Omron 3G3FV User Manual

0 (0)

Cat. No. I516-E1-05

USER’S MANUAL

SYSDRIVE 3G3FV

High-function General-purpose Inverter

Thank you for choosing this SYSDRIVE 3G3FV-series product. Proper use and handling of the product will ensure proper product performance, will length product life, and may prevent possible accidents.

Please read this manual thoroughly and handle and operate the product with care.

1.To ensure safe and proper use of the OMRON Inverters, please read this USER’S MANUAL (Cat. No. I516-E1) to gain sufficient knowledge of the devices, safety information, and precautions before actual use.

2.The products are illustrated without covers and shieldings for closer look in this USER’S MANUAL. For actual use of the products, make sure to use the covers and shieldings as specified.

3.This USER’S MANUAL and other related user’s manuals are to be delivered to the actual end users of the products.

4.Please keep this manual close at hand for future reference.

5.If the product has been left unused for a long time, please inquire at our sales representative.

NOTICE

1.This manual describes the functions of the product and relations with other products. You should assume that anything not described in this manual is not possible.

2.Although care has been given in documenting the product, please contact your OMRON representative if you have any suggestions on improving this manual.

3.The product contains potentially dangerous parts under the cover. Do not attempt to open the cover under any circumstances. Doing so may result in injury or death and may damage the product. Never attempt to repair or disassemble the product.

4.We recommend that you add the following precautions to any instruction manuals you prepare for the system into which the product is being installed.

SPrecautions on the dangers of high-voltage equipment.

SPrecautions on touching the terminals of the product even after power has been turned off. (These terminals are live even with the power turned off.)

5.Specifications and functions may be changed without notice in order to improve product performance.

Items to Check when Unpacking

Check the following items when removing the product from the package:

SHas the correct product been delivered (i.e., the correct model number and specifications)? Check the nameplate as shown below.

Inverter model

Input specification

Output specification

SHas the product been damaged in shipping?

SAre any screws or bolts loose?

Notice:

OMRON products are manufactured for use according to proper procedures by a qualified operator and only for the purposes described in this manual.

The following conventions are used to indicate and classify precautions in this manual. Always heed the information provided with them. Failure to heed precautions can result in injury to people or damage to property.

! DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Additionally, there may be severe property damage.

! WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Additionally, there may be severe property damage.

! Caution Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury, or property damage.

OMRON Product References

All OMRON products are capitalized in this manual. The word “Unit” is also capitalized when it refers to an OMRON product, regardless of whether or not it appears in the proper name of the product.

The abbreviation “Ch,” which appears in some displays and on some OMRON products, often means “word” and is abbreviated “Wd” in documentation in this sense.

The abbreviation “PC” means Programmable Controller and is not used as an abbreviation for anything else.

Visual Aids

The following headings appear in the left column of the manual to help you locate different types of information.

Note Indicates information of particular interest for efficient and convenient operation of the product.

OMRON, 1996

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of OMRON.

No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice. Every precaution has been taken in the preparation of this manual. Nevertheless, OMRON assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication.

General Precautions

Observe the following precautions when using the SYSDRIVE Inverters and peripheral devices.

This manual may include illustrations of the product with protective covers removed in order to describe the components of the product in detail. Make sure that these protective covers are on the product before use.

Consult your OMRON representative when using the product after a long period of storage.

!WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.

!WARNING Operation, maintenance, or inspection must be performed after turning OFF the

power supply, confirming that the CHARGE indicator (or status indicators) are OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock.

! WARNING Do not damage, pull on, apply stress to, place heavy objects on, or pinch the cables. Doing so may result in electrical shock.

! WARNING Do not touch the rotating parts of the motor under operation. Doing so may result in injury.

!WARNING Do not modify the product. Doing so may result in injury or damage to the product.

!Caution Do not store, install, or operate the product in the following places. Doing so may

result in electrical shock, fire or damage to the product.

SLocations subject to direct sunlight.

SLocations subject to temperatures or humidity outside the range specified in the specifications.

SLocations subject to condensation as the result of severe changes in temperature.

SLocations subject to corrosive or flammable gases.

SLocations subject to exposure to combustibles.

SLocations subject to dust (especially iron dust) or salts.

SLocations subject to exposure to water, oil, or chemicals.

SLocations subject to shock or vibration.

!Caution Do not touch the Inverter radiator, regenerative resistor, or Servomotor while the

power is being supplied or soon after the power is turned OFF. Doing so may result in a skin burn due to the hot surface.

! Caution Do not conduct a dielectric strength test on any part of the Inverter. Doing so may result in damage to the product or malfunction.

! Caution Take appropriate and sufficient countermeasures when installing systems in the following locations. Not doing so may result in equipment damage.

SLocations subject to static electricity or other forms of noise.

SLocations subject to strong electromagnetic fields and magnetic fields.

