WARNING
Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels.
Failure to follow the safety precautions could result in serious injury or death.
PROPOSITION 65
WARNING
Snowmobile engines discharge fuel and exhaust, which contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm, onto the snow on which they operate. Keep this engine properly tuned and avoid unnecessary idling and spillage during fueling.
WARNING
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Copyright 2004 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
2
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products.
Polaris Recreational Vehicles
S Snowmobiles
S All-terrain vehicles (ATVs) S Personal Watercraft
S Sport Boats
S RANGER utility vehicles S Victory motorcycles
Polaris Professional Series Workmobilest
S Utility Task Vehiclest (UTVs)
S Personal Task Vehiclest (PTVs) S All-Surface Loaders (ASLs)
We believe Polaris sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your Polaris vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master Service Dealer (MSD) Technician.
Your Polaris dealer knows your vehicle best and is interested in your total satisfaction. Be sure to return to your dealership for all of your service needs during, and after, the warranty period.
We also take great pride in our Parts Apparel and Accessories (PAA) products, available through our online store at www.purepolaris.com. Have your accessories and clothing delivered right to your door!
POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc.
WORKMOBILES, UTILITY TASK VEHICLE and PERSONAL TASK VEHICLE are trademarks of Polaris Industries Inc.
M-10 and M-10 ACE are registered trademarks of FAST Inc.
3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
This section contains helpful information for owners and drivers and illustrates the location of important identification numbers that should be recorded in the owner’s manual.
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
This section describes safe vehicle operation and identifies warning decals and their locations.
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
This section identifies the locations of your snowmobile’s controls and features.
The Perfect Fit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
This section explains how to tailor the suspension and other features for an optimum riding experience.
Pre-Ride Inspections . . . . . . . . . . . . . . . . . . . . . . 58
This section explains procedures that must be performed before riding.
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
This section explains proper engine break-in, operation of features and general operating procedures.
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
This section defines your role, and your dealer’s role, in your snowmobile’s regular maintenance.
Polaris Products . . . . . . . . . . . . . . . . . . . . . . . . . 134 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 135
This section is a quick reference guide to solving problems.
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
This section outlines specific warranty information.
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
4
INTRODUCTION
Important Notes for Owners and Drivers
nAfter reading this manual, store it in the snowmobile for convenient reference. It should remain with the snowmobile when sold.
nThe illustrations and photos used in this manual are general representations. Your model may differ.
nFollow the maintenance program outlined in this manual. Preventive maintenance ensures that critical components of the snowmobile are inspected by your dealer at specific mileage intervals.
nYou and your dealer must complete the registration form included with your snowmobile and forward it to us. This completed form is necessary to ensure warranty coverage.
nProtect and preserve your right to ride by joining your local trail riding clubs.
5
INTRODUCTION
Preservation of the Environment
Polaris is committed to supporting an environmental education campaign. We encourage state and provincial governments across the snowbelt to adopt rigorous safety training programs that encourage protection of our environment, including wildlife and vegetation.
Snowmobile clubs and other organizations are working together to protect our environment. Please support their efforts and operate your snowmobile with consideration for the protection and preservation of our environment.
Respect your snowmobile; respect the environment; and you will earn
the respect of everyone.
Noise Level
One of the most publicized issues about snowmobiles is noise. The Society of Automotive Engineers (SAE), the standard-setting body for snowmobile development, recommends that snowmobiles conform to prescribed sound levels.
Polaris snowmobiles are engineered to conform to these SAE standards. Our muffler systems are designed to reduce noise levels and must not be altered or removed. The sound of your snowmobile may not be welcome to non-snowmobilers, so you have a responsibility to operate your snowmobile with concern for others. We do our part by manufacturing quieter machines; we ask your help to further reduce the impact of noise by operating your snowmobile safely and responsibly.
Air Pollution
Polaris engineers continuously investigate ways to reduce emission levels of two-stroke engines. We expect our efforts to lead to the reduction of potential air pollution.
In addition to our technological research, we encourage government agencies, manufacturers, distributors, dealers, ecologists, and other interested parties to work together to develop data on environmental topics.
