Orion CB600.4, CB1000.4, CB1500.4, CB2000.4, CB3000.4 Manual

...
0 (0)

LIMITED TWO MONTH CONSUMER WARRANTY AND ONE YEAR CONSUMER WARRANTY WHEN PURCHASED AND INSTALLED FROM AUTHORIZED ORION DEALER

Electronics Limited Warranty

Please keep your original box. Orion warrants this product to be free from defects in materials and workmanship under normal use for a period of TWO (2) months from the date of original purchase receipt. When purchased and installed from anAUTHORIZED ORION dealerit is warranted for a period of ONE (1) Yearfrom the date of the original purchase receipt.

The ORIGINAL Receipt must be provided for all claims. Should service be necessary under this warranty for any reason due to manufacturing defect or malfunction during the warranty period.

ORION will repair or replace(at its discretion) the defective merchandise with equivalent merchandise with equivalent merchandise at no charge. Warranty replacements may have cosmetic scratches or blemishes. Discontinued products may be replaced with more current equivalent products.

This warranty is valid only to the original purchaser and is non-transferable toany other person or party. Any

applicable

implied

warranties are

limited in duration to a

period of the express warranty provided herein

beginning

with

the date of the originalpurchase at retail, and no warranties, whether express or implied,

shall apply to this product thereafter.

Some states do not allow limitations on implied warranties; therefore

these exclusions may not apply to you. This warranty gives

you specific legal rights; however you may have

other rights that vary from state to state.

 

 

 

What to Do if you need Warranty or Service

 

ORION dealer for warranty service.

Defective

merchandise should be returned to your local authorized

Assistance locating anauthorized

dealer can be found at the products main website www.orioncaraudio.com

or by contacting ORION directly

at

1-855-475-6048.If it becomes necessary foryou to return DEFECTIVE

merchandise directly to ORION,

call the ORION Customer Care

number at 1-855-475-6048for a Return

Merchandise Authorization (RMA) number. Package all defective items in the original container or in a package that will prevent shipping damage. The shipping address and instructions will be given to you by our customer care representative upon their issuing the RMA number.

The RMA number must be clearly marked on the outside of the package. Please return only defective components. The return of functioning items increases your return freight charges. NONDEFECTIVE items will not be exchanged.You will be contacted by customer care advising you of such situations, and product will be returned to you upon your payment of freight charges for the return of such product back to you.

Include a copy of the original receipt with the PURCHASE DATE clearly visible, and a ROOF of PURCHASE

statement listing the CUSTOMERSNAME, DEALER's NAME and INVOICE number, andproduct

purchased.

Warranty expiration on items without ROOF of PURCHASE

will be determined from the

type of sale

and manufacturing date code. FREIGHT on defectives products returned must be PREPAID by you or your authorized dealer; items sent freight collect, or COD will be REFUSED.

What is not covered?

The warranty is valid only if the product is used for the purpose for which it was designed and does NOT COVER the following;

Damage due to improper installation and sound settings, excessive or insufficient voltage spikes, and use of inferior low grade wiring.

Subsequent Damage to other components

Damage caused by exposure to moisture, excessive heat, chemical cleaners, and/or UV Radiation.

Damage through negligence, misuse, accident or abuse. Repeated returns for the same damagemay be considered abuse.

Any cost or expense related to the removal or installation of product. No Installation Fee reimbursements.

Items previously repaired or modified by any unauthorized repair facility

Return shipping costs from ORION to you on non-defective items

Products with tampered or missing barcode labels

Products returned without a Return Merchandise Authorization(RMA) number

Freight Damage

The cost of shipping product to ORION, from you to Orion

Service performed by anyone other than Orion

Damage related to Acts of Nature, lightning, hurricanes, flood, tornadoes, and wildfires.

Products Sold outside of United States have NO WARRANTY expressed or implied

How long will it take?