SLocations subject to possible exposure to radioactivity.

SLocations close to power supplies.

Transportation Precautions

! Caution Do not hold by front cover or panel , instead, hold by the radiation fin (heat sink) while transporting the product. Doing so may result in injury.

! Caution Do not pull on the cables. Doing so may result in damage to the product or malfunction.

! Caution Use the eye-bolts only for transporting the Inverter. Using them for transporting the machinery may result in injury or malfunction.

Installation Precautions

! WARNING Provide an appropriate stopping device on the machine side to secure safety. (A holding brake is not a stopping device for securing safety.) Not doing so may result in injury.

! WARNING Provide an external emergency stopping device that allows an instantaneous stop of operation and power interruption. Not doing so may result in injury.

! Caution Be sure to install the product in the correct direction and provide specified clearances between the Inverter and control panel or with other devices. Not doing so may result in fire or malfunction.

! Caution Do not allow foreign objects to enter inside the product. Doing so may result in fire or malfunction.

! Caution Do not apply any strong impact. Doing so may result in damage to the product or malfunction.

Wiring Precautions

! WARNING Wiring must be performed only after confirming that the power supply has been turned OFF. Not doing so may result in electrical shock.

! WARNING Wiring must be performed by authorized personnel. Not doing so may result in electrical shock or fire.

! WARNING Be sure to confirm operation only after wiring the emergency stop circuit. Not doing so may result in injury.

! WARNING Always connect the ground terminals to a ground of 100 Ω or less for the 200-V AC class, or 10 Ω or less for the 400-V AC class. Not connecting to a proper ground may result in electrical shock.

! Caution Install external breakers and take other safety measures against short-circuiting in external wiring. Not doing so may result in fire.

! Caution Confirm that the rated input voltage of the Inverter is the same as the AC power supply voltage. An incorrect power supply may result in fire, injury, or malfunction.

! Caution Connect the Braking Resistor and Braking Resistor Unit as specified in the manual. Not doing so may result in fire.

! Caution Be sure to wire correctly and securely. Not doing so may result in injury or damage to the product.

! Caution Be sure to firmly tighten the screws on the terminal block. Not doing so may result in fire, injury, or damage to the product.

! Caution Do not connect an AC power to the U, V, or W output. Doing so may result in damage to the product or malfunction.

Operation and Adjustment Precautions

! WARNING Turn ON the input power supply only after mounting the front cover, terminal covers, bottom cover, Operator, and optional items. Not doing so may result in electrical shock.

! WARNING Do not remove the front cover, terminal covers, bottom cover, Operator, or optional items while the power is being supplied. Doing so may result in electrical shock or damage to the product.

! WARNING Do not operate the Operator or switches with wet hands. Doing so may result in electrical shock.

!WARNING Do not touch the inside of the Inverter. Doing so may result in electrical shock.

!WARNING Do not come close to the machine when using the error retry function because the

machine may abruptly start when stopped by an alarm. Doing so may result in injury.

! WARNING Do not come close to the machine immediately after resetting momentary power interruption to avoid an unexpected restart (if operation is set to be continued in the processing selection function after momentary power interruption is reset). Doing so may result in injury.

! WARNING Provide a separate emergency stop switch because the STOP Key on the Operator is valid only when function settings are performed. Not doing so may result in injury.

! WARNING Be sure to confirm that the RUN signal is turned OFF before turning ON the power supply, resetting the alarm, or switching the LOCAL/REMOTE selector. Doing so while the RUN signal is turned ON may result in injury.

! Caution Be sure to confirm permissible ranges of motors and machines before operation because the Inverter speed can be easily changed from low to high. Not doing so may result in damage to the product.

!Caution Provide a separate holding brake when necessary. Not doing so may result in injury.

!Caution Do not perform a signal check during operation. Doing so may result in injury or dam-

age to the product.

! Caution Do not carelessly change settings. Doing so may result in injury or damage to the product.

Maintenance and Inspection Precautions

!WARNING Do not touch the Inverter terminals while the power is being supplied.

!WARNING Maintenance or inspection must be performed only after turning OFF the power

supply, confirming that the CHARGE indicator (or status indicators) is turned OFF, and after waiting for the time specified on the front cover. Not doing so may result in electrical shock.

! WARNING Maintenance, inspection, or parts replacement must be performed by authorized personnel. Not doing so may result in electrical shock or injury.

! WARNING Do not attempt to take the Unit apart or repair. Doing either of these may result in electrical shock or injury.

! Caution Carefully handle the Inverter because it uses semiconductor elements. Careless handling may result in malfunction.

! Caution Do not change wiring, disconnect connectors, the Operator, or optional items, or replace fans while power is being supplied. Doing so may result in injury, damage to the product, or malfunction.

Warning Labels

Warning labels are pasted on the product as shown in the following illustration. Be sure to follow the instructions given there.