6
INTRODUCTION
Vehicle Identification Numbers
The tunnel vehicle identification number (VIN) and engine serial number are important for model identification when registering your snowmobile, when obtaining insurance, and when ordering replacement parts. In the event your snowmobile is stolen, these numbers are essential to its recovery and identification.
Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys. If both keys are lost, the ignition switch must be replaced. See your Polaris dealer.
NOTE: Record your snowmobile’s ID numbers and key number in the spaces provided.
Tunnel VIN (lower right side of the tunnel) :
Vehicle Model Number:
Engine Serial Number (right front side of engine crankcase):
Key Number:
7
SAFETY
Operator Safety
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious injury or death.
CAUTION
The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE:
A note will alert you to important information or instructions.
8
SAFETY
Operator Safety
Your Polaris snowmobile is a well-engineered and well-constructed recreational vehicle. Follow the recommended maintenance program outlined beginning on page 81 of this manual to ensure that all critical components on the snowmobile are thoroughly inspected by your dealer at specific mileage intervals.
WARNING
Driving a snowmobile requires your full attention. DO NOT drink alcohol or use drugs or medications before or while driving. They will reduce your alertness and slow your reaction time. In most states and provinces, it’s prohibited by law to drive while intoxicated or under the influence of drugs.
Polaris produces high performance snowmobiles capable of traveling at high speeds. Extra caution must be observed to ensure operator safety. Make sure your snowmobile is in excellent operating condition at all times. We strongly recommend that the operator check major and vital safety components before every ride.
All Polaris snowmobiles are designed and tested to provide safe operation when used as directed. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. DO NOT MODIFY YOUR MACHINE. The snowmobile may become aerodynamically unstable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds. Modifications may also create a safety hazard and lead to bodily injury.
The warranty on your entire machine is terminated if any equipment has been added, or any modifications have been made, to increase the speed or power of the snowmobile.
9
SAFETY
Operator Safety
Stay Away From Moving Parts
WARNING
Never hold the snowmobile up or stand behind it while warming up the track. A loose track or flying debris could cause serious personal injury or death.
We recommend having your dealer perform track service and alignment procedures.
Be alert when riding, and remain properly seated to stay clear of the track. Your snowmobile is propelled by a revolving track that must be partially exposed for proper operation. Serious injuries may result if hands, feet, or clothing become entangled in the track.
WARNING
If fingers or clothing contact the moving parts of an engine, serious injury can result. Always stop the engine before attempting adjustments.
Never attempt adjustments with the engine running. Turn off the ignition, raise the hood, make the adjustment, secure shields and guards, secure the hood, and then restart the engine to check its operation.
Riding Position
WARNING
Improper riding position may seriously reduce your ability to control the machine and may result in serious injury or death. Always be properly seated and in position to control your vehicle.
Operating a snowmobile requires skill and balance for proper control. Rider positions may vary from person to person as each becomes more skilled; but under most conditions, the proper position is to be seated with feet on the running boards, and comfortably positioned for proper throttle, brake, and steering control.
10
SAFETY
Operator Safety
Survival Preparation
For your safety, always ride in a group of other snowmobilers. Always tell someone where you’re going and how long you expect to be gone. If it isn’t possible to ride with others, and you must travel into remote areas, always carry survival equipment that’s appropriate to the conditions you may encounter. Such equipment may include, but is not limited to: extra clothing, a sleeping bag, a flashlight, food and water, a signaling mirror, a means of building a fire, and a two-way radio or cellular telephone.
For added protection, carry the following items on your snowmobile at all times:
SSpare Drive Belt |
SExtra Set of Spark Plugs |
STow Rope |
SExtra Oil |
SFuel Deicer |
SWinter Survival Kit |
STrail Map |
SOwner’s Manual |
SFirst Aid Kit |
|
Riding Apparel
Be aware of the weather forecast and especially the wind chill. A wind chill table is provided on page 20 for your reference. To better enjoy your ride, be prepared, be warm and be comfortable.
WARNING
Loose clothing or long scarves may easily become entangled in moving parts and cause serious personal injury.
Always wear an approved helmet and eye protection.
11
SAFETY
Operator Safety
Disabled Operators
Safe operation of this rider-active vehicle requires good judgement and physical skills. Operators with cognitive or physical disabilities have an increased risk of loss of control, which could result in serious injury or death.
