Napoleon Grills PRESTIGE L P308 User Manual

SERIAL / SÉRIE#______________________

PRESTIGE 308/450

MANUFACTURED BY / MANUFACTURE PAR: NAPOLEON APPLIANCE CORP.,

214 BAYVIEW DR., BARRIE, ONTARIO, CANADA L4N 4Y8 PHONE: [phone] FAX: [phone] EMAIL: [e-mail] WEB SITE: www.napoleongrills.com

RETAIN THIS MANUAL FOR FUTURE REFERENCE.

REFER TO OUR WEBSITE FOR AN ASSEMBLY VIDEO. 92MA GARDER CE LIVRE POUR RÉFÉRENCES FUTURES

RÉFÉREZ-VOUS À NOTRE SITE WEB POUR UNE VIDÉO D'ASSEMBLÉE.N415-0135/ APR05/06

Do not try to light this appliance without reading "LIGHTING" instructions section of this manual.

WARNING

Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. An L.P. cylinder not connected for use must not be stored in the vicinity of this or any other appliance. If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury or death.

IF YOU SMELL GAS:

DANGER

•Shut off gas to the appliance.

•Extinguish any open flame.

•Open lid.

•If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department

SAFE OPERATING PRACTICES

	•	This gas grill is not intended to be installed in or on recre-	•	Adults and especially children should be alerted to the
		ational vehicles and/or boats.		hazards of high surface temperatures. Young children
	•	This gas grill must only be used outdoors in a well-venti-		should be supervised near the gas grill.
		lated space and must not be used inside a building, ga-	•	Under no circumstances should this gas grill be modified.
		rage or any other enclosed area.	•	Gas must be turned off at the propane cylinder or at the
	• Keep any electrical supply cord and fuel supply hose away
				natural gas supply valve when the gas grill is not in use.
		from any heated surfaces.	•	When the gas grill is to be stored indoors, the connection
	•	Inspect the fuel supply hose before each use. If there is
				between the propane cylinder and the gas grill must be
		evidence of excessive abrasion or wear or the hose is cut,		disconnected and the cylinder removed and stored out-
		it must be replaced, prior to using the gas grill, with a		doors in a well ventilated space out of reach of children.
		replacement hose assembly specified by the manufacturer.		Disconnected cylinders must not be stored in a building,
	•	When the propane cylinder is not disconnected from the		garage or any other enclosed area. Natural gas units must
				be disconnected from the supply when being stored
		appliance, the gas grill and cylinder must be stored out-
				indoors.
		doors in a well ventilated space.
			•	The top lid is to be closed during the gas grill preheat
	•	Do not locate in windy settings. High winds adversely
				period
		affect the cooking performance of the gas grill.
			•	Do not use the condiment tray to store lighters, matches or
				other flammable materials.
			•	This gas grill is designed for outdoor use only.

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NAPOLEON gas grills are manufactured under the strict Standard of the world recognized ISO 9001-2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, and are assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak tested and test-fired at a quality test station, and thoroughly inspected by a qualified technician before packaging and shipping to ensure that you, the customer, receive the quality product you expect from NAPOLEON.

NAPOLEON GAS GRILL PRESIDENT'S LIMITED LIFETIME WARRANTY

NAPOLEON warrants the following materials and workmanship in your new NAPOLEON gas grill against defects for as long as you own the gas grill. This covers: aluminum castings, stainless steel burners, stainless steel side shelves, Luxidio side shelf end caps, wheels, knobs, porcelain enamelled lids and stainless steel lids. Subject to the following conditions. During the first ten years NAPOLEON will provide replacement parts at our option free of charge. From the eleventh year to lifetime NAPOLEON will provide replacement parts at 50% of the current retail price.

Components such as the regulator, casters, stainless steel warming rack, hoses and connectors, fasteners and accessories are covered and NAPOLEON will provide parts free of charge during the first year of the limited warranty.

Components such as stainless steel sear plates, stainless steel channel cooking grids, igniter (excluding batteries), temperature gauge and brass valves are covered and NAPOLEON will provide parts free of charge during the first three years of the limited warranty.