HWarning Labels

HContents of Warning

Checking Before Unpacking

HChecking the Product

On delivery, always check that the delivered product is the SYSDRIVE 3G3MV Inverter that you ordered.

Should you find any problems with the product, immediately contact your nearest local sales representative.

DChecking the Nameplate

Inverter model

 

 

 

3G3FV-A2001

 

 

 

Input specifications

 

 

 

 

 

 

Output specifications

 

 

 

 

DChecking the Model

3G3FV-A2037-CUE

Specifications

Maximum applicable motor capacity

Voltage class

Installation type

Series name: 3G3MV Series

Specifications

None

Japanese model

 

 

-E

English model

 

 

-CE

Model conforming to EN standards

 

 

-CUE

Model conforming to EN and UL/cUL

 

standards

Maximum Applicable Motor Capacity

004

0.4 kW

 

 

007

0.75 kW

 

 

015

1.5 kW

 

 

022

2.2 kW

 

 

037

3.7 kW

 

 

055

5.5 kW

 

 

075

7.5 kW

 

 

110

11 kW

 

 

150

15 kW

 

 

185

18.5 kW

 

 

220

22 kW

 

 

300

30 kW

 

 

370

37 kW

 

 

450

45 kW

 

 

550

55 kW

 

 

750

75 kW

 

 

11K

110 kW

 

 

16K

160 kW

 

 

18K

185 kW

 

 

22K

220 kW

 

 

30K

300 kW

Voltage Class

2

Three-phase 200-V AC input (200-V class)

 

 

4

Three-phase 400-V AC input (400-V class)

Installation Type

A

Panel-mounting (IP10 min.) or closed wall-mounting models

 

 

C

Closed wall-mounting models (IP00 min.)

DChecking for Damage

Check the overall appearance and check for damage or scratches resulting from transportation.

HChecking the Accessories

Note that this manual is the only accessory provided with the 3G3MV. Set screws and other necessary parts must be provided by the user.

About this Manual

This manual is divided into the chapters described in the following table. Information is organized by application area to enable you to use the manual more efficiently.

Chapter

Contents

 

 

Chapter 1 Overview

Describes features and nomenclature. Also describes new functions.

 

 

Chapter 2 Installation

Provides information required for system design, such as product

 

dimensions, installation dimensions, peripheral device design

 

information, and peripheral device selection information.

 

 

Chapter 3 Preparing for Operation

Describes nomenclature, Digital Operator procedures, such as key

 

operations, for operating and monitoring Inverters, and mode contents

 

and configuration.

 

 

Chapter 4 Trial Operation

Describes the method for controlling operation through a Digital

 

Operator to perform trial operation of the system.

 

 

Chapter 5 Basic Operation

Describes basic Inverter control functions for users not familiar with

 

Inverters. The functions that must be understood to drive a motor with

 

an Inverter are described. Each of the four control modes of the

 

3G3FV-series Inverters is described in order alone with the settings

 

required for all modes and individual modes. Refer to the information

 

for all control modes and then to items required for the control mode

 

you will be using.

 

 

Chapter 6 Advanced Operation

Describes all of the functions provided by the Inverter. These functions

 

will enable more advanced applications, and includes functions that

 

will improve motor control through the Inverter, such as

 

responsiveness (torque characteristics), increasing speed accuracy,

 

PID control, torque limits, torque controls, overtorque detection,

 

protective functions, and other functions. Each of the four control

 

modes of the 3G3FV-series Inverters is described in order alone with

 

the characteristics of each mode and fountains common to all modes.

 

Refer to the information for all control modes and then to items

 

required for the control mode you will be using.

Chapter 7 List of Parameters

Lists basic information on Inverter parameters as a reference for users

 

already familiar with Inverter operation. Parameters are listed in order

 

with the page numbers of further information for easy reference.

 

 

Chapter 8 Maintenance Operations

Provides maintenance, inspection, fault analysis, and troubleshooting

 

information required to deal with problems that may occur during

 

operation.

 

 

Chapter 9 Specifications

Provides Inverter specifications, as well as the specifications and

 

dimensions of peripheral devices.

Read and Understand this Manual

Please read and understand this manual before using the product. Please consult your OMRON representative if you have any questions or comments.

Warranty and Limitations of Liability

WARRANTY

OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON.

OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON–INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED.

LIMITATIONS OF LIABILITY

OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY.

In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted.

IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.

Application Considerations

SUITABILITY FOR USE

OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer’s application or use of the products.

At the customer’s request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use.

The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products:

Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual.

Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations.

Systems, machines, and equipment that could present a risk to life or property.

Please know and observe all prohibitions of use applicable to the products.

NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.

PROGRAMMABLE PRODUCTS

OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof.

Disclaimers

CHANGE IN SPECIFICATIONS

Product specifications and accessories may be changed at any time based on improvements and other reasons.

It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.