ORION strives to maintain a goal of 7 day service for all electronics products (amplifiers, equalizers , electronic crossovers, etc.) returns. Delays may be incurred iflack of replacement inventory or parts is encountered. Failure to follow these Stepsmay void your warranty. Any questions can be directed to the ORION Customer Care Department at 1-855-475-6048.

4 CHANNEL AMPLIFIERS

CB600.4

CB1000.4

CB1500.4

CB2000.4

CB3000.4

2 CHANNEL AMPLIFIERS

CB300.2

CB600.2

CB1200.2

CB2700.2

5 CHANNEL AMPLIFIERS

CB1500.5

CB2700.5

MONOBLOCK CLASS AB 2 OHM AMPLIFIERS

CB1000.1M2

MONOBLOCK CLASS D 1 OHM AMPLIFIERS CB1000.1D CB1500.1D CB2500.1D CB3500.1D CB5000.1D

MONOBLOCK CLASS D 2 OHM AMPLIFIERS CB1500.1D2 CB2500.1D2

2016

TABLE OF CONTENTS

 

Introduction.................................................................................

.......2

Installation Instructions......................................................................

.2

Record Your Serial Number and Date....................................................

2

Functions.......................................................................................

3~4

Operation ...........................................................................................

5

Trouble Shooting..........................................................................

...... 5

Precautions ........................................................................................

6

Fuse Replacement..............................................................................

6

Stereo Mode .................................................................................

7~9

Speakers Connections..................................................................

10~17

Bridged Mode..............................................................................

18~20

Speaker Connections At Bridged...................................................

21~26

Power Connection Leads...................................................................

27

Wiring Instructions............................................................................

28

Operation .........................................................................................

29

Interference ......................................................................................

30

Specification ...............................................................................

31~35

INTRODUCTION

Thank you for purchasing our car audio amplifier. These power amplifier has been

designed to provide high quality performance with minimum

and

maintenance. However, it's performance will only be as good as the care

quality of components with which is installed. We therefore

advise that you read

these instructions very carefully to familiarize yourself with

the product and

it's

features.

 

 

Before installing the power amplifier please read this instruction manual carefully. The instructions for mounting and connecting the set have to be followed precisely. If necessary, a service center should be consulted.

All connection for DC power, signal input and speaker outputs can be carried out easily and safely by way of RCA and screwed terminals.

INSTALLATION INSTRUCTIONS

Please choose a mounting place without any direct weather influences. Note that the amplifier generates heat so that a well ventilated place is necessary. According to your car's construction the set can be made very carefully in order to ensure the amplifier's full performance and reliability.

Keep

the

wire connections as

short as possible with sufficient length in

order to minimize power losses

and provide a higher audio output of the system.

For safety

reasons route all power and speaker wiring by using the exiting wire

channels.

 

 

 

To minimize damage to the cables, take care that they do not pass sharp edged

metal.

 

far away as

possible from the ignition cables, modules in the

Lay

all cables as

boot

and under the key dashboard, as these create interference.

Add

a fuse into the

(+) power cable in a distance of not more than30cm from the

positive battery pole.

 

Keep

the

length of

the power wires as short as possible . It is better to use power

cables which are short and then longer speaker cables.

In order to reduce interference , please pay attention to the wiring instructions.

RECORD YOUR SERIAL NUMBER AND DATE

To ensure your warranty, please record the following information regarding your new amplifier.

Model:

Serial Number:

Date of Purchase: Purchased from:

1

2

FUNCTIONS

CB600.4/CB1000.4/CB1500.4/CB2000.4/CB3000.4

PWR BASS BOOST

GAIN INPUT MODE

OUTPUT

CH4

INPUT

CH2 INPUT MODE

GAIN

BASS BOOST

PRO

0dB

+10dB

Min Max

LO

HI

CH4

CH3

 

CH1

LO

HI

Min Max

0dB

+10dB

 

40Hz

LPF FULL HPF

50Hz

4KHz

 

