Prior to shipment from the factory, our products are strictly inspected for recognized product safety and electrical
codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally
important to implement the following precautions when a set is being serviced.
Safety Precautions for TV Circuit
1. Before returning an instrument to the customer, always make a safety check of the entire instru-
ment, including, but not limited to, the following
items:
a. Be sure that no built-in protective devices are de-
fective and have been defeated during servicing.
(1) Protective shields are provided on this chassis
to protect both the technician and the customer.
Correctly replace all missing protective shields, including any removed for servicing convenience.
(2) When reinstalling the chassis and/or other assembly in the cabinet, be sure to put back in place
all protective devices, including but not limited to,
nonmetallic control knobs, insulating fishpapers,
adjustment and compartment covers/shields, and
isolation resistor/capacitor networks. Do not oper-
ate this instrument or permit it to be operated
without all protective devices correctly installed and functioning. Servicers who defeat
safety features or fail to perform safety checks
may be liable for any resulting damage.
b. Be sure that there are no cabinet openings through
which an adult or child might be able to insert their
fingers and contact a hazardous voltage. Such
openings include, but are not limited to, (1) spacing between the picture tube and the cabinet
mask, (2) excessively wide cabinet ventilation
slots, and (3) an improperly fitted and/or incorrectly
secured cabinet back cover.
c. Antenna Cold Check - With the instrument AC
plug removed from any AC source, connect an
electrical jumper across the two AC plug prongs.
Place the instrument AC switch in the on position.
Connect one lead of an ohmmeter to the AC plug
prongs tied together and touch the other ohmmeter lead in turn to each tuner antenna input exposed terminal screw and, if applicable, to the
coaxial connector. If the measured resistance is
less than 1.0 megohm or greater than 5.2 megohm, an abnormality exists that must be corrected
before the instrument is returned to the customer.
Repeat this test with the instrument AC switch in
the off position.
d. Leakage Current Hot Check - With the instru-
ment completely reassembled, plug the AC line
cord directly into a 120V AC outlet. (Do not use an
isolation transformer during this test.) Use a leak-
age current tester or a metering system that complies with American National Standards Institute
(ANSI) C101.1 Leakage Current for Appliances
and Underwriters Laboratories (UL) 1410, (50.7).
With the instrument AC switch first in the on position and then in the off position, measure from a
known earth ground (metal water pipe, conduit,
etc.) to all exposed metal parts of the instrument
(antennas, handle brackets, metal cabinet, screw
heads, metallic overlays, control shafts, etc.), especially any exposed metal parts that offer an electrical return path to the chassis. Any current
measured must not exceed 0.5 milli-ampere. Reverse the instrument power cord plug in the outlet
and repeat the test.
READING SHOULD
NOT BE ABOVE 0.5 mA
LEAKAGE
DEVICE
BEING
TESTED
TEST ALL EXPOSED
METAL SURFACES
ALSO TEST WITH
PLUG REVERSED
USING AC
ADAPTER PLUG
AS REQUIRED
CURRENT
TESTER
EARTH
GROUND
ANY MEASUREMENTS NOT WITHIN THE LIMITS
SPECIFIED HEREIN INDICATE A POTENTIAL
SHOCK HAZARD THAT MUST BE ELIMINATED
BEFORE RETURNING THE INSTRUMENT TO
THE CUSTOMER OR BEFORE CONNECTING
THE ANTENNA OR ACCESSORIES.
e. X-Radiation and High Voltage Limits - Because
the picture tube is the primary potential source of
X-radiation in solid-state TV receivers, it is specially constructed to prohibit X-radiation emissions.
For continued X-radiation protection, the replacement picture tube must be the same type as the
original. Also, because the picture tube shields
and mounting hardware perform an X-radiation
protection function, they must be correctly in place.
High voltage must be measured each time servic-
1-1-1T6550SFTY
ing is performed that involves B+, horizontal deflection or high voltage. Correct operation of the
X-radiation protection circuits also must be reconfirmed each time they are serviced. (X-radiation
protection circuits also may be called "horizontal
disable" or "hold down.") Read and apply the high
voltage limits and, if the chassis is so equipped,
the X-radiation protection circuit specifications given on instrument labels and in the Product Safety
& X-Radiation Warning note on the service data
chassis schematic. High voltage is maintained
within specified limits by close tolerance safety-related components/adjustments in the high-voltage
circuit. If high voltage exceeds specified limits,
check each component specified on the chassis
schematic and take corrective action.
2. Read and comply with all caution and safety-related notes on or inside the receiver cabinet, on the
receiver chassis, or on the picture tube.
3. Design Alteration Warning - Do not alter or add
to the mechanical or electrical design of this TV receiver. Design alterations and additions, including,
but not limited to circuit modifications and the addition of items such as auxiliary audio and/or video
output connections, might alter the safety characteristics of this receiver and create a hazard to the
user. Any design alterations or additions will void
the manufacturer's warranty and may make you,
the servicer, responsible for personal injury or
property damage resulting therefrom.
4. Picture Tube Implosion Protection Warning -
The picture tube in this receiver employs integral
implosion protection. For continued implosion protection, replace the picture tube only with one of
the same type number. Do not remove, install, or
otherwise handle the picture tube in any manner
without first putting on shatterproof goggles
equipped with side shields. People not so
equipped must be kept safely away while picture
tubes are handled. Keep the picture tube away
from your body. Do not handle the picture tube by
its neck. Some "in-line" picture tubes are equipped
with a permanently attached deflection yoke; because of potential hazard, do not try to remove
such "permanently attached" yokes from the picture tube.
5. Hot Chassis Warning -
a. Some TV receiver chassis are electrically connect-
ed directly to one conductor of the AC power cord
and maybe safety-serviced without an isolation
transformer only if the AC power plug is inserted
so that the chassis is connected to the ground side
of the AC power source. To confirm that the AC
power plug is inserted correctly, with an AC voltmeter, measure between the chassis and a known
earth ground. If a voltage reading in excess of 1.0V
is obtained, remove and reinsert the AC power
plug in the opposite polarity and again measure
the voltage potential between the chassis and a
known earth ground.
b. Some TV receiver chassis normally have 85V
AC(RMS) between chassis and earth ground regardless of the AC plug polarity. This chassis can
be safety-serviced only with an isolation transformer inserted in the power line between the receiver
and the AC power source, for both personnel and
test equipment protection.
c. Some TV receiver chassis have a secondary
ground system in addition to the main chassis
ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulation
material that must not be defeated or altered.
6. Observe original lead dress. Take extra care to assure correct lead dress in the following areas: a.
near sharp edges, b. near thermally hot parts-be
sure that leads and components do not touch thermally hot parts, c. the AC supply, d. high voltage,
and e. antenna wiring. Always inspect in all areas
for pinched, out of place, or frayed wiring. Check
AC power cord for damage.
7. Components, parts, and/or wiring that appear to
have overheated or are otherwise damaged
should be replaced with components, parts, or wiring that meet original specifications. Additionally,
determine the cause of overheating and/or damage and, if necessary, take corrective action to remove any potential safety hazard.
8. Product Safety Notice - Some electrical and mechanical parts have special safety-related characteristics which are often not evident from visual
inspection, nor can the protection they give necessarily be obtained by replacing them with components rated for higher voltage, wattage, etc.. Parts
that have special safety characteristics are identified by a ( ! ) on schematics and in parts lists. Use
of a substitute replacement that does not have the
same safety characteristics as the recommended
replacement part might create shock, fire, and/or
other hazards. The Product's Safety is under review continuously and new instructions are issued
whenever appropriate. Prior to shipment from the
factory, our products are strictly inspected to confirm with the recognized product safety and electrical codes of the countries in which they are to be
sold. However, in order to maintain such compliance, it is equally important to implement the following precautions when a set is being serviced.
1-1-2T6550SFTY
Precautions during Servicing
A. Parts identified by the ( ! ) symbol are critical for
safety.
Replace only with part number specified.
B. In addition to safety, other parts and assemblies
are specified for conformance with regulations applying to spurious radiation. These must also be replaced only with specified replacements.
Examples: RF converters, RF cables, noise blocking capacitors, and noise blocking filters, etc.
C. Use specified internal wiring. Note especially:
1) Wires covered with PVC tubing
2) Double insulated wires
3) High voltage leads
D. Use specified insulating materials for hazardous
live parts. Note especially:
1) Insulation Tape
2) PVC tubing
3) Spacers
4) Insulators for transistors.
E. When replacing AC primary side components
(transformers, power cord, etc.), wrap ends of
wires securely about the terminals before soldering.
F. Observe that the wires do not contact heat produc-
ing parts (heatsinks, oxide metal film resistors, fusible resistors, etc.)
G. Check that replaced wires do not contact sharp
edged or pointed parts.
H. When a power cord has been replaced, check that
5~6 kg of force in any direction will not loosen it.
I.Also check areas surrounding repaired locations.
J. Use care that foreign objects (screws, solder drop-
lets, etc.) do not remain inside the set.
K. Crimp type wire connector
When replacing the power transformer in sets
where the connections between the power cord
and power transformer primary lead wires are performed using crimp type connectors, in order to
prevent shock hazards, perform carefully and precisely the following steps.
Replacement procedure
1) Remove the old connector by cutting the wires at a
point close to the connector.
Important: Do not re-use a connector (discard it).
2) Strip about 15 mm of the insulation from the ends
of the wires. If the wires are stranded, twist the
strands to avoid frayed conductors.
3) Align the lengths of the wires to be connected. Insert the wires fully into the connector.
4) Use the crimping tool to crimp the metal sleeve at
the center position. Be sure to crimp fully to the
complete closure of the tool.
L. When connecting or disconnecting the VCR con-
nectors, first, disconnect the AC plug from AC supply socket.
1-1-3T6550SFTY
Safety Check after Servicing
Examine the area surrounding the repaired location for
damage or deterioration. Observe that screws, parts
and wires have been returned to original positions.
Afterwards, perform the following tests and confirm the
specified values in order to verify compliance with
safety standards.
1. Clearance Distance
When replacing primary circuit components, confirm
specified clearance distance (d) and (d') between soldered terminals, and between terminals and surrounding metallic parts. (See Fig. 1)
Table 1 : Ratings for selected area
AC Line VoltageClearance Distance (d) (d’)
220 to 240 V
Note: This table is unofficial and for reference only.
Be sure to confirm the precise values.
2. Leakage Current Test
Confirm the specified (or lower) leakage current between B (earth ground, power cord plug prongs) and
externally exposed accessible parts (RF terminals, antenna terminals, video and audio input and output terminals, microphone jacks, earphone jacks, etc.).
≥3mm(d)
≥6 mm(d’)
Chassis or Secondary Conductor
Primary Circuit Terminals
dd’
Exposed Accessible Part
Z
AC Voltmeter
(High Impedance)
Fig. 1
Measuring Method : (Power ON)
Insert load Z between B (earth ground, power cord
plug prongs) and exposed accessible parts. Use an
AC voltmeter to measure across both terminals of load
Z. See Fig. 2 and following table.
Table 2: Leakage current ratings for selected areas
AC Line VoltageLoad ZLeakage Current (i)
2kΩ RES.
Connected in
220 to 240 V
Note: This table is unofficial and for reference only. Be sure to confirm the precise values.
parallel
50kΩ RES.
Connected in
parallel
i≤0.7mA AC Peak
i≤2mA DC
i≤0.7mA AC Peak
i≤2mA DC
One side of
B
Power Cord Plug Prongs
One side of power cord plug
prongs (B) to:
RF or
Antenna terminals
A/V Input, Output
Fig. 2
1-1-4T6550SFTY
STANDARD NOTES FOR SERVICING
Circuit Board Indications
1. The output pin of the 3 pin Regulator ICs is indicated as shown:
Top View
Out
2. For other ICs, pin 1 and every 5th pin is indicated
as shown:
Pin 1
3. The 1st pin of every pin connector are indicated as
shown:
Input
In
Bottom View
5
10
How to Read the Values of the Rectangular Type Chip Components
Example:
(a) Resistor
473
= 473 = 47 [kΩ]
(b) Capacitor
= Not Shown
Caution:
Once chip parts (Resistors, Capacitors, Transistors,
etc.) are removed, they must not be reused. Always
use a new part.
(Top View)
(Top View)
Pin 1
Instructions for Connectors
1. When you connect or disconnect FFC cable (connector), be sure to disconnect the AC cord.
2. FFC cable (connector) should be inserted parallel
into the connector, not at an angle.
FFC Cable
Connector
CBA
* Be careful to avoid a short circuit.
[ CBA= Circuit Board Assembly ]
Pb (Lead) Free Solder
Pb free mark will be found on PCBs used Pb free
solder. (Refer to figure.) For PCBs with Pb free
mark, be sure to use Pb free solder. For PCBs
without Pb free mark, use standard solder.
Pb free mark
Replacement Procedures for
Leadless (Chip) Components
The Following Procedures are Recommended for the Replacement of the Leadless Components Used in this Unit.
1. Preparation for replacement
1.1. Pb free solder
a. Soldering Iron
Use a soldering iron for Pb free solder.
b. Solder
Be sure to use Pb free solder.
c. Soldering time
Do not apply heat for more than 4 seconds.
d. Preheating
Leadless capacitor must be preheated before
installation. (130°C~150°C, for about two minutes.)
1-2-1SFTY_Z13P
1.2. Standard solder
a. Soldering Iron
Use a pencil-type soldering iron (less than 30
watts).
b. Solder
Eutectic solder (Tin 63%, Lead 37%) is recommended.
c. Soldering time
Do not apply heat for more than 4 seconds.
d. Preheating
Leadless capacitor must be preheated before
installation. (130°C~150°C, for about two minutes.)
Notes:
a. Leadless components must not be reused after
removal.
b. Excessive mechanical stress and rubbing for the
component electrode must be avoided.
2. Removing the leadless component
Grasp the leadless component body with tweezers
and alternately apply heat to both electrodes. When
the solder on both electrodes has melted, remove
leadless component with a twisting motion.
Notes:
a. Do not attempt to lift the component off the board
until the component is completely disconnected
from the board by the twisting action.
b. Take care not to break the copper foil on the printed
board
3. Installing the leadless component
a. Presolder the contact points of the circuit board.
b. Press the part downward with tweezers and solder
both electrodes as shown below.
Note:
Do not glue the replacement leadless component to
the circuit board.
Tweezers
Chip
Soldering Iron
Tweezers
Soldering Iron
Solder
Soldering Iron
Presolder
How to Remove / Install Flat Pack IC
Caution:
1.The Flat Pack-IC shape may differ by models. Use
an appropriate hot-air flat pack-IC desoldering machine, whose shape matches that of the Flat PackIC.
