyclable materials have been used. Help protect the environment by ensuring that the units or components (for example batteries) are not disposed in household waste, but only in accordance with local regulations and in an environmentally safe manner, e.g. through authorised disposal and recycling specialists or at collection points.
Warranty
Prerequisite for any warranty claims is that the purchaser or his client has completely filled out the "warranty registration card" and commissioning report included with the unit at the time when the equipment was purchased and commissioned and returned the completed card to REMKO GmbH & Co. KG.
The warranty conditions are listed in the "General business and delivery conditions. The contractual parties can also agree additional terms beyond the scope of the above. For this reason please contact your direct contracting partner first.
4
Intended use
Depending on the model, the equipment and the additional fittings with which it is equipped is only intended to be used as an air-conditioner for the purpose of cooling or heating the air in an enclosed room. Different or additional use shall not be classed as intended use. The manufacturer/supplier assumes no liability for damages arising from an unintended use of the equipment. The user bears the sole risk in such cases. Using the equipment as intended also includes working in accord­ance with the operating manual and installation instructions and complying with the maintenance requirements.
Transport and packaging
Description of the equipment
The outdoor unit serves to output the heat extracted by the indoor unit from the room being cooled. In heater operation, the heat taken up by the outdoor unit can be discharged by the indoor unit into the room to be heated.
In both operating modes, the output produced by the compressor precisely matches requirements, and thereby regulates the nominal temperature with minimal temperature deviations. This "inverter­technology" enables power saving over a conventional split-system and also reduces noise emissions to a particularly low level. The outdoor unit can be installed outdoor or in indoor areas, providing certain requirements are met. The indoor unit is designed for installation high up on interior walls. It is operated via an infrared
remote control.
The outdoor unit is comprised of a circuit containing a compressor, a liquefier with fin vaporisers, three electronic expansion valves and a liquefier fan. The outdoor unit is combinable with REMKO indoor units of series MXW in accordance with the cooling output (see chapter "Combinations"). The outdoor unit refrigerant circuit is controlled by the regulator in the indoor unit. In order to enable operation of the device at low outdoor temperatures, a thermal condenser pressure regulator serves as winter controller to regulate the speed of the liquefier fan.
Floor consoles, wall consoles and refrigerant pipes are available as accessories.
The equipment is shipped in sturdy transport packaging. Immediately check the equipment on delivery and make a note of any damage or missing parts on the delivery note. Inform the forwarding agent and contractual partner.
Warranty claims at a later date will not be accepted.
Schematic of outdoor refrigerant circuit
Reverse flow valve
Liquefier fan
Liquefier
Flow regulator
Capillary
tube
Compressor
Connection valve Suction pipe A
Connection valve Suction pipe B
Connection valve Suction pipe C
TCE
Injection pipe A
TCE
Injection pipe B
TCE
Injection pipe C
5
REMKO MVT
System design
Indoor area A
Indoor unit
Condensation line
Indoor area C Indoor areaD
Indoor unit Indoor unit
Condensation line Condensation line
Outdoor area
Indoor area B
Condensation line
Suction pipe
Indoor unit
Injection pipe
Suction pipe
Liquefier fan
Outdoor unit
Injection pipe
Mains cable
Control line
Stop valves
Control line
The connection between indoor units (A, B, C, D) and outdoor units (connection circuit A, B, C, D) of the outdoor unit is achieved with refrigerant pipes and a control line.
6
Combinations
Indoor units
The following indoor units can be used together with MVT series outdoor units:
Series MXW 200-520
The following combinations are possible:
Outdoor unit MVT 600 DC
MXW / MXD / MXT
200 260 350
One indoor unit
Combination 1 Combination 2 Combination 3 Combination 4
Two indoor units
Combination 5 Combination 6 Combination 7 Combination 8 Combination 9 Combination 10
• •
• •
Series MXD 200-520
MXW
520
Series MXT 260-520
Outdoor unit MVT 900 DC
MXW / MXD / MXT
200 260 350
One indoor unit
Combination 1 Combination 2 Combination 3 Combination 4
Two indoor units
Combination 5 Combination 6 Combination 7 Combination 8 Combination 9 Combination 10 Combination 11 Combination 12
Three indoor units
Combination 13 Combination 14 Combination 15 Combination 16 Combination 17 Combination 18 Combination 19 Combination 20 Combination 21 Combination 22
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MXW
520
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• •
7
REMKO MVT
Outdoor unit MVT 950 DC
MXW / MXD / MXT
200 260 350 520
One indoor unit
Combination 1 Combination 2 Combination 3 Combination 4
Two indoor units
Combination 5 Combination 6 Combination 7 Combination 8 Combination 9 Combination 10 Combination 11 Combination 12 Combination 13 Combination 14
Three indoor units
Combination 15 Combination 16 Combination 17 Combination 18 Combination 19 Combination 20 Combination 21 Combination 22 Combination 23 Combination 24 Combination 25 Combination 26 Combination 27 Combination 28 Combination 29
Four indoor units
Combination 30 Combination 31 Combination 32 Combination 33 Combination 34 Combination 35 Combination 36 Combination 37 Combination 38 Combination 39 Combination 40 Combination 41
8
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Outdoor unit MVT 10050 DC
MXW / MXD / MXT
200 260 350 520
One indoor unit
Combination 1 Combination 2 Combination 3 Combination 4
Two indoor units
Combination 5 Combination 6 Combination 7 Combination 8 Combination 9 Combination 10 Combination 11 Combination 12 Combination 13 Combination 14
Three indoor units
Combination 15 Combination 16 Combination 17 Combination 18 Combination 19 Combination 20 Combination 21 Combination 22 Combination 23 Combination 24 Combination 25 Combination 26 Combination 27 Combination 28 Combination 29 Combination 30 Combination 31 Combination 32
Four indoor units
Combination 33 Combination 34 Combination 35 Combination 36 Combination 37 Combination 38 Combination 39 Combination 40 Combination 41 Combination 42 Combination 43 Combination 44 Combination 45 Combination 46 Combination 47 Combination 48 Combination 49 Combination 50 Combination 51 Combination 52 Combination 53 Combination 54
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Operation
Care and maintenance
The compressor in the outdoor unit is operated by means of regulating the control board in the outdoor unit.