DIMENSIONS AND WEIGHTS

Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown.

PERFORMANCE DATA

Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.

ERRORS AND OMISSIONS

The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.

How to Change the Digital Operator Display from Japanese to English

If the Digital Operator displays messages in Japanese, change to the English mode using the following steps.

(This manual provides descriptions for the English mode.)

Power ON

< 3J=3 <Z2

U1 01= 0.00 HZ

FV* S0D^>]@8 *

D^W2L^ S0D^

FV* S0D^>]@8 *

 

 

9^]:^>]@8

 

 

 

A1 00=

1 **

6]7.3>/C2

 

 

 

FN]:^

 

 

 

FN]:^

 

 

 

 

 

 

 

 

 

 

 

A1 00= 0

English

**Main Menu ** Operation

Entry Accepted

Select Language

English

Table of Contents

Chapter 1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1-1 Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

1-2 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

1-3 New Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1-3-1 Software Ver. VSG101040 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

1-3-2 Software Ver. VSG101043 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13

1-3-3 Software Ver. VSG101113 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14

1-3-4 Software Ver. VSG101114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

Chapter 2. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2-1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-1-1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 2-1-2 Installation Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8 2-2 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11 2-2-1 Removing and Mounting the Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12 2-2-2 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 2-2-3 Standard Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18 2-2-4 Wiring Around the Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23 2-2-5 Wiring Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39 2-2-6 Installing and Wiring PG Speed Control Cards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

Chapter 3. Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3-1 Using the Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3-2 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3-3 Operation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 3-4 Initialize Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 3-5 Program Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25 3-6 Auto-tuning Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28 3-7 Modified Constants Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30 3-8 Operation Mode Selection Key and Local/Remote Selection Input . . . . . . . . . . . . . . . . . . . . . 3-31

Chapter 4. Trial Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4-1 Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

4-2 Operation Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4-2-1 Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4-2-2 Checking the Display Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

4-2-3 Initializing Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2-4 Setting Input Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

4-2-5 Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

4-2-6 No-load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

4-2-7 Actual Load Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Chapter 5. Basic Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5-1 Common Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-1-1 Setting the Access Level and Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 5-1-2 Frequency Reference Settings from Control Circuit Terminals . . . . . . . . . . . . . . . . . . 5-4 5-1-3 Frequency Reference Settings from Digital Operator . . . . . . . . . . . . . . . . . . . . . . . . . 5-8 5-1-4 Run Source and Responsiveness Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Table of Contents

5-1-5 Acceleration/Deceleration Time Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11 5-1-6 Disabling Reverse Operation (b1-04) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 5-1-7 Selecting the Stopping Method (b1-03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 5-1-8 Multi-function Input Settings (H1-01 through H1-06) . . . . . . . . . . . . . . . . . . . . . . . . . 5-15 5-2 Open-loop Vector Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 5-2-1 Auto-tuning Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20 5-2-2 Auto-tuning Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

5-3 V/f Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23 5-3-1 Setting the Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23 5-3-2 V/f Pattern Selection (E1-03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24 5-4 Flux Vector Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29 5-4-1 PG Speed Control Card Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29 5-4-2 Setting the Zero-speed Operation Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-33 5-4-3 Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-35 5-4-4 Speed Loop (ASR) Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39 5-4-5 Adjusting Speed Control Loop (ASR) Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-41

5-5 V/f Control with PG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44 5-5-1 Setting the Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44 5-5-2 V/f Pattern Selection (E1-03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-45 5-5-3 PG Speed Control Card Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46 5-5-4 Speed Loop (ASR) Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50 5-5-5 Adjusting Speed Control Loop (ASR) Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-51

Chapter 6. Advanced Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6-1 Open-loop Vector Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-1-1 Summary of Open-loop Vector Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 6-1-2 Torque Limit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 6-1-3 Adjusting Speed Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5 6-1-4 Setting Magnetic Flux Characteristics for Open-loop Vector Control . . . . . . . . . . . . . 6-6 6-1-5 Operation for Saturated Output Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6 6-1-6 Startup Torque Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7 6-1-7 Selecting Auto-tuning Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8 6-1-8 Setting/Adjusting Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8

6-2 Normal V/f Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 6-2-1 Summary of V/f Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12 6-2-2 Energy-saving Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13 6-2-3 Hunting-prevention Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14 6-2-4 Setting Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15

6-3 Flux Vector Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 6-3-1 Summary of Flux Vector Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16 6-3-2 Droop Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17 6-3-3 Zero-servo Function (Position-lock) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18 6-3-4 Torque Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20 6-3-5 Speed/Torque Control Switching Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27 6-3-6 Torque Limit Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28 6-3-7 Setting/Adjusting Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31 6-3-8 Operation for Saturated Output Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34 6-3-9 Selecting Auto-tuning Carrier Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35

6-4 V/f Control With PG Feedback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36 6-4-1 Summary of V/f Control With PG Feedback Functions . . . . . . . . . . . . . . . . . . . . . . . . 6-36 6-4-2 Energy-saving Control Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37 6-4-3 Hunting-prevention Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38

