PARKZONE Extra 300 PNP, Extra 300 BNF Instruction Manual

Page 1
© 2010 Horizon Hobby, Inc.
ParkZone® products are distributed exclusively by Horizon Hobby, Inc.
DSM and DSM2 are trademarks or registered trademarks of Horizon Hobby, Inc. The Spektrum trademark is used with permission of Bachmann Industries, Inc.
Futaba is a registered trademark of Futaba Denshi Kogyo Kabushiki Kaisha Corporation of Japan.
Spektrum radios and accessories are exclusively available from Horizon Hobby, Inc.
www.parkzone.com
Page 2
Extra 300 PNP/BNF
Instruction Manual
Charge-and-Fly™ Park Flyer
Page 3
NOTICE
All instructions, warranties and other collateral documents are subject to change at the sole discretion of Horizon Hobby, Inc.
For up-to-date product literature, visit http://www.horizonhobby.com and click on the support tab for this product.
Meaning of Special Language:
The following terms are used throughout the product literature to indicate various levels of potential harm when
operating this product: NOTICE: Procedures, which if not properly followed, create a possibility of physical property damage AND little or
no possibility of injury.
CAUTION: Procedures, which if not properly followed, create the probability of physical property damage AND a
possibility of serious injury.
WARNING: Procedures, which if not properly followed, create the probability of property damage, collateral damage, and serious injury OR create a high probability of supercial injury.
WARNING: Read the ENTIRE instruction manual to become familiar with the features of the product before operating. Failure
to operate the product correctly can result in damage to the product, personal property and cause serious injury.
This is a sophisticated hobby product and NOT a toy. It must be operated with caution and common sense and requires some
basic mechanical ability. Failure to operate this Product in a safe and responsible manner could result in injury or damage to the product or other property. This product is not intended for use by children without direct adult supervision. Do not attempt disassemble, use with incompatible components or augment product in any way without the approval of Horizon Hobby, Inc. This manual contains instructions for safety, operation and maintenance. It is essential to read and follow all the instructions and warnings in the manual, prior to assembly, setup or use, in order to operate correctly and avoid damage or serious injury.
Safety Precautions and Warnings
As the user of this product, you are solely responsible for operating in a manner that does not endanger yourself and others or result in damage to the product or the property of others.
This model is controlled by a radio signal subject to interference from many sources outside your control. This interference can cause momentary loss of control so it is advisable to always keep a safe distance in all directions around your model, as this margin will help avoid collisions or injury.
Age Recommendation: 14 years or over. This is not a toy. This product is not intended for use by children
without direct adult supervision.
• Never operate your model with low transmitter
batteries.
• Always operate your model in an open area away from
cars, traffic or people.
• Avoid operating your model in the street where injury or
damage can occur.
• Never operate the model in the street or in populated
areas for any reason.
• Carefully follow the directions and warnings for this and
any optional support equipment (chargers, rechargeable battery packs, etc.) you use.
• Keep all chemicals, small parts and anything electrical
out of the reach of children.
• Moisture causes damage to electronics. Avoid water
exposure to all equipment not specifically designed and protected for this purpose.
• Never lick or place any portion of your model in your
mouth as it could cause serious injury or even death.
Battery Warnings and Guidelines
The Battery Charger (PKZ3240) included with the Extra 300
BNF has been designed to safely charge the Li-Po battery.
You must read the following safety instructions and warnings
before handling, charging or using the Li-Po battery.
CAUTION: Li-Po batteries are signicantly more volatile
than the alkaline, Ni-Cd or Ni-MH batteries used in RC
applications. All instructions and warnings must be
followed exactly. Mishandling of Li-Po batteries can result in a re, personal injury, and/or property damage.
• By handling, charging or using the included Li-Po battery
you assume all risks associated with lithium batteries. If you do not agree with these conditions, return your complete Extra 300 model in new, unused condition to the place of purchase immediately.
• You must charge the included Li-Po battery in a safe area
away from flammable materials.
1
Page 4
Extra 300 PNP/BNF Instruction Manual
Congratulations on your selection of the high performance aerobatic ParkZone® Extra 300. The original aircraft was designed in 1987 by Walter Extra. The Extra 300 is one of the
most recognized full-scale aerobatic aircrafts in the world. Mike McConville designed this park-sized version to give you a scale aerobatic experience like no other. Rudder control
is pure, so no pitch or roll coupling makes knife edge flight easier. The Extra 300 is capable of positive and negative G maneuvers, snap rolls and other precision aerobatics. The specially designed power system adds vertical performance too.
Since the Extra 300 can be ready for flight in as little as an hour, you can spend your time refining your flying skills, not your building skills.
Table of Contents
Topic Page
Safety Precautions and Warnings 1 Introduction 2
Low Voltage Cuto (LVC) 3
Battery Warnings 3 Charging the Flight Battery 4 General Assembly and Maintenance Tips 5
Transmitter and Receiver Binding 6 Installing Landing Gear 7
Installing Wings 8 Installing Horizontal Tail and Pushrods on Control Horns 9 Installing Flight Battery 10 Adjusting Center of Gravity 10 Control Direction Test 11
Reverse Controls 11
Control Surface Travel Measurement 12 Installing Propeller Adapter, Propeller, and Spinner 13
Motor and ESC Removal 14 PNP Installation 15 Range Check 15
Before Each Flying Session 15
Flying Tips 16 Repairs 16
Troubleshooting Guide 17
Replacement Parts and Optional Parts 18
Warranty and Service 19 Contact Information 20
Note: A full range 4-channel or greater transmitter (SPMR5500, SPMR6600 or SPMR7700) for the Extra 300 BNF. Transmitter, receiver, charger and battery required for Extra 300 PNP.
