FP0 Series
Programmable Controllers
07/2007
FConP0trol FPWIN– SupPro er Compact PLC
InPLCcreProgrdibly aSmmalling, AlSoonfte worarEve ceonnaformsMuingltiptloe IEC61131Combined-3Units
From I/O 10-points…
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Actual
size
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4HEHPHOTOPSHOWSTAOCONTROLO |
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UNIT WITH ) /S |
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4HIS SIZE IS UNIFORM FOR |
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ALLLEXCEPT THE ) / POINTE |
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CONTROLTUNIT |
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3UPPLY VOLTAGE V 6$# |
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/"" Ê« ÀÌ |
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(OOKSOUP BY USING THEYPROGRAMMING |
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SOFTWARE #ONTROLT&07).L0RO |
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ANDNADSINGLE CABLE |
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COM port: 2nd RS232C interface |
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(optional for all CPU units for serial communication) |
Compact size
A control unit a mere 25mm* in width. Even expanded to 128 I/O points, the width is still only 105mm. The attachment area is one of the smallest in its class.
The FP0 offers a compact design that breaks all previous |
Choose among 3 types of attachment |
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common sense rules on small-scale PLCs. With one of |
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the smallest-ever attachment area, the FP0 is perfect for |
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installation in machines, facilities, and control boards where |
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miniaturization is progressing even further. |
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*30mm width for control units with 32 I/Os. |
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DIN rail |
Slim attachment plate |
Flat attachment plate |
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model |
model (cannot be used with |
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expansions) |
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07/2007 |
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Either 10 Points or the Maximum of 128 Points
You Save This Much Space!
…up to 128 I/Os
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■ Networking: |
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- ETHERNET |
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#ONTROLTUNIT |
%XPANSIONNUNIT |
%XPANSIONNUNIT |
%XPANSIONNUNIT |
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- Modbus |
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- PROFIBUS |
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- S-LINK |
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- MEWNET-F |
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■ Analogue modules featuring different |
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numbers of input and output channels |
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■ Programming software: |
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- Control FPWIN Pro according |
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to IEC 61131-3 |
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- Control FPWIN GR easy, |
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conventional programming |
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4HEHPHOTOPILLUSTRATESIADDING |
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THREER POINT ) / EXPANSION |
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UNITSITO AN POINT ) / CONTROL |
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UNIT IYIELDING POINTS |
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3UPPLY VOLTAGE 6$# |
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Easy expansion
The expansion unit can be attached easily without any cables.
The expansion unit can easily be attached directly to the control unit. Special expansion cables, backplanes and so forth are unnecessary as the expansion unit employs a
stacking system that uses expansion connectors and locking levers on the surface of the unit itself.
iV>ХГiК vК МГКГХ«iАКV «>VМКГ Г iК> `К } КV>«>L М iГ]К М iКХ МГК>АiКХГivХ К К>К `iК >А iМЮК vК>«« V>М Г°
2ELAYLSEQUENCE |
)N HOUSE DETECTORS |
#ONVEYER CONTROL |
REPLACEMENT |
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0ARTSRFEEDERS |
&OOD PROCESSINGOANDE 0ARKINGKMETERS |
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PACKAGINGAMACHINES |
!UTO STOCKERS $RIVINGVRANGE
Control Expansion Expansion Expansion
unit |
unit |
unit |
unit |
(Maximum possible expansion is three units)
07/2007 |
3 |
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FP0 CPU Units
A Rich Line-Up of Both Single and Combined Units
Control units
Relay output type |
Transistor output type |
10 points |
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10 points |
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14 points |
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14 points |
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16 points |
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16 points |
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32 points |
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32 points |
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Input |
Output |
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Output |
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6 points |
4 points |
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6 points |
4 points |
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8 points |
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6 points |
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8 points |
6 points |
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8 points |
8 points |
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8 points |
8 points |
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16 points |
16 points |
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16 points |
16 points |
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FP0- |
C10RSA |
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FP0-C10CRSA |
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FP0- |
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C14RSA |
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FP0-C14CRSA |
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FP0-C16PA (PNP) |
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FP0-C16CPA (PNP) |
FP0-C32PA (PNP) |
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FP0-C32CPA (PNP) |
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with 2nd RS232C |
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with 2nd RS232C |
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FP0-C16TA (NPN) |
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FP0-C16CTA (NPN) |
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FP0-C32TA (NPN) |
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FP0-C32CTA (NPN) |
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with 2nd RS232C |
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with 2nd RS232C |
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Control unit 10k |
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AC power supply |
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FP0-T32C |
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This advanced FP0 CPU |
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FP0-PSA2 |
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offers additional features:
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■ 10,000 steps program memory |
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■ Battery backed RAM |
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■ Real-time clock |
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■ 16383-word |
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32 points |
data register |
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Input |
Output |
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16 points |
16 points |
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FP0-T32CPA (PNP)
FP0-T32CTA (NPN) with 2nd RS232C
Input |
Output |
85 to 265VAC |
24VDC/0.7A |
Terminal type
Expansion combinations
A maximum of 3 expansion units can be added to the control unit. (Combining relay output types and transistor output types is also possible. In this event, the maximum number of I/O points when using a relay output type control panel is 110.)
