Pioneer TS5, BCT-1530, BCT-1520, BCT-1510 Service Manual

0 (0)

ORDER NO.

ARP3079

CANAL PLUS TUNER

TS5

BCT-1510

BCT-1520

BCT-1530

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

 

 

Model

 

Power Requirement

Remarks

TS5

BCT-1510 BCT-1520 BCT-1530

 

 

 

NYXK/FR

 

AC230V

 

NYXK/FR1

 

AC230V

 

NYXK/FR2

 

AC230V

 

NYXK/FR3

 

AC230V

 

NYXK/SP

 

AC230V

 

NYXK/IT

 

AC230V

 

NYWXKPL

 

AC230V

 

CONTENTS

1.

SAFETY INFORMATION ......................................

2

6. ADJUSTMENT .................................................... 36

2.

EXPLODED VIEWS AND PARTS LIST ................

4

7. GENERAL INFORMATION ................................ 37

3.

SCHEMATIC DIAGRAM .......................................

8

7.1 IC ................................................................. 37

4. PCB CONNECTION DIAGRAM ..........................

28

8. PANEL FACILITIES AND SPECIFICATIONS .... 60

5.

PCB PARTS LIST ............................................... 34

 

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium

PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 c PIONEER CORPORATION 2000

T – ZZV SEPT. 2000 Printed in Japan

TS5, BCT-1510, BCT-1520,

BCT-1530

1. SAFETY INFORMATION

This service manual is intended for qualified service technicians ; it is not meant for the casual do-it- yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual.

Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.

WARNING

This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.

Health & Safety Code Section 25249.6 – Proposition 65

NOTICE

(FOR CANADIAN MODEL ONLY)

Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.

REMARQUE

(POUR MODÈLE CANADIEN SEULEMENT)

Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.

(FOR USA MODEL ONLY)

1. SAFETY PRECAUTIONS

The following check should be performed for the continued protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.

 

 

Reading should

 

Leakage

not be above

Device

current

0.5mA

under

tester

 

test

 

 

Test all

 

 

exposed metal

 

 

surfaces

 

 

Also test with

 

 

plug reversed

 

Earth

(Using AC adapter

 

ground

plug as required)

 

 

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.

2. PRODUCT SAFETY NOTICE

Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.

Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual.

The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.

Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.

2

TS5, BCT-1510, BCT-1520, BCT-1530

3

TS5, BCT-1510, BCT-1520, BCT-1530

2. EXPLODED VIEWS AND PARTS LIST

NOTES:

 

 

Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.

 

The mark found on some component parts indicates the importance of the safety factor of the part.

 

Therefore, when replacing, be sure to use parts of identical designation.

 

Screws adjacent to

mark on the product are used for disassembly.

2.1 PACKING

 

12

 

 

 

15

TS5/NYXK/FR only

 

13

 

14

 

 

 

 

 

 

10

 

 

18

9

 

 

 

 

7

 

 

 

16

 

6

2

8

3

 

 

 

1

Except TS5/NYXK/FR

16(Except BCT-1520)

 

 

15

12

 

14(Except BCT-1530)

 

10

18

 

 

11(BCT-1530 only)

 

9

 

 

 

 

17(for BCT-1510)

 

 

17(for BCT-1530)

8

7

4

16 (BCT-1520 only)

5

1

4

TS5, BCT-1510, BCT-1520,

BCT-1530

(1) PACKING PARTS LIST

Mark

No.

Description

 

Part No.