WARNING: Although your ParkZone® Extra 300 comes
almost ready to y, this aircraft is for experienced RC pilots only and is not a toy. Misuse of the plane can cause serious bodily harm and damage to property. Therefore, only an experienced RC pilot should y it. Because of the high performance nature of the Extra, we recommend you only y in very large open areas or RC club elds.
Extra 300 Features
Motor
ParkZone 15-size
brushless outrunner
ESC
E-flite® Pro 30A brushless with Switch-Mode BEC
Receiver
Spektrum™ AR500 DSM2 5-channel sport receiver *
Battery
3S 11.1V 2200mAh 25C Li-Po
Charger
Variable rate 2- to 3-cell Li-Po balancing fast charger
Transmitter
Full range DSM2
aircraft transmitter *
* Recommended for Plug-N-Play Version
Extra 300 Specications
Wingspan
Length
Weight (RTF)
Bind-N-Fly
Version
Installed Installed
Installed Installed
Installed
Included
Included
Sold
Separately
40.6 in (1030mm)
36.8 in (935mm)
34.5 oz (980 g)
Plug-N-Play
Version
Sold
Separately
Sold
Separately
Sold
Separately
Sold
Separately
2
Page 5
Low Voltage Cuto (LVC)
The Extra 300 receiver features a soft low voltage cutoff (LVC) that occurs when the battery reaches 3V per cell under load.
When the soft cutoff occurs, the electronic speed control (ESC) and receiver reduce power to the motor (regardless of the power level set with the throttle stick). This prevents the voltage
of the battery from dropping below 3V per cell.
While it is possible to continue flying the aircraft after the soft
LVC occurs, this is NOT recommended. Battery discharge after LVC will damage the Li-Po battery, resulting in less power and
shorter flight duration during subsequent flights, or complete failure of the battery.
Discharging the battery after low voltage cutoff may result in loss of control. Battery power may drop below the receiver’s
®
ONLY
minimum operating voltage so flight controls do not respond to the transmitter.
Stay aware of the power level of the battery/aircraft throughout the flight, and when the aircraft requires more throttle than typical, immediately land the Extra 300.
Note: Battery performance is reduced in cooler temperatures. It
is recommended the batteries are warm before flight.
CAUTION: ALWAYS disconnect the battery from the
aircraft to prevent trickle discharge of the battery. These batteries require regular maintenance to keep them at a usable charge level.
Battery Warnings
• Never charge the battery unattended. When charging the
battery you should always remain in constant observation to monitor the charging process and react to potential problems that may occur.
• After flight, the battery must be cooled to ambient temperature
before charging.
• DO NOT USE A Ni-Cd OR Ni-MH CHARGER. Failure to charge
the battery with a compatible charger may cause fire resulting in personal injury and/or property damage.
• When flight battery balloons or swells, immediately remove
the battery from service.
If at any time during the charge process the battery begins to balloon or swell, discontinue charging or discharging immediately. Quickly and safely disconnect the battery, then place it in a safe area away from flammable materials to observe it for at least 15 minutes. Continuing to charge or discharge a battery that has begun to balloon or swell can result in a fire.
• A battery that has ballooned or swollen even a small amount
must be removed from use immediately.
• Store the battery at room temperature in a dry area for best
results.
• When transporting or temporarily storing the battery the
temperature range should be from 40–120º F. Do not store battery or model in a car or direct sunlight.
If stored in a hot car, the battery can be damaged or even catch fire.
• Do not over-discharge the Li-Po flight battery. Discharging
the battery too low can cause damage to the battery resulting in reduced power, duration or failure of the battery. (See details below).
Li-Po cells should not be discharged to below 3V each under
load.
In the case of the Li-Po battery used for the Extra 300, you will not want to allow the battery to fall below 3V per cell during
flight.
3
Page 6
®
ONLY
Charging the Flight Battery
Your Extra 300 comes with a DC balancing charger and 3S Li-Po battery. You must charge the included Li-Po battery pack with a Li-Po specific charger only (such as the included charger). Never
leave the battery and charger unattended during the charge process. Failure to follow the instructions properly could result
in a fire. When charging, make certain the battery is on a heat-
resistant surface. It is recommended to charge the battery pack while you are assembling the aircraft. The flight battery will be required to confirm proper aircraft operation in future steps.
The Battery Charging Process
1. Charge only batteries that are cool to the touch and are not damaged. Look at the battery to make sure it is not
damaged e.g., swollen, bent, broken or punctured.
DC Li-Po Balancing Charger Features
• Charges 2- to 3-cell lithium polymer battery packs
• Variable charge rates from 300mAh to 2-amp
• Simple single push-button operation
• LED charge status indicator
• LED cell balance indicator
• Audible beeper indicates power and charge status
• 12V accessory outlet input cord
Specifications
• Input power: 12V DC, 3-amp
• Charges 2- to 3-cell Li-Po packs with minimum
capacity of 300mAh
3S 11.1V 2200mAh Li-Po Battery Pack The ParkZone 3S Li-Po battery pack features a balancing
lead that allows you to safely charge your battery pack
when used with the included ParkZone Li-Po balancing
charger.