50Hz

4KHz

HPFFULL LPF

500Hz

REMOTE

500Hz

MODE

CH3

 

 

 

MODE

40Hz

LPF

HPF

 

 

 

HPF

LPF

CB300.2/CB600.2/CB1200.2

PWR

LINE OUT LINE INPUT

 

 

 

 

 

 

PRO

R

Min Max

0dB +10dB

50Hz 4KHz

HPF LPF

40Hz 500Hz

 

LO HI

FULL

REMOTE

 

INPUT MODE

GAIN

BASS BOOST

HPF

MODE

LPF

 

L

 

 

 

 

 

 

CB1500.5 / CB2700.5

 

 

CH3/CH4

 

 

 

 

INPUT

 

INPUT MODE

GAIN

PWR

50Hz

4KHz

HPF FULL

Min

Max

LO

HI

CH2

CH4

CH5

R

HI

Min

Max

PRO

MODE

LO

50Hz

4KHz

HPF FULL

Min

Max

LO

HI

 

 

 

L

400Hz

0dB

+18dB

 

MODE

CH1

CH3

 

15Hz

 

HPF

GAIN

INPUT MODE

 

LPF BASS BOOST REMOTE

 

 

CH1/CH2

 

 

 

 

 

 

 

 

CH5

 

FUNCTIONS

CB2700.2

PWR

LINE OUT LINE INPUT

 

 

 

 

 

 

 

 

 

PRO

R

Min Max

0dB +18dB

50Hz 4KHz

HPF LPF

40Hz 500Hz

0

0

180

0

LO HI

FULL

 

REMOTE

 

INPUT MODE

GAIN

BASS BOOST

HPF

MODE

LPF

PHASE

L

CB1000.1M2

PWR

LINE OUT LINE INPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRO

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15Hz

 

400Hz 0dB

 

+18dB

 

 

MIN

MAX

 

 

 

 

 

 

 

 

 

 

 

OFF 25Hz

 

0O 180O

 

 

 

 

 

GAIN

SUB SONIC

 

PHASE

LPF BASS BOOST REMOTE

L

CB1000.1D/CB1500.1D/CB1500.1D2/CB2500.1D/

CB2500.1D2/CB3500.1D/CB5000.1D

PWR

LINE OUT LINE INPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

IN

PRO

 

 

R

Min

 

Max

 

 

 

 

 

 

 

 

 

 

 

 

 

15Hz

 

400Hz 0dB

 

+18dB

BRIDGED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OFF 25Hz

 

0O 180O

 

 

PRO

 

 

 

GAIN

SUB SONIC

 

PHASE

LPF BASS BOOST REMOTE

 

 

 

 

 

 

 

L

OUT

Input Mode

Sub Sonic control

Gain control

Bass Boost control

LPF / HPF control

Thermal protection

Mosfet power supply

LED Power and Protection Indicator

1~5 Channel Power Amplifier

Low Input and High Input Selected

3

4

OPERATION

GND(-)=GROUND CONNECTION

Connect the GND terminal to the chassis ground of your car and take care of best electric and mechanic contact. In doing so, drill a hole in to the car chassis near the amplifier then remove color, dirt or any other substance from the ground point. After that fasten the cable end with added ring terminal by using a screw. Ensure

that the ground connection is as short as possible and that the cable

diameter is

sufficient ( min 4 mm" ). Route the ground cables from the radio

and all other

equipment parts. like equalizer. active crossover network or other amplifiers, to

the same ground point.

 

+12V=POWER SUPPLY

a lead cable

Connect the +12V terminal to the positive pole of the battery with

and add a fuse in to the power cable in a distance of not more then 30 cm from the battery. The lead cables's diameter should be at least 4 mm' for a length of 3m

and 6 mm" for a length of 6m.

 

REM(ON/OFF)REMOTE CONTROL

car radio.

Connect the REM terminal to the automatic antenna connector of your

Now when turning on and off your car radio. the amplifier automatically

switches

ON and OFF. Acable diameter of 0.5mm is sufficient.