 

 

1

Packing Case

 

See Contrast Table(2)

 

2

Pulp Mold Pad F

 

See Contrast Table(2)

 

3

Pulp Mold Pad R

 

See Contrast Table(2)

 

4

Side Pad L

 

See Contrast Table(2)

 

5

Side Pad R

 

See Contrast Table(2)

 

6

Sub Packing Case

 

See Contrast Table(2)

 

7

Remote Control Unit

 

See Contrast Table(2)

 

8

Sheet

 

AHG1153

 

9

Battery (R03) 2P

 

VEM1018

 

10

Instruction Manual

 

See Contrast Table(2)

 

11

Instruction Manual 2

 

See Contrast Table(2)

 

12

Scart Cable(1m:Black)

 

See Contrast Table(2)

NSP

13

Sticker

 

See Contrast Table(2)

NSP

14

Modem Approval Sheet

 

See Contrast Table(2)

 

15

AC Power Cord (2m:Black)

 

BDG1035

 

16

Modem Cable (10m:White)

 

See Contrast Table(2)

NSP

17

Modem Adapter

 

See Contrast Table(2)

NSP

18

Catalogue Bag

 

BHG1047

(2) CONTRAST TABLE

TS5/NYXK/FR, TS5/NYXK/FR1, TS5/NYXK/FR2, TS5/NYXK/FR3, BCT-1510/NYXK/SP, BCT-1520/NYXK/IT and

BCT-1530/NYWXKPL are constructed the same except for the following:

 

 

 

 

 

 

Part No.

 

 

 

 

Mark

No.

Symbol and Description

 

 

 

 

 

 

 

Remarks

TS5

TS5

TS5

TS5

BCT-1510

BCT-1520

BCT-1530

 

 

 

/NYXK/FR

/NYXK/FR1

/NYXK/FR2

/NYXK/FR3

/NYXK/SP

/NYXK/IT

/NYWXKPL

 

 

1

Packing Case

BHD1489

BHD1369

BHD1369

BHD1369

BHD1375

BHD1480

BHD1442

 

 

2

Pulp Mold Pad F

BHX1028

Not used

Not used

Not used

Not used

Not used

Not used

 

 

3

Pulp Mold Pad R

BHX1029

Not used

Not used

Not used

Not used

Not used

Not used

 

 

4

Side Pad L

Not used

BHA1146

BHA1146

BHA1146

BHA1146

BHA1146

BHA1146

 

 

5

Side Pad R

Not used

BHA1147

BHA1147

BHA1147

BHA1147

BHA1147

BHA1147

 

 

6

Sub Packing Case

BHB1036

Not used

Not used

Not used

Not used

Not used

Not used

 

 

7

Remote Control Unit

BXD1010

BXD1010

BXD1010

BXD1010

BXD1016

BXD1018

BXD1037

 

 

10

Instruction Manual (French)

BRC1030

BRC1021

BRC1022

BRC1026

Not used

Not used

Not used

 

 

10

Instruction Manual (Spanish)

Not used

Not used

Not used

Not used

BRC1004

Not used

Not used

 

 

10

Instruction Manual (Italian)

Not used

Not used

Not used

Not used

Not used

BRC1027

Not used

 

 

10

Instruction Manual (Polish)

Not used

Not used

Not used

Not used

Not used

Not used

BRC1011

 

 

11

Instruction Manual 2 (Polish)

Not used

Not used

Not used

Not used

Not used

Not used

BRC1012

 

NSP

12

Scart Cable

BDH1018

BDH1027

BDH1027

BDH1027

BDH1018

BDH1018

BDH1018

 

13

Sticker

BAX1271

Not used

Not used

Not used

Not used

Not used

Not used

 

NSP

14

Modem Approval Sheet

BRM1034

BRM1034

BRM1034

BRM1034

BRM1035

BRM1036

Not used

 

 

16

Modem Cable

BDH1014

BDH1014

BDH1014

BDH1014

BDH1015

BDH1016

BDH1015

 

NSP

17

Modem Adapter

Not used

Not used

Not used

Not used

BKP1124

Not used

BKP1130

 

5

TS5, BCT-1510, BCT-1520,

BCT-1530

2.2 EXTERIOR SECTION

18

19

19

20

19

21

19

A

19

1

19

11

3

C

2

6

B

19

10

19

19

19

17

 

19

 

 

5

 

19

 

 

15

 

 

D

 

19

 

19

 

 

14

19

4

19

 

13

 

16

16

9

19

12

8

7

6

TS5, BCT-1510, BCT-1520,

BCT-1530

(1) EXTERIOR SECTION PARTS LIST

Mark

No.

