Polaris Hawkeye 300 2X4, Hawkeye 9920788, Scrambler 4X4 International User Manual

4 (1)
Polaris Hawkeye 300 2X4, Hawkeye 9920788, Scrambler 4X4 International User Manual

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our worldwide family of Polaris owners. We proudly produce an exciting line of utility and recreational products.

Snowmobiles

All-terrain vehicles (ATVs)

Quadricycles

RANGER utility vehicles

Victory motorcycles

Always follow the instructions and recommendations in this manual. The manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master Service Dealer (MSD) Technician. Please see your dealer for all of your service needs during (and after) the warranty period.

For more information about Polaris, visit us online at www.polarisindustries.com.

1

POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc.

Copyright 2006 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

Printed in U.S.A.

2007 Hawkeye 2X4/Hawkeye 4X4 International Owner’s Manual P/N 9920788

2

TABLE OF CONTENTS

Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 4

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Features and Controls . . . . . . . . . . . . . . . . . . . 34

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Emission Control Systems . . . . . . . . . . . . . . . 52

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 103

Polaris Products. . . . . . . . . . . . . . . . . . . . . . . 107

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . 108

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 112

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116

Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 119

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

3

KNOW YOUR VEHICLE

As the operator of the vehicle, you are responsible for your personal safety, the safety of others, and the protection of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your vehicle, including safe operating procedures.

Ride responsibly. Know all laws and regulations concerning the operation of this vehicle in your area.

Vehicle Identification Numbers

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

VIN

####

Engine Serial Number

 

 

 

 

 

Key Number

Vehicle Model Number: ___________________________________________________

Frame VIN: ____________________________________________________________

Engine Serial Number: ___________________________________________________

Key Number: ___________________________________________________________

4

SAFETY

Operator Safety

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for injury.

WARNING

The safety alert warning indicates a potential hazard that may result in serious injury or death.

CAUTION

The safety alert caution indicates a potential hazard that may result in minor injury or damage to the vehicle.

CAUTION

A caution indicates a situation that may result in damage to the vehicle.

NOTE

A note will alert you to important information or instructions.

5

SAFETY

Operator Safety

WARNING

Failure to follow the warnings in this manual can result in serious injury or death. A Polaris Quadricycle is not a toy and can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers, if you fail to take proper precautions.

Read and understand your owner's manual and all warnings before operating a Polaris Quadricycle.

Safety Training

When you purchased your new Quadricycle, your dealer offered a hands-on safety training course. You were also provided with printed materials that explain safe operating procedures. Review this information on a regular basis.

If you purchased a used Polaris Quadricycle from a party other than a Polaris dealer, please request free safety training from any authorized Polaris dealer.

Age Restrictions

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age.

Restrictions

This vehicle is approved for OFF-ROAD TOWING ONLY. Operating a Quadricycle/trailer combination on public roads is prohibited.

Equipment Modifications

The warranty on your Polaris Quadricycle may be terminated if any equipment has been added, or if any modifications have been made, that increase speed or power.

NOTE: The addition of certain accessories, including (but not limited to) mow-

ers, blades, tires, sprayers and large racks may change vehicle handling. Use only Polaris-approved accessories. Know their function and effect on the vehicle.

6

SAFETY

Operator Safety

WARNING

Serious injury or death can result if you do not follow the instructions and procedures listed here and throughout this manual.

Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating the Quadricycle.

Read and understand all warnings, cautions and operating procedures in this manual and on the safety labels before operating the Quadricycle.

Never operate a Quadricycle without proper instruction. Take a training course. Beginners should receive training from a certified instructor. Contact an authorized Polaris Quadricycle dealer or call Polaris at 1-800-342-3764.

Never permit others to operate the Quadricycle unless they have read and understand this manual and all product labels, and have completed a certified safety training course.

Never allow anyone under 16 years of age to operate this vehicle.

Never carry a passenger. The purpose of the long seat is to allow the operator to shift position.