 

FUSE

The amplifier is equipped with a plug-in auto fuse protecting the set against fault

conditions. Do not use a fuse with a higher value and never bridge the

fuse over,

as this may lead to irreparability damage so that ant any claim for

warranty is

denied.

 

TROUBLE SHOOTING

 

No Function:

The connection cable is not connected correctly ( = terminal BATT/GND /REM). Ensure that all connections and mechanic contact and that the jacket has been removed. The fuse is defective-pay attention to the correct value of a new fuse!

No Sound:

 

Speaker cable or speaker plug are not connected correctly.

 

No Sound /Red LED Protection Shines:

thus eliminate the

The plus and minus wires of the speaker cable have contact,

short circuit. If you use a 2 Ohm speaker in stereo mode, a

4 Ohm speaker in

bridge mode or tri-mode and the set is overloaded, then turn the gain control to "min " until the operation is free of trouble.

Poor Sound Quality ( Distortions ):

The speakers are overloaded, therefore turn down the volume level and check the volume control positions.

No Stereo Sound And A Weak Bass:

Speaker cables (+) and (-) are mixed up, unit wired out of phase.

PRECAUTIONS

This unit is designed for negative ground 12V DC operation only.

Use speakers with an impedance of 2 or 4 Ohms ( 2 to 4 Ohm when used as bridging amplifier )

Avoid installing the unit where:

-It would be subject to high temperatures, such as from direct sunlight or hot air from the heater.

-It would be exposed to rain or moisture. -It would be subject to dust or dirt.

If your car is parked in direct sunlight and there is a considerable rise in temperature inside the car, allow the unit to cool off before operation.

When installing the unit horizontally, be sure not to cover the heatsink fins with the floor carpet.

If this unit is placed too close to the car radio, an interference may occur. In this case, separate the amplifier from the car radio.

This power amplifier employs a protection circuit to protect the transistors and

speakers if the amplifier malfunctions.

Do not attempt to test the protection

circuits by covering the heatsink or connecting improper loads.

Do not use the unit with

a

weak auto battery as its optimum performance

depends on a normal battery supply voltage.

For safety reasons, keep the volume of your car audio system moderate so that you can still hear normal traffic sounds outside your car.

FUSE REPLACEMENT

If the fuse blows, check the power connection and replace the f use. If the fuse blows again after replacement, there may be an internal malfunction. In this case, consult your dealer.

WARNING:

fuse. Use of a higher amperage fuse may cause

This amplifier is provided with a protection circuit which operates in the following cases when:

the unit is overheated.

the speaker terminals are short circuited.

5

6

STEREO MODE

CB600.4/CB1000.4/CB1500.4/CB2000.4/CB3000.4

PWR BASS BOOST GAIN INPUT MODE

OUTPUT

CH4

PRO

0dB

+10dB

Min

Max

LO

 

HI

CH4

CH3

 

40Hz

500Hz

LPF FULL HPF

50Hz

4KHz

REMOTE

MODE

CH3

 

LPF

HPF

 

 

 

 

 

 

 

 

 

 

CH4

CH3

INPUT

CH2

INPUT MODE

GAIN

BASS BOOST

 

CH1

LO

HI

Min

Max

0dB

+10dB

 

50Hz

4KHz

HPFFULL LPF

500Hz

 

 

MODE

40Hz

 

 

HPF

LPF

 

CH1 CH2

 

 

 

 

 

CAR STEREO

CB300.2/CB600.2/CB1200.2

PWR

LINE OUT LINE INPUT

 

 

 

 

 

 

PRO

R

Min Max

0dB +10dB

50Hz 4KHz

HPF LPF

40Hz 500Hz

 

LO HI

FULL

REMOTE

 

INPUT MODE

GAIN

BASS BOOST

HPF

MODE

LPF

 

L

 

 

 

 

 

 

