Perlick PKBR24 Installation Manual

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INSTALLATION AND OPERATION INSTRUCTIONS PERLICK BATCH ROTARY GLASSWASHERS

MODEL NOS.

■ PKBR24

■ PKBR24L

■ PKBR24R

PKBR24L

PKBR24

IMPORTANT INFORMATION

This manual has been prepared to assist you in the operation of the Perlick Batch Rotary Glasswasher.

We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, your dealer can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval.

We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction.

Table of Contents

 

Warranty Information.........................................

2

Specifications.....................................................

3

Chemical Specifications

 

Water Conditioning ..............................................

4

Chemical Concentrations.....................................

4

Start-Up Procedures

 

Before Starting the Glasswasher .........................

5

Starting the Glasswasher.....................................

5

Priming the Chemical System..............................

5

Operational Testing ..............................................

5

Installing Chemical Squeeze Tubes.....................

6

Priming the Chemical Pumps ..............................

7

Setting the Chemical Controls .............................

7

Owners Instructions

 

Component Identification .....................................

8

Instrument Panel..................................................

9

Operating the Glasswasher .................................

9

Washing Glasses .................................................

9

Chemical Control Panel .....................................

10

Maintenance and Troubleshooting

 

End of Day Shutdown ........................................

11

Deliming .............................................................

11

Troubleshooting..................................................

11

Machine Operation & Cycle Sequence..............

12

Replacement Parts ............................................

13

Electrical Connection Diagram ..........................

14

Adjusting Chemical Concentrations...................

15

Calibrating the Chemical System.......................

15

8300 West Good Hope Road • Milwaukee, WI 53223 • Phone 414-353-7060 • Fax 414-353-7069 Toll Free 800-558-5592 • E-Mail: Perlick@Perlick.com • www.Perlick.com

Warranty Information

ONE YEAR LIMITED WARRANTY

The Perlick Corporation warrants its glasswasher to be free from defects in material and workmanship, under normal use and operation, for a period of one

(1) year from the date of initial start-up or eighteen (18) months from the date of shipment from the factory, whichever comes first. Perlick® will repair or replace, at our option, during the warranty period, any part that may be defective in material and/or factory workmanship. This warranty is conditioned upon the customer's maintenance and care as outlined in the service manual and the return of the warranty registration card. Warranty repairs will be performed, free of charge, during Perlick's® authorized service agency's normal business hours. Should the customer require after hours service, it is the customer's responsibility for any overtime premium. Machine is warranted only for the initial place of installation. Removal of machine automatically terminates this warranty.

Perlick® shall have no liability under this warranty unless the customer promptly notifies Perlick® or its factory authorized service agent of any alleged defects. All defective parts become the property of Perlick® and must be returned to Perlick® , or its agent, at Perlick's® expense, within thirty (30) days from the date of the part's replacement. Parts replaced within the warranty carry only the unexpired portions of the machine's warranty. Not covered by this warranty are changes (parts and/or labor) necessitated by or damage resulting from: water conditions, accident, alteration, improper use, abuse, tampering, improper installation or failure to follow operating and maintenance procedures. Examples of the foregoing, but without limitations are:

1)Damage to machine resulting from excessive concentrations of chlorine or deliming acid solutions;

2)Use with utilities other than designated on the glasswasher I.D. plate or owners manual;

3) Improper connection of utility services;

4) Inadequate or excessive water pressure; 5) Leaks caused by faulty installation; 6) Component failures caused by water leaks due to faulty installation; 7) Failure to comply to national and/or local codes; 8) Failure due to deposits resulting from hard water, detergents, chlorines, delimers, or improper maintaining, 9) Resetting breakers or fuse replacement; 10) Adjustments such as thermostats and chemical pump system; 11) Improper opening of utility supply valve; 12) Cleaning drain valves, line strainer, spray nozzles, etc.; 13) Improper installation or malfunction of chemical dispensing equipment supplied by others; 14) Failure to provide regular and/or daily maintenance and cleaning as outlined in this owners manual.