The chapter on "Regulation" in the manual for the outdoor unit must therefore be observed.
Shutdown
Temporary Shutdown
1. Allow the indoor unit to run for 2 to 3 hours in air circulation mode or in cooling mode at the maximum temperature setting in order to remove any residual moisture from the unit.
2. Shut down the system using the remote control
3. Switch off the voltage supply to the unit.
4. Cover as much of the unit as possible with plastic foil to protect it against the weather.
Regular care, maintenance and observation of some basic points will ensure trouble-free operation and a long service life.
CAUTION
Prior to performing any work, ensure the equipment is isolated from the voltage supply and secured to prevent accidental switch-on!
Care
Ensure the unit is protected against dirt, mould and other deposits.
Clean the unit using a damp cloth. Do not use a jet of water.
Do not use any caustic, abrasive or solvent-based cleaning products.
When operating the fan, clean the fins of the unit prior to long shutdown periods.
Maintenance
It is recommended that
maintenance contract with annual maintenance interval with an appropriate specialist company.
TIP
This ensures the operational reliability of your equipment!
NOTE
The statutory regulations require an annual sealing test for the refrigerant circuit in relation to the refrigerant filling level. The inspection and documentation is to be carried out by corresponding specialist engineers.
Permanent Shutdown
Ensure that equipment and components are disposed of accordance with local regulations, e.g. through authorised disposal and recycling specialists or at collection points.
Contact REMKO GmbH & Co. KG or your contract partner for local specialist companies near you.
Type of task
Checks/Maintenance/Inspections
General
Measure voltage and current
Function compressor
Check fan is functioning correctly
Dirt on liquefier
Check refrigerant fill quantity
Check condensation drain
Test insulation
Check moving parts
Sealing test for refrigerant circuit
1) see note
Commissioning
Monthly
Six-monthly
Yearly
1)
9
REMKO MVT
Troubleshooting and customer service
The unit has been manufactured using state-of-the-art production methods and tested several times to ensure its correct function. If malfunctions should occur, please check the unit as detailed in the list below. For installations with an indoor unit and outdoor unit, refer to the chapter "Troubleshooting and customer service" in both manuals. Please inform your dealer if the unit is still not working correctly after all the functional checks have been performed!
Malfunction
Fault Possible cause Check Remedial measures
The unit does not start or switches itself off.
Power outage, undervoltage
Defective mains fuse Main circuit breaker is open
Damaged mains cable
Waiting time after switch-on too short
Temperature outside operating range
Occasional overvoltage or undervoltage
Switch-off contact in external condensation pump has opened
Exchange refrigerant lines
Exchange the electrical control cable
Are all electrical installations functioning correctly?
Are all lighting circuits functioning correctly?
Are all electrical installations functioning correctly?
Is there a restart after approx. 5 minutes?
Are the fans in the unit still working?
Check by a specialist
Is the external condensation pump on the indoor unit "faulty”?
Are the injection pipes and suction pipes of circuits A, B and C correspondingly connected?
Are the control pipes and refrigerant pipes of circuits A, B and C correspondingly connected?
Check voltage if necessary wait before switching back on
Replace mains fuse Close main circuit breaker
Repair by a specialist
Schedule longer waiting periods
Observe the temperature ranges
Turn the equipment off and back on
Clean the condensation pump drain Have the pump replaced
Check by a specialist
Check by a specialist
The unit is running with reduced or no cooling output.
The suction pipe and / or liquid separator on the compressor have iced up
10
Air inlet and/or air outlet are blocked by debris.
Thermal or wind load was increased.
No heat output possible.
Leaking refrigerant circuit
Thermal load has increased
Debris in air inlet and air outlet area?
Have there been any constructional / application­related changes?
Is the fan on the outdoor unit running?
Are there signs of severe frost on the large stop valve?
Is the outdoor unit running continuously?
Clean the fins. Reduce the air resistance.
Reduce the thermal/wind loads by implementing appropriate measures.
Fan / winter controller should be checked.
Repair by a specialist.