Description

 

Part No.

 

 

 

1

MAIN ASSY(FRANCE)

 

See Contrast Table (2)

 

2

FRONT ASSY

 

BWE1102

 

 

 

3

CARD ASSY

 

BWE1080

 

 

 

4

POWER ASSY

 

BXF1139

 

 

 

5

Fuse (0109: T2.5AH250V)

 

REK1102

 

 

 

6

Front Panel Assy

 

See Contrast Table (2)

 

7

Plastic Base

 

BMA1002

 

 

 

8

Chassis

 

BNA1151

 

 

 

9

PCB Support

 

AEC1215

 

 

 

10

21P FFC(J1)

 

BDD1042

 

 

 

11

12P FFC(J2)

 

BDD1022

 

 

 

12

Rear Panel Assy

 

See Contrast

Table (2)

NSP

13

Name Label

 

See Contrast

Table (2)

 

14

Washer Faced Nut

 

BBN1005

 

 

 

15

Joint

 

BMR1133

 

 

 

16

Hexagon Headed screw

 

BBA1059

 

 

 

17

Barrier

 

BEC1231

 

 

 

18

Bonnet Case

 

See Contrast

Table (2)

 

19

Screw

 

BBZ30P080FZK

 

20

Heat Sink

 

BNH1049

 

 

 

21

Serial No. Label

 

See Contrast

Table (2)

(2) CONTRAST TABLE

TS5/NYXK/FR, TS5/NYXK/FR1, TS5/NYXK/FR2, TS5/NYXK/FR3, BCT-1510/NYXK/SP, BCT-1520/NYXK/IT and

BCT-1530/NYWXKPL are constructed the same except for the following:

 

 

 

 

 

 

Part No.

 

 

 

 

Mark

No.

Symbol and Description

 

 

 

 

 

 

 

Remarks

TS5

TS5

TS5

TS5

BCT-1510

BCT-1520

BCT-1530

 

 

 

/NYXK/FR

/NYXK/FR1

/NYXK/FR2

/NYXK/FR3

/NYXK/SP

/NYXK/IT

/NYWXKPL

 

 

1

MAIN ASSY

BWE1103

BWE1103

BWE1103

BWE1103

BWE1115

BWE1115

BWE1110

 

 

6

Front Panel Assy

BWX1144

BWX1144

BWX1144

BWX1144

BWX1145

BWX1191

BWX1146

 

 

12

Rear Panel Assy

BWX1168

BWX1168

BWX1168

BWX1168

BWX1169

BWX1170

BWX1171

 

NSP

13

Name Label

BAL1400

BAL1414

BAL1415

BAL1416

BAL1401

BAL1402

BAL1403

 

 

18

Bonnet Case

BNE1120

BNE1120

BNE1120

BNE1120

BNE1120

BNE1122

BNE1120

 

 

21

Serial No. Label

BAX1145

BAX1145

BAX1145

BAX1145

BAX1181

BAX1189

BAX1250

 

 

 

 

 

 

 

 

 

 

 

 

7

 

1

 

2

 

3

 

 

 

 

 

TS5, BCT-1510, BCT-1520, BCT-1530

3. SCHEMATIC DIAGRAM

3.1 OVERALL WIRING DIAGRAM

A

CN4001-1 JA4001

BKN1019

BKB1017

M1001

BXF1135

CN4001-2

BKN1019

B

 

 

A

(

A

1/7-

A

7/7)

MAIN ASSY

 

 

 

 

 

 

 

(TS5

: BWE1103)

 

 

 

 

 

 

 

 

(BCT-1510 : BWE1115)

 

 

 

 

 

 

 

 

(BCT-1520 : BWE1115)