7

SAFETY

Operator Safety

Always wear an approved helmet that fits properly. Wear eye protection (goggles or face shield), gloves, boots, long sleeves and long pants.

Never consume alcohol or drugs before or while operating a Quadricycle.

Never operate at excessive speeds. Travel and turn at speeds appropriate for the terrain, visibility, operating conditions and your experience.

Never attempt jumps or other stunts.

8

Operator Safety

Always inspect your Quadricycle before each use to verify that it's in safe operating condition. Follow the inspection and maintenance procedures outlined in this manual. See page 49.

Keep both hands on the handlebars. Keep your feet on the footrests.

Always travel slowly when operating on unfamiliar terrain. Use extra caution.

Use caution when operating on rough, slippery or loose terrain.

Always follow the procedures outlined in this manual for turning. See page 19.

Never turn sharply at excessive speeds, which can lead to vehicle overturn.

SAFETY

9

SAFETY

Operator Safety

If a Quadricycle has been involved in an accident, always have an authorized Polaris dealer inspect the entire vehicle for possible damage, including (but not limited to) brake, throttle and steering systems.

Never operate on hills too steep for the Quadricycle or for your abilities. Practice on smaller hills before attempting larger hills. Avoid climbing hills steeper than 25°.

Always follow the procedures outlined in this manual for climbing hills. See page 22.

Always follow the procedures outlined in this manual for driving downhill and for braking on hills. See page 25.

Always follow the procedures outlined in this manual for crossing the side of a hill. See page 24.

Never attempt to turn the Quadricycle around on any hill until you've mastered (on level ground) the turning technique outlined in this manual.

10

Operator Safety

Always follow the procedures outlined in this manual for braking if you stall or roll backwards while climbing a hill.

Never back down a hill. See page 26.

Always follow the procedures outlined in this manual for operating over obstacles. See page 21.

Always follow the procedures outlined in this manual for operating on slippery or loose surfaces. Use extra caution. Always avoid skidding or sliding. See page 20.

Always follow the procedures outlined in this manual for driving through water. Never drive through deep or fast-flowing water. See page 28.

SAFETY

11

SAFETY

Operator Safety

Always follow the procedures outlined in this manual for driving in reverse. See page 31.

Always use the size and type of tires specified for your Quadricycle. Maintain the proper tire pressure.

Never modify a Quadricycle through improper installation or use of accessories.

Never exceed the stated load capacity for your Quadricycle. Cargo must be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for carrying cargo or towing. Allow a greater distance for braking.

12

SAFETY

Operator Safety

Never operate the Quadricycle on a frozen body of water.

Operating on paved surfaces may seriously affect the handling and control of the Quadricycle and could result in loss of control, accident, and/ or injury. Avoid sudden turns or swift movement of the handlebars.

Always remove the ignition key when the vehicle is not in use to prevent unauthorized use or accidental starting.

Hot components can cause serious burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

For more information about Quadricycle safety, call Polaris at 1-800-342-3764.

13

SAFETY

Safety Decals and Locations

Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. If a decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris at no charge. The part number is printed on the decal.

The following pages repeat the information found on each decal.

General Alert (Multi-Lingual)

Before you operate this vehicle, read the owner’s manual.

General

Alert

+

Hill Operation Alert

Never operate this vehicle on HILLS steeper than 25 degrees 25°.

To prevent flip-over on hilly terrain, when going up or down, use throttle and brakes gradually.

+

+

Age 16

Alert Hill Operation Alert

14

Safety Decals and Locations

SAFETY

 

Rack

 

Rack

Warning

 

Warning

+

+

+

 

+

“No Passenger”

Warning

Tire Pressure/

Load Alert

“No Passenger” Warning

WARNING

NEVER ride as a passenger. Passengers can cause a loss of control, resulting in SEVERE INJURY or DEATH.

