Precor S3.25 User Manual

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S3.25

Strength-Training

Fitness Equipment

Assembly and Maintenance Guide

S3.25 Assembly and Maintenance Guide

Important Safety Instructions

Before beginning any fitness program, you should obtain a complete physical examination from your physician.

Il est conseillé de subir un examen médical complet avant d’entreprendre tout programme d’exercise. Si vous avez des étourdissements ou des faiblesses, arrêtez les exercices immédiatement.

When using exercise equipment, you should always take basic precautions, including the following:

Read all instructions before using the S3.25 equipment. These instructions are written to ensure your safety and to protect the unit.

Do not allow children on or near the equipment.

Use the equipment only for its intended purpose as described in this guide. Do not use accessory attachments that are not recommended by the manufacturer: such attachments might cause injuries.

Never operate the unit when it has been dropped or damaged. Return the equipment to a service center for examination and repair.

Never drop or insert objects into any opening in the equipment. Keep hands away from moving parts.

Always check the unit and its cables before each use. Make sure that all fasteners and cables are secure and in good working condition.

Do not use the equipment outdoors.

Personal Safety During Assembly

It is strongly recommended that a qualified dealer assemble the equipment. Assistance is required.

Read each step in the assembly instructions and follow the steps in sequence. Do not skip ahead. If you skip ahead, you may learn later that you have to disassemble components and that you may have damaged the equipment.

Assemble and operate the S3.25 on a solid, level surface. Locate the unit a few feet from walls or furniture to provide easy access.

Obtaining Service

Do not attempt to service the S3.25 yourself except for the maintenance tasks described in this guide. This unit does not contain any user-serviceable parts.

For information about product operation or service, check out the Precor web site at www.precor.com or contact an authorized Precor dealer or a Precor factory-authorized service company. To locate the dealer or service person nearest you, call 1-800-347-4404.

If you call or e-mail Customer Support, have the serial number and part numbers available.

You can find the serial number printed on a label on the back of the two braces on the base of the Main Upright. For future reference, write the serial number in the space below.

Serial number: _____________

Wear proper exercise clothing and shoes for your workout—no loose clothing.

Use care when getting on or off the unit.

Do not overexert yourself or work to exhaustion.

The S3.25 is designed for your enjoyment. By following these precautions and using common sense, you will have many safe and pleasurable hours of healthful exercise with your Precor equipment.

If you feel any pain or abnormal symptoms, stop your workout immediately and consult your physician.

IMPORTANT SAFETY INSTRUCTIONS

Important Safety Instructions

page 2

S3.25 Assembly and Maintenance Guide

Table of Contents

1

2

3

Important Safety Instructions .......................................................................

2

Personal Safety During Assembly ............................................................................................

2

Obtaining Service .....................................................................................................................

2

Before You Begin ...........................................................................................

5

Unpacking the Equipment ........................................................................................................

5

Optional Equipment ..................................................................................................................

5

Preparations for Assembly ...........................................................................

6

Required Tools ..........................................................................................................................

6

Installation Requirements .........................................................................................................

6

Assembly Tips .........................................................................................................................

6

Assembly Instructions ..................................................................................

7

Open Box 1 ..............................................................................................................................

8

1.

Attach Rear Upright to Main Upright ..............................................................................

9

2.

Attach Chest Press Base ..............................................................................................

10

Open Box 2 ..............................................................................................................................

11

3.

Assemble Leg Curl Seat Extension ...............................................................................

12

4.

Attach Rotating Arm and Handles ..................................................................................

13

5.

Attach Roller Pads .........................................................................................................

14

6.

Assemble Leg Curl Seat ................................................................................................

15

Open Box 3 ..............................................................................................................................

17

7.

Assemble Chest Press Seat .........................................................................................

18

8.

Attach Press Arm Assembly .........................................................................................

19

9.

Attach Handlebars .........................................................................................................

20

10.

Assemble Chest Press Seat .........................................................................................

21

Table of Contents

page 3

S3.25 Assembly and Maintenance Guide

 

Open Box 4 ..............................................................................................................................

22

 

 

11.

Assemble Weight Stack ................................................................................................

23

 

 

12.

Feed Upper Cable ..........................................................................................................

24

 

 

13.

