Norgren B74G Installation Instructions

0 (0)
Norgren B74G Installation Instructions

B74G

 

 

 

 

 

 

 

 

 

Filter/Regulator

 

 

 

 

 

Installation & Maintenance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Instructions

 

 

 

 

 

 

 

 

 

B74G - - -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Port

Thread Form

Adjustment

Drain

Bowl

Element

Diaphragm

Spring (Outlet Pressure Range) *

Gauge

3 ....

3/8"

A....

PTF

K....

Knob

A....

Automatic

D....Metal with liquid level indicator

1 ....

 

5 µm

N....

Non-relieving

F ....

0,3 to 4 bar (5 to 60 psig)

G....

With

4 ....

1/2"

B....

ISO Rc taper

T ....

T-bar

Q....

Manual, 1/4 turn

P....Transparent with guard

2 ....

 

25 µm

R....

Relieving

M

...0,3 to 10 bar (5 to 150 psig)

N....

Without

6 ....

3/4"

G....

ISO G parallel

 

 

 

 

 

 

 

 

 

 

 

3 ....

 

40 µm

 

 

S....

0,7 to 17 bar (10 to 250 psig)

 

 

* Outlet pressure can be adjusted to pressures in excess of, and less than, those specified. Do not use these units to control pressures outside of the specified ranges.

TECHNICAL DATA

INSTALLATION

 

 

 

 

Fluid: Compressed air

1. Shut off air pressure. Install filter/regulator in air line -

 

 

 

 

Maximum pressure:

vertically (bowl down),

1

 

 

12

Transparent bowl: 10 bar (150 psig)

with air flow in direction of arrow on body,

 

 

 

 

Metal bowl: 17 bar (250 psig)

upstream of lubricators and cycling valves,

 

 

 

 

Operating temperature*:

as close as possible to the device being serviced.

 

 

 

 

Transparent bowl: -20° to +50°C (0° to +125°F)

2. Connect piping to proper ports using pipe thread sealant

3

 

 

13

Metal bowl: -20° to +80°C (0° to +175°F)

on male threads only. Do not allow sealant to enter

2

 

 

16

* Air supply must be dry enough to avoid ice formation at

interior of unit.

 

 

 

14

temperatures below +2°C (+35°F).

3. Push bowl, or bowl with guard, into body and turn fully

 

 

 

 

Particle removal: 5 µm, 25 µm, or 40 µm filter element

clockwise before pressurizing.

 

 

 

15

Air quality: Within ISO 8573-1, Class 3 and Class 5

4. Flexible tube with 3mm (0.125") minimum I.D. can be

4

 

 

 

(particulates)

connected to the automatic drain. Avoid restrictions in

 

 

 

Typical flow with 10 bar (150 psig) inlet pressure, 6,3 bar

the tube.

 

 

 

 

(90 psig) set pressure and 1 bar (15 psig) droop from

5. Install a pressure gauge or plug the gauge ports. Gauge

5

 

 

 

set: 100 dm3/s (212 scfm)

ports can also be used as additional outlets for regulated

 

 

56

 

 

 

Nominal bowl size: 0,2 litre (7 fluid ounce)

air.

 

 

 

 

Manual drain connection: 1/8"

 

 

 

 

57

Automatic drain connection: 1/8"

ADJUSTMENT

7

 

 

55

Automatic drain operating conditions (float operated):

1. Before applying inlet pressure to filter/regulator, turn

6

 

 

Bowl pressure required to close drain: Greater than 0,3

adjustment (1 or 7) counterclockwise to remove all force

 

 

 

 

 

 

54

bar (5 psig)

on regulating spring.

 

 

 

Bowl pressure required to open drain: Less than 0,2 bar

2. Apply inlet pressure, then turn adjustment (1 or 7)

8

 

 

Used on

(3 psig)

clockwise to increase and counterclockwise to decrease

 

 

 

models

Minimum air flow required to close drain: 1 dm3/s

pressure setting.

 

 

 

prior to

9

 

 

1998

(2 scfm)

3. Always approach the desired pressure from a lower

 

10

 

53

Manual operation: Depress pin inside drain outlet to

pressure. When reducing from a higher to a lower

 

 

 

 

 

 

 

 

 

drain bowl

setting, first reduce to some pressure less than that

 

 

 

52

Gauge ports:

desired, then bring up to the desired pressure.