THIS WARRANTY IS LIMITED TO GLASSWASHERS INSTALLED WITHIN THE 48 CONTINENTAL UNITED STATES AND CANADA. IN ALASKA, HAWAII AND ELSEWHERE OUTSIDE THE CONTINENTAL U.S. AND CANADA, THIS WARRANTY IS LIMITED TO REPLACEMENT PARTS ONLY.

THERE ARE NO OTHER WARRANTIES, EXPRESSED OR IMPLIED, MADE BY THE PERLICK CORPORATION FOR ITS GLASSWASHER, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND IN LIEU OF ALL OTHER OBLIGATIONS OR LIABILITY ON THE PART OF PERLICK® , INCLUDING LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES OR FOR LOSS OF PROFITS OR GOODWILL. NO OTHER WARRANTIES ARE AUTHORIZED ON BEHALF OF PERLICK® .

RECORD THIS INFORMATION

MODEL NO.__________________________________________________

SERIAL NO.._________________________________________________

INSTALLATION DATE:_________________________________________

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

2

Perlick PKBR24 Installation  Manual

Sizes and Specifications

PKBR24 Glasswashers

MODEL NOS.

PKBR24

 

PKBR24L

 

PKBR24R

WASH TANK CAPACITY (gals.)

1

 

1

 

1

CYCLE TIME (sec.)

120

 

120

 

120

 

 

 

 

 

 

WASH TIME (sec.)

60

 

60

 

60

SANITIZER TIME (sec.)

35

 

35

 

35

GLASSES WASHED PER

720

 

720

 

720

HR. (21/2 ” dia.)

 

 

 

 

 

 

 

TANK HEATER (watts)

650

 

650

 

650

WASH PUMP CAPACITY (gals./min.)

24

 

24

 

24

DRAIN FLOW (gals/cycle)

1.67

 

1.67

 

1.67

EXHAUST REQUIREMENT

None

 

None

 

None

MAXIMUM GLASS HEIGHT

10”

 

10”

 

10”

SHIP WT lbs. (kg)

225 (103)

 

225 (103)

 

225 (103)

ELECTRICAL

120 Volt, 60 Hz., single phase AC. 5.4 amps, furnished with 6 foot power cord and standard

 

3 prong NEMA style 5-15P.

 

 

 

PLUMBING

Hot Water Inlet Connection: 1/2 ” NPTM. Incoming Hot Water: 130–140° F, at 30-60 psi with a

 

flow rate of 4.0 gal/min. Drain: 11/4 IPS PVC socket connection to include an air gap. Plumbers

 

Hookup Kit: Includes water hammer arrestor, stop valve and union. Important: Failure to install

 

the Glasswasher with Plumbers Hookup Kit can damage the hot water solenoid valve. Machine

 

failure due to improper installation is not covered by Perlick’s warranty.

 

WATER HARDNESS

Water containing more than 15 GPG will require a water softener. Caution: Parts failure

 

caused by hard water are not covered under Perlick’s warranty.

 

DETERGENT, SANITIZER and

Detergent: A heavy-duty liquid warewashing detergent containing water conditioners.

RINSE AID

Chlorine Sanitizer: Any EPA registered chlorine can be used. The EPA marking can be found on

 

the container label. Rinse Aid: A low-foaming warewashing rinse aid containing water conditioners.

 

Note: To ensure maximum glasswasher performance. It is important to select the appropriate

 

detergent and rinse aid for specific water conditions. These chemicals can be purchased from a

 

local chemical supplier or food service distributor.

 

 

 

 

 

 

 

OPTIONAL ACCESSORIES

• Low Sanitizer shut down kit - #61945

• Glass Rack - #50470-2

 

 

 

 

 

 

 

All plumbing and chemical lines must be routed so that the glasswasher can be pulled out for service.