NAPOLEON shall not be liable for any transportation charges, labour costs or export duties.

CONDITIONS AND LIMITATIONS

"NAPOLEON warrants its products against manufacturing defects to the original purchaser only (ie., the individual or legal entity (registered customer) whose name appears on the warranty registration card filed with NAPOLEON), provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:"

This factory warranty is non-transferable and may not be extended what-so-ever by any of our representatives.

The gas grill must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, grease fires, hostile environments, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this warranty.

This limited warranty further does not cover any scratches, dents, painted finishes, corrosion or discolouring by heat, abrasive and chemical cleaners, nor chipping on porcelain enamel parts, nor any components used in the installation of the gas grill.

Should deterioration of parts occur to the degree of non-performance within the duration of the warranted coverage, a replacement part will be provided.

In the first year only, this warranty extends to the replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding to the original warranted purchaser the wholesale price of any warranted but defective part(s).

NAPOLEON will not be responsible for the installation, labour or any other costs or expenses related to the re-installation of a warranted part, and such expenses are not covered by this warranty.

Notwithstanding any provision contained in this President's Limited Lifetime Warranty NAPOLEON's responsiblity under this warranty is defined as above and it shall not in any event extend to any incidental, consequential, or indirect damages.

This warranty defines the obligation and liability of NAPOLEON with respect to the NAPOLEON gas grill and any other warranties expressed or implied with respect to this product, its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for: over firing, blow outs caused by environmental conditions such as strong winds, or inadequate ventilation,

Any damages to the gas grill due to weather damage, hail, rough handling, damaging chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from NAPOLEON. The warranty registration card must be returned within fourteen days to register the warranty or you can register on-line at www.napoleongrills.com.

NAPOLEON reserves the right to have its representative inspect any product or part prior to honouring any warranty claim.

NAPOLEON shall not be liable for any transportation charges, labour costs, or export duties.

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GENERAL INFORMATION

THIS GAS BARBECUE IS CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CAN/CGA-1.6-M95 AND ANSI Z21.58 -1995 RESPECTIVELY FOR OUTDOOR GAS GRILLS AND SHOULD BE INSTALLED to conform with local codes. In absence of local codes, install to the current CAN1-B149.2 Propane Installation Code in Canada or to the National Fuel Gas Code, ANSI Z223.1 in the United States.

If a rotisserie motor is used, it must be electrically grounded in accordance with local codes or, in absence of local codes, with the current CSA C22.1 CANADIAN ELECTRICAL CODE in Canada or the National Electrical Code, ANSI/NFPA 70 in the United States.

USE ONLY THE PRESSURE REGULATOR AND HOSE ASSEMBLY PROVIDED WITH THIS BARBECUE. REPLACEMENT PRESSURE REGULATORSAND HOSEASSEMBLIES MUST BE SPECIFIED BY THE MANUFACTURER. DO NOT STORE PROPANE CYLINDER OR SPARE CYLINDER ON THE SHELF BENEATH THE BARBECUE.

The regulator supplies a pressure of 11 inches water column to the gas grill and has a QCC1 type fitting. Cylinders to be used with this unit must be supplied with a Sherwood #3349 QCC1 cylinder valve. A QCC1 cylinder has a positive seating connection, which will not allow gas flow until a positive seal has been achieved. It is also equipped with an excess flow device. In order to attain full flow to the barbecue, the valves must be in the off position when the cylinder valve is turned on.

PROPANE CYLINDER SPECIFICATIONS: A dented or rusty cylinder may be hazardous and should be checked by your propane supplier. Never use a cylinder with a damaged valve. Use only a propane supply cylinder constructed and marked in accordance with the specifications for LP-gas cylinders of the Canadian Transport Commission (CTC) or the US Department of Transportation (DOT). This appliance has been designed for use with a 20lb. (9.1 kg) size propane cylinder only (not supplied).