Attach Lat Bar Holders ..................................................................................................

25

 

 

14.

Feed Cable From Cable Tree ..........................................................................................

26

 

 

15.

Attach Leg Curl Cables to Lower Pulley Bracket ............................................................

29

 

 

16.

Attach Leg Curl Cables to Seat Upright .........................................................................

30

 

 

17.

Feed Top Cable 44376-102 .............................................................................................

31

 

 

18.

Feed Bottom Cable 44375-103 ......................................................................................

32

 

 

19.

Attach Surgical Tubing to Top Beam ...............................................................................

33

 

 

20.

Attach Leg Curl Cables to Cable Tree.............................................................................

34

 

 

21.

Attach Accessories .......................................................................................................

35

 

 

22.

Attach Shrouds .............................................................................................................

36

4

Adjustments and Maintenance .....................................................................

37

1.

Cable Adjustments .............................................................................................................

37

 

2.

Selector Stem Adjustments ................................................................................................

38

 

 

Forward Angle Adjustment ..................................................................................................

38

 

 

Backward Angle Adjustment ...............................................................................................

39

 

 

Side-to-Side Vertical Adjustment .........................................................................................

40

 

3.

Maintenance .......................................................................................................................

40

 

Warranty Registration ...............................................................................................................

41

 

Warranty Card and Specifications ................................................................................

Back cover

Table of Contents

page 4

S3.25 Assembly and Maintenance Guide

1Before You Begin

Thank you for purchasing the S3.25. This unit is part of the Pacific Fitness line of quality strength training machines, which let you target specific muscle groups to achieve better muscle tone and overall body conditioning. To maximize your use of the equipment, please study this guide thoroughly.

Unpacking the Equipment

The S3.25 is carefully tested and inspected before shipment. Pacific Fitness ships the unit in several pieces that require assembly. Ask for assistance during the assembly process.

Review the Installation Requirements found on the next page.

When instructed to open a box, carefully unpack the pieces and lay them on the floor near the place where you plan to use the equipment.

Be careful to open boxes and assemble components in the sequence presented in this guide.

If any items are missing, contact the dealer from whom you purchased the unit or call 1-800-347-4404 for the dealer nearest you.

Optional Equipment

Optional equipment that you can purchase through your dealer includes the 250-lb Weight Stack and the Leg Press.

Note: If you have also purchased the Leg Press Option and are assembling it simultaneously, specific directions are included to reduce your setup time.

Before You Begin

page 5

S3.25 Assembly and Maintenance Guide

2 Preparations

CAUTION: To set up this unit, you will need assistance. Do not attempt assembly by yourself.

You must review and follow the instructions in this guide. If you do not assemble and use the S3.25 according to these guidelines, you could void the Pacific Fitness limited warranty (see back cover).

Required Tools

Tools that you must obtain before assembling the unit include:

⁄-inch socket wrench

¾-inch socket wrench

⁄-inch box-end wrench

¾-inch box-end wrench

Standard set of metric Allen wrenches

Two adjustable pliers or crescent wrenches

Measuring tape

Wire tie cutter (cuts plastic tie wraps)

Rubber mallet

Step stool

Installation Requirements

Follow these installation requirements when assembling the unit:

Fill out and mail the limited warranty card. The warranty card is found on the back cover of this guide.

Set up the S3.25 on a solid, flat surface. A smooth, flat surface under the unit helps keep it level. A level unit has fewer malfunctions.

Provide ample space around the machine. Open space around the machine allows for easier access.

Insert all bolts in the same direction. For aesthetic purposes, insert all the bolts in the same direction unless specified (in text or illustrations) to do otherwise.

Leave room for adjustments. Tighten fasteners such as bolts, nuts, and screws so the unit is stable, but leave room for adjustments. Do not fully tighten fasteners until instructed in the assembly steps to do so.

Assembly Tips

Read all caution notes on each page before completing that step.

While you may be able to assemble the S3.25 using the illustrations only, important safety notes and other tips are included in the text.

A 6-inch scale is provided at the bottom of every assembly instruction page. Use this scale to identify the correct size bolts and spacers. The head of a bolt is not used in measuring the length of a bolt.

Note: A few of the bolts used to assemble the S3.25 are longer than 6 inches. You may want to use a measuring tape to accurately identify the correct sizes.