2. Do not apply the hot air to the chip parts around the
Flat Pack-IC for over 6 seconds as damage may
occur to the chip parts. Put Masking Tape around
the Flat Pack-IC to protect other parts from damage. (Fig. S-1-2)
3. The Flat Pack-IC on the CBA is affixed with glue, so
be careful not to break or damage the foil of each
pin or solder lands under the IC when removing it.
1. Removal
With Hot - Air Flat Pack - IC Desoldering Machine:
a. Prepare the Hot - Air Flat Pack - IC Desoldering
Machine, then apply hot air to Flat Pack - IC (about
5~6 seconds). (Fig. S-1-1)
b. Remove the Flat Pack- IC with tweezers while
applying the hot air.
With Soldering Iron:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
b. Lift each lead of the Flat Pack - IC upward one by
one, using a sharp pin or wire to which solder will
not adhere (iron wire). When heating the pins, use
a fine tip soldering iron or a hot air Desoldering
Machine. (Fig. S-1-4)
With Iron Wire:
a. Using desoldering braid, remove the solder from all
pins of the Flat Pack - IC. When you use solder flux
which is applied to all pins of the Flat Pack - IC, you
can remove it easily. (Fig. S-1-3)
1-2-2SFTY_Z13P
b. Affix the wire to a workbench or solid mounting
point, as shown in Fig. S-1-5.
c. Pull up on the wire as the solder melts so as to lift
the IC leads from the CBA contact pads, while
heating the pins using a fine tip soldering iron or
hot air blower.
Note:
When using a soldering iron, care must be taken
to ensure that the Flat Pack - IC is not being held
by glue, or when it is removed from the CBA, it
may be damaged if force is used.
2. Installation
a. Using desoldering braid, remove the solder from
the foil of each pin of the Flat Pack - IC on the CBA,
so you can install a replacement Flat Pack - IC
more easily.
b. The "I" mark on the Flat Pack - IC indicates pin 1
(See Fig. S-1-6). Make sure this mark matches the
1 on the CBA when positioning for installation.
Then pre - solder the four corners of the Flat PackIC (See Fig. S-1-7).
c. Solder all pins of the Flat Pack - IC. Make sure that
none of the pins have solder bridges.
Flat Pack-IC
Fine Tip
Soldering Iron
Desoldering Braid
Soldering Iron
Fig. S-1-3
Sharp
Pin
Fig. S-1-4
CBA
Fig. S-1-1
Hot-air
Flat Pack-IC
Desoldering
Machine
Hot Air Blower
or
Iron Wire
Soldering Iron
To Solid
Mounting Point
Fig. S-1-5
Example :
Masking
Tape
Tweezers
Flat Pack-IC
Fig. S-1-2
Pin 1 of the Flat Pack-IC
is indicated by a " " mark.
1-2-3SFTY_Z13P
Fig. S-1-6
Presolder
<Correct>
Grounding Band
1MΩ
CBA
Flat Pack-IC
CBA
Fig. S-1-7
Instructions for Handling
Semiconductors
Electrostatic breakdown of the semiconductors may
occur due to a potential difference caused by electrostatic charge during unpacking or repair work.
Ground for Human Body
Be sure to wear a grounding band (1MΩ) that is properly grounded to remove any static electricity that may
be charged on the body.
Ground for Work Bench
Be sure to place a conductive sheet or copper plate
with proper grounding (1MΩ) on the work bench or
other surface, where the semiconductors are to be
placed. Because the static electricity charge on the
clothing will not escape through the body grounding
band, be careful to avoid contacting semiconductors to
clothing.
1MΩ
Conductive Sheet or
Copper Plate
<Incorrect>
CBA
1-2-4SFTY_Z13P
PREPARATION FOR SERVICING
How to Enter the Service Mode
Caution: 1
1. Optical sensors system are used for Tape Start and
End Sensor on this equipment. Read this page
carefully and prepare as described on this page
before starting to service; otherwise, the unit may
operate unexpectedly.
Preparing: 1
1. Cover Q202 (START SENSOR) and Q201 (END
SENSOR) with Insulation Tape or enter the service
mode to activate Sensor Inhibition automatically.
Note: Avoid playing, rewinding or fast forwarding the
tape to its beginning or end, because both Tape End
Sensors are not active.
How to Enter the Service Mode
1. Turn the power on. (Use main power on the TV
unit.)
2. Press [STANDBY/ON], [2], [7], [1], and [MUTE] buttons on the remote control unit in that order within 5
seconds. When entering the service mode, “4” will
display at corners of the screen.
3. During the service mode, electrical adjustment
mode can be selected by remote control key.
Details are as follows.
KeyAdjustment Mode
6No need to use.
7No need to use.
8
9
Caution: 2
1. The deck mechanism assembly is mounted on the
Main CBA directly, and SW211 (REC-SAFETY
SW) is mounted on the Main CBA. When deck
mechanism assembly is removed from the Main
CBA due to servicing, this switch can not be operated automatically.
H. Shift adjustment mode: See adjustment instructions page 1-6-5.
V.size/V. shift adjustment: See adjustment instructions page 1-6-4.
Preparing: 2
1. To eject the tape, press the STOP/EJECT button
on the unit (or Remote Control).
2. When you want to record during the Service mode,
press the Rec button while depressing SW211
(REC-SAFETY SW) on the Main CBA.
Q201
(END SENSOR)
Q202
(START SENSOR)
KeyAdjustment Mode
Picture adjustment mode: Press the
MENU button to change from BRT
(Bright), *CNT (Contrast), *COL
MENU
-
0
1
2
3
4
5
(Color), *TNT(Tint) and SHP(SHARP).
Press P+/P- key to adjust Initial Value.
*Marked items are not necessary to
adjust normally.
SECAM Black Level adjustment mode:
See adjustment instructions page
1-6-4.
Cut-Off adjustment mode: See adjustment instructions page 1-6-5.
White Balance adjustment mode: See
adjustment instructions page 1-6-6.
C-Trap adjustment mode: See adjustment instructions page 1-6-3.
DSPC adjustment mode: See adjustment instructions page 1-6-3.
H adjustment mode: See adjustment
instructions page 1-6-2.
Head switching point adjustment mode
(Auto adjustment): See adjustment
instructions page 1-6-8.
Auto record mode: Perform recording
(15 Sec.)-->Stop-->Rewind (Zero
return) automatically.
Head switching point adjustment mode
(Manual adjustment): See adjustment
instructions page 1-6-8.
SW211
(REC-SAFETY SW)
MAIN CBA
1-3-1T6550PFS
OPERATING CONTROLS AND FUNCTIONS
The remote control
To record the TV channel selected at this moment or press repeatedly to start a
To switch off or on, interrupt menu function.
Press to select channels at TVCR.
To select the switch-off time in 30 minutes intervals.
Doesn’t work on these models. (21PV385/01,07)
To access or remove the TVCR’s on-screen status display. To exit on-
To delete last entry. To clear a programmed recording (TIMER). To reset the
To stop the tape and play back a picture step by step. (except for during fast
To call up main menu of TVCR.
When tape playback is stopped, press to fast forward the tape at high
-
When tape playback is stopped, press to rewind the tape at high speed.
-
To play back a tape, select an item in the menu of TVCR.
-
To stop the tape, select an item in the menu of TVCR.
-
+
VOL
PROG P–PROG P
–
To adjust the volume.
To select the programme number. During playback, press to
+
To eliminate the TV’s sound. Press again to restore the volume.
: To switch Teletext on or off, or transparent mode.
: Enlarge font
: Select Teletext sub-page
: Recall hidden information
:
Stop page changes
: Go back to start page.
RECSTANDBY/ON
123
456
789
SLEEPSYSTEM
0
PLAYSTATUS/EXITCLEAR
REWFWD
MENU
STOP
PROGVOL
STILL
MUTE
REC
One-Touch Recording.
STANDBY/ON
0..9
SLEEP
SYSTEM
To change Video (colour) system. (21PV385/39,58)
STATUS/EXIT
screen menus.
CLEAR
elapsed time counter in the playback, recording or stop mode.
STILL
P
P
forwarding and fast rewinding)
P
MENU
FWD
speed. During playback, press to fast forward the tape while the picture stays on the
screen. To store or confirm entry in the menu. Press to adjust the controls of TVCR menu.
REW
During playback, press to rewind the tape while the picture stays on the screen.To return
the cursor in the menu. Press to adjust the controls of TVCR menu.
PLAY
STOP
VOL
adjust the tracking.
MUTE
Red button/ Green button/ Yellow button/ Blue button/ Doesn’t work on these models.
[21PV385]
1-4-1T6550IB
Front of your TVCR
VIDEO AUDIO
STANDBY/ON
P
Standby/on: To switch TVCR on or off, interrupt menu function.
Volume: In connection with the button , to adjust the volume.
P+
Programme number: To select the programme number. During playback, press to adjust the
P-
–+
tracking. To remove vertical jitter in a Still picture.
Record: To record the programme currently selected.
Playback: To play a recorded cassette.
Pause/Stop, eject cassette: To stop the tape; If this key is depressed while in STOP, the cassette is then
ejected from the machine.
When tape playback is stopped, press to fast forward the tape at hight speed.
When tape playback is stoped, press to rewind the tape at hight speed.
Sockets on the front:
White socket / input socket: To connect a camcorder or video game machine (audio).
Yellow socket / input socket: To connect a camcorder or video game machine (video).
AUDIO
VIDEO
Small socket / socket for headphones: To connect headphones.
Back of your TVCR
EXT1/AV1
Aerial input socket: To connect the aerial cable
EXT1/AV
Scart socket :To connect a satellite receiver, decoder, video recorder, etc
Power switch: To switch the TV-Video Combi off.
Caution: If you switch off using the power switch, TIMER-recordings are impossible!
The control lights at the front of machine
STANDBYStandby light: lights up when the TV-Video Combi has been switched on by means of the main
switch.
RECORD Recording light: lights up during recording.
Fast blink: recording pause; timer recording not stand-by.
Slow blink: timer recording is stored in a timer block.
1-4-2T6550IB
CABINET DISASSEMBLY INSTRUCTIONS
1. Disassembly Flowchart
This flowchart indicates the disassembly steps for the
cabinet parts, and the CBA in order to gain access to
item(s) to be serviced. When reassembling, follow the
steps in reverse order. Bend, route and dress the
cables as they were.
Caution !!
When removing the CRT, be sure to discharge the
Anode Lead of the CRT with the CRT Ground Wire
before removing the Anode Cap.
[1] Rear Cabinet
[2] Power Unit and Tray Chassis Unit
[3] Power Unit[5] H.V./Power
Supply CBA
[4] Tray Chassis Unit
[6] Top Cover
[7] Bottom Plate
[8] Deck Unit
[9] Text CBA
[10] Main CBA
[11] CRT
2. Disassembly Method
REMOVAL
ID/
LOC.
No.
[1]
[2]
[3]Power Unit 3,5
[4]
[5]
[6]Top Cover35(S-4), CL6045
[7]
PAR T
Rear
Cabinet
Power Unit
and Tray
Chassis
Unit
Tr ay
Chassis
Unit
H.V./Power
Supply
CBA
Bottom
Plate
REMOVE/
*UNHOOK/
Fig.
UNLOCK/RELEASE/
No.
UNPLUG/
DESOLDER
1,2,5
3,4,5
3-----------
36(S-3)4
3(S-5)6
7(S-1), 2(S-2),
*CN151
Anode Cap, *CN501,
*CN551, *CN601,
CRT CBA, Power
Knob
*CN502, *CN552,
*CN602
Note
1
2
3
REMOVAL
ID/
LOC.
No.
[8]Deck Unit3, 5
[9]Text CBA3, 5
[10] Main CBA34(S-10)9
[11] CRT44(S-11)10
↓
(1)
(1): Order of steps in Procedure. When reassembling,
(2): Parts to be removed or installed.
(3): Fig. No. showing Procedure of Part Location.
(4): Identification of part to be removed, unhooked,
(5): Refer to the following "Reference Notes in the
PA RT
↓
(2)
follow the steps in reverse order.These numbers
are also used as the identification (location) No. of
parts in Figures.
unlocked, released, unplugged, unclamped, or
desoldered.
S=Screw, P=Spring, L=Locking Tab, CN=Connector, *=Unhook, Unlock, Release, Unplug, or Desolder
1. Removal of the Rear Cabinet.
Remove seven screws (S-1) and two screws (S-2).
Disconnect connector CN151 and remove the Rear
Cabinet.
Caution !!
Discharge the Anode Lead of the CRT with the CRT
Ground Wire before removing the Anode Cap.
2. Removal of the Power Unit and Tray Chassis Unit.
Discharge the Anode Lead of the CRT with the
CRT Ground before removing the Anode Cap.
Disconnect the following: Anode Cap, CN501,
CN551, CN601, CRT CBA, and Power Knob. Then
pull the Power Unit and Tray Chassis Unit out backward.
3. Removal of the Power Unit.
Disconnect connectors CN502, CN552, and
CN602. Then slide the Power Unit out.
4. Removal of the H.V./Power Supply CBA.
Remove six screws (S-3) and pull up the H.V./
Power Supply CBA.
1-5-1T6550DC
5. Removal of the Top Cover.
Remove five screws (S-4) and CL604, and remove
the Top Shield.
6. Removal of the Bottom Plate.
Remove a screw (S-5). Then slide the Bottom Plate
out front.
7. Removal of the Deck Unit.
Remove seven screws (S-6), screw (S-7) and
screw (S-8). Then, desolder connectors (CN201,
CL401, CL402, CL403) and lift up the Deck Unit.
S-1S-1
8. Removal of the Text CBA.
Remove a screw (S-9) and Text Holder, and disconnect connectors CN751 and CN752. Then, lift
the Text CBA up.
9. Removal of the Main CBA.
Remove four screws (S-10) and pull up the Main
CBA.
10.Removal of the CRT.
Remove four screws (S-11) and pull the CRT backward.
S-1
[1] REAR CABINET
S-2
S-2
S-1
Fig. 1
S-1
S-1
S-2
S-1
S-1
S-1
[1] REAR CABINET
1-5-2T6550DC
Fig. 2
S-4
S-4
[4] Tray
Chassis Unit
S-4
S-6
S-6
S-10
S-7
S-6
S-10
S-4
[6] Top Cover
S-6
[8] Deck Unit
[9] Text CBA
S-10
[10] Main CBA
S-8
CL604
Text
Holder
S-10
S-9
Power Knob
[2] Power Unit and
Tray Chassis Unit
S-3
S-3
S-3
S-5
[7] Bottom Plate
[5] H.V./Power
Supply CBA
[3] Power Unit
S-3
Fig. 3
1-5-3T6550DC
S-11
S-11
Anode Cap
CRT CBA
S-11
[11] CRT
S-11
Fig. 4
1-5-4T6550DC
ANODE
CRT
GND
CRT CBA
CN501B
SCREEN
CN502
H.V./POWER SUPPLY CBA
CN552
CL501A
FOCUS
CN501
CN551
MAIN CBA
CN151
CN601
TO DEGAUSS
COIL
CL403
CL401
CL402
CN201
CN751
CL603A
CN602
CL302A
CL301A
CN752
TEXT CBA
CN901
CN902
TO SPEAKER
CYLINDER
ASSEMBLY
FE HEAD
CAPSTAN
ACE HEAD
ASSEMBLY
MOTOR
TO TOP COVER
DECK UNIT
CL604
1-5-5T6550DC
Fig. 5
ELECTRICAL ADJUSTMENT INSTRUCTIONS
General Note:
"CBA" is abbreviation for "Circuit Board
Assembly."