The propane cylinder must be provided with a shut-off valve terminating in a propane cylinder valve type QCC1, and a safety relief device having direct communication with the vapour space of the cylinder. The cylinder supply system must be arranged for vapour withdrawal and the cylinder shall include a collar to protect the cylinder valve. The cylinder shall incorporate an OPD (overfill protection device).

CALIFORNIA PROPOSITION 65: The burning of gas fuel creates byproducts, some of which are on the list as substances known by the State of California to cause cancer or reproductive harm. When cooking with gas, always ensure adequate ventilation to the unit, to minimize exposure to such substances.

IMPORTANT DO'S AND DON'TS

DO'S

DON'TS

Read the entire instruction manual before operating the gas grill.

Maintain proper clearance to combustibles (16" to rear of unit, 7" to sides). Additional clearance is recommended near vinyl siding or large panes of glass.

Leak test the unit before initial use, annually and whenever any gas components are replaced.

Follow lighting instructions carefully when operating grill.

Burner controls must be off when turning supply cylinder valve on.

Ensure sear plates are positioned properly according to sear plate installation instructions. The holes must be towards the front of the gas grill.

Clean grease tray and sear plates regularly to avoid build-up which may lead to grease fires.

Remove warming rack before lighting rear burner. (The extreme heat will damage the warming rack.)

Do not attempt to use a cylinder which is not equipped with a QCC1 type connection.

Do not route hose underneath drip pan - proper hose clearance to bottom of unit must be maintained.

Do not use condiment tray to store lighters, matches or any other combustibles.

Do not locate unit under unprotected combustible construction.

Do not operate rear burner with main burners operating.

Do not leave grill unattended when operating.

Do not light burners with lid closed.

Do not move grill when hot or operating.

Do not allow cold water (rain, sprinkler, hose, etc.) to come in contact with heated unit. A large temperature differential can cause chipping in the porcelain.

Do not use a pressure washer to clean any part of the unit.

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GAS HOOK-UP INSTRUCTIONS

CYLINDER CONNECTION: Ensure that the gas regulator hose is kink free. Remove the cap or plug from the cylinder fuel valve. Insert the black QCC1 regulator nipple onto the QCC1 fuel valve. Hand tighten clockwise. Do not use tools. Leak test all joints prior to using the barbecue. A leak test must be performed annually, and each time a cylinder is hooked up, or if a part of the gas system is replaced.

PROPANE CYLINDER INSTALLATION: Set cylinder into hole in bottom shelf.

IMPORTANT: The regulator must be attached so that no part of the hose touches the underside of the grill or drippan. A fire will result if these directions are ignored.

NATURAL GAS HOOK-UP: This natural gas grill is supplied with a 10ft supply hose (complete with a quick disconnect) designed for natural gas and certified for outdoor use. The gas grill is designed to operate at an inlet pressure of 7 inches water column. Piping and valves upstream of the quick disconnect are not supplied.

The quick disconnect must not be installed in an upward direction and a readily accessible manual shut-off valve must be installed upstream of, and as close to, the quick disconnect as is feasible. The flared end of the hose must be connected to the fitting on the end of the manifold tube as illustrated in the Natural Gas Hose Attachment diagram. Wrench tighten. (Do not use thread sealer/pipe dope.) These connections must be made by a licensed gas installer. Leak test all joints prior to using the gas grill.

LEAK TESTING INSTRUCTIONS

DO NOT USE A FLAME TO LEAK TEST.

LEAK TESTING: This must be done before initial use, annually and whenever any gas components are replaced or serviced. No smoking while performing this test, and remove all sources of ignition. See Leak Testing Diagram for areas to check.

1.Turn all burner controls to off. Turn supply valve on.

2.Brush a half and half solution of liquid soap and water onto all joints and connections of the regulator, hose, manifolds and valves.

3.Bubbles will indicate a gas leak. Either tighten the loose joint or replace the part with one recommended by the dealer.

4.If the leak cannot be stopped, shut off the gas supply, disconnect it and have the barbecue inspected by your gas supplier or dealer. Do not use the appliance until the leak has been corrected.

5.Turn off gas supply.