2. Attach the input cord of the charger to the appropriate power supply (12V accessory outlet).
3. When the Li-Po charger has been correctly powered up, there will be an approximate 3-second delay, then an audible “beep” and the green (ready) LED will flash.
4. Turn the control on the Amps selector so the arrow points to the charging rate required for the Battery (see chart,
for example the Extra 300’s 2200mAh Li-Po battery will charge at 2.0 amps). DO NOT change the charge rate once
the battery begins charging.
5. Move the cell selector switch to 2-cell or 3-cell for your battery.
6. Connect the Balancing Lead of the Battery to the 2-cell (it has three (3) pins) or 3-cell (it has four (4) pins) Charger
port.
7. The green and red LEDs may flash during the charging process, when the charger is balancing cells. Balancing
prolongs the life of the battery.
8. When the battery is fully charged, there will be an audible beep for about 3 seconds, and the green LED will shine
continuously.
9. Always unplug the battery from the charger immediately upon completion of charging.
CAUTION: Overcharging a battery can cause a fire.
Battery Capacity Maximum Charge Rate
300-400mAh 300mAh
500-1000mAh 500mAh
1000-1500mAh 1A
1500-2000mAh 1.5A
2000mAh + 2.0A
WARNING: Failure to use the proper charger for a Li-Po
battery can result in serious damage, and if left charging
long enough, will cause a re. ALWAYS use caution when charging Li-Po batteries.
WARNING: Selecting a charge rate higher than 1x (one
times) the battery capacity may cause a re.
4
Page 7
General Assembly and Maintenance Tips
Note: This checklist is not a replacement for the content included in this manual. Although it can be used as a quick start guide, we
strongly suggest reading through this manual completely before proceeding.
First Flight Preparation
Activity PNP BNF
Remove and inspect contents
Begin charging ight battery Assemble Extra 300 Install receiver
Connect servos to receiver or Y-harness
Install fully charged battery Bind the receiver to a transmitter, if applicable Perform the Control Direction Test with the transmitter
Adjust ight controls and transmitter Adjust battery for center of gravity (CG) see page 9
Perform a radio system Range Check Find a safe and open ying eld Plan ight for ying eld conditions
Maintenance After Flying
u u
u u
u u
u
u u
u u
u u
u u
u u
u u
u u
u u
u u
Activity PNP BNF
Disconnect ight battery from ESC (Required for Safety)
Turn o transmitter (Required for Safety) Remove ight battery from aircraft Recharge ight battery Clean aircraft (wipe o dirt, etc.) Repair or replace all damaged parts
Carefully disassemble and store aircraft Store ight battery apart from aircraft and monitor the battery charge
Make note of ight conditions and ight plan results, planning for future ights
u u
u u
u u
u u
u u
u u
u u
u u
u u
5
Page 8
Transmitter and Receiver Binding
Binding is connecting a transmitter to an aircraft receiver wirelessly or electronically so the aircraft receiver recognizes the transmit­ter GUID (Globally Unique Identifier) code. Binding is necessary for proper operation.
The Extra 300 requires a DSM2 full range (high power) transmitter. The list below is Spektrum™ or JR® DSM2-equipped full range
transmitters and modules that can bind to the Extra 300’s receiver:
•Spektrum DX5e •Spektrum DX6i •Spektrum DX7/DX7se •JR X9303/9503 2.4 •JR 11X •JR 12X 2.4 •All SPM Module systems
Note: When using a Futaba transmitter with an aircraft receiver, reversing the throttle channel may be required.
CAUTION: ALWAYS power on the transmitter before connecting the ight battery to the aircraft ESC. ALWAYS
disconnect the ight battery from the aircraft ESC before powering o the transmitter.
Additional Binding Information
Before each flight, power on the transmitter and wait about five (5) seconds before connecting the flight battery to the aircraft ESC. The transmitter scans and secures two radio frequencies for aircraft control. When the flight battery is connected too quickly for the transmitter to make frequency selection, the transmitter and receiver may not connect. When there is no connection, leave the transmitter powered on, disconnect the flight battery then connect the flight battery to the receiver.
1. Read transmitter instructions for binding to a receiver (location of transmitter’s Bind control).
2. Make sure transmitter is powered o.
3. Install a bind plug in the receiver Batt/Bind port.
4. Connect the flight battery to the ESC. The receiver LED will begin to flash rapidly.
5. Move the transmitter controls to neutral (flight controls: rudder, elevators and ailerons) or to low
positions (throttle, throttle trim, and flight control trims).*
6. Power on the transmitter while holding the transmitter bind button or switch. Refer to your
transmitter’s manual for binding button or switch instructions.
7. The receiver light will go from ashing rapidly to ashing slowly. After 5–10 seconds the light will
become solid indicating the receiver is bound to the transmitter.
8. Remove the bind plug from the receiver.
9. Safely store the bind plug (some owners attach the bind plug to their transmitter using two-part loops
and clips).
10. The receiver should keep the binding to the transmitter until a bind plug is put in the receiver Batt/
Bind port.
* The throttle will not arm if the transmitter’s throttle control is not put at the lowest position.