NOTE:
Electrical adjustments are required after replacing
circuit components and certain mechanical parts.
It is important to perform these adjustments only
after all repairs and replacements have been completed.
Also, do not attempt these adjustments unless the
proper equipment is available.
Test Equipment Required
1. PAL Pattern Generator (Color Bar, Monoscope,
Black Raster, White Raster, Sympte)
10.Ext.input
FRONT VIDEO-IN JACK or REAR SCART JACK
How to set up the option code
1. Enter the Service mode.
2. Press the [STATUS/EXIT] button on the remote
control unit. The option code appears on the display.
3. If needed, input the option code as shown below
using number buttons on the remote control unit.
ModelOption Code
21PV385/070176
0178
21PV385/01
0242
21PV385/580179
21PV385/390177
4. To reset the software, press [PAUSE] and [5] buttons on the remote control unit.
The option code is changed.
How to Set up the Service mode:
NOTE:
After replacing the IC202 (Memory) or Main CBA,
the set value in IC202 (Memory) will be lost. So it
is necessary to set up or adjust in the Service
mode after its replacement.
Service Mode:
1. Turn the power on. (Use main power on the TV
unit.)
2. Press [STANDBY/ON], [2], [7], [1], and [MUTE] buttons on the remote control unit in that order within 5
seconds.
-To cancel the service mode, press [STANDBY/ON]
button on the remote control.
1. Connect the unit to AC Power Outlet. (exact
AC230V)
2. Input a color bar signal from RF (or Ext.) input and
leave it for at least 20 minutes.
3. Connect DC Volt Meter to TP503(+B) and
TP504(GND).
4. Adjust VR601 so that the voltage of TP503(+B)
becomes +114±0.5V DC.
VR601
DC Voltmeter,
Plastic Tip Driver
RF
(or Ext.)
+114±0.5V DC
Color
Bar
Purpose: To get correct horizontal position and size of
screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test pointAdj. PointModeInput
R590
TapeM. EQ.Spec.
---Frequency Counter15.625kHz±75Hz
Note: R590 --- H.V./Power Supply CBA
1. Connect Frequency Counter to R590.
2. Set the unit to the Ext. mode and no input is necessary. Enter the Service mode.
(See page 1-6-10.)
3. Operate the unit for at least 20 minutes.
4. Press [2] button on the remote control unit and
select H-Adj mode.
5. Press [P+/P-] buttons on the remote control unit so
that the display will change [0] to [7.]
At this moment, choose display [0] to [7] when the
Frequency counter display is closest to
15.625kHz±75Hz.
6. Turn the power off and on again.
P+/P-
buttons
Ext.---
1-6-2T6550EA
3. C-Trap Adjustment
Purpose: To get minimum leakage of the color signal
carrier.
Symptom of Misadjustment: If C-Trap Adjustment is
incorrect, stripes will appear on the screen.
Test pointAdj. PointModeInput
4. To enter the DSPC mode, press [1] button on the
remote control unit. Recording starts automatically
and “DSPC” appears on the display.
TVCR
DSPC
J349F3
(B-OUT)
TapeM. EQ.Spec.
---
minimum
Note: J349F3 (B-Out)--- Main CBA
1. Connect Oscilloscope to J349F3.
2. Input a color bar signal from RF (or Ext.) input.
Enter the Service mode. (See page 1-6-10.)
3. Press [0] button on the remote control unit and
select C-TRAP mode.
4. Press [P+/P-] buttons on the remote control unit so
that the carrier leakage B-Out (4.43MHz) value
becomes minimum on the oscilloscope.
5. Turn the power off and on again.
P+/P-
buttons
Oscilloscope,
Pattern Generator
Figure
RF
(or Ext.)
200mVp-p Max.
Color Bar
Fig. 1
VIDEO INPUT JACK (Ext. input)
5. Recording continues for 10 seconds in SP mode.
Note: Since the reference value of LP V-ENV is
computed from the reference value of SP V-ENV,
there is no need to survey it.
6. The tape is rewinded to the recording start point.
7. The unit enters the play mode automatically and
the V-ENV levels of each the reference value of SP
mode and the computing value of LP mode are
memorized into the EEPROM.
8. "OK" or "NG" appears on upper left corner of the
screen with blueback.
In case of "OK": "OK" (green) is indicated without
ejecting tape.
In case of "NG": "NG" (red) is indicated with ejecting tape.
l
TVCRTVCR
OK
NG
Fig. 2
4. How to measure the standard
V-ENV value of Digital Studio
Picture Control
Purpose: To set the recording condition appropriate
for the recording tape.
Symptom of Misadjustment: Recording or playing
back picture quality may fall. The picture will be tinted.
1. Insert a new tape (type: E180) for the DSPC alignment into the TV/VCR.
2. Input the black raster signal from the video input
jack (VIDEO-IN).
3. Enter the service mode. (See page 1-6-10.)
Normal
Abnormal
Fig. 3
1-6-3T6550EA
5. SECAM Black Level Adjustment
6. V. Size Adjustment
Purpose: To set Black Level of the SECAM signal R-
Y/B-Y to Ref. level.
Symptom of Misadjustment: If Black Level of the
SECAM signal R-Y/B-Y is incorrect, the picture is bluish or reddish in grayscale compared with PAL signal.
Tes t
point
J361G4
TapeM. EQ.Spec.
---
Analog Oscilloscope (unus-
able Digital Oscilloscope)
1. Degauss the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Input the SECAM Gray Scale signal from Ext.
input.
3. Enter the service mode. (See page 1-6-10.)
4. To enter the C/D/S mode, press [ -] on the
remote control unit.
5. To select SBR (SECAM Black Level R-Y), press [6]
button on the remote control unit.
6. Press [P+/P-] buttons to adjust Y signal to the black
ref. level.
7. To select SBB (SECAM Black Level B-Y), press [7]
button on the remote control unit.
8. Press [P+/P-] buttons to adjust Y signal to the black
ref. level.
Y Signal
Adj. PointModeInput
P+/P-
buttons
Pattern Generator,
Ext.
SECAM
Gray
Scale
---
Purpose: To obtain correct vertical height of screen
image.
Symptom of Misadjustment: If V. Size is incorrect,
vertical height of image on the screen may not be
properly displayed.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---Pattern Generator90±5%
1. Enter the Service mode. (See page 1-6-10.)
Press [9] button on the remote control unit and
select V-S mode. (Press [9] button then display will
change to V-P and V-S).
2. Input monoscope pattern and leave it for at least 20
minutes.
3. Press [P+/P-] buttons on the remote control unit so
that the monoscope pattern is 90±5% of display
size and the circle is round.
P+/P-
buttons
RF
(or Ext.)
Monoscope
7. V. Shift Adjustment
Purpose: To obtain correct vertical position of screen
image.
Symptom of Misadjustment: If V. position is incorrect, vertical position of image on the screen may not
be properly displayed.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
P+/P-
buttons
RF
(or Ext.)
Monoscope
1H
Black REF. Level
1H
1H
5mV/Div (10:1 Prove)
Fig. 4
---Pattern Generator90±5%
1. Enter the Service mode. (See page 1-6-10.)
Press [9] button on the remote control unit and
select V-P mode. (Press [9] button then display will
change to V-P and V-S).
2. Input monoscope pattern and leave it for at least 20
minutes.
3. Press [P+/P-] buttons on the remote control unit so
that the top and bottom of the monoscope pattern
are equal to each other.
1-6-4T6550EA
8. H. Shift Adjustment
Purpose: To obtain correct horizontal position and
size of screen image.
Symptom of Misadjustment: Horizontal position and
size of screen image may not be properly displayed.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---Pattern Generator90±5%
1. Enter the Service mode. (See page 1-6-10.)
Press [8] button on the remote control unit and
select H-P mode.
2. Input monoscope pattern and leave it for at least 20
minutes.
3. Press [P+/P-] buttons on the remote control unit so
that the left and right side of the monoscope pattern are equal to each other.
4. Turn the power off and on again.
P+/P-
buttons
RF
(or Ext.)
Monoscope
8. To enter the CUT OFF (G) mode, press [2] button
on the remote control unit.
9. Press the [P+/P-] buttons until the horizontal line
becomes white.
10.To enter the CUT OFF (B) mode, press [3] button
on the remote control unit.
11.Press the [P+/P-] buttons until the horizontal line
becomes white.
12.Turn the screen control so that the horizontal line
adjusted white looks lightly.
13.Turn the power off and on again.
9. Cut-off Adjustment
Purpose: To adjust the beam current of R, G, B, and
screen voltage.
Symptom of Misadjustment: White color may be
reddish, greenish or bluish.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---Pattern Generator
Notes:
Screen Control (FBT) --- H.V./Power Supply CBA
FBT= Fly Back Transformer
Use the Remote Control Unit
1. Degauss the CRT and allow CRT to operate for 20
minutes before starting the alignment.
2. Set the screen control to minimum position. Input
the Black raster signal from RF (or Ext.) input.
3. Enter the service mode. (See page 1-6-10.)
Dimmed horizontal line appears on the CRT.
4. To enter the C/D/S mode, press the [ -] button
on the remote control unit.
5. To enter the CUT OFF (R) mode, press [1] button
on the remote control unit.
6. Turn the screen control up until dimmed horizontal
line appears.
7. Press the [P+/P-] buttons until the horizontal line
becomes white.
Screen-Control,
P+/P- buttonsRF(or Ext.)
Black Ras-
ter
See Reference
Notes below
1-6-5T6550EA
10. White Balance Adjustment
11. Sub-Brightness Adjustment
Purpose: To mix red, green and blue beams correctly
for pure white.
Symptom of Misadjustment: White becomes bluish
or reddish.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---
Screen-Control,
P+/P- buttonsRF(or Ext.)
Pattern Generator,
Color analyzer
Figure
Color Ajalyzer
See below
White
Raster
(APL 100%)
Fig. 5
Purpose: To get proper brightness.
Symptom of Misadjustment: If Sub-Brightness is
incorrect, proper brightness cannot be obtained by
adjusting the Brightness Control.
Test pointAdj. PointModeInput
Screen
TapeM. EQ.Spec.
---
White
P+/P-
buttons
Pattern
Generator
Figure
RF
(or Ext.)
See below
ABC
SYMPTE
Black
This bar
(A) just
visible
Note: Use remote control unit
1. Operate the unit more than 20 minutes.
2. Face the unit to east. Degauss the CRT using Degaussing Coil.
3. Input the White Raster (APL 100%).
4. Set the color analyzer to the CHROMA mode and
after zero point calibration, bring the optical receptor to the center on the tube surface (CRT).
5. Enter the Service mode. Press [ -] button on the
remote control.
6. Press [4] button on the remote control unit for Red
adjustment. Press [5] button on the remote control
unit for Blue adjustment.
7. In each color mode, Press [P+/P-] buttons to adjust
the values of color.
8. Adjusting Red and Blue color so that the temperature becomes 8500K (x : 290 / y : 300) ±3%.
9. At this time, Re-check that Horizontal line is white.
If not, Re-adjust Cut-off Adjustment until the Horizontal Line becomes pure white.
10. Turn off and on again to return to normal mode. Receive APL 100% white signal and Check Chroma
temperatures become 8500K (x : 290 / y : 300) ±3%.
Note: Confirm that Cut Off Adj. is correct after this
adjustment, and attempt Cut Off Adj. if needed.
Fig. 6
Note: Bar (A) in Fig. 7 --- 0 IRE
1. Enter the service mode. (See page 1-6-10.)
Then input SYMPTE signal from RF (or Ext.) input
and leave it for at least 20 minutes.
2. Press [MENU] button. (Each time [MENU] button is
pressed, display will change BRT, CNT, COL, TNT,
and SHP in that order.) Select BRT and press [P+/
P-] buttons so that the bar (A) in Fig. 6 is just visible.
3. Turn the power off and on again.
1-6-6T6550EA
12. Setting for CONTRAST,
COLOR, TINT and SHARP
Data Values
General
1. Enter the Service mode. (See page 1-6-10)
2. Press [MENU] button. (Each time [MENU] button is
pressed, display will change BRT, CNT, COL, TNT,
and SHP in that order.)
CONTRAST (CNT)
1. Press [MENU] button on the remote control unit.
Then select CNT display.
2. Press [P+/P-] buttons on the remote control unit so
that the value of "CONTRAST" (CNT) becomes 83.
COLOR (COL)
1. Press [MENU] button on the remote control unit.
Then select "COLOR" (COL) display.
2. Press [P+/P-] buttons on the remote control unit so
that the value of "COLOR" (COL) becomes 65.
TINT (TNT)
1. Press [MENU] button on the remote control unit.
Then select "TINT" (TNT) display.
2. Press [P+/P-] buttons on the remote control unit so
that the value of "TINT" (TNT) becomes 68.
13. Focus Adjustment
Purpose: Set the optimum Focus.
Symptom of Misadjustment: If Focus Adjustment is
incorrect, blurred images are shown on the display.
Test pointAdj. PointModeInput
ScreenFocus Control
Ta p eM. EQ .Sp ec .
---Pattern GeneratorSee below.
Note: Focus VR (FBT) --- H.V./Power Supply CBA
FBT= Fly Back Transformer
1. Operate the unit more than 30 minutes.
2. Face the unit to the East and degauss the CRT
using a Degaussing Coil.
3. Input the monoscope pattern.
4. Adjust the Focus Control on the FBT to obtain clear
picture.
RF
(or Ext.)
Monoscope
SHARP (SHP)
1. Press [MENU] button on the remote control unit.
Then select "SHARP" (SHP) display.
2. Press [P+/P-] buttons on the remote control unit
and select "0."
1-6-7T6550EA
14. Head Switching Position Adjustment
Purpose: Determine the Head Switching Point during
Playback.
Symptom of Misadjustment: May cause Head
Switching Noise or Vertical Jitter in the picture.
Note: Unit reads Head Switching Position automatically and displays it on the screen (Upper Left Corner).
Manual Adjustment
1. Enter the service mode. (See page 1-6-10.)
2. Playback the test tape (9965 000 14514).
3. Press the number [5] button on the remote control
unit.