 

HOT WATER

 

INLET 1/2” [13]

HOT WATER INLET

MALE N.P.T.

1/2” [13] MALE N.P.T.

(L.H. UNITS)

(L.H. UNITS)

 

 

HOT WATER

 

INLET 1/2” [13]

 

MALE N.P.T.

 

(R.H. & STD.

 

UNITS)

 

HOT WATER

 

INLET 1/2” [13]

 

MALE N.P.T.

 

(R.H. & STD.

 

UNITS)

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

3

Chemical Specifications

Water Conditioning

If the water you will use in the glasswasher is too hard, the glasswasher will not clean and sanitize glasses properly. Water contains dissolved calcium/lime which makes water "hard." Water can be conditioned mechanically by using a water softener or chemically by using a detergent and rinse aid which contains water conditioners. If the water you will use in the glasswasher is not properly conditioned, the glasswasher will:

Require frequent deliming,

Cost more to operate (higher chemical usage),

Shorten machine life.

Water Hardness

Type of Water

GPG (Grains Per Gallon)

Treatment required

0 - 5

GPG

Chemicals containing

 

 

Low water conditioners

 

 

 

6 - 10

GPG

Chemicals containing

 

 

Medium water

 

 

conditioners

 

 

 

11 - 15

GPG

Chemicals containing

 

 

High water conditioners

15 GPG Plus

Water softener required

 

 

and chemicals

 

 

containing Low water

 

 

conditioners

 

 

 

Water with more than 15 GPG will require a water softener. It cannot be conditioned economically with chemicals. Failure of parts caused by hard water are not covered under the warranty.

Chemical Specifications

DETERGENT:

Heavy-duty, liquid warewashing detergent with water conditioners.

SANITIZER (CHLORINE):

EPA registered, non-foaming liquid chlorine.

RINSE ADDITIVE:

Low-foaming, warewashing rinse additive.

Chemical Concentrations

DETERGENT

Start the glasswasher and wait for 30 seconds into the wash cycle. Then stop the machine; take a sample and test for active alkalinity. It should be 250 ppm. +10%.

SANITIZER

Run the glasswasher through a complete cycle. Take a sample and test it for chlorine concentration. It should be 50 ppm. minimum.

RINSE ADDITIVE

There is no minimum concentration. Visually check the glassware for satisfactory wetting.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

4

START UP PROCEDURES

IMPORTANT

When an indicated function does not occur, corrections MUST be made before proceeding. No steps in a procedure should be ignored or omitted.

BEFORE STARTING THE GLASSWASHER

CHECK TO DETERMINE IF...

Water and Power are ON to glasswasher.

Chemical System Power Switch is ON.

Chemicals (detergent, sanitizer, and rinse aid) have been purchased and are on site for use.

Chemical line drop tubes are in appropriate containers:

RED line into the detergent container.

WHITE line into the sanitizer container.

BLUE line into the rinse additive container.

REMOVE...

All protective paper from the front of machine.

Shipping block from under the lower spray arm.

INSTALL...

■ Both glass racks onto the divider.

STARTING THE GLASSWASHER

PLACE...

■ Power/drain (on-off drain) switch to ON.

CHECK...

Water level inside the tank (Level should be at top of overflow tube.)

PRIMING THE CHEMICAL SYSTEM

The chemical system prime buttons are located in the chemical control panel. Each of the three chemical systems must be primed separately.

Press the prime button until the chemical is observed in the flow indicator window.

Continue to press the prime button for an additional 15 seconds to complete the priming.

Repeat procedure until all three systems have been primed.

OPERATIONAL TESTING

PRESS

Wash switch to run the glasswasher through a complete cycle.

CHECK

That only the power and washing lights are illuminated while the machine is washing.

That only the power and cycle complete lights are illuminated when cycle is finished.

That the cycle complete light goes out when divider is rotated.

Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice.

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