Table of Contents

6-4-4 Setting Motor Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-39 6-5 Common Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40 6-5-1 Summary of Common Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40 6-5-2 Application Parameters (b) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41 6-5-3 Tuning Parameters (C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58 6-5-4 Reference Parameters (d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64 6-5-5 Motor Parameters (E) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66 6-5-6 Option Parameters (F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70 6-5-7 External Terminal Functions: H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76 6-5-8 Protective Functions: L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-97 6-5-9 Operator Parameters: o . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-110

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Chapter 7. Parameter Lists

7-1

 

 

7-1 Initialize Mode Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 7-2 Program Mode Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 7-2-1 Application Group: b . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5 7-2-2 Tuning Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13 7-2-3 Reference Parameters List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-21 7-2-4 Motor Constant Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24 7-2-5 Options Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29 7-2-6 Terminal Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36 7-2-7 Protection Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44 7-2-8 Operator Parameter Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-51

Chapter 8. Maintenance Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

8-1 Protective and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-1-1 Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2

8-1-2 Minor Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8

8-1-3 Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12

8-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

8-3 Maintenance and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Chapter 9. Specifications

9-1

 

 

 

9-1

Inverter Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-2

9-2

Option Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9-7

Chapter 10. Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1

10-1 Notes on Using the Inverter for a Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2

Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . R-1

1

Chapter 1

Introduction

1-1 Function

1-2 Nomenclature

1-3 New Functions

Introduction

Chapter 1

 

 

 

1-1 Functions

The general-purpose SYSDRIVE 3G3FV Inverter provides full current vector control based on advanced control logic. An auto-tuning function allows for easy vector control. The Digital Operator’s display area features a 2-line by 16-character liquid crystal display. Parameters can be displayed in up to seven languages, including Japanese. The parameter settings and monitor items can be understood at a glance, providing an interactive feel during operation.

1-2

Introduction

Chapter 1

 

 

 

HSYSDRIVE 3G3FV Inverter Models

The following 200and 400-V class 3G3FV Inverter models are available.

A total of 21 types of Inverters are available for maximum applicable motor capacities of 0.4 to 300 kW.

Voltage class

Protective structure

Maximum applied motor capacity

Model

 

 

 

 

200-V class

NEMA1 type

0.4 kW

3G3FV-A2004

(3-phase)

 

 

 

 

0.75 kW

3G3FV-A2007

 

 

 

 

 

 

 

 

1.5 kW

3G3FV-A2015

 

 

 

 

 

 

2.2 kW

3G3FV-A2022

 

 

 

 

 

 

3.7 kW

3G3FV-A2037

 

 

 

 

 

 

5.5 kW

3G3FV-A2055

 

 

 

 

 

 

7.5 kW

3G3FV-A2075

 

 

 

 

 

 

11 kW

3G3FV-A2110

 

 

 

 

 

 

15 kW

3G3FV-A2150

 

 

 

 

 

Open chassis type

18.5 kW

3G3FV-B2185

 

 

 

 

 

 

22 kW

3G3FV-B2220

 

 

 

 

 

 

30 kW

3G3FV-B2300

 

 

 

 

 

 

37 kW

3G3FV-B2370

 

 

 

 

 

 

45 kW

3G3FV-B2450

 

 

 

 

 

 

55 kW

3G3FV-B2550

 

 

 

 

 

 

75 kW

3G3FV-B2750-E

 

 

 

 

400-V class

NEMA1 type

0.4 kW

3G3FV-A4004

(3-phase)

 

 

 

 

0.75 kW

3G3FV-A4007

 

 

 

 

 

 

 

 

1.5 kW

3G3FV-A4015

 

 

 

 

 

 

2.2 kW

3G3FV-A4022

 

 

 

 

 

 

3.7 kW

3G3FV-A4037

 

 

 

 

 

 

5.5 kW

3G3FV-A4055

 

 

 

 

 

 

7.5 kW

3G3FV-A4075

 

 

 

 

 

 

11 kW

3G3FV-A4110

 

 

 

 

 

 

15 kW

3G3FV-A4150

 

 

 

 

 

Open chassis type

18.5 kW

3G3FV-B4185

 

 

 

 

 

 

22 kW

3G3FV-B4220

 

 

 

 

 

 

30 kW

3G3FV-B4300

 

 

 

 

 

 

37 kW

3G3FV-B4370

 

 

 

 

 

 

45 kW

3G3FV-B4450

 

 

 

 

 

 

55 kW

3G3FV-B4550

 

 

 

 

 

 

75 kW

3G3FV-B4750-E

 

 

 

 

 

 

110 kW

3G3FV-B411K-E

 

 

 

 

 

 

160 kW

3G3FV-B416K-E

 

 

 

 

 

 

185 kW

3G3FV-B418K-E

 

 

 

 

 

 

220 kW

3G3FV-B422K-E

 

 

 

 

 

 

300 kW

3G3FV-B430K-E

 

 

 

 

1-3

Introduction

Chapter 1

 

 

 

HSelection of Modes for Vector Control and V/f Control

The 3G3FV has the following four control modes.