4. The Head Switching position will display on the
screen; if adjustment is necessary follow step 4.
7.0H (448µs) is preferable.
5. Press [P+/P-] buttons on the remote control unit if
necessary. The value will be changed in 0.5H steps
up or down. Adjustable range is up to 9.5H. If the
value is beyond adjustable range, the display will
change as:
Lower out of range: 0.0H
Upper out of range: -.-H
6. Turn the power off and on again.
Auto Adjustment
1. Load the test tape (9965 000 14514) that have
been recorded the Head Switching Position Value.
2. Enter the service mode.
3. Press [3] button on the remote control unit in the
tape stop mode. The unit playback and adjust the
Head Switching Position automatically.
4. The adjusting report appears on upper left corner
of the screen with blueback.
In case of adjusting correctly: the Head Switching
Position Value recorded in the test tape (9965 000
14514) is indicated with green.
In case of adjusting incorrectly: "NG" (red) is indicated with ejecting tape.
l
TVCRTVCR
7.0H
NG
Correct
Incorrect
Fig. 7
1-6-8T6550EA
Adjustment Points and Test Points
H.V./Power Supply CBA Top View
Focus-control (Upper side)
R590
(H Adjustment)
VR601
+B ADJ
Main CBA Top View
TP007
N-A-PB
TP002
RF-SW
TP001
CTL
Screen-control (Lower side)
TP503
+B
TP504
GND
J361G4
(SECAM
Black Level
Adjustment)
TP008
IC202
C-PB
TP003
V-OUT
J349F3
B-OUT
TEST POINT INFORMATION
: Indicates a test point with a jumper wire across a hole in the PCB.
TEST POINTS NOT USED IN ELECTRICAL ADJUSTMENTS
Test Point
TP001
TP002
TP008
TP503
TP504
Mechanical Alignment Procedures
Mechanical Alignment Procedures
Mechanical Alignment Procedures
Electrical Adjustment Instructions
Electrical Adjustment Instructions
Used in:Page No.
2-3-3
2-3-3, 2-3-4
2-3-3, 2-3-4
1-6-1
1-6-1
1-6-9T6550EA
BLOCK DIAGRAMS
Servo/System Control Block Diagram
A
B
C
D
TO POWER
ModelMark
21PV385/07
Comparison Chart of
Models & Marks
21PV385/01
21PV385/58
21PV385/39
SUPPLY BLOCK
P-ON-H
P-DOWN-L
AL+5V
(MEMORY)
SCL
IC202
6
SDA
5
CS
7
TO CHROMA
SCL
SDA
BLOCK
C-OPEN
2
I
SCL
SDA
SP-MUTE
TO AUDIO
BLOCK
EXT-L
SCART-H
A-MUTE-H
SCART-MUTE
SCL
SDA
C-SYNC
D-REC-H
TO VIDEO
BLOCK
V-ENV
C-ROTA
DV-SYNC
RF-SW
TRICK-H
SECAM-H
THE PCB.
WITH A COMPONENT LEAD ON FOIL SIDE.
:INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN
:USED TO INDICATE A TEST POINT
:USED TO INDICATE A TEST POINT WITH NO TEST PIN.
:USED TO INDICATE A TEST POINT WITH A TEST PIN.
TEST POINT INFORMATION
OR.
.)
KEY SWITCH
SW201 SW205
7
KEY-1
IC201
(SERVO/SYSTEM CONTROL)
RS201
AL+5V
D201
KEY SWITCH
SW206 SW210
8
KEY-2
P-ON-H
CTL AMP-OUT
REMOTE
14
97
TP001
REMOTE
SENSOR
CTL
WF3
S-LED
85
67
P-DOWN-L
CTL(+)
95
D202 REC
CTL(-)
94
D204 STANDBY
24
23
REC-LED
REC-LED
AL+5V
LD-SW
SW212
LD-SW
9
72
71
SCL
SDA
ST-SENS.
END-SENS.
10480
45
C-OPEN
2
I
T-REEL
Q205Q201
T-REEL
RESET
34
Q204
RESET
TIMER+5V
424829
20
44
EXT-L
SP-MUTE
A-MUTE-H
SCART-H
SCART-MUTE
CM+12V
1CM+12V
CN201
REC
SAFETY
SW211
31
REC-SAFETY
C-CONT
C-F/R
C-FG
76
78
87
P-ON+5V(3)
4C-F/R
2P-ON+5V(3)
3C-FG
5
C-CONT
LD-CONT81D-CONT
6FG-GND
7LD-CONT
D-PFG
77
90
8D-CONT
9
D-PFG
74
47
C-SYNC
D-REC-H
AL+12V(1)
10M-GND
11AL+12V(1)
6
15
13
V-ENV
C-ROTA
DV-SYNC
+33V
12VG
18
RF-SW
D
32
33
TRICK-H
SECAM-H
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECT
(CAN DISCONNECT AND RECONNECT
2. PREFIX SYMBOL "CL" MEANS WIRE-SOLDER
HOLES OF THE PCB.
(WIRE IS SOLDERED DIRECTLY.)
MAIN CBA
" " = SMD
)
ASSEMBLY
(DECK
CL402
1CTL(-)
2CTL(+)
AC HEAD ASSEMBLY
CONTROL
HEAD
END-SENS.
ST-SENS.
Q202
1-7-1
SENSOR CBA
(END-SENSOR)
SENSOR CBA
(ST-SENSOR)
M
CAPSTAN
PG
SENSOR
MOTOR
M
DRUM
MOTOR
CAPSTAN MOTOR
CYLINDER ASSEMBLY
M
LOADING
MOTOR
T6550BLS
Video Block Diagram
A
B
D
C
VIDEO (L)
VIDEO (R)
HEAD
HEAD
ModelMark
21PV385/07
21PV385/01
21PV385/58
Comparison Chart of
Models & Marks
21PV385/39
(DECK ASSEMBLY)
THE PCB.
REC-VIDEO SIGNAL PB-VIDEO SIGNAL MODE: SP/REC
WITH A COMPONENT LEAD ON FOIL SIDE.
WITH A TEST PIN.
SDA
SCL
TO
SERVO/SYSTEM
:INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN
:USED TO INDICATE A TEST POINT
:USED TO INDICATE A TEST POINT WITH NO TEST PIN.
:USED TO INDICATE A TEST POINT
CONTROL BLOCK
7978
69684643
65
CYLINDER ASSEMBLY
123
V(L)
V(R)
CL401
V-COM
969593
SP
HEAD
AMP
P
R
SERIAL
DECORDER
LUMINANCE
SIGNAL
PROCESS
Y. DELAY
94
AGC
BYPASS
WF1
REC FM
+
Y
CCD 1H DELAY
CHARA.
INS.
TP002
AGC
C
1/2
RF-SW
RF-SW
C-ROTA
D-REC-H
DV-SYNC
70
80
D-REC-H
RF-SW/C-ROTA
RPRP
CHROMINANCE
SIGNAL
PROCESS
D
TO SERVO/SYSTEM
CONTROL BLOCK
V-ENV
C-SYNC
67
84
62
V-ENV
C-SYNC
DV-SYNC
Y/C
MIX
PR
FBC
TRICK-H
SECAM-H
IC471 (PAL/SECAM DECTECOTR)
28
PB-H OUT
21
292844
AGCVXO
5859
WF2
1
29
C-PB
TP008
X401
4.43MHz
PAL/SECAM
DETECTOR
17
12216
14
WF6
TEST POINT INFORMATION
OR.
.)
WIRE-SOLDER
C-VIDEO
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECT
(CAN DISCONNECT AND RECONNECT
2. PREFIX SYMBOL "CL" MEANS
HOLES OF THE PCB.
(WIRE IS SOLDERED DIRECTLY.)
TO
CHROMA
MAIN CBA
" " = SMD
BLOCK
TU001
IC401
(VIDEO/AUDIO SIGNAL PROCESS)
24
VIDEO OUT
JK701
V-IN
WF4
TUNER
SCART
485254
Q705
JK703
LINE
BUFFER
20
19
V-IN
V-OUT
1-7-2
SCART
56
LINE
PB/EE
BUFFER
Q703
MUTE
TUNER
PB/EE
MUTE
WF5
V-OUT
TP003
TU-VIDEO
61
BUFFER
Q401
VIDEO
TO CHROMA
BLOCK
63
GND
TP010
T6550BLV
Audio Block Diagram
SP151
JK151
Mode : SP/REC
PB-AUDIO SIGNALREC-AUDIO SIGNAL
HEADPHONE JACK
1
AMP
OUTPUT
MUTE
CL801
CN151
SP1SP-GND2
5
SPEAKER
TO
SERVO/SYSTEM
CONTROL BLOCK
SP-MUTE
ALC
WF8
N-A-PB
TP007
11
12
TO
SERVO/SYSTEM
CONTROL BLOCK
DET
INV
LINE
R
MUTE
AMP
ALC
ATT
98
SERIAL
DECODER
AUDIO HD-SW
CONTROL
71
68 69
16
REC-ON
P
REC
AMP
100
SCL
SDA
A-MUTE-H
IC151 (AMP)
7
MAIN CBA
THE PCB.
50
WITH A COMPONENT LEAD ON FOIL SIDE.
:INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN
:USED TO INDICATE A TEST POINT
:USED TO INDICATE A TEST POINT WITH NO TEST PIN.
:USED TO INDICATE A TEST POINT WITH A TEST PIN.
TEST POINT INFORMATION
OR.
.)
WIRE-SOLDER
ATT
(VIDEO/AUDIO/CHROMA/DEFLECTION/IF)
LINE
TUNER
IC301
52
53
WF7
AUDIO
54
MUTE
IC701 (SW)
WF9
7
EQ
AMP
SP/LP-ON
PB-ON
TUNER
LINE
IC401
(AUDIO SIGNAL PROCESS)
13
4
14
SCART
LINE
SCART
LINE
1
2155
3
12
17
SW CTL
5
6
+5V
Q854
TO SERVO
/SYSTEM
CONTROL
BLOCK
EXT-L
SCART-H
10119
SCART-MUTE
CL402
3 A-PB/REC
3
AUTO
1
Q855
BIAS
2
BIAS
OSC
4 A-COM
6 AE-H/FE-H
Q856
Q853(PB=ON)
5 FE-H
+5V
SWITCHING
D-REC-OFF
Q851
CL403
1 FE-H
Q852(PB=ON)
2 FE-H-GND
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECT
(CAN DISCONNECT AND RECONNECT
2. PREFIX SYMBOL "CL" MEANS
HOLES OF THE PCB.
(WIRE IS SOLDERED DIRECTLY.)
21
" " = SMD
AUDIO OUT
TU001
JK702
A-IN
JK703
2
A-IN
1
A-OUT
1-7-3
Q701
AUDIO
HEAD
AUDIO
ERASE
HEAD
(DECK ASSEMBLY)
FE HEAD
ACE HEAD ASSEMBLY
FULL
ERASE
HEAD
T6550BLA
Chroma/Tuner Block Diagram
TO
Mode : SP/REC
MAIN CBA
REC VIDEO SIGNALPB VIDEO SIGNAL
VIDEO BLOCK
TU-VIDEO
VIDEO
36
34
LINE/PB
TUNER
LINE/PB
X301
TUNER
4.43MHz
32
CLOCK
CONTROL
CIRCUIT
CHROMA
BPF
SECAM
DECODER
PAL
DECODER
BASE BAND
1H DELAY LINE
TO
BLUE2
CL301A
16
CRT/H.V. BLOCK
CL301B
GREEN1
RED
3
143115
CL302A
WF11
TO
CRT/H.V. BLOCK
CL302B
V-DRIVE4
FBP3
H-DRIVE2
ACL6
V-RAMP-FB5
6
7
THE PCB.
IC301 (VIDEO/AUDIO/CHROMA/DEFLECTION/IF)
WITH A COMPONENT LEAD ON FOIL SIDE.
WITH NO TEST PIN.
:INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN
:USED TO INDICATE A TEST POINT
:USED TO INDICATE A TEST POINT
:USED TO INDICATE A TEST POINT WITH A TEST PIN.
TEST POINT INFORMATION
OR.
.)
WIRE-SOLDER
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECT
(CAN DISCONNECT AND RECONNECT
2. PREFIX SYMBOL "CL" MEANS
HOLES OF THE PCB.
(WIRE IS SOLDERED DIRECTLY.)
" " = SMD
40
55Y-SW-OUT
11V-SYNC
CN901CN751
3723365049353233344142
ADC/
TIMING
DISPLAY
DATA SLICER
IC901 (TELETEXT DECODER)
22H-SYNC
44SDA
C I/F
2
I
33SCL
CN752CN902
22OSD-BLK
44OSD-B
66OSD-G
33OSD-R
DECODER
TELETEXT
SERIAL
I/F
11
10
12MHz
X901
OSC/CLOCK
INTELLIGENT
MONITORING
43
CN303
(NO CONNECTION)
OSC
TEXT CBA
GENERATOR
Q711
+5V
1
INT.MONITOR
2
C-OPEN
2
I
OSD MIX/RBG MATRIX/
BLANKING
SYNC
SEPARATION
CHROMA
TRAP
LUMA
SIGNAL
PROCESS
CIRCUIT
H-SYNC
PROCESS
CIRCUIT
INV
V-SYNC
PROCESS
CIRCUIT
21
Q704
17
+5V
SCL
C-OPEN
2
I
TO
SERVO/SYSTEM
Q702
SDA
CONTROL BLOCK
IC703 (SW)
JK703
5
SLOW-SW
342
15
1
7
16811
OSD-B
RAPID-SW
14
12
OSD-G
13
15
OSD-R
SW CTL
10911
Q706
SDA4
SCL5
CN303 is used for
adjustment at factory
27
Q710
IC201
(SYSTEM CONTROL/OSD)
28
20
82
TEXT-L
C-VIDEO
56
C-VIDEO
TO
VIDEO
BLOCK
30
63
64
OSD-R
OSD-G
60
62
OSD-B
OSD-BLK
13
WF10
616568
RGB CONT
SLOW-SW-IN
12
59
58
V-SYNC
H-SYNC
RAPID-SW-IN
WF17
WF18
1-7-4
T6550BLC
CRT/H.V. Block Diagram
V-
DRIVEH-DRIVE
DEFLECTION-YOKE
543
WF13
Mode : SP/REC
1
CN551
ANODE
JK501
FOCUS
SCREEN
GND
V501
CRT
RGB
HEATER
WF16
GND
CN501
THERMAL
PROTECTION
REC VIDEO SIGNALPB VIDEO SIGNAL
IC551 (V-DEFLECTION CONTROL)
7
THE PCB.
WITH A COMPONENT LEAD ON FOIL SIDE.