If problems are encountered, obey binding instructions and refer to transmitter troubleshooting guide for other instructions. If needed, contact the appropriate Horizon Product Support office.
Binding Procedure Reference Table
6
Page 9
Installing Landing Gear
Note: Fairings (PKZ5130) may be removed for flying the
Extra 300 from a rough runway
1. Press together landing gear (PKZ5106) legs and put
landing gear support in slot in bottom of fuselage (painted
bare fuselage, PKZ5167).
3. Install left (marked “L”) and right (marked “R”) landing
gear fairings on the landing gear supports and fuselage using four (4) small screws.
2. Release landing gear when support is fully installed in
the fuselage slot.
7
Page 10
Installing Wings
1. Put the wing tube in the round hole in the wing slot of the fuselage.
2. Put left wing on the wing tube.
6. Attach the two (2) aileron connectors to the aileron Y-harness
in the fuselage.
3. Move the wing on the tube into the slot in the fuselage while putting the aileron control connector in the fuselage.
4. Fully install left wing in fuselage using screw.
Note: There is no difference between the two connections on the Y-harness. Left and right servo lead connectors do not have to be connected to a particular side of the Y-harness.
Tip: Install aileron servo wires in the fuselage’s molded
channels using tape. Tape will keep the wires from blocking battery installation.
5. Install the right wing using the steps above.
Note: Due to the Z-foam™ construction of the Extra 300, the
wing can flex to absorb flight loads during hard positive or negative G forces. This is more noticeable during hard maneuvering, but is normal.
8
Page 11
Installing Horizontal Tail and Pushrods on Control Horns
Installing the Horizontal Tail
1. Put the horizontal tail (PKZ5125) in the fuselage, making sure the control horn is on the right side of the fuselage. The control horn is the part on the elevator where the pushrod and clevis attach.
Note: Alignment marks are on the top and bottom of the
horizontal tail.
2. Make sure the center of the horizontal tail is aligned with the center of the fuselage.
3. Install clear tape on the top and bottom of the horizontal tail and the fuselage.
Installing Pushrods on Control Horns
CAUTION: The installation positions of the pushrods
and clevises directly aect aircraft response. When these
are incorrectly connected for the pilot’s skill level, unexpected aircraft response to controls can result in unintended crash damage to the aircraft.
1. Pull the elastic band from the clevis up to the pushrod.
2. Carefully spread the clevis and put the clevis pin to the outermost hole in the control horn.
Tip: The clevis can be threaded in and out to shorten or lengthen
the pushrod. Make sure transmitter trims are centered before making mechanical adjustments.
Tip: Removal of tape from painted parts can remove paint.
Bottom View Top View
9
3. Pull the elastic band from the rod onto the clevis to hold the clevis on the control horn.
Please refer to Control Surface Travel Information for more information about adjustment of the flight control surfaces and the transmitter.
Page 12
Installing Flight Battery and Adjusting Center of Gravity
Installing the Flight Battery
Note: Before flying and after the Control Direction Test has centered control surfaces, please re-bind the aircraft so the
control surfaces are neutral when plugging in the flight battery.
CAUTION: Install receiver and connect the speed
control into the throttle channel (for PNP) before installing
the ight battery.
Note: Always power on transmitter before connecting battery.
1. Install the flight battery in the aircraft.
Forward placement of the battery
4. Secure the flight battery using the hook and loop straps.
2. Connect the battery to the ESC.
3. Move the battery in the fuselage, either forward or to the rear, to adjust the aircraft center of gravity for flight.
5. Make sure wires in the fuselage do not block the canopy hatch when closing the hatch.
Adjusting Center of Gravity (CG) by Moving the Battery
The CG location is 3.00 inches (76mm) back from leading edge of the wing at the root +/- 1/4 inch (6.4mm). This CG location has been determined with the ParkZone 2200mAh 11.1V 25C Li-Po
battery installed in the middle of the battery cavity.
Note: When a nose-heavy (forward) or tail-heavy (rear) condition
is desired, move the battery forward or to the rear.
Rear placement of the battery
10
Page 13
Control Direction Test and Reverse Controls
Note: This Control Direction Test does not describe Mode 1 or Mode 2 transmitter control assignment. Refer to transmitter
instructions for information about Mode 1 and Mode 2 control assignment.
Aircraft and transmitter binding should be done before doing these tests. Move the controls on the transmitter to make sure aircraft control surfaces are moved correctly.
1. When the transmitter elevator stick is pushed forward, the elevator should move down.
2. When the transmitter elevator stick is pulled back the elevator should move up.
5. When the transmitter rudder stick is pushed to the left, the rudder should move to the left.
6. When the transmitter rudder stick is pushed to the right
the rudder should move to the right (viewed from behind the aircraft).
3. When the transmitter aileron stick is pushed to the left, the left aileron should move up and the right aileron should move down.
4. When the transmitter aileron stick is pushed right, the right aileron should move up and the left aileron should move down.
Controls in Reverse in Control Direction Test
If controls respond in the opposite direction from the description in the Control Direction Test, you may reverse/
change the direction for operation of flight controls. Refer
to your transmitter’s instructions for changing direction of transmitter flight controls.
Control Surface Travel Information
Note: Measurements are made at the widest point of each
control surface from the neutral position for each control surface.
Note: These settings have a tolerance of plus or minus 1mm.