 

 

 

1⁄4 PTF with PTF main ports

NOTE

 

 

 

 

Rc1/4 with ISO Rc main ports

With non-relieving filter/regulators, make pressure

11

 

 

51

Rc1/8 with ISO G main ports

reductions with some air flow in the system. If

 

 

 

 

 

 

 

 

 

Materials:

made under no flow (dead-end) conditions, the

 

Current Plastic Bowl

 

Body: Aluminum

filter/regulator will trap the over-pressure in the

17

 

 

 

 

Bonnet: Aluminum

downstream line.

 

21

 

26

Valve: Brass

4. KNOB ADJUSTMENT. Push knob down to lock pressure

 

 

 

 

Bowl:

setting. Pull knob up to release. Install tamper resistant

18

 

 

25

Transparent with guard: Polycarbonate, steel guard

cover (see Replacement Items) to make setting tamper

 

 

 

 

 

 

Metal: Aluminum

resistant.

 

 

 

 

Metal bowl liquid level indicator lens: Transparent

5. T-BAR ADJUSTMENT. Tighten lock nut (8) to lock

 

 

 

24

nylon

pressure setting.

 

23

 

 

Element: Sintered polypropylene

 

 

 

 

 

 

 

 

 

Elastomers: Neoprene and nitrile

SERVICING

 

20

 

 

 

1. Open manual drain to expel accumulated liquids. Keep

 

 

 

REPLACEMENT ITEMS

19

 

 

 

liquids below baffle (51).

 

 

 

 

 

 

 

Service Kit (includes items circled on exploded view):

2. Clean or replace filter element when dirty.

 

22

 

 

Relieving.............................................................4383-700

 

 

 

 

Nonrelieving .......................................................4383-701

DISASSEMBLY

27

Current Metal Bowl

 

Liquid level lens kit (34, 36, 37, 38) ......................4380-050

1. Filter/regulator can be disassembled without removal

 

 

 

 

 

 

38

Filter element, 5µm, red speckles (52).....................4338-04

from air line.

28

 

 

Filter element, 25µm, blue speckles (52) .................4338-07

2. Shut off inlet pressure. Reduce pressure in inlet and

31

 

39

 

 

Filter element, 40µm, no speckles (52)....................4338-05

outlet lines to zero.

 

 

 

3736 35

Manual drain (18, 19, 20) (28, 29, 30) ......................619-50

3. Turn adjustment (1 or 7) fully counterclockwise.

 

 

 

Automatic drain (21, 22, 23) (31, 32, 33)

4. Remove bowl - push into body and turn

 

33

 

34

1/8 NPT outlet ......................................................3000-10

counterclockwise.

30

 

 

 

 

 

G 1/8 outlet ..........................................................3000-97

5. Disassemble in general accordance with the item

29

 

 

 

Tamper resistant cover (knob adjustment only).......4355-51

numbers on exploded view. Do not remove the drains

 

 

 

 

 

 

 

PANEL MOUNTING DIMENSIONS

unless replacement is necessary. Remove and replace

 

32

 

 

only if they malfunction.

 

 

 

 

 

 

 

Panel mounting hole diameter: 52 mm (2.06")

 

Early Plastic Bowl

Early Metal Bowl

 

Panel thickness: 2 to 6 mm (0.06" to 0.25")

CLEANING

44

 

1. Clean plastic bowl (25, 42) with warm water only. Clean

40

 

 

49

 

42

 

 

 

other parts with warm water and soap.

 

 

 

 

 

 

 

50

 

2. Rinse and dry parts. Blow out internal passages in body

43

 

 

 

 

48

 

(16) with clean, dry compressed air. Blow air through

 

 

 

 

 

 

47 46

 

filter element (52) from inside to outside to remove

 

 

 

 

surface contaminants.

 

 

 

45

 

41

 

 

 

 

3. Inspect parts. Replace those found to be damaged.

 

 

 

 

Replace plastic bowl with a metal bowl if plastic bowl

 

 

 

 

 

shows signs of cracking or cloudiness.

 

 

 

 

© Norgren 1998

 

 

 

 

 

 

 

 

 

IM-200.300.01 (9/98)

a subsidiary of IMI plc

Supersedes 4/98

Loading...
+ 1 hidden pages