:INDICATES A TEST POINT WITH A JUMPER WIRE ACROSS A HOLE IN
:USED TO INDICATE A TEST POINT
:USED TO INDICATE A TEST POINT WITH NO TEST PIN.
:USED TO INDICATE A TEST POINT WITH A TEST PIN.
TEST POINT INFORMATION
5
AMP
1
Q533
PUMP
H.DRIVE
UP
T552
Q551
WF12
2
VCC
3
6
H.OUTPUT
ANODE
FOCUS VR
HV
T551 F.B.T.
WF15WF14
Q502
BLUE AMP
Q503
GREEN AMP
FOCUS
SCREEN
SCREEN VR
CL501BCL501A
HEATER11
P-ON+160V33
CRT CBA
S
F
11
810796
RED AMP
Q501
1
5
3
4
OR.
.)
WIRE-SOLDER
H.V./POWER SUPPLY CBA
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECT
(CAN DISCONNECT AND RECONNECT
2. PREFIX SYMBOL "CL" MEANS
HOLES OF THE PCB.
(WIRE IS SOLDERED DIRECTLY.)
CN552
44V-DRIVE
22H-DRIVE
33FBP
66ACL
55V-RAMP-FB
+B
DEF+B
TO
POWER
SUPPLY
BLOCK
CN302CL302B
JUNCTION-B
CBA
4
236
5
TO
CHROMA
BLOCK
CL302A
1-7-5
CN502
32RED
CN301CL301B
321
TO
14GREEN
CHROMA
BLOCK
23BLUE
JUNCTION-C
CBA
CL301A
T6550BLCRT
Power Supply Block Diagram
OR.
.)
WIRE-SOLDER
P-DOWN-L
(TO PIN85 OF IC201)
CM+12V
AL+33V
AL+9V
AL+12V(1)
AL+12V(2)
TIMER+5V
P-ON+8V
AL+5V
P-ON-H
P-ON+5V(2)
(TO PIN67 OF IC201)
P-ON+5V(3)
P-ON+5V(1)
MAIN CBA
3955
NOTE FOR WIRE CONNECTORS:
1. PREFIX SYMBOL "CN" MEANS CONNECT
(CAN DISCONNECT AND RECONNECT
2. PREFIX SYMBOL "CL" MEANS
HOLES OF THE PCB.
(WIRE IS SOLDERED DIRECTLY.)
WIRE ACROSS A HOLE IN THE PCB.
WITH NO TEST PIN.
WITH A TEST PIN.
:INDICATES A TEST POINT WITH A JUMPER
:USED TO INDICATE A TEST POINT WITH A COMPONENT LEAD ON FOIL SIDE.
:USED TO INDICATE A TEST POINT
:USED TO INDICATE A TEST POINT
" " = SMD
TEST POINT INFORMATION
GND
TP504
+B
TP503
P-ON-ON
Q684
IC681
Q682
+5V
P-DOWN-L
P-ON-L
Q607
REG.
JUNCTION-A CBA
Q206
7
8
546
2
3
CL603A
11
8
11
CL603BCN603
8
11
AL+9V
AL+33V
8
11
TO
CRT/H.V.
BLOCK
+B
DEF+B
12
14
13
11
CN602
9
10
7
2
3
7
2
3
AL+12V(2)
NU2
AL+12V(1)
7
3
Q606
Q605
8
12
546
12
546
12
AL+5V
P-ON+8V
546
12
+8V REG.
+5V REG.
+5V
Q608
REG.
Q686
+5V
REG.
IC301
+B ADJ.
VR601
Q604
FEED
BACK
+5.7V
REG.
CL604
TOP
COVER
H.V./POWER SUPPLY CBA
CAUTION
NOTE :
The voltage for parts in hot circuit is measured using
hot GND as a common terminal.
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE T4A/250V FUSE.
wer supply
HOTCOLD
wer supply circuit to fail.
SW602
CAUTION !
Fixed voltage power supply circuit is used in this unit.
If Main Fuse (F601) is blown, check to see that all components in the po
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the po
T601
6
BRIDGE
RECTIFIER
D601 - D604
LINE
FILTER
L601,L602
F601
T4A/250V
POWER
TO
AC-CORD
PS602
CN601
TO
DEGAUSSING
COIL
41
4
2
Q602
SWITCHING
1
LIMITER
Q603
1-7-6
32
IC601
ERROR
VOLTAGE DET
T6550BLP
MECHANICAL TROUBLE INDICATOR
1, Each Malfunction Indication
If the MONITOR is turned ON right after the Mechanical Malfunction occurs or POWER SAFETY/X-RAY is
turned ON, display the following character to show
Malfunction after the EJECT display.
Immediately preceding
Malfunction
REEL MalfunctionR
DRUM MalfunctionD
CASSETTE LOADING Malfunction
TAPE LOADING MalfunctionT
P-SAFETY 11
P-SAFETY 2 2
X-RAYX
Example: If REEL Malfunction
EJECT R
Display character
C
2, Each Malfunction evaluation
method
POWER SAFETY
1) POWER SAFETY 1
If P-SAFETY 1 port becomes continuously 2.5V or
less for 120 msec. (4 times 40 msec. interval) when
MONITOR is ON, the unit shall be assumed to be
the Power Malfunction 1 and immediately turn OFF
the POWER/MONITOR and switch over the
Mechanical Malfunction mode with POWER OFF.
(To return from this mode shall become possible
only by POWER Key as in the case of the Mechanical Malfunction).
* However the POWER SAFETY 1 function shall be
disabled during 500 msec. right after the MONITOR tur ns ON.
2) POWER SAFETY 2
If P-SAFETY 2 port becomes continuously 2.5V or
less for 120 msec. (4 times 40 msec. interval) when
P-ON-H port is ON, the unit shall be assumed to be
the Power Malfunction 2 and immediately turn OFF
the POWER/MONITOR and switch over the
Mechanical Malfunction mode with POWER OFF.
(To return from this mode shall become possible
only by POWER Key as in the case of the Mechanical Malfunction).
* However the POWER SAFETY 2 function shall be
disabled during 500 msec. right after the P-ON-H
port turns ON.
X-RAY protect
If X-RAY port becomes continuously 2.5V or more for
120 msec. (4 times 40 msec. interval), the unit shall
immediately turn OFF the POWER/MONITOR and
switch over to the Mechanical Malfunction mode with
POWER OFF.
(To return from this mode shall become possible only
by POWER Key as in the case of the Mechanical Malfunction).
1-7-7T6550MTI
Mechanical Malfunction determination
1) REEL Malfunction detection
Countermeasure for REEL and CAPSTAN motor
rotation malfunction (Except CASSETTE LOADING function)
After the Malfunction detection with REEL/CAPSTAN sensor, the unit shall switch over to STOP
(B) and be REEL Mechanical Malfunction.
a) If the T-REEL pulse is not impressed after a lapse
of 7 sec. at SP, 14 sec. at LP, or more in the REEL
Rotation Mode like PLAY/REC, FS/RS Mode, and
the T-REEL or S-REEL pulse is not impress after a
lapse of 4 sec. or more in REEL Rotation Mode of
FF/REW, it shall be assumed to stop the rotation
and switch over to STOP (B) position, then
POWER be turned OFF and the unit be REEL
Mechanical Malfunction. (T-REEL and S-REEL for
the models on S-REEL and only T-REEL for other
models)
b) If the C-FG pulse is not impressed for a lapse of 1
sec. or more during the CAPSTAN MOTOR rotation, it shall be MOTOR Rotation Malfunction
(REEL Malfunction).
2) DRUM Malfunction detection
Detect the DRUM rotation at the D-FG input terminal.
If the variation of D-FG input level is not detected
for a lapse of 1 sec. or more when D-CONT is "H",
it shall be assumed to be Rotation Malfunction and
be DRUM Malfunction.
When detect Drum Malfunction, POWER shall be
turned OFF after the unit switches over to STOP
(B) Mode.
3) Countermeasure for TAPE LOADING Malfunction
Detect the Malfunction with the LOADING Switch.
a) TAPE LOADING Malfunction
If LD-SW does not go to the established position
after a lapse of 7 sec. or more from TAPE LOADING or TAPE UNLOADING start, the LOADING
function shall immediately be stopped and POWER
be turned OFF, and inform the Timer about the
LOADING Mechanical Malfunction.
b) LD-SW Position Malfunction at each mode
When the unit operates at each mode, even if the
LD-SW position changes from the established one
in its mode, it keeps the function according to its
mode.
4) Countermeasure for CASSETTE LOADING Malfunction
a) CASSETTE IN operating Malfunction
If LD-SW does not go to SB position after a lapse
of 5 sec. or more from the CASSETTE insertion
start, the unit starts the CASSETTE OUT operation.
After switch over to CASSETTE OUT operation and
then a laps of 5 sec. or more from the CASSETTE
OUT operation start, if LD-SW does not go to the
EJ position or if START Sensor and END Sensor
does not turn "ON" at the EJ position, the unit
starts again to insert CASSETTE.
(However in S-INH state, the START/END Sensor
shall be disabled).
b) CASSETTE OUT operating Malfunction
After a lapse of 5 sec. or more from CASSETTE
OUT operation start, if LD-SW does not go to the
EJ position or if START Sensor and END Sensor
does not turn "ON" at the EJ position, the unit
starts to insert CASSETTE.
(However in S-INH state, the START/END Sensor
shall be disabled).
When the unit switches over to CASSETTE insertion at CASSETTE IN or CASSETTE OUT Malfunction, if LD-SW does not go to the SB position
after a lapse of 5 sec. or more from CASSETTE
insertion start, the function shall immediately be
stopped and POWER be turned OFF, and the unit
be CASSETTE LOADING Malfunction.
c) When POWER is turned ON, if the CL position or
GC position cannot be detected after 5 sec. LDREV operation and 5 sec. LD-FWD operation, the
function shall immediately be stopped and POWER
be turned OFF, and the unit be CASSETTE LOADING Malfunction.
d) When POWER is turned ON without CASSETTE
(EJ position) and LD-SW is monitored all the time,
if the CL or GC position is detected continuously for
1 sec. or more, the POWER shall be turned OFF
and the unit be CASSETTE LOADING Malfunction.
Countermeasure for Mechanical
Malfunction
If the unit detects Mechanical Malfunction, turn the
POWER OFF. If the unit is Mechanical Malfunction,
Key input except POWER key shall be disabled and
CASSETTE insertion disabled. When POWER Key is
entered, the POWER is turned ON and the unit
switches over the EJECT Mode. (Return with POWER
ON)
1-7-8T6550MTI
SCHEMATIC DIAGRAMS / CBA'S AND TEST POINTS
Standard Notes
WARNING
Many electrical and mechanical parts in this chassis
have special characteristics. These characteristics
often pass unnoticed and the protection afforded by
them cannot necessarily be obtained by using replacement components rated for higher voltage, wattage,
etc. Replacement parts that have these special safety
characteristics are identified in this manual and its
supplements; electrical components having such features are identified by the mark " ! " in the schematic
diagram and the parts list. Before replacing any of
these components, read the parts list in this manual
carefully. The use of substitute replacement parts that
do not have the same safety characteristics as specified in the parts list may create shock, fire, or other
hazards.
Capacitor Temperature Markings
Mark
(B)
Capacity
change rate
±10%
(F)+30 - 80%20°C–25~+85°C
(SR)
(Y)
±15%
±22.5%
Capacitors and transistors are represented by the following symbols.
< PCB Symbols >
(Top View) (Bottom View)
(Bottom View)
E C B
(Top View)
NPN Transistor
Standard
temperature
Temperature
range
20°C-25~+85°C
20°C–25~+85°C
20°C–25~+85°C
+
Electrolytic Capacitor
Transistor or Digital Transistor
(Top View)
Notes:
1. Do not use the part number shown on these drawings for ordering. The correct part number is
shown in the parts list, and may be slightly different
or amended since these drawings were prepared.
2. To maintain original function and reliability of
repaired units, use only original replacement parts
which are listed with their part numbers in the parts
list section of the service manual.
3. Prefix symbol "CN" means "connector" (can disconnect and reconnect).
Prefix symbol "CL" means "wire-solder holes of the
PCB" (wire is soldered directly).
4. How to read converged lines.
1-D3
Distinction Area
Line Number
(1 to 3 digits)
Examples:
(1). "1-D3" means that line number "1" goes to
area "D3."
(2). "1-B1" means that line number "1" goes to
area "B1."
5. All resistance values are indicated in ohms
3
(K=10
, M=106).
6. Resistor wattages are 1/4W or 1/6W unless otherwise specified.
7. All capacitance values are indicated in µF
-6
(P=10
µF).
8. All voltages are DC voltages unless otherwise
specified.
9. Voltage indications for PLAY and REC modes on
the schematics are as shown below.
1
(Unit: Volt)
The same voltage for
both PLAY & REC modes.
5.0
< Schematic Diagram Symbols >
PNP Transistor
3
AREA D3
2
1
2
3
5.0
(2.5)
Indicates that the voltage
is not consistent here.
Digital Transistor
AREA B1
1-D3
ABCD
PLAY mode
REC mode
1-B1
E C B
(Top View)
E C B
NPN Digital Transistor
E C B
(Top View)
PNP Digital
Transistor
E C B
1-8-1SC_08
Main 1/5 Schematic Diagram Parts Location Guide
Ref No.Posi tionRef No.P ositionRef No.P ositi onRef No.Pos i ti on
CAPACITORS
C203
C205
C207
C208
C209
C210
C211
C212
C213
C214
C217
C218
C221
C222
C223
C224
C225
C226
C227
C228
C229
C230
C231
C233
C234
C235
C236
C237
C238
C239
C240
C241
C242
C243
C244
C245
C248
C253
C254C-4R217A-4R265D-1RS201B -1
C255
C256C-1R219B-3R267E-1
B-3
B-3
B-1
B-1
C-1
C-1
B-1
B-1
B-1
B-1
C-1
C-1
D-2
D-2
D-2
D-2
D-2
D-2
D-3
D-3
D-3
E-3RESISTORS
D-4
D-4
D-4
C-4
C-4
C-4
C-4
C-4
C-4
C-4
D-4
D-4
C-4
C-4
B-1
B-2
C-4
CONNECTOR
CN201
DIODE S
D201
D202
D204
D205
D206
D210
D211
D212
D213
D214
ICS
IC201
IC202
COIL
L201
TRANSISTORS
Q204
Q205
Q206
R201
R202
R203
R204
R205
R206
R207
R208
R209
R210
R211
R212
R213
R214
R215
R216
R218
F-5
B-3
B-2
B-2
B-1
D-3
D-2
D-2
D-2
A-4
A-4
C-3
D-1
D-2
B-1
D-4
C-4
B-4
B-4
B-3
B-4
B-3
B-3
B-4
B-4
A-4
A-4
A-4
A-4
B-4
B-4
A-4
A-4
B-3
RESISTORSRESISTORS
R220
R221
R222
R223
R224
R226
R227
R228
R229
R230
R231
R232
R233
R234
R235
R236
R237
R238
R239
R240
R241
R242
R243
R244
R248
R249
R250
R254
R255
R256
R257
R258
R259
R260
R261
R262
R263
R264
R266
B-3
B-3
B-3
B-2
B-2
B-1
B-1
B-1
B-1
B-1
C-1
C-1
C-1
C-1
D-2
D-2
D-2
D-2
D-2
D-2
D-3
D-3
D-3
D-3
D-3
D-3
D-3
C-4
C-4
C-4
B-3
B-4
B-4
A-4
A-4
A-4
A-4
A-4
D-1
R268
R269
R270
R271
R272
R273
R274
R275
R276
R277
R278
R279
R280
R281
R282
R287
R288
R289
R884
SWITCHES
SW201
SW202
SW203
SW204
SW205
SW206
SW207
SW208
SW209
SW210
SW211
SW212
TEST POINT
TP001
CRYS TA L OS CILA TO RS
X201
X202
MISCELLANEOUS
E-3
E-3
B-1
B-2
B-3
B-2
B-2
D-2
D-2
D-2
D-2
D-2
D-2
C-1
D-2
B-1
E-1
E-1
C-4
B-4
A-4
A-4
A-4
A-4
B-4
A-4
A-4
A-4
A-4
B-1
A-4
C-4
C-1
C-1
1-8-2
Main 1/5 Schematic Diagram
Comparison Chart of
MODELMARK
21PV385/07A
21PV385/01B
21PV385/58C
21PV385/39D
“ “ = SMD
Voltage indications for PLAY and REC modes on
the Schematic Diagrams are as shown below:
1
5.0
THE SAME VOLTAGE FOR
BOTH PLAY & REC MODES.