11
Page 14
Control Surface Travel Measurement
Factory Setting for Control Surface Travel
Factory settings for the DX5e transmitter are Dual rates set at
100% on high rate and at 70% on low rate. These dual rates
cannot be changed on the DX5e. All controls surfaces are set for 100% adjustable travel volume (ATV).
The factory settings provide a moderate amount of control surface movement. The pushrods are installed in the middle holes of the servo arms. Clevises are installed in the outermost holes of the control horns (away from the control surface).
Aileron
High Rate: 15mm (0.59 in)
Low Rate: 12 mm (0.47 in)
Neutral: 0mm (0 in)
Factory Setting for Rudder and Elevator
Servo Arms and Pushrods
Aerobatic Control Surface Travel
High Rate: 13 mm (0.51 in)
Low Rate: 10 mm (0.39 in)
Neutral: 0 mm (0 in)
Neutral: 0 mm (0 in)
Elevator
Rudder
Low Rate: 28 mm (1.10 in)
High Rate: 35 mm (1.38 in)
Note: The following rates are only recommended for use with a
transmitter that has dual rates and exponential functions.
The DX5e transmitter is NOT recommended for aircraft control at these control surface settings. The DX5e transmitter does
not have programmable dual rate nor exponential. Without a programmable dual rate or exponential, the aircraft can become over sensitive to control inputs.
The settings below provide extremes of control movement. The pushrods are installed in the outermost holes on the servo arms. Clevises are installed in the innermost holes of the control horns (near the control surfaces).
CAUTION: The rudder and elevator servo arms must be
removed from the servo to move the pushrods.
Low Rate High Rate
Aileron: 12mm (0.47 in) 30mm (1.18 in) Elevator: 10mm (0.39 in) 37mm (1.46 in) Rudder: 35mm (1.38 in) 55mm (2.17 in)
Exponential Settings
Mike McConville exponential settings for Extra 300
40% on Low Rate for Ailerons, Elevator and Rudder 55% on High Rate for Ailerons 70% on High Rate for Elevator 45% on High Rate for Rudder
12
Page 15
Installing Propeller Adapter, Propeller and Spinner
Note: The information on this page is for maintenance of the
Extra 300. Spinner, propeller and propeller adapter damage can result from aircraft crashes.
CAUTION: DO NOT handle propeller parts while the
ight battery is connected to the ESC. Personal injury could result.
1. Put collet of propeller adapter (PKZ5102) on the motor shaft
(PKZ5116).
Tip: Some force may be required to fully install the collet on the
motor shaft.
Note: The motor installed in the model may not look the same as the
motor in photographs.
2. Put the swage plate of the propeller adapter (PKZ5102) on the collet shaft.
4. Put the propeller (PKZ5101) on the collet of the propeller adapter (PKZ5102).
Notice: The propeller (PKZ5101) side with the numbers for
diameter and pitch (for example 10.5 x 9) should face out from the spinner backplate.
5. Put the hex nut of the propeller adapter (PKZ5102) on the collet shaft.
6. Tighten the hex nut on the collet to hold the propeller and propeller adapter on the motor (PKZ5116). A tool may be
required to tighten the nut. (Tool is not included).
3. Put the spinner backplate (PKZ5107) on the swage plate of the propeller adapter.
7. Make sure spinner (PKZ5107) is fully seated on the spinner backplate.
8. Install and tighten a screw in the spinner to hold the spinner on the collet shaft.
13
Page 16
Motor and ESC Removal
Note: The information on this page is for maintenance of
the Extra 300. Damage to these parts can result from aircraft crashes. Installation of the motor is in reverse order of the steps listed below. The propeller (PKZ5101) must be removed from
the motor (PKZ5116) before the cowl (PKZ5126) and motor can
be removed from the aircraft.
CAUTION: DO NOT handle the motor or ESC while the
ight battery is connected to the ESC. Personal injury could result.
1. Remove five (5) screws from the cowl (PKZ5126).
Front view of screws on motor mount
4. Remove the three (3) motor wire connectors from the ESC
wire connectors (wire colors are aligned between the motor and the ESC).
View of Cowl Screws
2. Carefully remove the cowl from the fuselage.
Note: The paint on the painted fuselage may keep the cowl on
the fuselage after the screws are removed.
3. Remove four (4) screws from the motor mount (PKZ5128) and
the fuselage.
View of the motor on the motor mount
Your motor may vary in appearance from the motor in these photos.
5. Remove four (4) screws from the motor mount and motor (PKZ5116).
6. When wires for the ESC are disconnected in the fuselage, the
ESC can be removed.
14
Page 17
PNP Installation
ONLY
Installing a Receiver
1. Install your parkflyer or full range receiver in the fuselage
using hook and loop tape or double-sided servo tape.
2. Attach the elevator and rudder servo connectors to the appropriate channels of the receiver.
3. Attach the aileron Y-harness to the aileron channel of
the receiver.
4. Attach the ESC connector to the throttle channel of the receiver.
Battery Selection and Installation
We recommend the ParkZone 2200mAh 11.1V 25C • Li-Po battery (PKZ1029).
If using another battery, the battery must be at least a 25C 2200mAh battery.
Your battery should be approximately the same capacity, dimensions and weight as the ParkZone
Li-Po battery to fit in the fuselage without changing
the center of gravity a large amount.