Rider Capacity
Your Polaris snowmobile is designed for a single rider only. A decal on the console indicates single rider operation. See page 22 for decal location.
Excessive Speed
WARNING
High speed driving, especially at night, could result in serious personal injury or death. Always reduce speed when driving at night or in inclement weather.
Observe all state and local laws governing snowmobile operation. They’ve been established for your protection.
Always be alert and pay attention to the trail ahead. Multiplying speed (MPH) by 1.5 will equal the approximate number of feet per second your machine travels. If your speed is 40 MPH, your machine is traveling about 60 feet per second. If you look back for only two seconds, your machine will travel about 120 feet. If your speed is 60 MPH, your machine will travel about 180 feet in two seconds.
Traveling at night requires extra caution. Check headlight and taillight to ensure proper operation, and don’t over-drive your headlight beam. Always be able to bring your machine to a stop in the distance illuminated by the headlight.
12
SAFETY
Operator Safety
Driver Awareness
Slow down when traveling near poles, posts, or other obstacles. Be especially alert if you’re snowmobiling after dark. Always be on the alert for wire fences. Single strands are especially dangerous, since there may be a great distance between posts. Guy wires on utility poles are also difficult to distinguish.
Make sure the way is clear before crossing railroads and other roads and highways. The noise of your machine will drown out the sound of approaching vehicles. Look ahead, behind, and to both sides before turning or crossing railroad tracks or highways. Steep embankments may also hide your view. Always leave yourself a
way out.
Variances in snow depth and/or water currents may result in uneven ice thickness. Always check with local
residents or authorities for general information on conditions when traveling on lakes and streams that are strange to you. Before riding your machine on a frozen body of water, be sure the ice is thick enough to support the machine and its operator, as well as the force created by a moving vehicle. You may drown if you and the snowmobile break through the ice.
When teaching inexperienced operators to ride, set up a predetermined course for practice. Make sure they know how to drive and control the snowmobile before allowing them to make longer trips. Teach them proper snowmobile courtesy, and enroll them in driver’s training and safety courses sponsored by local or state organizations.
13
SAFETY
Operator Safety
Avalanches
Snowmobilers should always be properly trained and equipped before traveling in mountainous terrain:
S Take an avalanche class
S Travel with experienced people S Travel on designated trails
SMake sure each person is equipped with a shovel, probe and avalanche beacon.
You don’t have to be snowmobiling on a slope for an avalance to occur. Be aware that all of the snow is connected. You may be riding on a flat slope or snow covered road, but if the snowpack above is unstable enough you can trigger an avalanche on a steeper slope above you. Always be aware of snow conditions above you as you travel in mountainous terrain.
Before riding in mountainous terrain, call or log on to your local avalanche advisory to get current weather and snow stability information.
For more information about avalanche training and avalanche conditions, contact local law enforcement in your area, or visit either the American Avalanche Association online at www.americanavalanceassociation.org or the U.S. Forest Service National Avalanche Center at www.avalanche.org.
14
SAFETY
Operator Safety
Ice and Snow Build-up
WARNING
Ice and snow build-up may interfere with the steering of your machine, resulting in serious injury or death. Keep the underhood area free of snow and ice.
Before driving, manually turn the skis to the left and right to be sure ice and snow are not interfering with full left and right steering. If difficulty is encountered, check for ice and snow build-up that may be obstructing the steering linkage. Snow screens and bib kits are available through your dealer to help reduce snow and ice build-up.
Driving on Slippery Surfaces
WARNING
Driving on ice or hard-packed snow reduces steering and braking control, which may result in serious injury or death. Slow down and use caution.
Excessive shifting of operator body weight when turning on hard-packed snow or ice may lead to loss of vehicle control and result in serious injury or death. Slow down to maintain control under these conditions.
It’s dangerous to drive on ice or other slippery surfaces. If it’s unavoidable, use extreme caution and operate at speeds no faster than a walk. Never attempt an abrupt change of direction. The chance of “spin-out” increases under these conditions.
15
SAFETY
Operator Safety
Driving in Hilly Terrain
WARNING
Climbing a hill or crossing the face of a slope may result in loss of balance and machine roll-over, causing serious injury or death. Use caution and good judgement when driving in hilly terrain.