SOpen-loop vector control (without PG*) [Factory default]

SFlux vector control (with PG)

SV/f control (without PG)

SV/f control (with PG)

*PG stands for “pulse generator” (encoder).

Vector control is a method for removing interferences with magnetic flux and torque, and controlling torque according to references. Current vector control independently controls magnetic flux current and torque current by simultaneously controlling the motor’s primary current and its phases. This allows smooth rotation and high torque, along with accurate speed and torque control, at very low speeds.

Vector control can be replaced from the conventional V/f control system. If the motor parameter required for vector control is unknown, it can be set automatically with the auto-tuning function.

The respective control modes are effective for the following applications:

SOpen-loop vector control (without PG): General variable speed drive

SFlux vector control (with PG): Simple servo-drive, high-precision speed control, torque control

SV/f control (without PG): Conventional Inverter control mode. Used for multiple drives.

SV/f control (with PG): Simple speed feedback control

The control characteristics for each mode are shown in the following table.

 

Vector control

V/f control

 

 

 

 

 

 

Without PG

With PG

Without PG

With PG

 

 

 

 

 

Speed control range

1:100

1:1,000

1:40

1:40

 

 

 

 

 

Speed control precision

±0.2%

±0.02%

±2 to 3%

±0.03%

Starting torque

150% at 1 Hz

150% at 0 Hz

150% at 3 Hz

 

 

 

 

 

HAuto-tuning Function

This function is valid with vector control.

The motor parameters are set automatically just by entering the motor’s rating plate value. This feature allows flux vector control to operate accurately with virtually any normal AC induction motor regardless of the supplier.

HTorque Control

This function is valid with flux vector control (with PG).

Torque is controlled by taking multi-function analog input signals as torque references.

Switching is possible between torque control and speed control.

HV/f Pattern Settings

This function is valid for V/f control.

Select a V/f pattern according to the application from among the 15 preset V/f patterns.

1-4

Introduction

Chapter 1

 

 

 

Custom V/f pattern can be set.

HFrequency References

The following five types of frequency references can be used to control the output frequency of the Inverter.

SNumeric input from the Digital Operator

SVoltage input within a range from 0 to 10 V

SVoltage input within a range from 0 to ±10 V (With minus voltage, rotation is in the opposite direction of the run command.)

SCurrent input within a range from 4 to 20 mA

SInput by Optional Card

The Inverter can be set to use any of the above types by designating it with parameters.

A maximum of eight frequency references can be registered in the Inverter. Including inching, this enables multi-step speed operation with up to nine speed steps via remote multi-step reference inputs.

HPID Control

The Inverter has a PID control function, enabling easy follow-up control.

Follow-up control is a control method in which the Inverter varies the output frequency to match the feedback value from the sensor with the set target value.

Follow-up control can be applied to a variety of control operations, depending on the contents detected by the sensor.

PID control is available for the following applications.

SSpeed control:

With a speed sensor, such as a tacho-generator, the Inverter regulates the

 

rotation speed of the motor regardless of the load of the motor or synchro-

 

nizes the rotation speed of the motor with that of another motor.

SPressure control:

With a pressure sensor, the Inverter performs constant pressure control.

SFlow-rate control:

By sensing the flow rate of a fluid, the Inverter performs precise flow-rate

 

control.

STemperature control: With a temperature sensor, the Inverter performs temperature control by fan speed.

HZero-servo Control

This function is valid with vector control (with PG).

Even at a motor speed of zero (0 Hz), a torque of 150% of the motor’s rated torque can be generated and the average servomotor holding power (stopping power) can be obtained.

HSpeed Control By Feedback

This function is valid with PG.

An optional PG Speed Control Card be used to enable feedback control for speeds, thereby improving speed control accuracy.

1-5

Introduction Chapter 1

HDwell Function

By holding the output frequency for a constant time during acceleration and deceleration, acceleration and deceleration can be performed without stepping out even when driving a motor with a large startup load.

HLow Noise (0.4- to 160-kW Models)

The output transistor of the Inverter is an IGBT (insulated gate bipolar transistor). Using a sine-wave PWM method with a high-frequency carrier, the motor does not generate metallic noise.

HMonitor Function

The following items can be monitored with the Digital Operator.

Frequency reference, output frequency, output current, motor speed, output voltage reference, main-circuit DC voltage, output power, torque reference, status of input terminals, status of output terminals, operating status, total operating time, software number, speed deviation value, PID feedback value, fault status, fault history, etc.

All types of data can be monitored even with multi-function analog output.

HSeven-language Digital Operator (from Software Ver. VSG101113)

Application as a global inverter is enabled by displays in Japanese, English, French, German, Italian, Spanish, or Portuguese.