Range Check and Pre-Flying Tips
Range Check your Radio System
After final assembly, range check the radio system with the Extra
300. Refer to your specific transmitter instruction manual for
range test information.
Before Each Flying Session
• Always make sure your Extra 300 is properly trimmed prior to
each flight
• Always make sure the receiver, ESC, and battery are secured
in the fuselage.
• Turn on the transmitter before plugging in the flight battery.
With the aircraft on the ground and motor running, you should walk away approximately 100 feet and still have full control of all functions while following the specific range test feature of your DSM2 transmitter. If this is not the case, do not fly. Contact the appropriate Horizon Product Support office. See page 20.
• Always make sure that all controls are functioning per the
transmitter input you are giving. This includes ailerons, rudder, elevator and throttle.
• Always make sure you have fully charged the transmitter
batteries or make sure your transmitter has fresh batteries before you fly.
• Always make sure the servo reversing switches on the
transmitter are set correctly.
• Always make sure the dual rates switch is at the rate setting where you plan to fly. We recommend LOW rates for your initial flying. The Extra 300 is VERY maneuverable on high rates and
requires a lot of experience to handle properly.
CAUTION: Always remove the ight battery from the
aircraft when you are done ying, or when you are on the
way to the ying eld.
15
Page 18
Flying Tips and Repairs
Flying
Always choose a wide-open space for flying your ParkZone Extra 300 BNF. It is ideal for you to fly at a sanctioned flying field. If
you are not flying at an approved site, always avoid flying near houses, trees, wires and buildings. You should also be careful to avoid flying in areas where there are many people, such as busy parks, schoolyards, or soccer fields. Always follow local ordinances. We recommend only flying your Extra 300 in light winds.
Note: The Parkzone Extra 3oo is a high performance aircraft. Full
power should only be used for vertical climbs. Avoid high power settings in dives or tight turns.
Takeoff
Choose a large open area with a smooth surface for takeoff.
Face the nose of the aircraft into the wind. Slowly apply ∏ - ≤
throttle and let the aircraft get up to flying speed while steering with the rudder and tailwheel. Hold up the elevator at the start of the takeoff roll to keep the tailwheel in contact with the ground until enough airspeed has been reached that the rudder becomes effective. The tailwheel will lift off the ground. Move the elevator to neutral while speed increases to prevent the aircraft from becoming airborne too quickly. Gently apply a small amount of up elevator and let the aircraft climb to a desired altitude.
Landing
Start the landing approach by reducing throttle to 1/4 or less to
slow the aircraft. Fly the aircraft down to about 1-2 feet above
the runway. Slowly reduce power until the throttle is in the off position. Apply up elevator as the aircraft settles to the runway.
The Extra can do a main landing gear landing, or two-point
landing, where the aircraft touches down on the main wheels first and the tailwheel is off the ground. The Extra 300 can also
land in three-point attitude when all three wheels touch the
runway at the same time.
Repairs
Thanks to the Extra 300’s Z-foam™ construction, repairs to
the foam can be made using virtually any adhesive (hot glue, regular CA, epoxy, etc). When parts are not repairable, see the
Replacement Parts List for ordering by item number.
Note: Due to the Z-foam™ construction of the Extra 300, the
wing can flex to absorb flight loads during hard positive or negative G forces. This is more noticeable during hard maneuvering, but is normal.
Fly in this area
(upwind of pilot)
600
feet (182.8 m)
Stand here
16
Page 19
Troubleshooting Guide
Problem Possible Cause Solution
• Aircraft will not respond to throttle
but responds to other controls
• Extra propeller noise or extra
vibration
• Reduced ight time or aircraft
underpowered
• LED on receiver ashes and aircraft
cannot be controlled by transmitter
• Throttle not at idle at control setup so
throttle not armed
• Throttle channel is reversed
• Damaged spinner, propeller, motor or
motor mount
• Loose propeller and spinner parts
• Propeller installed backwards
• Flight battery charge is low
• Propeller installed backwards
• Flight battery damaged
• Less than a ve (5) second wait after
powering transmitter and before connecting ight battery to aircraft
• Reset controls with throttle stick and
throttle trim at lowest setting.
• Reverse throttle channel on transmitter
• Replace damaged parts
• Tighten parts for propeller adapter,
propeller and spinner
• Remove and install propeller correctly
• Completely recharge ight battery
• Remove and install propeller correctly
• Replace ight battery and obey ight
battery instructions
• Disconnect then connect ight battery
to aircraft
• Transmitter too close to aircraft
• Transmitter bound to another aircraft
• Batteries in transmitter low
• Control surface does not move, or is
slow to respond to control inputs.
• Controls reversed • Transmitter not set up before binding
• Motor loses power
• Motor power pulses then motor loses
power
• Control surface, control horn, linkage
or servo damage
• Wire damaged or connections loose
• Parts not secured in fuselage
to aircraft
• Damage to motor, or power supply
• Loss of power to aircraft.