Reduce the thermal load If necessary, install an additional device / insulate iced up components
Problem display by blinker code
Display Cause Required action
E0 EEPROM error
E1 Sensor suction pipe circuit 1 faulty / connection interrupted
E2 Sensor suction pipe circuit 2 faulty / connection interrupted
E3 Sensor suction pipe circuit 3 faulty / connection interrupted
E4 Sensor discharge liquefier faulty / connection interrupted
E5 Compressor voltage monitoring has tripped Switch off the power to device for 1 min
E6 Sensor suction pipe circuit 4 faulty / connection interrupted
E7 Communication error between outdoor and indoor unit Contact specialist dealer
Switch off the power to device for 1 min. Contact specialist dealer
Check the resistance of the sensor ( at 20°C=12.6k / 30°C=7.9kΩ)
Check the resistance of the sensor ( at 20°C=12.6k / 30°C=7.9kΩ)
Check the resistance of the sensor ( at 20°C=12.6k / 30°C=7.9kΩ)
Check the resistance of the sensor ( at 20°C=12.6k / 30°C=7.9kΩ)
Check the resistance of the sensor ( at 20°C=12.6k / 30°C=7.9kΩ)
P0 Excessive temperature (Klixon) compressor
P1 High pressure sensor has responded
P2 Low pressure sensor has responded
P3 Overcurrent compressor has responded
P4 LED AT flashes 9 times
P4 LED AT flashes 13 times
P5 Excess temperature sensor on outdoor unit unit has responded Exterior temperature > 1h under -15°C
P6
Rotational speed monitoring on compressor has responded Check compressor connections and PCB
Rotational speed monitoring on compressor (inverter module) has responded
Sensor outlet liquefier has responded (Condensation temperature over 65°C)
Check refrigerant Check the resistance of the compressor sensor (normal 0)
Check refrigerant filling level, check liquefier for soiling, check fan AT
Check stop valve AT, check refrigerant, check electronic expansion valves,
Check winding resistance of the compressor (1 = U-V / U-W / V-W)
Check connections CN4, CN1 on the AT PCB Contact specialist dealer
Clean liquefier Reduce air inlet temperature
11
REMKO MVT
Installation instructions for qualified personnel
Important information prior to commissioning
NOTE
Label the refrigerant pipes (injection and suction pipes) as well as the associated electrical control lines of each interior unit with a letter. Only connect the lines to their associated connections.
Observe the manuals for the indoor unit and outdoor unit when installing the entire system.
Transport the unit in its original packaging as close as possible to the installation location. This avoids transportation damage.
Check the contents of the packaging for completeness and check the unit for visible transport damage. Immediately notify any deficiencies to the contractual partner and forwarding agent.
Lift the unit at the corners and not by the refrigerant or condensation connections.
The refrigerant pipes (injection and suction pipe), valves and connections to make them tight against vapour diffusion. If necessary, also insulate the condensation line.
Select an installation location which allows air to freely flow through the inlet and outlet (see section "Minimum clearances")
Do not install the unit in the immediate vicinity of devices with intensive thermal radiation. Installation near thermal radiation reduces the unit output.
Only open the stop valves for the refrigerant pipes after installation has been fully completed.
Seal off open refrigerant pipes with suitable caps or adhesive strips to avoid the infiltration of moisture and never kink or compress the refrigerant pipes.
Avoid unnecessary bends. This minimises the pressure loss in the refrigerant pipes and ensures that the compressor oil can flow back without obstruction.
Make special preparations regarding the oil return if the outdoor unit is located above the indoor unit. (see section Oil return measures).
Add refrigerant if the basic length of the refrigerant pipe exceeds 5 metres.
For the quantity of additional refrigerant, refer to chapter "Add refrigerant".
Only use the union nuts for the refrigerant pipes included in the delivery, and remove them shortly before connecting the refrigerant pipes.
Establish all electrical connections connections in accordance with the relevant DIN- and VDE standards.
See electrical connection diagram Ensure the electrical cables are properly connected to the terminals, otherwise there is a risk of fire.
CAUTION
Always pay attention to the affiliation of the electrical and refrigerant pipes! The connections of the individual circuits may not be mixed up. A mistake in this area can have fatal consequences!
NOTE
Different refrigerant pipes are required depending on the cooling output of the indoor unit.
Wall openings
The wall breakthrough must have a diameter of min. diameter of min. 70 mm and a fall of 10 mm from inside to outside for each indoor unit.
We recommend that the inside of the hole is padded or lined, e.g. using a PVC tube, to prevent the pipes being damaged.
(Page 11, figure 1).
After installation has been completed, use a suitable sealing compound to close off the wall breakthrough (responsibility of customer) . Do not use materials containing cement or lime!
Installation material
The outdoor unit is fastened with 4 screws and a wall bracket to the wall or fixed by a floor bracket to the ground.
NOTE
Only use fixing materials which are suitable for the given application.
12
1
Pipes and cables in wall breakthrough
Rain
Snow
Control line
PVC tube
Suction pipe
Condensation line
Injection pipe
Selection of the installation location
The outdoor unit is designed for horizontal free-standing use in outdoor areas. It should be placed on level, flat and firm ground. The unit should also be secured to prevent toppling.
The outdoor unit can be installed both inside and outside buildings. In the case of outdoor installation, please follow the instructions given below to protect the unit against the weather.
2 Windbreak
The unit should be at least 10 cm off the ground when mounted on the roof or ground. An optional floor bracket is available as an accessory.
Sun
The liquefier on the outdoor unit radiates heat.
Exposure to direct sunlight will further increase the temperature of the fins and reduce the heat output of the liquefier.
The outdoor unit should therefore be installed as near as possible to the north side of the building. If necessary, take measures to provide sufficient shade (responsibility of customer). One possible solution is to build a small roof. However, the discharging warm air flow may not be affected by the measures.
Wind
If the unit is being installed in windy areas, ensure the air discharges in the prevailing wind direction. If this is not the case it may be necessary to install a windbreak (provided by the customer) (Figure 2). Ensure that the windbreak does not adversely affect the air intake to the unit.
The unit should be wall-mounted in areas of heavy snowfall.
Installation should then be min. 20 cm above the expected level of snow to prevent snow from entering the outdoor unit (Fig 3). An optional wall bracket is available as an accessory.
Installation inside buildings
Ensure there is adequate heat dissipation when placing the outdoor unit in cellars, attics, adjoining rooms or halls (Figure 4).
Install an additional fan with a rated flow comparative to that of the outdoor unit being installed in the room. This is used in conjunction with ventilation ducts to compensate any pressure losses (Figure 4).