The Digital Operator area utilizes a 16-character x 2-line liquid crystal display. Parameter setting items and monitor display can be easily read in any of seven languages to operate the Inverter in a conversational style.

HHarmonic Countermeasures (0.4- to 160-kW Models)

DC reactors (optional) can be connected to 0.4- to 15-kW models.

Models of 18.5 to 160 kW have a built-in DC reactor.

HParameter Hierarchy and Three Types of Access Levels

The 3G3FV has a number of parameters for carrying out the various functions. These parameters are

classified into hierarchical levels to make them easier to use. The levels are as follows, from top to bottom: Mode Group Function Parameter.

Level name

Contents

 

 

Mode

Classified according to operation

 

Operation mode: For operating the Inverter. (All kinds of monitoring

 

are possible.)

 

Initialize mode: For selecting the language displayed at the Digital

 

Operator, setting access levels, and initializing.

 

Program mode: For setting parameters for operation.

 

Auto-tuning mode: For automatic calculation or setting motor

 

parameters. (Only under the vector control mode.)

 

Modified constants mode: For setting or referencing parameters

 

changes after shipping.

Group

Classified by application.

 

 

Function

Classified by function.

 

 

Parameter

Individual parameter settings.

 

 

1-6

Introduction

Chapter 1

 

 

 

The 3G3FV allows the following three kinds of access levels to be set in order to further simplify parameter setting. (An access level is a range of parameters that can be set or referenced.)

SQuick-start:

Sets/reads parameters required for trial operation. [Factory setting]

SBasic:

Sets/reads parameters that are commonly used.

SAdvanced:

Sets/reads all the parameters that can be used.

In general, press the Enter Key to move from an upper to a lower level. This varies somewhat, however, according to the access level, as shown in the following diagram. For the Quick-start access level, which has few parameters that can be set, pressing the Enter Key jumps directly to the Parameter level; whereas for the Advanced access level, which has many, pressing the Enter Key first leads to the Group level.

 

 

 

[Mode]

 

 

 

[Group]

 

 

[Function]

 

 

[Parameter]

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MENU

 

 

Operation mode

 

 

 

b Application

 

 

b1 Sequence

 

 

b1-01 Reference source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ADVANCED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

QUICK-START

 

 

b1-02 Run source

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Initialize mode

 

 

 

BASIC

 

 

 

 

b1-03 Stopping method

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b2 DC braking

 

 

b2-01 Zero speed level

 

 

 

Program mode

 

 

 

 

 

 

 

 

 

b2-02 DC injection braking current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b3 Speed search

 

 

b3-01 Beginning speed search

 

 

 

Auto-tuning

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

b3-02 Speed search operation current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Modified

 

 

 

 

 

 

 

 

 

 

 

 

 

constants mode

 

 

 

c Tuning

 

 

C1 Accel/Decel

 

 

C1-01 Accel Time 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C1-02 Decel Time 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-7

Introduction

Chapter 1

 

 

 

1-2 Nomenclature

HPanel

Protection cover (top and bottom)

Mounting hole

Heat sink

Digital Operator

Front cover

Terminals

1-8

Omron 3G3FV User Manual

Introduction

Chapter 1

 

 

 

DTerminals (with Front Cover Removed)

Example: 200-V Class Inverter with 0.4-kW Output

Control circuit terminals

Main circuit terminals

Power input

Braking Resistor Motor output

1-9

Introduction Chapter 1

HDigital Operator

Operation Mode Indicators

DRIVE:

Lit when in operation mode.

FWD:

Lit when there is a forward command input.

REV:

Lit when there is a reverse command input.

SEQ:

Lit when the forward/reverse command from

 

the control circuit terminal is enabled.

REF:

Lit when the frequency reference from

 

control circuit terminals 13 and 14 is enabled.

Data Display

Two-line LCD that displays data for monitoring, parameter names, and set values with 16 characters per line.

Keys

Execute operations such as setting parameters, monitoring, JOG, and auto-tuning.

Key

Name

Function

 

 

 

 

Operation Mode

Switches between Operator and parameter setting (run command and

 

Selection Key

frequency reference). This key can be enabled or disabled with a

 

 

parameter setting (o2-02).

 

 

 

 

Menu Key

Displays each mode.

 

 

 

 

Escape Key

Returns to the status before the Enter Key is pressed.

 

 

 

 

Jog Key

Enables JOG operation when the 3G3FV is in operation with the

 

 

Digital Operator.

 

Forward/Reverse

Selects the rotation direction of the motor when the 3G3FV is in

 

Rotation Selection Key

operation with the Digital Operator.

 

 

 

 

Reset/Digit Selection

Selects digits for parameter settings. Also acts as the reset key when

 

Key

an fault has occurred. (see note)

 

Increment Key

Selects modes, groups, functions, parameter names, and set values.