• ESC uses default soft Low Voltage Cuto (LVC)
• Move powered transmitter a few feet
from aircraft, disconnect and connect ight battery to aircraft
• Bind transmitter to aircraft receiver
• Replace transmitter batteries
• Replace or repair damaged parts and
adjust controls
• Do a check of wires and connections,
connect or replace as needed
• Make hook and loop fastenings tight
so no parts move in fuselage
• Do the Control Direction Test and
adjust controls for aircraft and transmitter
• Do a check of batteries, transmitter,
receiver, ESC, motor and wiring for damage (replace as needed)
• Recharge ight battery
17
Page 20
Replacement Parts and Optional Parts
Here is a list of replacement parts to repair or keep your Extra 300 flying. These parts are available at your local hobby shop or from Horizon Hobby (www.horizonhobby.com). Please try your local hobby shop first. By supporting them, they will be there when you need them.
Number Description Notes
EFLA1030 30-Amp Pro Switch-Mode BEC Brushless ESC This is the ESC for the Extra 300
EFLA110 Power Meter Optional, for monitoring power in Li-Po ight batteries
EFLA253 Hex Driver, 1.5mm Optional
EFLA258 Screwdriver, #1 Phillips Optional
EFLAEC301 EC3 Device Connector, Male (2) Optional
EFLAEC302 EC3 Device Connector, Female (2) Optional
EFLAEC303 EC3 Device and Battery Connector, Male/Female Optional
EFLC505 1- to 5-cell Li-Po Battery Charger with Balancer Optional
PKZ1029 ParkZone 2200mAh 11.1V 25C Li-Po battery Recommended for size, weight and power in Extra 300
PKZ1059 SV80 Aileron Servo, 200mm: Extra 300 Recommended aileron servo
PKZ1090 DSV130 digital metal gear servo Recommended elevator and rudder servo
PKZ5107 Spinner: Extra 300 Includes spinner, spinner backplate, and screw
PKZ5101 Propeller 10.5 X 9: Extra 300
PKZ5102 Propeller adapter: Extra 300 Includes collet, swage plate and hex nut
PKZ5103 Decal sheet: Extra 300 Decals are not included with the Painted Bare Fuselage
PKZ5104 Motor Shaft:15 BL 950Kv: Extra 300 Recommended motor for weight, power and shaft size
PKZ5105 Painted Pilot
PKZ5106 Main Landing Gear: Extra 300 This part number includes PKZ5129 and PKZ5130
PKZ5113 Complete Hatch with Pilot: Extra 300
PKZ5116 15BL Outrunner 950Kv: Extra 300 This is the motor for the Extra 300
PKZ5120 Painted Wing: Extra 300 Includes left and right wing panels, tape for covering servo
wires, and aileron control horn installations (Does not include servos or wing tube)
PKZ5121 Wing Tube: Extra 300 This is separate from the wing panels
PKZ5122 Pushrods with Clevis: Extra 300 This is a set of four (4) pushrods and clevises for rudder,
elevator and ailerons on the Extra 300
PKZ5123 Landing Gear Plates: Extra 300
PKZ5124 Tail Wheel Set: Extra 300 This includes the parts needed to replace the tail wheel
PKZ5125 Horizontal Tail with Access: Extra 300 This includes the Horizontal Tail, Control Horns and Tape
PKZ5126 Painted Cowl: Extra 300 This includes the cowl and screws
PKZ5128 Motor Mount: Extra 300 This includes the motor mount and screws
PKZ5129 Painted Wheel Pants: Extra 300 These are left and right pairs
PKZ5130 Main Landing Gear Fairing: Extra 300 These are left and right pairs with four screws
PKZ5167 Painted Bare Fuselage: Extra 300 This does not include pushrods, decals or electronics
SPMAR500 AR500 DSM2 5-Channel Sport Receiver Optional
SPMAR6200 AR6200 DSM2 6-Channel Sport Receiver Optional
SPMR5500 DX5e 5-Channel Full Range Transmitter Only Optional
SPMR6600 DX6i 6-Channel Full Range Transmitter Only Optional
SPMR7700 DX7 7-Channel Full Range Transmitter Only Optional
TAM81511 Tamiya America TAM81511, Acrylic Mini X11 (Chrome Silver) Touch-Up Paint
TAM81506 Tamiya America TAM81506, Acrylic Mini X6 (Orange) Touch-Up Paint
18
Page 21
Warranty and Repair Policy
Warranty Period
Exclusive Warranty- Horizon Hobby, Inc., (Horizon) warranties
that the Products purchased (the “Product”) will be free from defects in materials and workmanship at the date of purchase by the Purchaser.
Limited Warranty
Horizon reserves the right to change or modify this warranty without notice and disclaims all other warranties, express or implied. (a) This warranty is limited to the original Purchaser
(“Purchaser”) and is not transferable. REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER. This warranty covers only those
Products purchased from an authorized Horizon dealer. Third party transactions are not covered by this warranty. Proof of purchase is required for warranty claims.
(b) Limitations- HORIZON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, ABOUT NON­INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OF THE PRODUCT. THE PURCHASER ACKNOWLEDGES THAT THEY ALONE HAVE DETERMINED THAT THE PRODUCT WILL SUITABLY MEET THE REQUIREMENTS OF THE PURCHASER’S INTENDED USE.
(c) Purchaser Remedy- Horizon’s sole obligation hereunder shall
be that Horizon will, at its option, (i) repair or (ii) replace, any Product determined by Horizon to be defective. In the event of a defect, these are the Purchaser’s exclusive remedies.