 

 

 

 

 

 

 

 

(BCT-1530

: BWE1110)

 

 

 

CHDEC BLOCK

:

B1E1103

 

 

 

 

 

 

 

DMXCPU BLOCK

:

B2E1103

 

 

 

MEMORY BLOCK

:

B3E1103

 

 

 

ANALOG AV BLOCK

:

B4E1103

 

 

 

IO BLOCK

:

B5E1103

 

 

 

MODEM BLOCK

:

B6E1103

 

 

 

SUBPOWER BLOCK

:

B7E1103

C

4

CN5005

CN5004

BKP1123

BKP1122

CN2003

9604S-12C

BDD1022

CN8503

9604S-12C

CARD ASSY (BWE1080)

D

CN8502

C

CN8501

BKP1141

BKP1142

 

 

 

 

 

FFC

 

 

 

 

 

BDD

 

 

 

 

 

B

 

 

 

S8001

 

D8001

S8003

S8006

S8002

S8004

BEL1037

 

 

 

S8005

 

 

8

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

TS5, BCT-1510, BCT-1520,

BCT-1530

Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

CN5004

CN6001

BKP1122

BKP1137

T6001

BTX1035

CN7001

GND

GND

GND +3.3V +3.3V +3.3V +5VReturn +5V +5V GND GND –5V AC_CLK +12V POW1 +24/19V GND +6V +28V

FFC CABLE

BDD1042

BKP1120

^ % $ # @ ! ~ = - 0 9 8 7 6 5 4 3 2 1

^ % $ # @ ! ~ = - 0 9 8 7 6 5 4 3 2 1

0209

0102

0109

REK1102

T2.5A/250V

1110

 

5110

 

6115

 

2170

 

5170

7170

7180

D POWER ASSY (BXF1139)

A

B

C

FRONT ASSY

B (BWE1102)

 

D8001

M8001

S8004

BEL1037

BXX1026

D

9

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

 

 

 

TS5, BCT-1510, BCT-1520, BCT-1530

3.2 MAIN ASSY (1/7)

A

Regulator

A 7/7

 

A 7/7

A 7/7A+28V

A 7/7

A 1/7

MAIN ASSY (1/7)

B

CHDEC BLOCK

(TS5

 

: BWE1103)

(BCT-1510

:

BWE1115)

(BCT-1520

:

BWE1115)

(BCT-1530

:

BWE1110)

C

Regulator

A 7/7

D

A 7/7

10 A 1/7

3

 

4

 

 

 

DBS Front End

A7/7

A 7/7

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

TS5, BCT-1510, BCT-1520,

BCT-1530

A

A 2/7

A 7/7

A 2/7

B

IC1004

TS5/BCT-1510/BCT-1520 : TDA8083H

BCT-1530 : TDA8083H/E

Domodulator and Decoder

C

A 7/7

D

A 1/7 11

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

TS5, BCT-1510, BCT-1520, BCT-1530

3.3 MAIN ASSY (2/7)

A 2/7 MAIN ASSY (2/7) DMXCPU BLOCK

A(TS5 (BCT-1510 (BCT-1520 (BCT-1530

A 3/7

:

BWE1103)

A 3/7

:

BWE1115)

 

:

BWE1115)

 

:

BWE1110)

 

A 7/7

A 7/7

A 1

B

A 3/7

IC2001

TS5/BCT-1510/BCT-1520 : STI5512AWE

BCT-1530 : STI5512AWE/E

Programmable Transport IC

A 7/7

C

A 7/7

A 7/7

A 6/7

A 1/7

D

A 5/7

A 7/7

A 7/7

A 7/7

12 A 2/7

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

Pioneer TS5, BCT-1530, BCT-1520, BCT-1510 Service Manual

 

5

 

6

 

7

 

8

 

 

 

 

 

 