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LIGHTING INSTRUCTIONS

308 SERIES

450 SERIES

LIGHTING	LEFT	RIGHT
HOLE		BURNER
	BURNER
IGNITER

Open lid.

Ensuring all burner controls are in the off position,

slowly turn on the gas supply valve.

	IGNITER
				LIGHTING
	LEFT			HOLE
		CENTRE	REAR	RIGHT
	BURNER			BURNER
		BURNER	BURNER

Main Burner

Lighting

Turn left burner control to high

position.

Press and hold igniter button until lit, or light by match.

If ignition is not immediate, turn burner control off. Wait 5 minutes.

With left burner operating on high, turn the centre and/or right burner to high.

Rear Burner

Lighting

Remove warming rack.

Turn rear burner control to high position.

Press and hold igniter button until lit, or light by match.

If ignition is not immediate, turn burner control off. Wait 5 minutes.

Side Burner

Lighting (optional)

Open burner cover.

Turn side burner control to high position.

Turn igniter knob clockwise several times or light by match.

If ignition is not immediate, turn burner control off. Wait 5 minutes.

The propane cylinder is equipped with an excess flow device. Unless all burners are turned off prior to turning the cylinder on, only small flames and low heat will be achievable.

Do not use back burner while operating main burner.

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COOKING INSTRUCTIONS

When lit for the first time, the gas grill will emit a slight odour. This is a normal temporary condition caused by the "burn-in" of internal paints and lubricants used in the manufacturing process and will not occur again. Simply run the main burners on high for approximately ½ hour with the lid closed.

MAIN BURNER USE: When searing foods, preheating is recommended by operating all main burners in the high position with the lid closed for approximately 10 minutes. Food cooked for a short period of time (fish, vegetables) may be grilled with the lid open. Cooking with the lid closed will ensure higher, more even temperatures that will reduce cooking time and cook meat more evenly. Food that has a cooking time longer than 30 minutes, such as roasts, may be cooked indirectly (with the burner lit opposite to the food placement). When cooking very lean meats, such as chicken breasts, or lean pork, the grids can be oiled before preheating to reduce sticking. Cooking meat with a high degree of fat content, may create flare-ups. Either trim some fat or reduce temperatures to prevent this. Should a flare-up occur, move food away from flames, reduce heat. Leave the lid open. See 'Your All Season Grill' cookbook by Napoleon for more detailed instructions.

REAR BURNER USE: Remove the warming rack prior to use. Cooking grids should also be removed if they interfere with the rotisserie. This gas grill is equipped with a 15,000 BTU (308) / 19,000 BTU (450) rear burner. The rear burner is designed to be used in conjunction with the rotisserie kit (included with rear burner units) available from your dealer. See the rotisserie kit assembly instructions. To use the counterbalance, remove the rotisserie motor from the gas grill. Place the spit with meat being cooked across the hangers inside the grill. The meat will naturally hang with the heavy side down. Tighten the counterbalance arm and weight, so that the arm is facing up. Slide the counterweight in or out to balance the load, and tighten in place. Re-install the motor and begin cooking. Place a dish underneath to collect drippings for basting and naturally delicious gravy. Basting liquid may be added as required. To seal in juices, first operate rear burner on high until brown, then reduce the heat to thoroughly cook foods. Keep the lid closed for best results. Your roasts and fowl will brown perfectly on the outside and stay moist and tender on the inside. For example, a 3 pound chicken on the rotisserie will be done in approximately 1½ hours on medium to high. See 'Your all Season Grill' cookbook by Napoleon for more detailed instructions.

SIDE BURNER (optional) USE: The side burner can be used like any range top burner, for gravies, soups etc. The gas grill should be located so that the side burner is protected from the wind, because the wind will adversely affect it's performance.

CLEANING INSTRUCTIONS

Ensure that the burners are turned off prior to cleaning. Avoid unprotected contact with hot surfaces. Clean grill in an area where cleaning solutions will not harm decks, lawns or patios. Do not use oven cleaner to clean any part of this gas grill. Do not use a self cleaning oven to clean cooking grids or any other parts of the gas grill. Barbecue sauce and salt can be corrosive and will cause rapid deterioration of the gas grill components unless cleaned regularly.