Tire Pressure/Load Alert

TIRE PRESSURE IN PSI (KPa):

FRONT 5 (34.5) REAR 5 (34.5)

MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS 930 LBS. (423 kg). Read Owner's Manual for more detailed loading information.

Rack Warning, Front and Rear

WARNING

DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. Maximum Rack Loads: Front 70 lbs. (32 kg) Rear 100 lbs. (46 kg)

Reverse Override Alert (4X4 Models)

Pushing reverse override button may cause sudden increases in power and traction if too much throttle is applied. Loss of control or forward flipover may result, especially in AWD. See Owner's Manual.

15

SAFETY

Safe Riding Gear

Always wear protective clothing to reduce the chance of injury.

 

Eye Protection

Helmet

Long

 

Sleeves

 

Gloves

Long Pants

Boots

Helmet

Always wear a helmet that meets or exceeds established safety standards.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

E4

051039

0006.31

16

SAFETY

Safe Riding Gear

Eye Protection

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

Gloves

Off-road style gloves with knuckle pads are the best for comfort and protection.

Boots

The best footwear is a pair of sturdy over-the-calf boots with low heels.

Clothing

Always wear long sleeves and long pants to protect arms and legs. Riding pants with kneepads and a jersey with shoulder pads provide the best protection.

17

SAFETY

Driving Safely

Driving Procedures

1.Sit upright. Keep your feet on the footrests. Keep both hands on the handlebars.

2.Apply the brakes.

3.Start the engine and allow it to warm up.

4.Shift the transmission into gear.

5.Check your surroundings and determine your path of travel.

6.Release the brakes.

7.Slowly squeeze the throttle lever toward the handlebar to begin driving.

8.Drive slowly. Practice maneuvering and using the throttle and brakes on level surfaces.

18

SAFETY

Driving Safely

Turning the Vehicle

1.Before turning, activate a turn signal to alert others of your intentions. Activate the left signal before a left turn. Activate the right signal before a right turn.

2.Steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. Use the same leaning technique for turning in reverse.

3.Practice turning at slow speeds

before attempting to turn at faster speeds.

Never operate at excessive speeds. Travel and turn at speeds appropriate for the terrain, visibility, operating conditions and your experience.

Always follow the procedures outlined in this manual for turning. Never turn sharply at excessive speeds, which can lead to vehicle overturn.

19

SAFETY

Driving Safely

Driving on Slippery Surfaces

Whenever driving on slippery or loose surfaces such as wet trails, gravel, snow or ice, follow these precautions:

1.Slow down before driving onto slippery surfaces.

2.Engage AWD before wheels begin to lose traction (4x4 models).

3.Be alert.

4.Watch the trail.

5.Avoid quick, sharp turns.

NOTE: To correct a rear wheel

skid, turn the handlebars in the same direction as the skid and shift body

weight forward.

CAUTION

Severe damage to the drive train may occur if AWD is engaged while the wheels are spinning. Engage AWD when the wheels have traction.

Always follow the procedures outlined in this manual for operating on slippery or loose surfaces. Use extra caution. Always avoid skidding or sliding.

20

SAFETY

Driving Safely

Driving Over Obstacles

1.Always check for obstacles before operating in a new area. Serious injury or death can result if your vehicle comes in contact with a hidden obstacle.

2.Be alert. Watch the terrain. Use extra caution.

3.Never operate over large obstacles.

4.Avoid hazards such as logs, rocks and low branches.

Always follow the procedures outlined in this manual for operating over obstacles.

21

SAFETY

Driving Safely

Driving Uphill

25° Maximum

Whenever traveling uphill, follow these precautions:

1.Avoid steep hills (25° maximum).

2.Check the terrain carefully.

3.Avoid hills with excessively slippery or loose surfaces.

4.Shift your weight uphill.

5.Drive straight uphill.

6.Keep your feet on the footrests.

7.Drive at a steady rate of speed to avoid stalling.

8.Be alert. Be prepared to take emergency action. This may include dismounting quickly.