Operating in hilly terrain requires extreme caution to maintain balance and avoid roll-over. If climbing a hill is unavoidable, keep all your weight low and forward.
If you must cross the face of a slope, keep your weight on the uphill side of the machine to maintain proper balance and avoid possible roll-over.
Slow down when reaching the crest of a hill. Be prepared to react to obstacles, sharp drops, or other people or vehicles that may be on the other side of the hill.
If you’re unable to continue up a hill, turn the machine downhill before it loses momentum. If this isn’t possible, spin the track just enough to dig in to prevent it from rolling back down the hill. Stop the engine and set the parking brake (if equipped). Keeping away from the downhill side of the machine, pull the rear of the snowmobile around and point the front end and skis downhill. Remount the machine, restart the engine, release the parking brake, and descend the hill carefully.
Driving Downhill
When riding downhill, shift your weight to the rear of the machine and reduce your speed to a minimum. Apply just enough throttle to keep the clutch engaged, allowing the engine’s compression to help slow the machine and keep it from rolling freely downhill.
WARNING
When driving on long downhill stretches, pump the brakes. Riding the brakes may cause the brake system to overheat, which may result in brake failure.
Excessive or repetitive use of the brakes for high speed stops will also cause an overheated brake system. This condition may lead to a sudden loss of brakes and/or fire and may result in serious injury or death.
16
SAFETY
Operator Safety
Clutch Guard
Do not operate the engine with the clutch guard removed.
The clutch guard is designed to protect the operator from metal parts if the clutch should fail. Although the chance of failure is extremely remote, don’t defeat the purpose of the guard by removing it. It’s provided for your safety.
Drive Belt
Do not operate the engine with the drive belt removed.
Any servicing that requires operation without a belt must be performed by your dealer. Operation of the engine with the belt removed may result in personal injury or damage to the engine.
Intake Silencer
Do not operate the engine with the intake silencer or filter removed.
Damage to the engine may occur if the intake silencer or filter are removed.
Clutches
Do not attempt to service the clutches.
All clutch service must be performed by your dealer. The clutch is a complex mechanism that rotates at high speeds. Each clutch is dynamically balanced before installation. Any tampering may disrupt this precision balancing and create an unstable condition.
Cold Weather Drive-Away
Whenever your snowmobile has been parked for a length of time, especially overnight, always make sure the skis and track are loosened from ice and snow before attempting to drive. Apply the throttle with enough authority to put the machine into motion, but always operate within safety limit. See Starting a Cold Engine on page 64.
Maneuverability
Control and maneuverability comes not only through the steering and skis, maximum control is achieved by shifting of body weight. Maneuverability will change for lighter operators or machines designed to carry a load.
17
SAFETY
Operator Safety
Powder Snow Operation
Moveable hood closures are included on some Polaris snowmobiles. They are normally left open and are located on the front upper and lower hood openings. If operating in deep snow or in extreme cold conditions (below -20_F), Polaris recommends closing the upper hood closure.
WARNING
Do not drive for prolonged periods on blacktop, gravel, or ice. Doing so could cause irreversible track damage and lead to serious personal injury.
Since snow provides the only lubrication for the power slide suspension and, on liquid cooled models, cooling for the engine, adequate snow cover is a requirement for operation of your machine. Driving in too little snow will result in excessive wear and damage to the slide rail, track and/or engine.
If the machine becomes stuck in snow, clear the running board area of snow, then step down the snow in front of the machine so that when the throttle is opened, the snowmobile will be able to climb up and over. You may then mount the machine and continue riding.
CAUTION
When operating on icy surfaces or hard-packed snow, avoid overheating the slide rail and track. Lack of lubrication and cooling will cause overheating of the slide rail and track, resulting in premature wear and failure. If frequently operating in low cooling conditions, see your dealer for an optional wheel kit that will reduce the wear from overheating.
18
SAFETY
Operator Safety
Driving Responsibly
Every snowmobile handles differently, and even the most docile conditions may become dangerous if operators drive improperly. If you’re new to snowmobiling, acquaint yourself with the machine and with what it will and won’t do under various conditions. Even seasoned drivers should spend some time getting the feel for a machine before attempting ambitious maneuvers.