To find out the length of a particular bolt, measure its shank (the long, narrow part beneath the head). Refer to the following diagram:

Bolt head

Bolt threads

To determine the

length of a bolt,

 

measure its shank.

Shank

Some pieces have extra holes that you will not use. Use only those holes indicated in the instructions and illustrations.

Preparations

page 6

Precor S3.25 User Manual

S3.25 Assembly and Maintenance Guide

3 AssemblyInstructions

Assembly of the S3.25 takes professional installers about 1.5 hours to complete. If this is the first time you have assembled this type of equipment, plan on significantly more time.

Professional installers are highly recommended!

However, if you acquire the appropriate tools, obtain assistance, and follow the assembly steps sequentially, the process will take time, but is fairly easy.

CAUTION: Obtain assistance! Do not attempt to assemble the S3.25 by yourself. Review the

Installation Requirements on page 6 before proceeding with the following steps.

The S3.25 comes in four boxes. (See the diagram at the right.)

Be careful to open boxes and assemble components in the sequence presented in this guide.

Note: With so many assembled parts, proper alignment and adjustment is critical. While tightening the nuts and bolts, be sure to leave room for adjustments. Do not fully tighten bolts until instructed to do so.

 

 

Box 1 - Main Structure

 

 

 

Box 3 - Chest

 

 

Box 4 - Shrouds

 

 

 

 

 

 

 

Press

 

 

 

 

 

 

 

 

Box 2 - Leg Curl

 

1

2

3

4

5

6

Assembly Instructions

page 7

S3.25 Assembly and Maintenance Guide

Open Box 1

Use tie cutters to open the box.

The illustration shows how the S3.25 will look after you complete this section.

Note: Some items in these boxes may not be needed until later in the assembly process.

Important: Only use fasteners in bags labeled S3.25.

Discard all fasteners in bags labeled S3.45.

1

2

3

4

5

6

Open Box 1

page 8

S3.25 Assembly and Maintenance Guide

1. Attach Rear Upright to Main Upright

Begin the assembly by placing the Rear Upright and Main Upright on the floor.

A.Attach the Rear Upright through the Main Upright Base to the Main Upright using

two 3¼-inch bolts four washers

two locknuts Finger tighten.

B.Attach the Top Beam to the Rear Upright using one 4-inch bolt

two washers one locknut Finger tighten.

C.Attach the Top Beam to the Main Upright using one 3-inch bolt

two washers one locknut Finger tighten.

D.With someone helping you, lift the structure into position. Place the structure where you intend to keep it permanently.

1 - 4" bolt B 2 - washers

1 - locknut

1

- 3" bolt

Top Beam

C 2

- washers

 

1

- locknut

 

Rear Upright

Main Upright

2 - 3¼" bolts

A 4 - washers Main Upright Base

2 - locknuts

1

2

3

4

5

6

Step 1. Attach Rear Upright to Main Upright

page 9

S3.25 Assembly and Maintenance Guide

2. Attach Chest Press Base

A.Attach the Chest Press Base to the Main Upright using

one 3¼-inch bolt two washers one locknut Finger tighten.

B.Attach the Floor Base to the Chest Press Base using

two 3-inch bolts four washers two locknuts Finger tighten.

If any parts remain, set them to the side for future steps.

Main Upright

Main Upright Base

1 - 3¼" bolt A 2 - washers

1 - locknut

Floor Base

Chest Press Base

2 - 3" bolts B 4 - washers 2 - locknuts

1

2

3

4

5

6

Step 2. Attach Chest Press Base

page 10

S3.25 Assembly and Maintenance Guide

Open Box 2

Use tie cutters to open the box.

The illustration shows how the S3.25 will look after you complete this section.

Note: Some items in these boxes may not be needed until later in the assembly process.

1

2

3

4

5

6

Open Box 2

page 11

S3.25 Assembly and Maintenance Guide

 

 

 

 

 

 

 

3. Assemble Leg Curl Seat

 

 

 

 

 

 

 

Extension

 

 

 

 

C

Leg Curl Seat Upright

A.

Use a flathead screwdriver to remove the black

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

end cap on the Leg Curl Seat Upright.

 

 

 

 

 

 

 

B.

Detach the bolts at the bottom of the Upright Flats.