TS5, BCT-1510, BCT-1520,

BCT-1530

A 7/7

A 3/7

A 1/7

A 7/7

A 7/7

A 7/7

A 3/7

A 7/7

A 7/7

A 6/7

A 7/7

A 7/7

A 7/7 A 1/7,4/7,7/7

A 7/7

A 7/7

 

 

A 7/7

 

A 7/7

A 4/7

 

 

 

 

A 4/7

A 7/7

 

A 7/7

A 7/7

A

 

 

Not used

B

C

CN2003

C CN8503

D

A 2/7 13

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

3

 

4

 

 

 

 

 

 

TS5, BCT-1510, BCT-1520, BCT-1530

3.4 MAIN ASSY (3/7)

A 3/7

MAIN ASSY (3/7)

 

 

 

A

MEMORY BLOCK

Flash Memory(8M)

Flash Memory(16M)

 

 

: BWE1103)

 

(TS5

 

 

(BCT-1510

: BWE1115)

(Boot/Data)

(Application)

A 7/7

(BCT-1520

: BWE1115)

 

A 7/7

 

(BCT-1530

: BWE1110)

 

 

 

A 7/7

 

 

 

A 7/7

 

 

 

 

 

 

A 2/7

A 7/7

A 7/7

 

B

 

 

A 7/7

 

 

 

 

 

 

A 2/7

C

 

 

 

 

D

 

 

 

 

 

 

 

 

A 2/7

14

A 3/7

 

 

 

 

1

2

3

4

 

5

 

6

 

7

 

8

 

 

 

 

 

 

TS5, BCT-1510, BCT-1520,

BCT-1530

SDRAM (16M)

A 2/7

A

A 7/7

B

A 2/7

C

D

A 3/7 15

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

2

 

 

3

 

4

 

 

 

 

 

 

 

 

 

TS5, BCT-1510, BCT-1520,

 

 

 

 

 

 

 

 

BCT-1530

 

 

 

 

 

 

 

 

 

3.5 MAIN ASSY (4/7)

(TS5

: BWE1103)

 

 

 

 

 

 

 

 

 

(BCT-1510

:

 

BWE1115)

 

 

 

 

 

A

4/7 MAIN ASSY (4/7)

 

 

 

 

 

 

(BCT-1520

:

 

BWE1115)

 

 

 

 

 

 

ANALOG AV BLOCK (BCT-1530

:

 

BWE1110)

 

 

 

A

A 7/7

A 2/7

A 7/7

A 7/7

B

A 2/7

AV Switch

A 7/7

C

A 7/7

A 2/7

D

A 7/7

16

A 4/7

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

5

 

6

 

7

 

8

 

 

 

 

 

 

TS5, BCT-1510, BCT-1520,

BCT-1530

A

A 7/7

A 7/7

 

A 7/7

A 7/7

 

CN4002-2

A 7/7

B

A 7/7

A 7/7

A 7/7

CN4002-1

C

Analog Audio Out

JA4001

A 7/7

D

A 7/7

A 4/7 17

 

5

 

6

 

7

 

8

 

 

 

 

 

 

 

 

 

 

 

 

1

 

2

 

 

TS5, BCT-1510, BCT-1520, BCT-1530

3.6 MAIN ASSY (5/7)

SerialI/F

A

B

RS-232C Driver

C

BWE1103)

BWE1115)

BWE1115)

BWE1110)

 

 

 

 

 

 

 

: : : :

 

 

 

1510

1520

1530

A 7/7

 

(TS5

(BCT-

(BCT-

(BCT-

 

D

 

MAIN ASSY (5/7)

IO BLOCK

A 2/7

 

 

 

 

 

 

 

A 5/7

 

 

 

 

18

A 5/7

 

3

 

4

 

 

 

 

ParallelI/F

Termination Network IC

A 7/7

A 2/7

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

TS5, BCT-1510, BCT-1520, BCT-1530

A

B

C

D

19

 

1

 

2

 

3

 

4

 

 

 

 

 

 

 

 

 

 

 

 

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