 

 

This key increases numbers when pressed.

 

 

 

 

Decrement Key

Selects modes, groups, functions, parameter names, and set values.

 

 

This key decreases numbers when pressed.

 

Enter Key

Enters modes, functions, parameters, and set values after they are

 

 

set.

 

Run Key

Starts the 3G3FV running when the 3G3FV is in operation with the

 

 

Digital Operator.

 

 

 

 

Stop Key

Stops the 3G3FV running. This key can be enabled or disabled with a

 

 

parameter setting (o2-02) in operation with the control circuit terminal.

Note For safety reasons, the reset operation will not function when a forward or reverse run command is being input. Use the reset after turning OFF the run command.

1-10

Introduction

Chapter 1

 

 

 

1-3 New Functions

The following software versions have been implemented for the 3G3FV Series to add and upgrade functions.

August 1996: Software Ver. VSG101032 (S1032)

April 1997: Software Ver. VSG101040 (S1040)

Sept. 1998: Software Ver. VSG101043 (S1043)

Sept. 1999: Software Ver. VSG101113 (S1113)

Sept. 2000: Software Ver. VSG101114 (S1114)

The software version can be confirmed using the 5-digit number display for the FLASH ID for U1-14.

This section describes the new functions and improvements for each software version. Refer to Chapter 5 Basic Operation and Chapter 6 Advance Operation.

1-3-1 Software Ver. VSG101040

HCompoBus/D (DeviceNet) Communications Card

The CompoBus/D Communications Card can be used to connect the Inverter to a DeviceNet network. The following function additions and improvements were made to support this new functionality.

DCompoBus/D Addition to the Frequency Reference Selection (Parameter b1-01)

A function was added to Frequency Reference Selection so that the Inverter frequency reference can be input via DeviceNet communications.

DCompoBus/D Addition to the Run Source Selection (Parameter b1-02)

A function was added to Run Source Selection so that the Inverter run command can be input via DeviceNet communications.

DCommunications External Fault Input (Parameters F9-01 to F9-03)

A function was added to support an external fault input from DeviceNet communications to stop the Inverter when an error occurs. Sequence settings and operation designation for errors for the communications external fault input have been added.

HTwo-motor Switching Control

A function was added to enable switching control between two motors using one Inverter. The following function additions were made to support this new functionality.

DControl Mode Setting Second Motor (Parameter E3-01)

A control mode setting was added so that the second motor can be set to a different mode.

Note The control mode setting was limited to 0 (V/f control without PG) or 2 (open-loop vector control), but was changed in system version VSG101043 to support all control modes 0 to 3.

DV/f Pattern Settings for Second Motor (Parameters E4-01 to E4-06)

V/f pattern settings were added so that the second motor can be set to a different pattern.

1-11

Introduction

Chapter 1

 

 

 

DParameter Settings for Second Motor (Parameters E5-01 to E5-06)

Parameter settings were added so that different parameters can be set for the second motor.

HInverter Output Noise Reduction

The noise output by 400-V class Inverters was reduced to reduce the affect on peripheral devices and conform to EN standards. The following function improvements were added to support noise reduction.

DDefault Setting Change for Carrier Frequency (Parameters C6-10 to C6-03)

The default carrier frequency setting for 400-V class Inverters was changed for the reduction of output noise.

DInverter Overload Function Change (OL2 Detection)

The Inverter overload detection function was changed because the Inverter’s rated output current would be reduced if it was set higher than the carrier frequency.

Note If an Inverter overload is detected before a motor overload (0L1), lower the Inverter’s carrier frequency setting.

HOperation Selection after Switching to Remote Mode (Parameter b1-07)

Operation can be switched between Digital Operator and the frequency reference (b1-01) and between Digital Operator and the run command (b1-01) by setting the local/remote selection using the Digital Operator’s operation mode selection key or multi-function inputs (H1-01 to H1-06). The new function can be used to enable or disable run commands when switching between the two forms of operation.

Note If the run command is enabled when switching operation, the Inverter can start operation immediately after switching operation. You must take appropriate safety measures when using this function.

HPG Disconnection Detection (PGO) Detection Time Setting (Parameter

F1-14)

A setting for PG disconnection (PGO) was added so that the detection time can be adjusted.

HNew Functions for Multi-function Inputs 1 to 6 (H1-01 to H1-06)

The following functions were added to the multi-function inputs.

Sample/hold function for the analog frequency reference (setting: 1E)

PID control integral reset (setting: 30)

HConstant Output Area Settings for Flux Vector Control (E1-11 to E1-13)

Settings were added to enable controlling V/f characteristics to compensate voltage increases caused by motor impedance when special motors, such as constant power-output motors and machine tool shaft motors, are used in the constant output area.

HVector Control Adjustment Settings (C3-05, C5-08, C8-09, C8-30)

Adjustment functions were added for vector control.

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