2
3
5.0
~
(2.5)
INDICATES THAT THE VOLTAGE
IS NOT CONSISTENT HERE.
PLAY MODE
REC MODE
Models and Marks
1-8-3
1-8-4
T6550SCM1
Main 2/5 Schematic Diagram
“ “ = SMD
Voltage indications for PLAY and REC modes on
the Schematic Diagrams are as shown below:
123
5.0
THE SAME VOLTAGE FOR
BOTH PLAY & REC MODES.
5.0
~
(2.5)
INDICATES THAT THE VOLTAGE
IS NOT CONSISTENT HERE.
PLAY MODE
REC MODE
1-8-5
1-8-6
T6550SCM2
Main 2/5 Schematic Diagram Parts Location Guide
Ref No.Posi tionRef No.P ositionRef No.P ositi onRef No.Pos i ti on
CAPACITORS
C401
C402
C403
C404
C405
C406
C407
C408
C409
C410
C411
C412
C413
C414
C415
C416
C417
C418
C419
C420
C421
C424
C425
C426
C427
C430
C431
C432
C433
C434
C435
C436H-4D402H-4R422K-4TP010K- 1
C438
C440
C441
C442H-3L401K -3R426I-4
J-1
J-1
J-2
J-1
J-1
J-2
J-1
J-1
K-2
K-2
K-2
K-2
K-2
K-2
K-3
K-3
K-3
K-3
K-3
K-3
K-3
K-4
J-4
K-4
J-4
H-4
J- 4CL401G- 3
J- 4CL402G- 1
J-4
J-4
I-4
H-4
H-4
H-4
C443
C444
C445
C452
C851
C855
C856
C857
C858
C859
C860
C861
C862
C863
C864
C865
C866
C867
C868
C869
C871
C872
C874
C875
C876
CONNECTORS
CL403
DIODE S
D401
IC401
COILS
IC
H-3
H-2
H-2
J-4
H-1
H-1
G-1
G-1
H-1
H-1
H-1
H-2
H-1
I-1
I-1
I-1
I-2
I-1
I-1
I-1
I-1
J-1
I-1
I-1
J-1
G-1
K-3
H-2
L402
L403
L852
L854
TRANSISTORS
Q401
Q851
Q852
Q853
Q854
Q855
Q856
Q857
RESISTORS
R401
R402
R405
R406
R407
R408
R409
R410
R411
R412
R413
R414
R415
R416
R417
R418
R420
R423
R424
R425
H-3
H-4
H-1
H-1
J-4
H-1
G-1
G-1
H-1
H-1
H-1
H-3
J-1
J-1
K-2
K-2
K-3
K-4
K-4
J-4
J-4
I-4
I-4
I-4
H-4
H-4TP002I-4
H-4
H-3
H-3
K-4
H-4
I-4
RESISTORSCAPACITORSCOILS
R851
R852
R853
R854
R856
R857
R858
R859
R860
R861
R862
R863
R864
R865
R866
R867
R869
R870
R871
R874
R876
R877
R878
R879
CRYSTAL OSCILATOR
X401
TEST POINTS
TP003
TP007
TP008
H-1
H-1
H-1
H-1
H-1
G-1
G-1
H-1
H-1
I-1
I-1
H-1
I-1
I-1
I-1
I-1
I-1
I-1
J-2
I-1
I-1
I-1
H-2
H-2
J-2
K-4
I-1
J-1
1-8-7
Main 3/5 Schematic Diagram Parts Location Guide
Ref No.Posi tionRef No.Posi tionRef No.P osition
CAPACITORS
C001
C002
C006
C007
C008
C009
C012
C151
C152
C154
C155
C156
C157
C160
C301
C302
C303
C304
C305
C307
C308
C309
C310
C311
C312
C313
C314
C315
C316
C317
C318
C319
C320
C321
C322
C323
C324
C325
C326
C327
C328
C330N-2R153P-4TP006R-4
C331
C332N-3R155N-4
R-4
Q-4
P-4
Q-3
Q-3
R-3
Q-4
O-4
N-4
O-4
P-4
P-4
P-4
P-4
N-1
N-1
N-1
N-1
N-1
O-3
P-2
P-2
P-2
P-2
P-2
P-2
P-2
P-2
P-3
P-3
O-3
P-3
P-3
O-3
O-3
N-3
N-3
N-3
N-3
N-3
N-3
N-2
CAPACITORSRESISTORS
ICS
N-2
N-2
P-3
M-3
M-3
P-1
N-2
M-3
N-3
R-1
M-4
M-4
M-3
O-4
O-4
O-1
O-1
O-1
P-3
P-2
O-4
N-1
M-4
Q-4
N-4
N-4
P-2
P-3
N-1
O-4
P-3
P-3
P-3
P-3
M-4
O-4
P-4
R156
R301
R302
R303
R304
R305
R306
R307
R308
R309
R310
R311
R312
R313
R314
R315
R316
R317
R318
R320
R321
R322
R323
R324
R325
R326
R327
R328
R332
R333
R334
R335
R336
R339
R340
CRYSTAL OSCILATOR
X301P-3
MISCELLANEOUS
JK151
TU001R-4
TEST POINT
C333
C334
C336
C338
C339
C340
C341
C344
C350
CONNECTORS
CL301A
CL302A
CN151
CN303
DIODE S
D151
D152
D302
D303
D304
D305
D306
IC151
IC301
COILS
J418F3
L001
L151
L152
L302
L303
L304
L305
RESISTORS
R003
R004
R005
R006
R151
R152
R154
N-4
N-1
N-1
N-1
O-1
O-1
O-1
O-1
O-1
O-1
P-1
P-3
O-1
P-2
P-2
P-2
P-2
P-3
P-3
O-3
N-3
N-3
N-3
N-3
N-2
N-2
M-2
N-2
M-3
M-3
M-3
N-3
O-1
O-1
O-1
M-4
1-8-8
Main 3/5 Schematic Diagram
“ “ = SMD
Voltage indications for PLAY and REC modes on
the Schematic Diagrams are as shown below:
123
5.0
THE SAME VOLTAGE FOR
BOTH PLAY & REC MODES.
5.0
~
(2.5)
INDICATES THAT THE VOLTAGE
IS NOT CONSISTENT HERE.
PLAY MODE
REC MODE
1-8-9
1-8-10
T6550SCM3
Main 4/5 Schematic Diagram
Comparison Chart of
MODELMARK
21PV385/07A
21PV385/01B
21PV385/58C
21PV385/39D
Ref. No.
IC681
Ref. No.
Q682
Q684
Q685
Q686
03.10
0.13.10
00.60
123
3.201.9
07.90
ECB
“ “ = SMD
Voltage indications for PLAY and REC modes on
the Schematic Diagrams are as shown below:
1
5.0
THE SAME VOLTAGE FOR
BOTH PLAY & REC MODES.
2
3
5.0
~
(2.5)
INDICATES THAT THE VOLTAGE
IS NOT CONSISTENT HERE.
Voltage indications for PLAY and REC modes on
the Schematic Diagrams are as shown below:
123
5.0
THE SAME VOLTAGE FOR
BOTH PLAY & REC MODES.
5.0
~
(2.5)
INDICATES THAT THE VOLTAGE
IS NOT CONSISTENT HERE.
PLAY MODE
REC MODE
1-8-23
1-8-24T6550SCCRT
CRT CBA Top View
Ref No.Posi tionRef No.Posi tionRef No.Position
C602
B-1
D624
C-1
R626
C-1
C604
A-1
D625
C-1
R627
B-2
C605
B-1
D626
C-3
R628
C-3
C607
B-2
D627
C-1
R629
C-3
C608
B-2
D629
D-3
R631
C-2
C609
B-2
D630
D-3
R632
C-2
C610
B-2
D631
D-2
R633
C-1
C611
A-2
D632
D-3
R634
C-1
C613
B-3
D633
D-3
R635
C-2
C614
A-3
D634
D-2
R636
C-1
C615
B-2
D635
D-2
R637
C-1
C616
A-3
D636
D-1
R638
C-2
C618
C-2
D637
D-1
R639
C-2
C619
C-3
D638
D-2
R640
D-3
C621
C-3
D640
D-3
R641
D-3
C622
C-3
D641
C-3
R642
D-2
C624
C-2
R643
D-3
C625
C-3
IC601
B-2
R644
D-3
C626
C-3
R645
C-2
C627
C-3
L601
B-1
R646
D-3
C629
D-3
L602
B-1
R647
D-3
C630
D-3
L603
C-3
R649
D-2
C632
D-2
R651
D-2
C633
D-2
Q602
A-3
R652
D-3
C634
D-1
Q603
B-2
R653
D-2
C635
E-3
Q604
B-2
R654
C-2
C636
C-3
Q605
D-3
R655
C-1
Q606
D-3
R656
C-1
CN601
A-2
Q607
D-2
R657
D-1
CN602
E-3
Q608
D-1
R658
C-2
R659
C-2
D601
B-2
R601
A-1
R660
D-3
D602
B-2
R602
B-1
R661
C-1
D603
B-2
R603
B-1
R662
B-3
D604
B-2
R604
B-2
D605
B-2
R605
B-2
SW602
A-1
D609
B-2
R611
B-3
D610
B-3
R612
B-3
BC602
A-3
D612
A-2
R613
A-3
BC604
C-3
D615
C-2
R615
B-2
BC605
C-3
D616
E-2
R616
A-2
F601
A-1
D617
C-3
R617
A-2
PS602
A-2
D618
C-3
R618
B-2
SA601
A-1
D619
B-3
R619
B-2
T601
B-3
D620
C-3
R620
B-3
TM601
A-1
D621
C-3
R621
B-3
TM602
A-1
D622
C-1
R622
B-3
D623C-1R624B-3VR601C-2
TRANSISTORS
IC
MISCELLANEOUS
SWITCH
COILS
CAPACITORSDIODESRESISTORS
RESISTORSDIODES
CONNECTORS
VARIABLE RESISTOR
CRT CBA Bottom View
WF14
Q501
Collector
WF16
Q503
Collector
WF15
Q502
Collector
1-8-25
BT6400F01023-B
CRT CBA PARTS LOCATION GUIDE
Ref No.Positi on
CAPACITORS
C501B-1
C502B-1
C503B-1
C504B-1
C505B-2
CONNECTORS
CL501BB-1
CN501B-1
CN502B-2
COIL
L501B- 1
TRANSISTORS
Q501B-1
Q502B-2
Q503B-1
RESISTORS
R501B-1
R502B-1
R503B-1
R504B-1
R506B-1
R508B-1
R509B-1
R510B-2
R511B-2
R512B-1
R513B-2
R514B-1
R515B-1
R516B-1
R517B-1
R518B-1
R519B-1
R520B-1
R521B-1
R522B-1
R523B-1
MISCELLANEOUS
JK501
A-1
H.V./Power Supply 1/2 Schematic Diagram Parts Location Guide
1-8-26
H.V./Power Supply 1/2 Schematic Diagram
Voltage indications for PLAY and REC modes on
the Schematic Diagrams are as shown below:
123
5.0
(2.5)
~
5.0
THE SAME VOLTAGE FOR
BOTH PLAY & REC MODES.
INDICATES THAT THE VOLTAGE
IS NOT CONSISTENT HERE.
PLAY MODE
REC MODE
Ref. No.
IC601
Ref. No.
Q602
Ref. No.
Q603
Q604
Q605
Q606
Q607
Q608
SDG
1.80304.0
ECB
00.21.8
6.7
10.3
5.9
1.2
12.0
10.3
9.7
9.6
6.5
7.3
1.2
0
5.5
0.10.7
1234
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
H.V./POWER SUPPLY 2/2 SCHEMATIC DIAGRAM PARTS LOCATION GUIDE
DIODES
RESISTORS
MISCELLANEOUS
TEST POINTS
TRANSISTORSRESISTORSRESISTORSRESISTORS
Voltage indications for PLAY and REC modes on
the Schematic Diagrams are as shown below:
123
5.0
THE SAME VOLTAGE FOR
BOTH PLAY & REC MODES.
5.0
~
(2.5)
INDICATES THAT THE VOLTAGE
IS NOT CONSISTENT HERE.
PLAY MODE
REC MODE
1-8-291-8-30
T6550SCP2
H.V./Power Supply CBA Top View
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
R590
(H Adjustment)
BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER
SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
ALSO, IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT
SLOWLY, WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY
CIRCUIT, A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
TP503
+B
TP504
GND
VR601
+B ADJ
1-8-31
1-8-32
BT6400F01023-A
H.V./Power Supply CBA Bottom View
CAUTION !
Fixed voltage ( or Auto voltage selectable ) power supply circuit is used in this unit.
If Main Fuse (F601) is blown, check to see that all components in the power supply
circuit are not defective before you connect the AC plug to the AC power supply.
Otherwise it may cause some components in the power supply circuit to fail.
WF12
Q551
Collector
CAUTION
FOR CONTINUED PROTECTION AGAINST FIRE HAZARD,
REPLACE ONLY WITH THE SAME TYPE FUSE.