Ensure a continuous and unobstructed air flow from outside, preferably using sufficiently large air inlets (Figure 4).
Comply with any regulations and conditions affecting the statics of the building. If necessary, fit acoustic installation.
Wind
3 Minimum clearance to snow
Snow
20 cm
4 Installation inside buildings
Warm air
Additional fan
Light well
Warm air
Cold Fresh air
Light
well
Outdoor unit
13
REMKO MVT
Minimum clearances
The following illustration indicates the minimum clearances for trouble-free operation of the equipment.
The protective zones serve to provide unhindered air intake and discharge, as well as providing sufficient room for performing maintenance and repairs and preventing the unit from being damaged.
Minimum clearances
Air intake
D
A
MVT 600 DC
A 100 mm 200 mm
B 1,200 mm 1,500 mm
C 600 mm 600 mm
D 150 mm 150 mm
E 600 mm 500 mm
E
Air outlet
B
MVT 900 DC-
1050 DC
Oil return measures
If the outdoor unit is installed at a higher level than the indoor unit, suitable oil return measures must be taken. Usually an oil pump bend is installed for every 2.5 me­tres of height difference.
C
Oil return measures
Outdoor unit
Oil pump bend
in suction pipe to
outdoor unit
1 x every 2.5
metres of rising
pipe
Radius: min. 50 mm
max. 15 m
Indoor unit
Installation
NOTE
Installation should only be performed by authorised specialists.
The following instructions describe the installation of the refrigerant circuit and the assembly of the indoor unit and outdoor unit.
1. The required pipe diameters are given in the table "Technical data" for the outdoor unit.
2. Install the indoor unit can connect the refrigerant pipes as described in the manual for the indoor unit.
3. Observe the permitted bending radius for the refrigerant pipes during installation. Never bend a pipe twice in the same place. Brittle pipes and potential cracking are the consequences.
4. To bend the copper tubing, use the appropriate bending tool to prevent kinks in the tubing.
5. Lay the refrigerant pipes from the indoor unit to the outdoor unit. In doing so, ensure adequate fastenings and and take measures for the oil return!
6. Use the wall or floor brackets to fit the outdoor unit against structural parts approved to support the static load. Observe the installation instructions for the brackets.
7. Ensure that structure-borne sound is not transferred to parts of the building. Use vibration dampers to reduce the effects of structure­borne sound!
8. Remove the factory-fitted protective caps and union nuts on the stop valve connections. These should be used during installation.
9. Before flanging the refrigerant pipes, ensure that the union nut is fitted on the pipe.
10.Prepare the laid refrigerant pipes.
(Page 12, figures 5+6)
11.
Verify that the shape of the
.
flange is correct
(
Page 12,
figure 7).
14
12.
First connect and hand-tighten the refrigerant connections to ensure they are correctly seated.
13.
Now fully tighten the fittings using 2 suitably sized open­ended spanners. Use one spanner to counter the force when tightening the fitting (Figure 8).
14.
Fit appropriate heat insulation to both installed refrigerant pipes, including the connectors.
15.
Only use insulation hoses which are designed for this temperature range and diffusion tight.
16.Proceed as described above for all of the subsequent refrigerant connections to the stop valves. Always observe the labelling and circuit affiliation of the injection and suction pipes!
NOTE
Use only tools which are approved for use in an HVAC environment. Bending pliers, pipe cutter, deburrer and flanging tool.
CAUTION
Check the connected injection and suction pipes for correct affiliation. Observe the letters on the labels! The connections of the individual circuits may not be mixed up.
Supplementary information for Installation
When combining the outdoor unit with indoor unit MXW 350, the connection of the refrigerant pipes differs. In this case, install the expansion fittings to the outdoor unit provided in the outdoor unit's scope of delivery.
If the basic length of the connection pipe exceeds 5 m, add refrigerant when commissioning the system for the first time. (See chapter „Add refrigerant“).
5 Deburring the refrigerant pipe 7 Correct flange shape
Refrigerant pipe
Deburrer
6 Flanging the refrigerant pipe
Flanging tool
8 Tighten the fitting
Tighten 1. spanner
Counter
2. spanner
Tightening
torque:
1
4
15-20 Nm
3
8
32-40 Nm
1
2
50-60 Nm
5
8
65-75 Nm
3
4
95-105 Nm
Tightness check
Once all the connections have been established, the pressure gauge station is attached as follows to the Schrader valve (if fitted): red = small valve = injection pressure blue = large valve = suction pressure.
Once connected, perform a tightness test using dried nitrogen. The tightness test involves spraying a leak detection spray onto the connections. If bubbles are visible, the connections have not been properly made. Re-tighten the connection or prepare a new flange. If the tightness test is successfully completed, depressurise the refrigerant pipes and start a vacuum pump with an absolute final partial pressure of min. 10 mbar to remove the air in the pipe. Any humidity present in the pipes is also removed.
15
REMKO MVT
Electrical connection
CAUTION
A vacuum of min. 20 mbar must be created!
The time required to generate the vacuum is dependent on the pipework volume of the indoor unit and the length of the refrigerant pipes. This always takes at least 60 minutes.
Once any foreign gases and humidity have been completely extracted from the system, the valves on the pressure gauge station are closed and the valves on the outdoor unit are opened as described in the chapter on "Commissioning".
9 Connecting the outdoor unit
10 Connecting the cable
Terminal block Mains cable
Plug control line indoor unit A
Plug control line indoor unit C
Plug control line indoor
Strain relief
unit B
For devices of series MVT 600­1050 DC, an electrical supply must be laid as mains supply to the outdoor unit as well as the supplied 4-core control line from the indoor unit to the outdoor unit.