Combinations with transistor output type – Examples
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4 |
07/2007 |
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FP0 Expansion Units
Choose the Number of I/O Points to Suit the Application
Digital I/O units
Relay output type Input only type Transistor output type
8 points |
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16 points |
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32 points |
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8 points |
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16 points |
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8 points |
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16 points |
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16 points |
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32 points |
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Input |
Output |
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Input |
Output |
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Input |
Output |
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Input |
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Input |
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Output |
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Input |
Output |
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Output |
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Input |
Output |
4 points |
4 points |
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8 points |
8 points |
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16 points |
16 points |
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8 points |
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16 points |
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8 points |
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8 points |
8 points |
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16 points |
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16 points |
16 points |
FP0- |
E8RSA |
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FP0- |
E16RSA |
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FP0- |
E32RS |
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FP0-E8XA |
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FP0-E16XA |
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FP0-E8YPA (PNP) |
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FP0-E16PA (PNP) |
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FP0-E16YPA (PNP) |
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FP0-E32PA (PNP) |
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Option: |
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FP0-E8YTA (NPN) |
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FP0-E16TA (NPN) |
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FP0-E16YTA (NPN) |
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FP0-E32TA (NPN) |
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Output 8 points |
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FP0-E8YRSA |
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Analogue I/O units Thermocouple and RTD units
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3 points |
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4 points |
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4 points |
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8 points |
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Input |
Output |
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Output |
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Output |
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Input |
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2 points |
1 points |
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4 points |
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4 points |
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8 points |
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FP0-A21A |
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FP0-A04I |
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FP0-A04V |
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FP0-A80A |
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• Input (12-bit): |
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– |
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– |
! 10V, ! 100mV |
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! 10V, 0 |
– 5V, |
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0 – 5V, 0 – 20mA |
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0 – 20mA |
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– |
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– |
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• Output (12-bit): |
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4 – 20mA |
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! 10V |
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! 10V, 0 |
– 20mA |
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4 points |
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8 points |
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6 points |
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Input |
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Input |
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Input |
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4 points |
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8 points |
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6 points |
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FP0-TC4 |
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FP0-TC8 |
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FP0-RTD6 |
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• K, J, T, R type |
thermocouples can |
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• Pt100, Pt1000, |
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be used |
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Ni1000 |
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• Resolution: 0.1°C |
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• Temperature |
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• Accuracy: 0.8°C (R type: 3°C) |
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range: |
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• Temperature range: |
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-200 to 500°C |
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-100 to 1500°C |
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Networking units
MEWNET-F |
|
S-LINK CPU |
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ETHERNET |
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PROFIBUS |
FP0-IOL |
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FP0-SL1 |
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FP WEB D |
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FP0-DPS2 |
(MEWNET-F Slave) |
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(S-LINK Master) |
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(Web-Server Unit) |
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(DP Slave) |
07/2007 |
5 |
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FP0 – Impressive Capabilities
High Specifications for Both Speed and Capacity
0.9µs per basic instruction. Pulse catch and interrupt input functions meet the need for high-speed response.
High-speed execution
Execution speed of 0.9µs per basic instruction. 500 step programme yields a scanning time of 1ms.