NOTE :
The voltage for parts in hot circuit is measured
using hot GND as a common terminal.
BECAUSE A HOT CHASSIS GROUND IS PRESENT IN THE POWER
SUPPLY CIRCUIT, AN ISOLATION TRANSFORMER MUST BE USED.
ALSO, IN ORDER TO HAVE THE ABILITY TO INCREASE THE INPUT
SLOWLY, WHEN TROUBLESHOOTING THIS TYPE POWER SUPPLY
CIRCUIT, A VARIABLE ISOLATION TRANSFORMER IS REQUIRED.
PRODUCT SAFETY NOTE: Products marked with a h
have special characteristics important to safety.
Before replacing any of these components, read carefully
the product safety notice in this service manual.
Don’t degrade the safety of the product through improper servicing.
C001CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C002ELECTROLYTIC CAP. 47UF/25V M1111
C0069965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
C007CHIP CERAMIC CAP. B K 0.01UF/50V1111
C0089965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
C009PCB JUMPER D0.6-P5.01111
C012CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C151ELECTROLYTIC CAP. 330UF/16V M1111
C152CERAMIC CAP.(AX) X M 2200PF/16V1111
C154ELECTROLYTIC CAP. 470UF/16V M1111
C155ELECTROLYTIC CAP. 0.22UF/50V M H71111
C156CHIP CERAMIC CAP. B K 4700PF/50V1111
C157ELECTROLYTIC CAP. 10UF/25V M H71111
C160CHIP CERAMIC CAP. CH J 270PF/50V1111
C203CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C205CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C207ELECTROLYTIC CAP. 1UF/50V M H71111
C208CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C209CHIP CERAMIC CAP. CH J 22PF/50V1111
C210CHIP CERAMIC CAP. CH J 22PF/50V1111
C211ELECTROLYTIC CAP. 47UF/6.3V M H71111
C212CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C213ELECTROLYTIC CAP. 47UF/6.3V M H71111
C214ELECTROLYTIC CAP. 330UF/6.3V M1111
C217CHIP CERAMIC CAP. CH D 10PF/50V1111
C218CHIP CERAMIC CAP. CH D 10PF/50V1111
C221ELECTROLYTIC CAP. 47UF/6.3V M H71111
12 NCDescription
MMA CBA1111
Consists of the following1111
MAIN CBA 1111
JUNCTION A CBA1111
JUNCTION B CBA1111
JUNCTION C CBA1111
SENSOR CBA1111
POWER CBA1111
TEXT CBA1111
MAIN CBA
CAPACITORS
21PV385/07
21PV385/39
21PV385/58
1-14-1
ELECTRICAL PARTS LIST
h
21PV385/01
Pos.
C222CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C223CHIP CERAMIC CAP.(MELF) Y K 4700PF/16V1111
C224CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C225CHIP CERAMIC CAP. CH J 560PF/50V1111
C226CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C227CHIP CERAMIC CAP. CH D 10PF/50V1111
C228CHIP CERAMIC CAP. CH D 10PF/50V1111
C229CHIP CERAMIC CAP.(MELF) Y K 4700PF/16V1111
C230CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C231CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C233CHIP CERAMIC CAP.(MELF) Y K 1000PF/35V1111
C234CHIP CERAMIC CAP. B K 0.01UF/50V1111
C235ELECTROLYTIC CAP. 47UF/6.3V M H71111
C236CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C237ELECTROLYTIC CAP. 47UF/6.3V M H71111
C238CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C239CHIP CERAMIC CAP. CH J 560PF/50V1111
C240CHIP CERAMIC CAP.(MELF) Y K 4700PF/16V1111
C241ELECTROLYTIC CAP. 22UF/50V M1111
C242CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C243ELECTROLYTIC CAP. 47UF/6.3V M H71111
C244CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C245ELECTROLYTIC CAP. 47UF/6.3V M H71111
C248ELECTROLYTIC CAP. 47UF/6.3V M H71111
C253CHIP CERAMIC CAP. B K 0.01UF/50V1111
C254CHIP CERAMIC CAP. CH J 560PF/50V1111
C255CHIP CERAMIC CAP. CH J 560PF/50V1111
C256ELECTROLYTIC CAP. 10UF/25V M H71111
C301CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C302ELECTROLYTIC CAP. 1000UF/6.3V M1111
C303CHIP CERAMIC CAP. B K 0.01UF/50V1111
C304CHIP CERAMIC CAP. B K 0.01UF/50V1111
C3059965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
C307CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C308CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C309FILM CAP.(P) 0.1UF/50V J1111
C310CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C311ELECTROLYTIC CAP. 1000UF/6.3V M1111
C3129965 000 23541 CHIP CERAMIC CAP.(MELF) B K 180PF/50V1111
C313CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C314CHIP CERAMIC CAP. B K 0.01UF/50V1111
C315CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C3169965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
C317CHIP CERAMIC CAP. CH J 150PF/50V1111
C3189965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
C3199965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
C320CHIP CERAMIC CAP. B K 0.01UF/50V1111
C3219965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
C322ELECTROLYTIC CAP. 470UF/10V M1111
C323ELECTROLYTIC CAP. 47UF/25V M1111
C324CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C325MYLAR CAP. 0.22UF/50V J1111
C3269965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
12 NCDescription
21PV385/07
21PV385/39
21PV385/58
1-14-2
ELECTRICAL PARTS LIST
h
21PV385/01
Pos.
C327CHIP CERAMIC CAP. B K 0.01UF/50V1111
C328MYLAR CAP. 0.22UF/50V J1111
C330CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C331ELECTROLYTIC CAP. 47UF/10V M1111
C332CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C333CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C334CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C336ELECTROLYTIC CAP. 47UF/10V M1111
C338CHIP CERAMIC CAP.(MELF) Y K 1000PF/35V1111
C339CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C3409965 000 23541 CHIP CERAMIC CAP.(MELF) B K 180PF/50V1111
C341CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C344CHIP CERAMIC CAP.(MELF) Y K 1000PF/35V1111
C350ELECTROLYTIC CAP. 220UF/10V M1111
C401CHIP CERAMIC CAP. B K 0.01UF/50V1111
C402ELECTROLYTIC CAP. 1UF/50V M H71111
C403ELECTROLYTIC CAP. 1UF/50V M H71111
C404ELECTROLYTIC CAP. 100UF/6.3V H71111
C405CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C406CHIP CERAMIC CAP. B K 0.047UF/50V1111
C407CHIP CERAMIC CAP. B K 0.01UF/50V1111
C408CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C409CHIP CERAMIC CAP. B K 0.047UF/50V1111
C410CHIP CERAMIC CAP. B K 0.01UF/50V1111
C411CHIP CERAMIC CAP. B K 0.01UF/50V1111
C412ELECTROLYTIC CAP. 1UF/50V M H71111
C413CHIP CERAMIC CAP. B K 0.01UF/50V1111
C414CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C415CHIP CERAMIC CAP. B K 0.01UF/50V1111
C416ELECTROLYTIC CAP. 47UF/6.3V M H71111
C417ELECTROLYTIC CAP. 1UF/50V M H71111
C418ELECTROLYTIC CAP. 1UF/50V M H71111
C419CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C420CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C421ELECTROLYTIC CAP. 10UF/25V M H71111
C424CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C425CHIP CERAMIC CAP. CH J 68PF/50V1111
C426CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C427CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C430ELECTROLYTIC CAP. 47UF/25V M1111
C431CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C432ELECTROLYTIC CAP. 1UF/50V M H71111
C433ELECTROLYTIC CAP. 10UF/25V M H71111
C434ELECTROLYTIC CAP. 22UF/16V M H71111
C435ELECTROLYTIC CAP. 1UF/50V M H71111
C436CHIP CERAMIC CAP. CH J 120PF/50V1111
C438CHIP CERAMIC CAP. CH J 220PF/50V1111
C440ELECTROLYTIC CAP. 1UF/50V M H71111
C441CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C442CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C443ELECTROLYTIC CAP. 1UF/50V M H71111
C444CHIP CERAMIC CAP. B K 2200PF/50V1111
C445ELECTROLYTIC CAP. 10UF/25V M H71111
12 NCDescription
21PV385/07
21PV385/39
21PV385/58
1-14-3
ELECTRICAL PARTS LIST
h
Pos.
12 NCDescription
21PV385/01
21PV385/07
21PV385/39
21PV385/58
C452CHIP CERAMIC CAP. CH J 68PF/50V1111
C471CHIP CERAMIC CAP. B K 0.01UF/50V1
C472CHIP CERAMIC CAP. B K 0.01UF/50V1
C473CHIP CERAMIC CAP. F Z 0.1UF/50V1
C474CHIP CERAMIC CAP. F Z 0.1UF/50V1
C475CHIP CERAMIC CAP. F Z 0.1UF/50V1
C476CHIP CERAMIC CAP. B K 0.01UF/50V1
C478CHIP CERAMIC CAP. F Z 0.1UF/50V1
C479CHIP CERAMIC CAP. B K 0.01UF/50V1
C480CHIP CERAMIC CAP. B K 0.01UF/50V1
C481ELECTROLYTIC CAP. 0.47UF/50V M H71
C483CHIP CERAMIC CAP. F Z 0.1UF/50V1
C484CHIP CERAMIC CAP. CH J 820PF/50V1
C485CHIP CERAMIC CAP. CH J 820PF/50V1
C486ELECTROLYTIC CAP. 2.2UF/50V M H71
C681ELECTROLYTIC CAP. 1000UF/16V M1111
C682ELECTROLYTIC CAP. 1000UF/16V M1111
C683
C684
9965 000 14852 ELECTROLYTIC CAP. 10UF/50V M1111
h
9965 000 23541 CHIP CERAMIC CAP.(MELF) B K 180PF/50V1111
h
C687ELECTROLYTIC CAP. 47UF/25V M1111
C688ELECTROLYTIC CAP. 47UF/25V M1111
C689ELECTROLYTIC CAP. 470UF/10V M1111
C691ELECTROLYTIC CAP. 2.2UF/50V M1111
C692CHIP CERAMIC CAP.(MELF) F Z 0.01UF/16V1111
C694ELECTROLYTIC CAP. 1000UF/6.3V M1111
C699ELECTROLYTIC CAP. 470UF/6.3V M1111
C701CHIP CERAMIC CAP.(MELF) Y K 4700PF/16V1111
C703ELECTROLYTIC CAP. 4.7UF/50V M1111
C705CERAMIC CAP.(AX) X M 4700PF/16V1111
C706CERAMIC CAP.(AX) X M 4700PF/16V1111
C707ELECTROLYTIC CAP. 0.22UF/50V M1111
C708ELECTROLYTIC CAP. 0.47UF/50V M1111
C709ELECTROLYTIC CAP. 0.47UF/50V M1111
C710ELECTROLYTIC CAP. 0.47UF/50V M1111
C711ELECTROLYTIC CAP. 470UF/10V M1111
C713ELECTROLYTIC CAP. 100UF/10V M1111
C714CHIP CERAMIC CAP. CH J 270PF/50V1111
C715ELECTROLYTIC CAP. 4.7UF/50V M1111
C716CHIP CERAMIC CAP. B K 0.047UF/50V1111
C7199965 000 13908 ELECTROLYTIC CAP. 1UF/50V M1111
C723CHIP CERAMIC CAP.(MELF) Y K 1000PF/35V1111
C724ELECTROLYTIC CAP. 47UF/10V M1111
C851ELECTROLYTIC CAP. 47UF/6.3V M H71111
C855ELECTROLYTIC CAP. 220UF/6.3V M H71111
C856CERAMIC CAP. B K 470PF/100V1111
C857FILM CAP.(P) 0.018UF/100V J1111
C858CHIP CERAMIC CAP. B K 2200PF/50V1111
C859CHIP CERAMIC CAP.(MELF) SL J 33PF/50V1111
C860PCB JUMPER D0.6-P5.01111
C861CERAMIC CAP.(AX) X M 1800PF/16V1111
C862ELECTROLYTIC CAP. 10UF/25V M H71111
C863CHIP CERAMIC CAP. B K 0.01UF/50V1111
C864CHIP CERAMIC CAP. F Z 0.1UF/50V1111
1-14-4
ELECTRICAL PARTS LIST
h
Pos.
12 NCDescription
21PV385/01
21PV385/07
21PV385/39
21PV385/58
C865CHIP CERAMIC CAP. B K 0.022UF/50V1111
C866ELECTROLYTIC CAP. 33UF/10V H71111
C867ELECTROLYTIC CAP. 4.7UF/50V M H71111
C868CHIP CERAMIC CAP.(MELF) Y K 4700PF/16V1111
C869CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C8719965 000 23541 CHIP CERAMIC CAP.(MELF) B K 180PF/50V1111
C872ELECTROLYTIC CAP. 1UF/50V M H71111
C874CHIP CERAMIC CAP. F Z 0.1UF/50V1111
C875CHIP CERAMIC CAP. CH J 220PF/50V1111
C876CHIP CERAMIC CAP. B K 0.01UF/50V1111
C877ELECTROLYTIC CAP. 100UF/6.3V H71111
C5019965 000 13907 CERAMIC CAP.(AX) B K 220PF/50V1111
C5029965 000 13907 CERAMIC CAP.(AX) B K 220PF/50V1111
C5039965 000 13907 CERAMIC CAP.(AX) B K 220PF/50V1111
C504CERAMIC CAP. B K 1000PF/2KV1111
C505ELECTROLYTIC CAP. 1UF/50V M H71111
See Electrical Parts List
for parts with this mark.
Some Ref. Numbers are
not in sequence.
B2
A1-4
A1-9
L7
A1-7
A1-10
L4
CRT CBA
B2
B4
B1
Z1
B2
TL1
TB2
TL1
1B1
TL1
TB10
TL1
Sensor
CBA
TB33
TB21
TB7
TL14
TB31
TL1
TB3
L9
TL1
TL1
TL1
Z6
TL1
TL18
TB23
B3
TL1
CL604
Junction
B CBA
Text CBA
Z10
Junction C CBA
Main CBA
Sensor CBA
A
A12
L1
PL2
L7
B15
TL1
Junction A CBA
TB1
Z10
21PV385/07
L1L1
PL1
PB5
H.V./Power
Supply CBA
L8
PB1
Z10
PB4
PL2
PL1
L1
A3
L2
L2
L1
L1
A2
PL2
PL1
PL1
L8
A1-13
A1-3
A1-1
1-15-1
SP151
TB11
CL801
A
TL14
1-15-2T6550CEX
Packing
X2
S6
S2
X3
X4
S2
S3
X1
TAPE
X5
S4
S1
FRONT
1-15-3T6550PEX
h
PRODUCT SAFETY NOTE: Products marked with a h
have special characteristics important to safety.
Before replacing any of these components, read carefully
the product safety notice in this service manual.