We recommend that screened control lines are used with a minimum cross-section of
1.5 mm².
CAUTION
All electrical installation work should be performed by specialist contractors. Isolate the voltage supply when connecting the electrical terminals.
Connecting the outdoor unit
Before making the connection, observe the following information:
Customers should install a terminal box in the vicinity of the outdoor unit. We recommend that a main/ repair switch is used (Figure 9).
Voltage is supplied to the indoor unit through the connection cable between the outdoor component and outdoor unit.
Details concerning the electrical protection of the system are given in the technical data. Observe the required diameters!
If the outdoor unit is installed on a roof, ensure it is protected against lightning strikes.
Label the electrical control lines and the associated refrigerant pipes of each interior device with the same letter (A to D).
Only connect the lines to their associated connections as labelled with the same letter. Mixing up the assignment of control lines and refrigeration pipes can lead to fatal consequences such as compressor damage!
Proceed as follows to connect the cable:
1. Remove the side panel next to the terminals.
2. Select the cable cross-section according to the relevant standards.
3. Feed the cables through the edge protection rings on the fixed connection panel.
4. Insert the control lines into the corresponding sockets. In doing so, pay attention to the alignment of the circuits.
5. If the supplied control lines are too short, they can be unclamped from the indoor unit and extended by an electrician.
6. Support the cable in the strain relief and re-assemble the unit.
NOTE
Additional sensor and control lines may be required on some indoor units.
CAUTION
Check all plugged and clamped terminals to verify they are seated correctly and making a permanent contact. Re-tight­en as required.
16
Electrical circuit diagram
MVT 600 DC
Compressor
Sensor
Suction pipe
Electronic
expansion valve
Control board
former
Trans
Trans former
Power board
Inverter valve
Liquefier sensor
Sensor Sensor suction pipe
Indoor unit B
Indoor unit A
Line filter
Power output
230V/1~/50Hz
MVT 900 DC
Compressor
Sensor
A AB BC C
Suction pipe
Electronic
expansion valve
AABBC
Control board
former
Heating
Trans
Trans former
Power board
Fan motor
Liquefier sensor
Sensor Sensor suction pipe
Indoor unit C
Indoor unit B
Indoor unit A
Line filter
Heating
Fan motor
Inverter valve
Power output
230V/1~/50Hz
17
L N
.
2
4
REMKO MVT
Electrical circuit diagram
MVT 950 DC
Low pressure
switch
switch
L-P RO
H-P RO
High pressure
Sensor
Sensor
T5
T-A
T -B T-C T-D
Suction pipe
Compressor
Electronic
expansion valve
A
B
CN2 CN3
CN 1
CN5
CN8
CN33 CN34
CN11 CN12 CN15 CN18
P-3
P-4
CN 24
31NC
C
D
CN4
Power board
CN30
CN60
CN3 2
D
C
B
A
CN6 CN 7 CN9 CN10
F AN-L
FAN -H
4- WAY
H EAT
XS3
XS4
XS5
XS6
CN25 CN26
CN27
CN28
CN16
CN17 CN19
CN20
Indoor units
D
C
B
A
Line filter
Y/G
JXI
Fan motor
Inverter
Power output
230V/1~/50Hz
valve
Heating
P1
N1
MVT 1050 DC
CN1
Compressor
CN202
CN5
CN12
R
PFC module
- + C
Sensor
Suction pipe
Electronic
expansion valve
A
B
CN28 CN26 CN25 CN23
Power board
CN13 CN18 CN15 CN21
P4-
P2+
P1+
P3-
Indoor units
D
C
D
CN24
CN27
CN29
CN31
CN34
CN34
C
B
A
Inverter valve
Power output
230V/1~/50Hz
Fan motor
Oil sump heating
18
Electrical connection diagram
MVT 600 DC
Mains cable
L1
230 V, 1~, 50 Hz, L1 / N / PE
N
MVT 900 DC
Mains cable
L1
230 V, 1~, 50 Hz, L1 / N / PE
N
Terminal
block outdoor
unit
L
N
Terminal
block outdoor
unit
L
N
Indoor unit
Circuit A
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Earth conductor
Indoor unit Circuit A
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Earth conductor
Plug
Outdoor unit
Circuit A
L
N
S
PE
Plug
Outdoor unit
Circuit A
L
N
S
PE
Indoor unit
Circuit B
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Earth conductor
Indoor unit
Circuit B
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Plug
Outdoor unit
Circuit B
Outdoor unit
Earth conductor
L
N
S
PE
Plug
Circuit B
L
N
S
PE
Indoor unit
Circuit C
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Outdoor unit
Earth conductor
Plug
Circuit C
L
N
S
PE
MVT 950 - 1050 DC
Terminal
Mains cable
230 V, 1~, 50 Hz, L1 / N / PE
block outdoor
L1
N
unit
L
N
Indoor unit Circuit A
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Indoor unit
Circuit D
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Outdoor unit
Earth conductor
Outdoor unit
Earth conductor
Plug
Circuit A
L
N
S
PE
Plug
Circuit D
L
N
S
PE
Indoor unit
Circuit B
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Outdoor unit
Earth conductor
Plug
Circuit B
L
N
S
PE
Indoor unit
Circuit C
L
Phase conductor brown
Neutral conductor black
N
S
Control conductor blue
PE
Outdoor unit
Earth conductor
Plug
Circuit C
L
N
S
PE
19
REMKO MVT
Before commissioning
After the tightness check has been successfully completed, connect the vacuum pump via the pressure gauge station to the valve connections on the outdoor unit (see chapter "Tightness check") and create a vacuum.