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SCAN |
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) / |
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0ROGRAM |
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0ROGRAM |
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0ROGRAM |
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REFRESH |
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EXECUTION |
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REFRESH |
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EXECUTION |
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REFRESH |
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EXECUTION |
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)NTERNAL PROCESSINGPIN THE &0
Internal processing in the FP0
Pulse catch function
Can read pulses as short as 50µs, which facilitates sensor input.
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0ROGRAM |
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0ROGRAM |
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REFRESH |
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EXECUTION |
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REFRESH |
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EXECUTION |
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3ENSOR INPUT |
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#ANNOT |
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SIGNAL |
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READ |
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Ì Ê«Õ ÃiÊV>ÌV ÊvÕ VÌ |
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> |
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,ENGTHENING |
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OF SENSOR |
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Ài>`t |
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INPUTPSIGNAL |
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Interrupt input function
Accurate processing, unaffected by scan time
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)NTERRUPT |
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ÌiÀÀÕ«ÌÊ«À }À> ÊiÝiVÕÌi`ÊÜ i |
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PROGRAM |
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ÌiÀÀÕ«ÌÊ «ÕÌÊi ÌiÀÃ°Ê |
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)NTERRUPTRINPUT |
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) / |
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0ROGRAM |
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0ROGRAM |
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REFRESH |
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EXECUTION |
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REFRESH |
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EXECUTION |
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)NTERNAL PROCESSINGPIN THE &0
Pulse catch function |
Interrupt input function |
Large capacity
A 5kand 10k-step programme capacity housed within a compact body. Furthermore, data capacity for internal devices like the data register is also ample. The unit's performance can even handle complicated control tasks.
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ÌÀ ÊÕ ÌÊÌÞ«i |
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) / POINT POINT POINT TYPE |
) / POINT TYPE |
&0 4 #0 4 |
0ROGRAMMERSIZE |
STEPS |
STEPS |
STEPS |
)NTERNAL RELAYS |
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POINTS |
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4IMERS #OUNTERS |
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POINTS |
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$ATA REGISTERS |
WORDS |
WORDS |
WORDS |
6 |
07/2007 |
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FP0 – Impressive Capabilities
FP0 Functions
Equipped with 2-axis independent positioning and high-speed counter for support of PWM output.
Pulse output function
The unit comes equipped with 2 channels for the output of up to 10kHz pulses (5kHz during 2-channel output). Since these two channels can be separately controlled, the PLC is also suitable for independent 2- axis positioning. Setting automatic trapezoid control, automatic return to home position and JOG operation are made very easy by using instructions specially designed for such operations.
(For transistor output type only.)
Y0 |
Pulse output |
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Motor |
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Stepping motor |
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Clockwise output/ |
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Y2 |
counter-clockwise output |
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driver 1 |
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Servo motor |
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Y1 |
Pulse output |
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Motor |
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Stepping motor |
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Clockwise output/ |
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counter-clockwise output |
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driver 2 |
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Y3 |
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Servo motor |
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Positioning control is a breeze with the auto trapezoid control command!
High-speed counter function
The high-speed counter is designed to use 4 channels in single-phase operation or
2 channels in 2-phase operation. In single phase operation, the total speed for all 4 channels is 10kHz, in 2-phase operation the 2-channel total is 2kHz total speed, making the unit suitable for conveyer control, inverter control and so forth using an encoder.
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Feeder roller |
Cutter |
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Lead wiring, |
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Inverter |
tape |
Motor |
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START/STOP |
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Encoder |
signal |
Cutter blade |
Encoder output |
control signal |
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inputted into |
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high-speed counter |
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PWM output function
Its PWM (Pulse Width Modulation) output function makes it possible to provide temperature control with a single compact FP0 unit. (For transistor output type only.)
# When pulse width values are increased… |
# When reduced… |
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power up |
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Heater |
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Heater |
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# When reduced… |
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power up |
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power down |
Serial communication function
• The FP0’s second RS232C port (types C10CRS, C14CRS, C16C, C32C, and T32C) allows direct connection to computers and operation display panels. Also, bi-directional data communication with barcode readers and other RS232C devices is made easy.