Don’t degrade the safety of the product through improper servicing.
*)Note:
Pos.1000 consists of A1-1A1-8
A1-3A1-9
A1-4A1-10
A1-5L7
A1-7
MECHANICAL PARTS LIST
Pos.
Pos.
Expl. View
*)10003143 027 60521 FRONT ASSY 21PV385/01/07/58111
*)10003143 027 60531 FRONT ASSY 21PV385/391
0001A1-1FRONT CABINET 21"1111
0011A1-3WORDMARK SILVER1111
0005A1-4CASSETTE DOOR 21"1111
0006A1-5LEG SPRING1111
0009A1-7FUNCTION KNOB 21"1111
0012A1-8SENSOR WINDOW 21"1111
0008A1-9LED LENS 21" (L)1111
0007A1-10LED LENS 21" (R)1111
0013L4PL PAN SCR 3X12 WITH WASH101111
0059L74822 502 14109 SCR PAN TORX TAP ST ZN BK 3X101111
0002B44822 402 10159 BRACKET ==>20/21"1111
0003Z1TAPE S-ADH CLOTH GY 30MM 50M1111
0004B13143 021 20031 TENSION SPRING1111
00153143 027 50351 CABLE CLAMP1111
0030B33143 021 20091 SHIELD PLATE 21"1111
0031B153143 021 20021 TE HOLDER1111
0055L14822 502 14062 SCREW1111
0056L2TORX HEAD TAPPING SCREW M4X121111
0057L8FLAT HEAD SCREW 4X181111
0058L9SHIELD PLATE SCREW M3X41111
0070A23143 027 50321 REAR CABINET 21"1111
0071A123143 027 50311 POWER BUTTON 21"1111
0072A133143 027 50331 JACK COVER1111
1010SP1519965 000 18286 SPEAKER ASSY 21"1111
1100CRT A51EAL135X09 (LGPD) B1111
0054B2CRT FIXING SCREW (EJOT K70X25)1111
00104822 502 14109 SCR PAN TORX TAP ST ZN BK 3X101111
TB2TB2TOP COVER T6300RA1111
TB10TB109965 000 18157 RCA HOLDER(B) T6500RA1111
TB11TB11CLOTH(10X30XT:0.3) T5300UA1111
1.Clean all parts for the tape transport (Upper Drum with Video Head / Pinch Roller / ACE Head / FE Head) using
90% lsopropyl Alcohol.
2.After cleaning the parts, do all DECK ADJUSTMENTS.
3.For the reference numbers listed above, refer to Deck Exploded Views.
Cam Holder AssemblyII
2-1-1U29PMEN
Cleaning
Cleaning of Video Head
Clean the head with a head cleaning stick or chamois
cloth.
Procedure
1.Remove the top cabinet.
2.Put on a glove (thin type) to avoid touching the
upper and lower drum with your bare hand.
3.Put a few drops of 90% Isopropyl alcohol on the
head cleaning stick or on the chamois cloth and,
by slightly pressing it against the head tip, turn the
upper drum to the right and to the left.
Notes:
1.The video head surface is made of very hard
material, but since it is very thin, avoid cleaning it
vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit.
3.Do not reuse a stained head cleaning stick or a
stained chamois cloth.
Cleaning of ACE Head
Clean the head with a cotton swab.
Procedure
1.Remove the top cabinet.
2.Dip the cotton swab in 90% isopropyl alcohol and
clean the ACE Head. Be careful not to damage the
upper drum and other tape running parts.
Notes:
1.Avoid cleaning the ACE Head vertically.
2.Wait for the cleaned part to dry thoroughly before
operating the unit or damage may occur.
ACE Head
Upper
Cylinder
Do Not !
Video Head
Cleaning Stick
2-1-2U29PMEN
SERVICE FIXTURE AND TOOLS
J-1-1, J-1-2
J-3
J-5
J-2
J-4
Ref. No. NamePart No.Adjustment
J-1-1Alignment Tape9965 000 14514Head Adjustment of ACE Head
J-1-2Alignment Tape9965 000 14516
(2 Head model)
9965 000 14515
(4 Head model)
J-2Guide Roller Adj. Screwdriver Available
Locally
J-3MirrorAvailable
Locally
J-4Azimuth Adj. Screwdriver +Available
Locally
J-5Flat Screwdriver -Available
Locally
2-2-1U29PFIX_PC
Azimuth and X Value Adjustment of ACE Head /
Adjustment of Envelope Waveform
Guide Roller
Tape Transportation Check
ACE Head Height
X Value
MECHANICAL ALIGNMENT PROCEDURES
Explanation of alignment for the tape to correctly run
starts on the next page. Refer to the information below
on this page if a tape gets stuck, for example, in the
mechanism due to some electrical trouble of the unit.
Service Information
A. Method for Manual Tape Loading/Unloading
To load a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Insert a cassette tape. Though the tape will not be
automatically loaded, make sure that the cassette
tape is all the way in at the inlet of the Cassette
Holder. To confirm this, lightly push the cassette
tape further in and see if the tape comes back out,
by a spring motion, just as much as you have
pushed in.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 for a minute or two to complete
this task.
To unload a cassette tape manually:
1. Disconnect the AC plug.
2. Remove the Top Case and Front Assembly.
3. Make sure that the Moving guide preparations are
in the Eject Position.
4. Turn the LDG Belt in the appropriate direction
shown in Fig. M1 until the Moving guide preparations come to the Eject Position. Stop turning when
the preparations begin clicking or can not be
moved further. However, the tape will be left wound
around the cylinder.
5. Turn the LDG Belt in the appropriate direction continuously, and the cassette tape will be ejected.
Allow a minute or two to complete this task.
B. Method to place the Cassette Holder in the tape-
loaded position without a cassette tape
1. Disconnect the AC Plug.
2. Remove the Top Case and Front Assembly.
3. Turn the LDG Belt in the appropriate direction
shown in Fig. M1. Release the locking tabs shown
in Fig. M1 and continue turning the LDG Belt until
the Cassette Holder comes to the tape-loaded
position. Allow a minute or two to complete this
task.
Top View
Moving guide T preparation
(Eject Position)
Moving guide S preparation
(Eject Position)
Push the tape
to load it.
Push the locking tab gently to unlock
when loading without a cassette.
UNLOAD
/EJECT
LOAD
Side View
LDG Belt
Fig. M1
Bottom View
LDG Belt (B)
UNLOAD
/EJECT
Cam Gear
Fig. M2
2-3-1Z13P2HMA_PC
1. Tape Interchangeability Alignment
Note:
To do these alignment procedures, make sure that the
Tracking Control Circuit is set to the preset position
every time a tape is loaded or unloaded. (Refer to
page 2-3-4, procedure 1-C, step 2.)
Note: Before starting this Mechanical Alignment, do all
Electrical Adjustment procedures.
Flowchart of Alignment for tape traveling
Loading (Use a blank tape.)
Adjust the height of the Guide Rollers
(Supply side and take-up side).
(Use a blank tape.) (Page 2-3-3)
1-A
Not good
Check to see that the tape is not creasing
and that there is no slack on the supply
and take-up side Guide Rollers.
(Use a blank tape.)
Adjust the X Value for maximum envelope.
(Page 2-3-3) (Use Alignment Tape.)
Adjust the envelope. (Page 2-3-4)
Check the envelope.
OK
Adjust the Audio Section.
(Azimuth Alignment) (Page 2-3-4)
Check the audio output.
OK
Check the following:
1. X Value (Page 2-3-3)
2. Envelope (Page 2-3-4)
OK
1-A
1-B
1-C
1-C
1-D
1-D
1-B, 1-C
Not good
Not good
Not good
Do the final tape-traveling test to see that
the tape runs normally in play mode without creasing or slacking.
OK
Completion
Adjust the X value and envelope.
1-A
1-B, 1-C
2-3-2Z13P2HMA_PC
1-A. Preliminary/Final Checking and
Alignment of Tape Path
Purpose:
To make sure that the tape path is well stabilized.
Symptom of Misalignment:
If the tape path is unstable, the tape will be damaged.
Note: Do not use an Alignment Tape for this procedure. If the unit is not correctly aligned, the tape may
be damaged.
1. Playback a blank cassette tape and check to see
that the tape runs without creasing at Guide Rollers
[2] and [3], and at points A and B on the lead surface. (Refer to Fig. M3 and M4.)
2. If creasing is apparent, align the height of the guide
rollers by turning the top of Guide Rollers [2] and
[3] with a Guide Roller Adj. Screwdriver. (Refer to
Fig. M3 and M5.)
Guide Roller [2]
Guide Roller [3]
ACE Head
4. If creasing or snaking is apparent, adjust the Tilt
Adj. Screw of the ACE Head. (Fig. M6)
Azimuth Adj. Screw
ACE Head
Flat
Screwdriver
Tilt Adj. Screw
Fig. M6
1-B. X Value Alignment
Purpose:
To obtain maximum PB FM envelope signal at the preset position of the Tracking Control Circuit, align the
Horizontal Position of the ACE Head.
Symptom of Misalignment:
If the Horizontal Position of the ACE Head is not properly aligned, maximum PB FM envelope cannot be
obtained at the preset position of the Tracking Control
Circuit.
A
Take-up Guide Post [4]
Lead Surface of Cylinder
Correct
Guide Roller
Tape
Take-up Guide
Post
Tape
B
Incorrect
Tape
Fig. M3
Fig. M4
1. Connect the oscilloscope to TP008 (C-PB) and
TP001 (CTL) on the Main CBA. Use TP002 (RFSW) as a trigger.
2. Playback the Gray Scale of the Alignment Tape
(9965 000 14516) and confirm that the PB FM signal is present.
3. Set the Tracking Control Circuit to the preset position by pressing CH UP button on the remote control unit then “PLAY” button on the unit. (Refer to
note on bottom of page 2-3-4.)
4. Use the Flat Screwdriver so that the PB FM signal
at TP008 (C-PB) is maximum. (Fig. M6)
Fig. M5
3. Check to see that the tape runs without creasing at
Take-up Guide Post [4] or without snaking between
Guide Roller [3] and ACE Head. (Fig. M3 and M5)
2-3-3Z13P2HMA_PC
5. To shift the CTL waveform, press CH UP or CH
DOWN button on the remote control unit. Then
make sure that the maximum output position of PB
FM envelope signal become within
set position.
Good
Preset position
Maximum output position of
PB FM envelope signal
2ms
±2ms from pre-
FM envelope signal
5. When Guide Rollers [2] and [3] (Refer to Fig. M3)
are aligned properly, there is no envelope drop
either at the beginning or end of track as shown in
Fig. M9.
Dropping envelope level at the beginning of track.
Fig. M8
FM envelope output signal
is adjusted at maximum.
CTL signal
No Good
FM envelope output signal is low.
Fig. M7
6. Set the Tracking Control Circuit to the preset position by pressing CH UP button on the remote control unit. and then “PLAY” button.
1-C. Checking/Adjustment of Envelope
Waveform
Purpose:
To achieve a satisfactory picture, adjust the PB FM
envelope becomes as flat as possible.
Symptom of Misalignment:
If the envelope output is poor, noise will appear in the
picture. The tracking will then lose precision and the
playback picture will be distorted by any slight variation of the Tracking Control Circuit.
1. Connect the oscilloscope to TP008 (C-PB) on the
Main CBA. Use TP002 (RF-SW) as a trigger.
2. Playback the Gray Scale on the Alignment Tape
(9965 000 14516). Set the Tracking Control Circuit
to the preset position by pressing CH UP button
and then “PLAY” button on the unit. Adjust the
height of Guide Rollers [2] and [3] (Fig. M3, Page
2-3-3) watching the oscilloscope display so that the
envelope becomes as flat as possible. To do this
adjustment, turn the top of the Guide Roller with
the Guide Roller Adj. Screwdriver.
3. If the envelope is as shown in Fig. M7, adjust the
height of Guide Roller [2] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.
4. If the envelope is as shown in Fig. M8, adjust the
height of Guide Roller [3] (Refer to Fig. M3) so that
the waveform looks like the one shown in Fig. M9.
Dropping envelope level at the end of track.
Fig. M9
Envelope is adjusted properly. (No envelope drop)
Fig. M10
Note: Upon completion of the adjustment of Guide
Rollers [2] and [3] (Refer to Fig. M3), check the X
Value by pushing the CH UP or DOWN buttons alternately, to check the symmetry of the envelope. Check
the number of pushes to ensure preset position. The
number of pushes CH UP button to achieve 1/2 level of
envelope should match the number of pushes CH
DOWN button from center. If required, redo the “X
Value Alignment.”
2-3-4Z13P2HMA_PC
1-D. Azimuth Alignment of Audio/Con-
trol/ Erase Head
Purpose:
To correct the Azimuth alignment so that the Audio/
Control/Erase Head meets tape tracks properly.
Symptom of Misalignment:
If the position of the Audio/Control/Erase Head is not
properly aligned, the Audio S/N Ratio or Frequency
Response will be poor.
1. Connect the oscilloscope to the audio output jack
on the rear side of the deck.
2. Playback the alignment tape (9965 000 14516) and
confirm that the audio signal output level is 6kHz.
3. Adjust Azimuth Adj. Screw so that the output level
on the AC Voltmeter or the waveform on the oscilloscope is at maximum. (Fig. M6)
2-3-5Z13P2HMA_PC
DISASSEMBLY/ASSEMBLY PROCEDURES
OF DECK MECHANISM
Before following the procedures described below, be sure to remove the deck assembly from the cabinet. (Refer to
CABINET DISASSEMBLY INSTRUCTIONS on page 1-5-1 of Main Section.)
All the following procedures, including those for adjustment and replacement of parts, should be done in Eject
mode; see the positions of [41] and [42] in Fig. DM1 on page 2-4-3. When reassembling, follow the steps in reverse
order.
First, insert [6] diagonally in [3] as shown below. Then,
install [6] in [3] while pushing (L-1) in a direction of
arrow. After installing [6] in [3], confirm that pin A of [3]
enters hole A of [6] properly.
[3]
Pin D
Pin C
(S-10)
Slots B
First, while pushing the locking tab as
shown at right, slide and pull up the right
side on [2] to release Pin A and Pin B from
the slots A.
Then, remove Pin C and Pin D on [2] from
the slots B as shown.
[2]
2
Pull up
Pin A
A
1
Slide
Pin B
Slot A
Slot A
1
Hole A
[6]
2
Pin A
View for A
(L-1)
Installation of [4] and [6]
Install [6] in [4] while pulling (L-2) in a direction of
arrow. After installing [6] in [4], confirm that pin B of [4]
enters hole B of [6] properly.
[4]
View for B
Hole B
Pin B
[6]
(L-2)
Fig. DM5
Locking tab
View for A
Fig. DM4
2-4-4Z13PDA
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