SA snowmobile depends on the rider’s body position for proper balance in executing turns, traversing hills, etc. Always start on a smooth, level area to begin building your operating experience.
SBefore allowing someone else use your snowmobile, know the extent of their operating skills. Check to see if they’ve taken a snowmobile safety course and have an operator’s certificate. For their protection, as well as yours, make sure they take a snowmobile safety course. Everyone can benefit from the course.
SDon’t “jump” your snowmobile. Jumping may injure your back because of spinal compression. The seat and suspension of your snowmobile have been designed to provide protection under normal riding conditions. Your snowmobile is not intended for this kind of use.
SBe courteous to oncoming traffic by dimming your headlights and reducing your speed. Your snowmobile is equipped with a high output headlamp system that may cause discomfort to operators of oncoming vehicles when on high beam.
SWhen traveling in a group of snowmobiles, don’t tailgate (follow too closely). Allow ample stopping distances, and keep track of those following you. Drive defensively to avoid accidents.
S Remove the key from the ignition.
19
SAFETY
Operator Safety
Windchill/Temperature Charts
The following information is provided to help you determine when temperatures become dangerous for riding.
WIND CHILL CHART (°F)
Estimated Wind |
|
|
|
Actual Thermometer Reading (°F) |
|
|
|
|||||
Speed in MPH |
50 |
40 |
30 |
20 |
10 |
0 |
-10 |
-20 |
-30 |
-40 |
-50 |
-60 |
|
||||||||||||
|
|
|
|
|
Equivalent Temperature (°F) |
|
|
|
||||
Calm |
50 |
40 |
30 |
20 |
10 |
0 |
-10 |
-20 |
-30 |
-40 |
-50 |
-60 |
5 |
48 |
37 |
27 |
16 |
6 |
-5 |
-15 |
-26 |
-36 |
-47 |
-57 |
-68 |
10 |
40 |
28 |
16 |
4 |
-9 |
-21 |
-33 |
-46 |
-58 |
-70 |
-83 |
-95 |
15 |
36 |
22 |
9 |
-5 |
-18 |
-36 |
-45 |
-58 |
-72 |
-85 |
-99 |
-112 |
20 |
32 |
18 |
4 |
-10 |
-25 |
-39 |
-53 |
-67 |
-82 |
-96 |
-110 |
-124 |
25 |
30 |
16 |
0 |
-15 |
-29 |
-44 |
-59 |
-74 |
-88 |
-104 |
-118 |
-133 |
30 |
28 |
13 |
-2 |
-18 |
-33 |
-48 |
-63 |
-79 |
-94 |
-109 |
-125 |
-140 |
35 |
27 |
11 |
-4 |
-20 |
-35 |
-49 |
-67 |
-82 |
-98 |
-113 |
-129 |
-145 |
40 |
26 |
10 |
-6 |
-21 |
-37 -53 -69 -85 -100 |
-116 -132 -148 |
||||||
Wind Speeds Great- |
|
Little Danger |
|
Increasing |
|
|
Great |
|
|
|||
er Than 40 MPH |
|
(For Properly |
|
|
Danger |
|
|
|
Danger |
|
|
|
Have Little Added |
|
Clothed Person) |
|
|
|
|
|
|
|
|
||
Effect |
|
|
|
|
|
Danger From Freezing of Exposed Flesh |
|
|||||
WIND CHILL CHART (°C)
Estimated Wind Speed |
|
|
|
Actual Thermometer Reading (°C) |
|
|
|
|
|||||||
in KPH |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
5 |
0 |
-5 |
|
-10 |
|
-15 |
|
-20 |
-25 |
|
-30 |
-35 |
|
-40 |
|
|
|
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
Equivalent Temperature (°C) |
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
0 |
5 |
0 |
-5 |
|
-10 |
|
-15 |
|
-20 |
-25 |
|
-30 |
-35 |
|
-40 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10 |
1 |
-4 |
-11 |
|
-16 |
|
-22 |
|
-27 |
-33 |
|
-38 |
-45 |
|
-50 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20 |
-4 |
-9 |
-17 |
|
-23 |
|
-29 |
|
-36 |
-42 |
|
-48 |
-54 |
|
-61 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
30 |
-7 |
-13 |
-21 |
|
-28 |
|
-35 |
|
-42 |
-48 |
|
-55 |
-63 |
|
-69 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
40 |
-9 |
-16 |
-24 |
|
-32 |
|
-39 |
|
-47 |
-53 |
|
-61 |
-69 |
|
-76 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
50 |
-11 |
-18 |
-26 |
|
-34 |
|
-41 |
|
-49 |
-57 |
|
-64 |
-73 |
|
-80 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
60 |
-12 |
-19 |
-27 |
|
-35 |
|
-43 |
|
-51 |
-59 |
|
-66 |
-75 |
|
-82 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
70 |
-13 |
-20 |
-28 |
|
-36 |
|
-44 |
|
-52 |
-60 |
|
-68 |
-76 |
|
-84 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Wind Speeds Greater |
Little Danger |
|
|
Increasing |
|
|
|
Great |
|
||||||
Than 70 KPH Have Little |
(For Properly |
|
|
|
Danger |
|
|
|
Danger |
|
|||||
Added Effect |
Clothed Person) |
|
|
|
|
|
|
|
|
|
|
|
|
||
|
|
|
|
|
|
Danger From Freezing of Exposed Flesh |
|
||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