• Both the relay type and transistor output type control units can be optionally
equipped with a 2nd RS232C port.
FP0
# For connecting to computers and operation display panels
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Host computer |
Operation |
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(Personal computer) |
display panel |
# For data communication with RS232C devices
Imagechecker |
Bar code reader |
Serial printer |
Analogue control function
Analogue control is made simple with four types of analoque modules featuring different numbers of input and output channels.
Also, despite its small size, the I/O resolution is a high 1/4000 (12 bits). Support various I/O ranges by setting the DIP switches on the analogue I/O unit for simple operation.
0RESSURE SENSOR
,ASER ANALOGUE
SENSOR
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02/' |
-/$% |
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%22/2 |
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!,!2- |
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25. |
/&&& &/. |
02/' |
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/54 |
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#/- |
* ÊÊÓ£
)NVERTER
0OTENTIOMETER
07/2007 |
7 |
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FP0 Communication
Serial Int erf aces and Modem Compatible
Communication – Simple and efficient via two serial interfaces: TOOL port and COM port (RS232C interface).
Programming interface TOOL port (also for communication)
In MEWTOCOL-COM Slave mode, this port offers access to the entire FP0 memory area. For example during data exchange between a host PC running SCADA software and an FP0 PLC, the Windows® based FP OPC Server assumes total control of the communications protocol (MEWTOCOL.COM). Therefore the user can disregard the allocation of data ranges and transfer parameters, because there is no additional programming required. The programmer is thus free to concentrate exclusively on the project application requirements.
Communication Interface COM port
(Flexible with two modes of operation, MEWTOCOL-COM Slave (Computer Link) and Program controlled (General purpose))
In addition to the MEWTOCOL-COM Slave (Computer Link) communication possibilities described above, the optional, integrated RS232C COM port in the FP0 CPU modul (types FP0-C10CRS, FP0-C14CRS, FP0-C16C, FP0-C32C and FP0-T32C) offers flexible programme control (General purpose). In this configuration it is possible to realise communication connections with various peripheral devices via RS232, e.g. bar code readers, slave devices, printers, measurement sensors, telecommunication transmitters, etc.
Communication interface COM port
Freely programmable RS232C interface for CPU modules type FP0-C10CRS,
FP0-C14CRS, FP0-C16C, FP0-C32C and FP0-T32C
Programming interface TOOL port
For programming or additional master/slave communication using
MEWTOCOL COM (Panasonic protocol)
Modem compatible
Even modem communication function is built into this compact body. Using a single telephone line, programming maintenance can be carried out in remote facilities. With C-NET, multiple FP0 units can be connected.
■ 1:1 communication ■ 1:N communication |
■ Multidrop communication |
8 |
07/2007 |
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FP0 Communication
Easier Maint enance Than Ever Before
Maintenance saving
Program memory uses EEPROM. In addition, programmes can be changed even in RUN mode!
■Overwrite function in RUN mode
It is possible to overwrite a program while the FP0 is running, such as during program debugging and startup adjustments.
■Backup battery unnecessary
The program memory uses EEPROM. The program and device contents can be stored without a backup battery, and even programming for a machine builder is safe.
■Password function
A password function can be set in order to change a program. Limited to people authorised to make programme changes, protection can be guaranteed better than ever.
■Input/output verification LED
Every unit is equipped with LED I/O indicators housed within a compact body. Input/output status can be verified at a glance.
Simple installation
Comes with either terminal block or MIL connector, simplifying wiring.
Terminal block |
MIL connector |
The terminal type can be plugged straight in without resorting to crimping (made by Phoenix Contact Co.). Can handle wires from
0.3 to 1.25mm2.
MIL connectors can be used with 16-point and 32-point units. Due to the loose-wiring, pressure contact type design, wiring is easy without the need for insulation. (MIL-C-83503)
Compatible models |
Compatible models |
FP0-C10RS, C10CRS, C14RS, C14CRS, E8RS, E16RS, E32RS |
FP0-C16T/C16P/C16CT/C16CP, C32T/C32P/C32CT/C32CP, |
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E16T/E16P, E32T/E32P, FP0T32CP/T32CT |
07/2007 |
9 |
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