Perform the following checks prior to commissioning the unit for the first time and after any interventions affecting the refrigerant circuit. Record the results in the commissioning report:
Check of all refrigerant pipes and valves with leak detection spray or soapy water for leaks and for inadvertent mix up of suction and injection pipe, with the unit at a standstill.
Check of all refrigerant pipes and insulation for damage.
Add refrigerant
CAUTION
Note that the employed refrigerant is always filled in liquid form!
CAUTION
Wear protective clothing when handling refrigerant.
NOTE
Check the overheating to determine the refrigerant fill quantity.
The unit contains a basic quantity of refrigerant. In addition, an additional amount of refrigerant must be added for refrigerant pipe lengths exceeding 5 meters per circuit. Refer to the following chart:
Commissioning
NOTE
Commissioning should only be performed and documented by specially trained personnel.
Observe the manuals for the indoor unit and outdoor unit when commissioning the entire system.
The system can be commissioned once all the components have been connected and checked. A functional check should be performed to verify its correct function and identify any unusual operational behaviour prior to handing it over to the operator.
This check is dependent on the installed indoor unit. The procedures are specified in the manual for the indoor unit being commissioned.
Check of all electrical connections between indoor unit and outdoor unit for correct polarity.
Check that all fastenings, mountings etc. are firm and at the correct level.
Basic pipe length
Up to and incl. 5 m
5 m to max. 15 m per circuit
MVT
600 DC - 1050 DC
Additional
filling quantity
0 g/m 0 g/m
30 g/m 30 g/m
20
CAUTION
Be sure to check the association of the electrical and refrigerant pipes before commissioning! The connections of the individual circuits may not be mixed up. Mixing up the assignment of control lines and refrigerant pipes can lead to fatal consequences (compressor damage)! Commissioning of the individual circuits must be carried out successively.
Function test and test run
Check the following points:
Leak tightness of refrigerant pipes.
Functional test for cooling mode.
1. Remove the protective caps from the valves.
2. Begin the commissioning process by briefly opening the stop valves on the outdoor unit until the pressure gauge indicates a pressure of approx. 2 bar.
3. Use leak detection spray or suitable devices to check that all the connections are tight. If no leaks are found, fully open the stop valves by turning them anti-clockwise using a spanner.
If leaks were found, draw off the refrigerant and rework the defective connection. It is imperative that the vacuum creation and drying steps are repeated!
8. Check the control system in the indoor unit using the functions described in the manual. Timer, temperature settings and all mode settings.
9.
Check the overheating, outdoor, indoor, outlet and vaporisation temperatures and record the measured values in the commissioning report.
10.
Remove the pressure gauge.
11.
Proceed as previously described for all other refrigerant circuits.
NOTE
Check the individual operating parameters with the help of the display on the outdoor unit as described on page 22 and note the value in the commissioning protocol.
Compressor and fan running
smoothly.
In cooling mode, cold air should
be output by the indoor unit, and warm air should be output by the outdoor unit.
Functional test of the indoor
unit and all program sequences.
Check of the surface
temperature of the suction pipe and determination of vaporiser overheating. To measure the temperature, hold the thermometer to the suction pipe and subtract the boiling point temperature reading on the pressure gauge from the measured temperature.
Record the measured
temperatures in the commissioning report.
4. Switch off the main circuit breaker or remove the fuse (provided by the customer).
5. Set the target temperature on the indoor unit using the remote control. This should be set to a value lower than the room temperature.
6. Switch the indoor unit to cooling mode.
NOTE
Due to the turn on delay, the compressor will start up a few minutes later.
7. Check the correct function and settings of all regulation, control and safety devices during the test run.
Final tasks
Use the remote control to set the target temperature to the required value.
Re-fit all the dismantled parts.
Familiarize the operator with the system.
NOTE
Check that the stop valves and valve caps are tight after carrying out any work on the refrigerant circuit. If neces­sary, use appropriate sealant products.
21
REMKO MVT
Function test and test run
During operation of the plant operating parameters can be called up on the outdoor unit display. The following parameters are displayed successively:
MVT 600 / 900 DC
- Frequency of the compressor
- Operating mode
- Current cooling / heating performance
- Number of indoor units
- Temperature sensor air inlet Liquefier
- Temperature sensor hot gas
- Power consumption outdoor unit
- Degree of opening for electronic expansion valve no. 1
- Degree of opening for electronic expansion valve no. 2
- Degree of opening for electronic expansion valve no. 3
2. Switch all indoor units on and select cooling mode and the highest fan speed.
Display
The display on the outdoor unit PCB can call up the operating parameters of the plant in the above order. In order to do so, press the check button located next to the display on the AT board.
Check button
Temperature sensor air inlet
Display Temperature
15 -7.5 °C 20 -5.0°C 25 -2.5°C 30 0°C 35 2.5°C 40 5.0°C 45 7.5°C 50 10.0°C 55 12.5°C 60 15.0°C 65 17.5°C 70 20.0°C 75 22.5°C 80 25.0°C 85 27.5°C 90 30.0°C 95 32.5°C 99 34.5°C
MVT 950 / 1050 DC
- Frequency of the compressor
- Performance requirements IT
- Mode AT
- Current cooling / heating performance AT
- Operating mode fan AT
- Temperature sensor evaporator 4
- Temperature sensor evaporator 3
- Temperature sensor evaporator 2
- Temperature sensor evaporator 1
- Temperature sensor liquefier
- Temperature sensor air inlet Liquefier
- Temperature sensor hot gas
- Power consumption compressor
- Degree of opening for electronic Expansion valve no. 4
- Degree of opening for electronic expansion valve no. 3
- Degree of opening for electronic expansion valve no. 2
- Degree of opening for electronic expansion valve no. 1
- Current voltage
- Number of indoor units
- Previous error message
Proceed as follows to call up the operating parameters:
1. Remove the cover from the outdoor unit.
22
Frequency gauge
Display Frequency (Hz)
30 30
-- Stand by
60 60
Operating mode
Display Mode AT Mode fan
0 Off Off
Cooling mode Low rotational speed
1
Heating mode High rotational speed
2
Cooling - heating output AT / IT
Display Cooling output
1 2.0-2.5 kW 2 2.5-3.0 kW 3 3.0-3.8 kW 4 3.8-5.0 kW 5 5.0-5.5 kW 6 5.5-6.1 kW 7 6.1-7.0 kW 8 7.0-7.5 kW
9 7.5-8.0 kW 10 8.0 kW 11 8.0-8.9 kW
Number of indoor units
Display No. indoor unit
1 1
2 2
3 3
4 4
Temperature sensor hot gas
Display Temperature
10 35-40 °C 11 40-45 °C 12 45-50 °C 13 50-55 °C 14 55-60 °C 15 60-65 °C 16 65-70 °C
Power consumption outdoor unit
Display
44 6.0 A 46 6.2 A 54 7.4 A 55 7.6 A 58 7.8 A 62 8.0 A 66 8.6 A 67 8.8 A 68 9.0 A 70 9.2 A 72 9.5 A 76 10.0 A 78 10.2 A 80 10.4 A 82 10.6 A 84 11.0 A 88 11.6 A 92 12.0 A 94 12.2 A
Power
consumption
Unit dimensions
MVT 600 DC / MVT 900 DC
560
MVT 950 DC
595
335
335
845
900
315
705
305
860
MVT 1050 DC
990
365
625
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
396
966
All values in mm
23
REMKO MVT
Exploded view MVT 600 DC / MVT 900 DC/ MVT 950 DC / MVT 1050 DC
5
6
11
10
8
4
3
2
7
9
1
We reserve the right to modify the dimensions and constructional design as part of the ongoing technical development process.
Spare parts list
No. Designation MVT 600 DC MVT 900 DC MVT 950 DC MVT 1050 DC
from Series 783W6001 784W5000 785W6001 1042W5001
1 Front panel 111024 111024 111046 111074
2 Fan blade, liquefier 111100 111042 111047 111075
3 Fan motor, liquefier 111101 111026 111107 111076
4 Ribbed liquefier 111073 111027 111108 111077
5 Cover panel 111028 111028 111050 111078
6 Side panel, right 111029 111029 111051 111079
7 Compressor, complete 111102 111031 111052 111080
8 Condenser, compressor 111103 111033 111053 -
9
Condenser, liquefier fan
111104 111034 111109 111081
10 Stop valve, suction pipe 111035 111036 111055 111082
11 Stop valve, injection pipe 111037 111038 111056 111083
Spare parts (not illustrated)
Electronic expansion valve 111039 111039 111057 111084
PCB with display 111105 111043 111110 111085
Control PCB condenser 111106 111044 111111 111086
Power board - 111041 - 111087
High pressure transducer - - 111061 111088
Low pressure transducer - - 111062 111099
When ordering spare parts, please state the computerised part no., unit number and type (see identification plate) !
24
Technical data
MVT 600 DC MVT 900 DC MVT 950 DC MVT 1050 DC
Operating mode Inverter multisplit outdoor units for cooling and heating
Nominal cooling output 1) kW 5,22 (1,66-6,67) 7,80 (1,61-9,86) 7,91 (1,61-11,09) 10,56 (2,00-15,80)
Nominal heating output2) kW 6,10 (1,72-7,84) 8,75 (1,72-11,65) 8,79 (1,85-12,30) 11,10 (1,02-16,03)
Working range of outdoor unit, cooling °C -7 to +48
Working range of outdoor unit, heating °C -7 to +34
Refrigerant R 410A
Energy efficiency class, cooling 1) A A A B
Energy efficiency ratio EER
1)
3,24 3,25 3,20 3,06
Energy efficiency class, heating 2) A A A C
Coefficient of performance COP
2)
3,65 3,62 3,41 3,28
(500h) K /H 805 / 835 1200 / 1210 1290 / 1410 1725 / 1690
Max. operating pressure kPa 4200
Air flow rate, max. m³/h 2500 3000 5800
Noise output max. dB(A) 49 58 60 61
Voltage supply V/Hz 230V/1~/50Hz
Protection degree IP 24
Nom. electrical power consumption, cooling 1)kW 1,61 (0,25-2,35) 2,40 (0,64-3,58) 2,58 (0,26-3,09) 3,45 (1,33-4,4,48)
Electr. nominal power consumption cooling
1)
A 7,84 (4,60-8,50) 11,39 (5,11-11,50) 12,19 (3,93-13,05) 15,5 (5,81-16,89
Nom. electrical power consumption, heating 2)kW 1,67 (0,26-2,67) 2,42 (0,97-3,02) 2,82 (0,25-3,22) 3,38 (1,86-4,81)
Electr. nominal power consumption heating Electr. nominal power consumption
compressor
2)
A 7,92 (5,32-8,78) 12,09 (5,32-12,13) 12,88 (4,17-13,95) 15,21 (7,23-16,98)
A 9,70 9,80 10,80 13,50
Electr. starting current, max. A 35 35 40 67
Electrical power consumption, max. 3,10 3,10 4,80 4,90
Compressor model Rotary piston Twin pistons
Flow regulator Electronic expansion valves
Refrigerant, basic quantity kg 2,15 2,25 2,55 2,70
Refrigerant, additional quantity > 5m g/m 30 30 30 30
Refrigerant connection, injection pipe
Refrigerant connection suction pipe IU(2,00 kW)
Refrigerant connection suction pipe IU(2,60 kW)
Refrigerant connection suction pipe IU(3,5 kW)
Refrigerant connection suction pipe IU(5,2 kW)
Refrigerant pipe, max. length per indoor unit
Refrigerant pipe, max. height per indoor unit
Refrigerant pipe total, max.