20
SAFETY
Safety Decals and Locations
Warning decals have been placed on the snowmobile for your protection. Read and follow the instructions of the decals and other warnings on the snowmobile carefully. If any of the decals depicted in this manual differ from the decals on your snowmobile, always read and follow the instructions of the decals on the snowmobile.
If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris at no charge. The part number is printed on the decal.
Clutch Cover Warning
This warning decal is found under the hood on the clutch cover:
Do not operate engine with hood open.
Do not attempt adjustment with engine running. Do not operate engine with this guard open. Never run engine with drive belt removed.
Never service clutches yourself - see your dealer.
Airbox Warning
This warning decal is found under the hood on applicable models:
Do not operate above 40 mph with hood-to-airbox foam removed or engine failure will result.
Pressure Cap Warning
This warning decal is found under the hood on the pressure cap of applicable liquid cooled models:
Do not open hot. Test or replace when changing coolant. Press down and turn to release cap. 13 PSI
Seat Bucket Warning |
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The seat bucket warning is molded into |
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the seat bucket mounting flange. It’s |
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visible when the bucket is removed: |
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DO NOT OPERATE WITH |
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SEAT BUCKET REMOVED. |
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SAFETY |
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Safety Decals and Locations |
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Track Warning |
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The track warning decal is on the rear of |
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the tunnel: |
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Stay clear of track. Do not sit on seat back. Entanglement with the track or a
fall from seat back may result in severe injury or death.
Passenger Warning
Some snowmobiles are designed for the operator only, while others are designed for the operator and one passenger. A warning decal on the console indicates whether it’s designed for the operator only (1-Up) or the operator and a passenger (2-Up).
Decal text found on 1-Up Models:
This vehicle is designed for operator only. “NO PASSENGER”
22
SAFETY
Safety Decals and Locations
Some Polaris snowmobiles are equipped with reverse. These models will have a reverse warning decal on the lower dash.
Reverse Warning
Polaris snowmobiles equipped with |
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electronic reverse have this |
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electronic reverse decal: |
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Reverse operation, even at low speeds, may cause loss of control resulting in serious injury or death. To avoid loss of control, always:
S Look behind before and while backing. S Avoid sharp turns.
S Shift to or from reverse only when stopped. S Apply throttle slowly.
For more information, see your Owner’s Manual. If electric reverse:
S Machine stopped and engine at idle, push yellow button on LH
control to reverse. Flashing light on dash indicates reverse operation.
S Push button again to return to forward.
SElevation setting (above 6000 feet): push and hold for longer than
5 seconds to set. Let go of button at desired setting-fast flash for high elevation, slower flash for low. Setting will remain until changed.
23
SAFETY
Safety Decals and Locations
Operation Warning
Operation warning decals are present on the console of all Polaris snowmobiles, in both French and English.
Operation Warning Decal Text:
STo avoid serious injury or death, read and understand all warnings and the Owner’s Manual before operation. If the manual is missing, contact a Polaris dealer for a replacement.
SThis vehicle is capable of high speeds. Buried objects or uneven terrain can cause loss of control. Reduce speed and use extreme caution when operating in unfamiliar terrain.