Horizon reserves the right to inspect any and all equipment
involved in a warranty claim. Repair or replacement decisions
are at the sole discretion of Horizon. This warranty does not cover cosmetic damage or damage due to acts of God, accident, misuse, abuse, negligence, commercial use, or modification of or to any part of the Product. This warranty does not cover damage due to improper installation, operation, maintenance, or attempted repair by anyone other than Horizon.
Return of any goods by Purchaser must be approved in writing
by Horizon before shipment.
Damage Limits
HORIZON SHALL NOT BE LIABLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR PRODUCTION OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCT, WHETHER SUCH CLAIM IS BASED
IN CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.
Further, in no event shall the liability of Horizon exceed the individual price of the Product on which liability is asserted. As Horizon has no control over use, setup, final assembly, modification or misuse, no liability shall be assumed nor accepted for any resulting damage or injury. By the act of use, setup or assembly, the user accepts all resulting liability.
If you as the Purchaser or user are not prepared to accept the liability associated with the use of this Product, you are advised to return this Product immediately in new and unused condition to the place of purchase.
Law: These Terms are governed by Illinois law (without regard to
conflict of law principals).
Warranty Services
Questions, Assistance, and Repairs
Your local hobby store and/or place of purchase cannot provide warranty support or repair. Once assembly, setup or use of the Product has been started, you must contact Horizon directly. This will enable Horizon to better answer your questions and service you in the event that you may need any assistance. For questions or assistance, please direct your email to productsupport@ horizonhobby.com, or call 877.504.0233 toll free to speak to a Product Support representative.
Inspection or Repairs
If this Product needs to be inspected or repaired, please call for
a Return Merchandise Authorization (RMA). Pack the Product
securely using a shipping carton. Please note that original boxes may be included, but are not designed to withstand the rigors of shipping without additional protection. Ship via a carrier that provides tracking and insurance for lost or damaged parcels, as Horizon is not responsible for merchandise until it arrives and
is accepted at our facility. A Service Repair Request is available
at www.horizonhobby.com on the “Support” tab. If you do not have internet access, please include a letter with your complete name, street address, email address and phone number where
you can be reached during business days, your RMA number,
a list of the included items, method of payment for any
non-warranty expenses and a brief summary of the problem.
Your original sales receipt must also be included for warranty
consideration. Be sure your name, address, and RMA number
are clearly written on the outside of the shipping carton.
Warranty Inspection and Repairs
To receive warranty service, you must include your original sales
receipt verifying the proof-of-purchase date. Provided warranty
conditions have been met, your Product will be repaired or
replaced free of charge. Repair or replacement decisions are at
the sole discretion of Horizon Hobby.
Non-Warranty Repairs
Should your repair not be covered by warranty the repair will be completed and payment will be required without notification or estimate of the expense unless the expense exceeds 50% of the retail purchase cost. By submitting the item for repair you are
agreeing to payment of the repair without notification. Repair
estimates are available upon request. You must include this
request with your repair. Non-warranty repair estimates will be
billed a minimum of ½ hour of labor. In addition you will be billed for return freight. Please advise us of your preferred method of payment. Horizon accepts money orders and cashiers checks, as
well as Visa, MasterCard, American Express, and Discover cards.
If you choose to pay by credit card, please include your credit card number and expiration date. Any repair left unpaid or unclaimed after 90 days will be considered abandoned and will
be disposed of accordingly. Please note: non-warranty repair is
only available on electronics and model engines.
19
Page 22
Contact Information
Country of
Purchase
United States of America
United Kingdom
Germany
France Horizon Hobby SAS
Horizon Hobby Address Phone Number / Email Address
Horizon Service Center (Electronics and engines)
Horizon Product Support (All other products)
Horizon Hobby
Limited
Horizon Technischer Service
4105 Fieldstone Rd
Champaign, Illinois
61822 USA
4105 Fieldstone Rd
Champaign, Illinois
61822 USA
Units 1-4 Ployters Rd
Staple Tye Harlow, Essex
CM18 7NS
United Kingdom
Hamburger Str. 10 25335 Elmshorn Germany
14 Rue Gustave Eiffel Zone d’Activité du Réveil Matin
91230 Montgeron
877-504-0233
productsupport@horizonhobby.com
877-504-0233
productsupport@horizonhobby.com
+44 (0) 1279 641 097
sales@horizonhobby.co.uk
+49 4121 46199 66
service@horizonhobby.de
+33 (0) 1 60 47 44 70
Declaration of Conformity
(in accordance with ISO/IEC 17050-1)
No. HH2010042201
Product(s): Extra 300 BNF, Extra 300 PNP Item Number(s): PKZ5180, PKZ5175 Equipment class: 1
The object of declaration described above is in conformity with the requirements of the specifications listed below,
following the provisions of the European R&TTE directive 1999/5/EC:
EN 301 489-1, 301 489-17 General EMC requirements
Signed for and on behalf of:
Horizon Hobby, Inc.
Champaign, IL USA
Apr 22, 2010
Instructions for disposal of WEEE by users in the European Union
Steven A. Hall
Vice President International Operations and Risk
Management Horizon Hobby, Inc.
This product must not be disposed of with other waste. Instead, it is the user’s responsibility to dispose of their waste equipment by handing it over to a designated collections point for the recycling of waste electrical and electronic equipment. The separate collection and recycling of your waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For more information about where you can drop off your waste equipment for recycling, please contact your local city office, your household waste disposal service or where you purchased the product.
20
Loading...