Dimensions Height
Width
Depth
Weight
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
Inches
(mm)
m
m
m
mm
mm
mm
kg
1/4 (6.35) 1/4 (6.35) 1/4 (6.35) 1/4 (6.35)
3/8 (9.52) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)
3/8 (9.52) 3/8 (9.52) 3/8 (9.52) 3/8 (9.52)
1/2 (12.70) 1/2 (12.70) 1/2 (12.70) 1/2 (12.70)
1/2 (12.70) 1/2 (12.70) 1/2 (12.70) 1/2 (12.70)
30 45 60 70
695 695 860 966
845 845 895 990
335 335 335 396
71 72 80 86
Serial number 783... 784... 785... 1042...
Computerised part no. 1623300 1623310 1623320 1623330
1) Outdoor temperature TK 35°C / FK 24°C, max. air flow rate, 5m pipe length in combination with 2/3/4 x MXW 260, 3x MXW 200
2) Outdoor temperature TK 7°C / FK 6°C, max. air flow rate, 5m pipe length in combination with 2/3/4 x MXW 260, 3x MXW 200
3) Contains greenhouse gas according to Kyoto protocol IU = Indoor unit
3)
20
10
25
REMKO MVT
Heizleistung MVT 900 DC
Kombination mit 3 x MXW 260
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
24 12 7 4 0 -5 -7 -15
Reihe1
Heizleistung MVT 950 DC
Kombination mit 4 x MXW 200
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
24 12 7 4 0 -5 -7 -15
Reihe1
Heizleistung MVT 1050 DC
Kombination mit 4 x MXW 260
0,00
2,00
4,00
6,00
8,00
10,00
12,00
14,00
16,00
18,00
24 12 7 4 0 -5 -7 -15
Reihe1
Heizleistung [kW]
Heizleistung [kW]
Characteristic curves heat
MVT 600 DC
10,00
9,00
8,00
7,00
6,00
5,00
4,00
3,00
2,00
Heating output [kW]
1,00
0,00
24ºC 12ºC 7ºC 4ºC 0ºC -5ºC -7ºC D -15ºC
MVT 950 DC
MVT 900 DC
Heating output [kW]
Outdoor temperature [°C]
Outdoor temperature [°C]
MVT 1050 DC
Heating output [kW]
1) Air intake temp. TK 20°C outdoor temp. TK 7°C / FK 6°C, max. air volume, 5m pipe length
26
Outdoor temperature [°C]
Heating output [kW]
Outdoor temperature [°C]
EC – Declaration of Conformity
(in accordance with the Machinery Directive, Appendix II A1)
- Original Declaration of Conformity
We do hereby declare that the devices named below, produced and sold by us, satisfy the relevant basic requirements of the EC guidelines, the EC safety standards and other product-specific EC standards.
Name of Manufacturer: REMKO GmbH & Co. KG Air conditioning and heating technology Im Seelenkamp 12 D - 32791 Lage
Equipment (machinery) - Implementation:
Series / Designation: REMKO MVT 600 DC, MVT 900 DC, MVT 950 DC, MVT 1050 DC Series / Class Number: 783...,784...,785...,1042...
Applicable regulations : MA-RL 2006/42/EC Machine directive (EC-Directive) NS-RL 2006/95/EC Low-voltage directive EMV-RL 2004/108/EC Electro-magnetic fields EnVkV-RL 92/75/EC Energy consumption labelling
directive
EG 97/23/EC Pressure Equipment Directive
Applicable Standards: EN 292-1; EN 292-2; EN 294 (Harmonized EN) EN 14511 T1-4 DIN 4635-1 EN 378-1-4 EN 55014-1; EN 55014-2; EN 55104 EN 60204-1; EN 60335-1; EN 60335-2-40 EN 61000-3-2; EN 61000-3-3
Inverter multisplit outdoor units
REMKO GmbH & Co. KG
Lage, 22. January 2010
..........................................
Signature Product Manager
REMKO INTERNATIONAL
… and in your area! Profit from our experience and advice
Consultancy
Intensive training means our consultants are always up-to-date with the latest developments. This has given us the reputation of being more than just a good and reliable supplier: REMKO, a partner who helps solve problems.
Sales
REMKO not only has a well­established sales network at home and abroad, it also employs highly trained sales specialists. REMKO Our field staff are more than just salesmen: above all, they must advise our clients in the areas of air conditioning and heating technology.
REMKO GmbH & Co. KG Air conditioning and heating technology
Im Seelenkamp 12 D-32791 Lage Postfach 1827 D-32777 Lage Telephone +49 5232 606-0 Telefax +49 5232 6 06-2 60 E-mail info@remko.de Website www.remko.de
Hotline
Air conditioning and heating technology
+49 5232 606-0
Export
+49 5232 606-130
Customer Service
Our equipment is precise and reliable. However, should a fault should occur REMKO customer service is quickly at your side. Our comprehensive network of experienced dealers guarantees quick and reliable service.
Subject to technical modifications, no responsibility taken for the correctness of information!
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