SExcessive speed, especially at night or with limited visibility, can result in insufficient time for you to react to terrain changes, to avoid unexpected obstacles, or to stop safely.
SNever consume alcohol or drugs before or while operating this vehicle.
SIn an emergency, push down the Auxiliary Shut-Off Switch, located on the top of the throttle control assembly, to stop the engine. Then pull the brake lever to stop.
SAlways wear an approved helmet, eye protection, and adequate clothing while operating this vehicle.
SThis vehicle is designed for adult use only. Check local laws for age requirements.
SWhen operating with a passenger (on approved models only) reduce speed and allow extra space for steering and stopping. A passenger reduces your ability to control the vehicle.
SWhen operating on hard-packed snow, ice, or when crossing roads, steering and braking ability are greatly reduced. Reduce speed and allow extra space to turn or stop.
STo maintain vehicle control on ice or hard-packed surfaces, you should have a proper balance of ski carbides to track studs. See Owner’s Manual for proper use of traction products.
SRepeated stops from high speed may cause fading or sudden loss of braking ability.
SParking brake may relax when used for long periods. Do not leave brake engaged for more than five minutes.
SBefore starting the engine, check throttle, brake, and steering for proper operation. Make sure hood is latched. Be seated and in position to control the vehicle.
Oil injection system: Use unmixed fuel only. Check oil level when refueling.
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FEATURES
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5 |
6 |
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16 |
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15 |
14 |
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13 |
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6 |
1. |
Hood |
9. |
Snow Flap |
2. |
Headlight |
10. |
Track |
3. |
Windshield |
11. |
Suspension |
4. |
Handlebar |
12. |
Trailing Arm |
5. |
Seat |
13. |
Nosepan |
6. |
Storage Compartment/Trunk |
14. |
Front Bumper |
7. |
Taillights |
15. |
Skis |
8. |
Rear Bumper |
16. |
Adjustable Seat Bucket |
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(select models) |
25
FEATURES
Some Polaris snowmobiles are equipped with special features such as a reverse indicator light, electronic fuel gauge, temperature light and electric shock control gauge. Not all models come with these features.
Refer to your Owner’s Manual Supplement for the features on your machine.
4 5
6
3
7
8
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1.Fuel Filler Cap (with gauge on some models)
2.Ignition Switch
3.Brake Lever
4.Speedometer
5.Tachometer
6.Engine Stop Switch
7.Throttle Control
8.Hood Hold Down Straps
9.Recoil Starter Handle
10.Choke
11.Headlight Dimmer Switch
12.Park Brake
13.Handlebar Grip Warmer Switch
14.Thumbwarmer Switch
15.Electronic Reverse Button
16.Electronic Shock Control Button
12 |
13 |
14 |
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15 |
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11
16
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FEATURES
Detonation Elimination Technology (D.E.T.)
Some Polaris snowmobiles are equipped with a |
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detonation sensor that monitors the engine and |
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responds to detonation by automatically reducing |
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the engine timing. When activated, the |
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“DETONATION FLASH” indicator (A) will flash |
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in the lower right-hand area of the |
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tachometer. The activated sensor reduces |
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engine detonation by retarding the |
A |
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ignition timing. This results in decreased |
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engine RPM and performance. |
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D.E.T. Troubleshooting
Use this chart to determine causes and solutions for detonation. If none of these conditions exists and the sensor remains activated, see your Polaris dealer.
Possible Cause |
Solution |
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Poor quality fuel |
Replace with higher quality fuel |
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Improper jetting |
Verify and adjust per jetting chart |
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Improper engine modifications |
Do not modify the engine |
D.E.T. Flash Signals
Use this chart to determine the meaning and course of action for each D.E.T. flash signal.
Type of Flash |
Cause |
Action |
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3 flashes of 1 second |
Detonation |
See DET Troubleshooting Chart |
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each |
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Solid 3-second flash, off |
Faulty sensor |
See your Polaris dealer |
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1 second, repeats until |
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engine is shut down |
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Solid non-blinking light |
High water tem- |
See your Polaris dealer. NOTE: If tempo- |
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perature |
rary operation is unavoidable, drive slowly |
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and stop the engine frequently to allow the |
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engine to cool. |
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