R

L

CAR STEREO

STEREO MODE

CB2700.2

PWR

LINE OUT LINE INPUT

 

 

 

 

 

 

 

 

 

PRO

R

Min Max

0dB +18dB

50Hz 4KHz

HPF LPF

40Hz 500Hz

0

0

180

0

LO HI

FULL

 

REMOTE

 

INPUT MODE

GAIN

BASS BOOST

HPF

MODE

LPF

PHASE

L

R

L

CAR STEREO

CB1500.5/2700.5

CH3/CH4

INPUT

INPUT MODE GAIN

PWR

50Hz

4KHz

HPF FULL

Min

Max

LO

HI

CH2

CH4

CH5

R

 

HI

Min

Max

PRO

MODE

LO

 

50Hz

4KHz

HPF FULL

Min

Max

LO

HI

 

 

 

 

L

400Hz

0dB

+18dB

 

MODE

CH1

CH3

 

 

15Hz

 

HPF

GAIN

INPUT MODE

 

 

LPF

BASS BOOST REMOTE

 

 

CH1/CH2

 

 

 

 

 

L

 

R

 

 

CH5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CH2

CH1

CH3 CH4

CH5

 

 

 

 

 

 

CAR STEREO

Input Mode

Gain control

LPF / HPF control

Mosfet power supply

1~5 Channel Power Amplifier

Remote control

Bass Boost control

Thermal protection

LED Power and Protection Indicator

Low Input

7

8

Orion CB600.4, CB1000.4, CB1500.4, CB2000.4, CB3000.4 Manual

STEREO MODE

SPEAKERS CONNECTIONS

CB1000.1M2

CB600.4/CB1000.4

 

 

 

 

 

 

 

 

 

Ch1

 

 

 

Ch2

 

 

 

 

 

 

 

 

 

 

 

 

SPEAKER

 

 

 

SPEAKER

 

 

 

PWR

LINE OUT

LINE INPUT

 

 

 

 

 

 

2~4Ohm

CH1

 

CH2

2~4Ohm

 

 

 

PRO

 

R

MAX

OFF 25Hz

0O 180O

15Hz

400Hz 0dB

+18dB

 

FUSES

+12V

REM

GND

 

MIN

SPEAKER

 

 

 

 

 

 

 

 

GAIN

SUB SONIC

PHASE

LPF

BASS BOOST REMOTE

OUTPUT

 

 

 

 

 

 

 

 

L

 

 

 

 

 

 

 

 

 

 

POWER

 

INPUT

 

 

L

 

 

 

 

 

 

 

CH3

BRIDGED

CH4

 

 

R

CAR STEREO

Ch3

 

Ch4

 

SPEAKER

 

SPEAKER

CB600.4:30Ax2

2~4Ohm

 

2~4Ohm

CB1000.4:35Ax2

CB1000.1D/CB1500.1D/CB1500.1D2/CB2500.1D/ CB1500.4/CB2000.4

CB2500.1D2/CB3500.1D/CB5000.1D

PWR

LINE OUT LINE INPUT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRO

 

 

R

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Min Max

OFF 25Hz

 

0O 180O

PRO

 

 

 

 

 

 

 

GAIN

SUB SONIC

 

PHASE

L

15Hz 400Hz 0dB +18dB

LPF BASS BOOST REMOTE

IN

Ch1

 

Ch2

 

SPEAKER

 

SPEAKER

 

2~4Ohm

 

2~4Ohm

 

BRIDGED

 

 

 

OUT

CH1

 

CH2

R

L

OUTPUTSPEAKER

 

 

CAR STEREO

CH3

BRIDGED

CH4

FUSES

+12V

REM

GND

 

POWER

 

INPUT

Ch3

 

Ch4

CB1500.4:30Ax3

SPEAKER

SPEAKER

CB2000.4:35Ax3

2~4Ohm

2~4Ohm

 

9

10

Loading...
+ 13 hidden pages