 

 

 

 

 

 

 

C.

Insert the Leg Curl Seat Extension into the Leg

 

 

 

 

 

 

 

 

Curl Seat Upright, using a mallet, if necessary.

 

Main Upright

 

 

 

Leg Curl Seat Extension

 

 

Cover the end cap with a piece of scrap wood to

 

 

 

 

 

 

 

protect the end cap from damage.

 

 

 

 

 

 

 

D.

Attach the Leg Curl Seat Extension, Leg Curl Seat

 

 

 

 

 

 

 

 

Upright, and Floor Brace using

 

Seat Extension

 

A

 

 

 

 

four ¾-inch bolts

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

four washers

 

2 - 4" bolts

 

 

 

 

 

Finger tighten.

 

F 4 - washers

 

 

 

 

 

E.

Reattach the Upright Flats using its bolt, washers,

 

2 - locknuts

 

 

 

 

 

 

 

 

 

 

 

 

 

and locknut. Finger tighten.

 

 

 

 

 

 

 

F.

Attach the Seat Extension to the Main Upright

 

 

 

 

 

 

 

 

Base using

 

 

 

 

 

 

 

 

two 4-inch bolts

 

 

 

 

 

Leg Curl

 

 

four washers

 

 

 

 

 

Seat Upright

 

 

two locknuts

 

 

 

 

 

 

 

 

Finger tighten.

 

 

 

 

 

Calf Block

 

G.

Attach the Calf Block to the Seat Upright using

Main Upright

 

 

 

 

 

 

 

 

 

Base

 

 

 

 

 

 

 

one 4¼-inch bolt

 

 

 

 

 

 

 

 

Floor Brace

 

 

 

 

 

 

two washers

 

 

 

 

 

 

 

 

 

 

 

 

1 - 4¼" bolt

 

 

one locknut

Leg Curl Seat

Leg Curl Seat

 

 

 

 

G 2 - washers

 

H.

Wrench tighten all bolts from this step.

Extension

 

Upright

 

 

 

 

 

 

 

 

1 - locknut

 

 

 

 

 

D

4 - ¾" bolts

 

 

 

 

 

 

 

4 - washers

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

Floor Brace

 

 

 

 

 

1

2

 

3

4

5

6

Step 3. Assemble Leg Curl Seat Extension

page 12

S3.25 Assembly and Maintenance Guide

 

 

 

 

 

4. Attach Rotating Arm and

 

 

 

 

 

Handles

 

 

 

 

 

A. Attach the Rotating Arm to the Upright Flats using

 

 

A 2 - ¾" buttonhead bolts

 

 

two ¾-inch buttonhead bolts

 

 

 

 

Tighten with 6-mm Allen wrench.

 

 

 

 

 

B. Attach the Handles to the Seat Upright using

 

 

 

 

 

two 3¼-inch bolts

 

 

 

 

 

four washers

Upright Flats

 

 

 

 

two locknuts

 

 

 

 

 

 

 

 

 

Wrench tighten.

 

 

 

 

 

 

 

 

 

Rotating Arm

Handle

 

 

 

 

 

 

 

 

Handle

 

 

 

 

 

 

B

2 - 3¼" bolts

 

Seat Upright

 

 

4 - washers

 

 

 

 

2 - locknuts

 

 

 

 

 

1

2

3

4

5

6

Step 4. Attach Rotating Arm and Handles

page 13

S3.25 Assembly and Maintenance Guide

5. Attach Roller Pads

A.Insert the Leg Curl Roller Pad Rod.

B.Slide the Leg Curl Roller Pads on the Rod. Center the Pads on the Rod. Insert End Caps into the end of the Rod.

C.Secure the Rod in place from below using two hex set screws.

D.Repeat steps A through C for the Leg Extension Roller.

Leg Curl

 

 

 

 

 

A Roller

 

 

 

 

 

Pad Rod

 

 

 

 

 

Leg

 

 

 

 

 

D Extension

 

 

 

 

 

Roller Pad

 

 

 

 

 

Rod

 

 

 

 

 

 

 

 

 

 

B

 

 

C

2 - hex set

 

 

 

 

screws

 

 

1

2

3

4

5

6

Step 5. Attach Roller Pads

page 14

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