INSTRUCTIONS FOR OVERHAUL OF RAMEY RE 12000 SERIES WINCH
DISASSEMBLY
48
51
1. Drain oil from gear housing by removing plug #52 from bottom of gear housing. Remove relief fitting #48 and reducer #51 from top of gear housing.
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48 |
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11 |
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38 |
42 |
66 |
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30 |
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24 |
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55 |
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55 |
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2.Drain oil from spur gear housing by removing #52 plug. Remove cover #7 and gasket #42 from spur gear housing by unscrewing twelve capscrews #28. Slide gear #11 from end of worm shaft. Remove spur gear shaft #20, with gears attached. Check bearings #24 and thrust washers #66 for signs of wear, replace if necessary. Remove old bearing and press new bearings into place.
Remove solenoid assembly #2 by unscrewing capscrews #30. Disconnect solenoid cables from motor. Make note of which terminals cables are attached to.
3.Remove key #18 and snap ring #63 from worm shaft. Remove motor #49 from spur gear housing #15 by removing (3) nuts #37 and lockwashers #39. Unscrew (4) capscrews #32 to remove spur gear box #15 and gasket #41 from gear housing. Replace lip seals #60 & # 62 by pressing old seals from spur gear housing and pressing new seals into place.
Check pinion gear on motor for signs of wear. If necessary replace motor.
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4.Slide clutch housing #16 from end of drum shaft. Slide jaw clutch #6 from end of drum shaft.
Remove (2) keys #45 from keyways. A screwdriver can be used, at notch, to aid in removal of keys. Once keys have been removed, drum #9 and thrust washer #67 can be removed from drum shaft. Springs #64 and disc #40 can also be removed.
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64
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5. Remove bearing cap #5 from gear housing by |
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unscrewing four capscrews #29. Remove worm |
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#23 and bearing #25 from gear housing. Use a |
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soft hammer to gently tap input end of worm and |
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drive worm and bearing from gear housing. |
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Once worm has been removed from housing, |
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bearing can be pressed from end of worm. |
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Check for signs of wear to worm #23 and bearing |
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#25. Replace if necessary. |
25
6.Remove gear housing cover #8 from gear housing #17 by unscrewing five remaining capscrews #28. Place capscrews into two tapped holes of cover and tighten. This will pull the cover loose from gear housing.
Remove cover gasket #43 and pull shaft #21, with gear attached, and thrust washer #68 from gear housing.
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68
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43
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28
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