INSTALLATION & OPERATING
INSTRUCTIONS
Induced
Draft
Assembly
For Raytherm™ Models
0514–4001 – Type D
WARNING: If these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or death.
FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors and liquids or other combustible materials in the vicinity of this or any other appliance. To do so may result in an explosion or fire.
WHAT TO DO IF YOU SMELL GAS:
•Do not try to light any appliance.
•Do not touch any electrical switch; do not use any phone in your building.
•Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
•If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer, service agency or the gas supplier.
This manual should be maintained in legible condition and kept adjacent to the heater or in another safe place for future reference.
CATALOG NO. 2000.54H |
Effective: 03-04-09 |
Replaces: 12-18-07 |
P/N 240608 Rev. 9 |
Rev. 9 reflects the following: Changes to: Paragraph one of the General Specifications section on page 5; Fig. 4 on page 8 and Fig. 10 on page 12.
2
CONTENTS
Warnings |
4 |
Pay Attention to These Terms |
4 |
Receiving Equipment |
5 |
General Specifications |
5 |
Installation |
6 |
Mounting the Assembly |
6 |
Venting |
6 |
Electrical Wiring |
8 |
Wiring Diagram—Existing Heater |
9 |
Wiring Diagram—Heater with Installed |
|
Power Vent |
10 |
Sequence of Operation |
11 |
Start-up Procedures |
11 |
Typical S8600 Ignition System |
11 |
Controls |
12 |
Blower Motor Contactor & |
|
Purge Relay |
12 |
Draft-Proving Switch |
12 |
Positions of Discharge |
12 |
Models 0514–1826 Only |
12 |
Dimensions |
14 |
3
Warnings
Pay Attention to These Terms
DANGER: Indicates the presence of immediate hazards which will cause severe personal injury, death or substantial property damage if ignored.
WARNING: Indicates the presence of hazards or unsafe practices which could cause severe personal injury, death or substantial property damage if ignored.
CAUTION: Indicates the presence of hazards or unsafe practices which could cause minor personal injury or product or property damage if ignored.
NOTE:
Indicates special instructions on installation, operation, or maintenance which are important but not related to personal injury hazards.
NOTE: Minimum 18 AWG, 105°C, stranded wire must be used for all low voltage (less than 30 volts) external connections to the unit. Solid conductors should not be used because they can cause excessive tension on contact points. Install conduit as appropriate. All high voltage wires must be the same size (105°C, stranded wire) as the ones on the unit or larger.
4
Receiving Equipment
On receipt of your equipment it is suggested that you visually check for external damage to the carton. If the carton is damaged, it is suggested that a note be made on the Bill of Lading when signing for equipment. Remove the complete assembly from the carton and if it is damaged report the damage to the carrier immediately.
Be sure that you receive the number of packages indicated on the Bill of Lading. Claims for shortages and damages must be filed with the carrier by consignee.
Purchased parts are subject to replacement only under the manufacturer's warranty. Debits for defective replacement parts will not be accepted and defective parts will be replaced in kind only per our standard warranties.
When ordering parts, you must specify Model and Serial Number of the heater. When ordering under warranty conditions, you must also specify date of installation.
Raypak recommends that this manual be reviewed thoroughly before installing the Type D Assembly. If there are any questions which this manual does not answer, please contact your local Raypak Representative.
General Specifications
The Type D Assembly is certified by the Canadian Standard Association (CSA) and conforms to the American National Standard ANSI Z21.13/CSA 4.9 - latest edition for hot water boiler.
The Type D Assembly is a fan-assisted combustion system designed for application to Raytherm type H, WH, and P models 0514 through 4001. When installed as directed, the heater is capable of operating in applications such as through-the-wall venting and reduced horizontal and vertical vent pipe sizes in new and existing installations.
The Type D Assembly includes a blower with a 120 VAC/60 Hz 1 Ph motor, a plenum complete with a draft control device, a draft-proving switch and a motor
|
|
MBTUH |
Min. Conn. |
|
|
Model No. |
|
|
|
Part No. |
|
Input |
|
Output |
Dia. (in.) |
||
|
|
|
|||
|
|
|
|
||
|
|
|
|
|
|
0514 |
512 |
|
419 |
7 |
065128 |
|
|
|
|
|
|
0624 |
627 |
|
514 |
7 |
065129 |
|
|
|
|
|
|
0724 |
726 |
|
595 |
7 |
065130 |
|
|
|
|
|
|
0824 |
825 |
|
677 |
8 |
065131 |
|
|
|
|
|
|
0962 |
962 |
|
789 |
8 |
065351 |
|
|
|
|
|
|
1125 |
1125 |
|
922 |
8 |
065352 |
|
|
|
|
|
|
1223 |
1223 |
|
1002 |
8 |
065353 |
|
|
|
|
|
|
1336 |
1336 |
|
1096 |
10 |
065354 |
|
|
|
|
|
|
1468 |
1467 |
|
1203 |
10 |
065355 |
|
|
|
|
|
|
1631 |
1630 |
|
1337 |
10 |
065356 |
|
|
|
|
|
|
1826 |
1826 |
|
1497 |
10 |
065357 |
|
|
|
|
|
|
2100 |
2100 |
|
1722 |
14 |
005627 |
|
|
|
|
|
|
2500 |
2499 |
|
2047 |
14 |
005627 |
|
|
|
|
|
|
3001 |
3000 |
|
2460 |
16 |
005629 |
|
|
|
|
|
|
3500 |
3500 |
|
2870 |
16 |
005630 |
|
|
|
|
|
|
4001 |
4000 |
|
3280 |
18 |
005631 |
|
|
|
|
|
|
Table A: Draft Assembly Application and Part Numbers
5