9.Never open the throttle suddenly or make sudden gear changes.

10.Never go over the top of a hill at high speed.

22

SAFETY

Driving Safely

Driving Uphill

If all forward speed is lost:

Keep your weight uphill.

If the vehicle begins rolling downhill, never apply engine power. Never apply the brakes aggressively while rolling backwards.

Apply the brakes gradually. When fully stopped, lock the hydraulic parking brake. See page 39.

Dismount on the uphill side, or to either side if the vehicle is pointed straight uphill. Turn the vehicle around using the K-Turn. See page 26.

Always follow the procedures outlined in this manual for climbing hills. Avoid climbing hills steeper than 25°.

Always follow the procedures outlined in this manual for braking if you stall or roll backwards while climbing a hill.

Never back down a hill.

23

SAFETY

Driving Safely

Driving on a Sidehill (Sidehilling)

Avoid crossing the side of a hill (sidehilling) if possible. If sidehilling is necessary, follow these precautions:

1.Slow down.

2.Avoid hills with excessively slippery or loose surfaces.

3.Shift your weight uphill.

4.Avoid crossing the sides of steep hills.

5.Keep your feet on the footrests.

6.Steer slightly into the hill.

NOTE: If the vehicle begins to tip, quickly turn the front wheels downhill (if possible) or dismount on the uphill side immediately!

Always follow the procedures outlined in this manual for crossing the side of a hill.

Never attempt to turn the Quadricycle around on any hill until you've mastered (on level ground) the turning technique outlined in this manual.

24

SAFETY

Driving Safely

Driving Downhill

When driving downhill, follow these precautions:

1.Check the terrain carefully.

2.Avoid hills with excessively slippery or loose surfaces.

3.Never drive downhill at high speed.

4.Slow down.

5.Avoid driving downhill at an angle, which can cause the vehicle to pitch sharply to one side. Drive straight downhill.

6.Shift your weight rearward.

7.Apply the brakes slightly to aid in slowing.

Always follow the procedures outlined in this manual for driving downhill and for braking on hills.

Never operate at excessive speeds. Travel and turn at speeds appropriate for the terrain, visibility, operating conditions and your experience.

25

SAFETY

Driving Safely

Turning Around on a Hill (K-Turn)

If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.

2.4 m

1.Stop the vehicle. Keep your weight uphill.

2.Lock the hydraulic parking brake.

3.Leave the transmission in forward gear. Turn the engine off.

4.Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill.

5.Stay uphill of the vehicle and turn the handlebars full left.

6.Squeeze the brake lever to release the parking brake.

7.Slowly release the brake lever and allow the vehicle to roll around to your right until it's pointing across the hill or slightly downward.

26

SAFETY

Driving Safely

Turning Around on a Hill (K-Turn)

8.Lock the hydraulic parking brake.

9.Remount from the uphill side. Keep your weight uphill.

10.Apply the foot brake.

11.With the transmission still in forward, start the engine.

12.Squeeze and release the brake lever to release the parking brake.

13.Release the foot brake and drive slowly downhill. Control speed with either the hand or foot brake until the vehicle is on level ground.

Always follow the procedures outlined in this manual for climbing hills. See page 22.

Always follow the procedures outlined in this manual for crossing the side of a hill. See page 24.

27

SAFETY

Driving Safely

Driving Through Water

Maximum Depth

Follow these procedures when driving through water:

1.Check water depth and current before crossing.

2.Avoid operating in water deeper than the bottom of the footrests. If it's unavoidable, travel slowly, balance your weight carefully and avoid sudden movements. Maintain a slow and steady forward motion. Do not make sudden turns, stops or throttle changes.

3.Choose a crossing where both banks have gradual inclines.

4.Drive slowly. Avoid rocks and obstacles.

5.Wet brakes may have reduced stopping ability. Always test your brakes after leaving water. If necessary, apply them lightly several times to allow friction to dry out the pads.

28

Loading...
+ 95 hidden pages