GRIDS AND WARMING RACK - The grids and warming rack are best cleaned during the pre-heat period with a soft brass wire brush. Steel wool can be used for stubborn stains. Stainless grids will discolour permanently from normal usage, due to the high temperature of the cooking surface.

CLEANING INSIDE THE GAS GRILL - Remove cooking grids. Use a soft brass wire brush to clean loose debris from casting sides and insides of the lid. Scrape sear plates with a putty knife or scraper, and use a wire brush to remove ash. Remove sear plates and brush debris off of burners with a brass wire brush. Brush all debris from inside the gas grill into the removable drip pan. Ensure that the sear plates are placed properly when they are reinstalled (Check assembly instructions for proper orientation).

DRIP PAN - Slide the drip pan out for easy cleaning. It should be cleaned frequently (every 4-5 uses) to avoid grease buildup. Grease and excess drippings pass through to the drip pan, located under the gas grill, and accumulate in the disposable grease tray below the drip pan. Accumulated grease can cause a fire hazard. Do not line the drip pan with aluminum foil or sand, as it can prevent the grease from flowing properly. The pan should be scraped out with a putty knife or scraper, and all the debris should be scraped into the disposable grease tray. This tray should be replaced every two to four weeks, depending on gas grill usage. For supplies, see your Napoleon Gas Grill dealer.

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CLEANING THE OUTSIDE OF THE GAS GRILL - Do not use abrasive cleaners to clean any painted, porcelain or stainless steel parts. Porcelain enamel components must be handled with additional care. The baked on enamel finish is glass like, and will chip if struck. Touch-up enamel is available from your Napoleon Gas Grill dealer. Exterior grill surfaces should be cleaned while warm to the touch, with warm soapy water. To clean stainless surfaces, use a stainless steel cleaner or a non-abrasive cleaner. Always wipe in the direction of the grain. Do not use steel wool, as it will scratch the finish. Stainless steel parts will discolour when heated, usually to a golden or brown colour. This discolouration is normal and will not affect the performance of the grill.

MAINTENANCE INSTRUCTIONS

Turn off the gas at the source and disconnect unit before servicing. Maintenance should only be done when the grill is cool, to avoid the possibility of burns. A leak test must be performed annually, and whenever any component of the gas train is replaced.

COMBUSTION AIR ADJUSTMENT - (This must be done by a qualified gas installer.) The air shutter is factory set and should not have to be adjusted under normal conditions. However, some extreme field conditions may exist that require adjustment. When the air shutter is adjusted correctly, the flames will be dark blue with light blue tips, and occasional yellow tips.

BURNER

LIGHT BLUE

BURNER PORT

YELLOW TIPPING

	APPROXIMATELY
DARK BLUE	1/2"

If the burner is getting too little air, the flames will be lazy yellow, and possibly produce soot. If the burner is getting too much air, the flames will be lifting erratically from the burner and may cause difficulties when lighting.

1.To adjust the air shutter, remove cooking grids and sear plates and leave lid open. The back cover must be removed for back burner air shutter adjustment.

2.Loosen air-shutter lock screw and open or close air shutter as required. The normal settings are:

Main Burner	Propane	1/4"	Back Burner	Propane	Full Open
	Natural	1/8"		Natural	3/8"

3. Light burners and set to high. Visually inspect burner flames. When shutters are set, turn burners off, tighten locking screw, and replace removed parts. Ensure that the insect screens are installed.

HOSE - Check for abrasion, melting, cuts and cracks. If any of these conditions exist, do not use gas grill. Have part replaced by your Napoleon Gas Grill dealer, or qualified gas installer.

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BURNER - The burner is made from heavy wall 304 stainless steel, but due to the extreme heat and corrosive environment, surface corrosion will occur. Use a brass wire brush to remove surface corrosion. Clean any blocked ports using an opened paper clip. Do not enlarge the burner ports. Spiders and insects are attracted to the smell

of propane and natural gas. The burner is equipped with an insect screen on the air shutter, which will reduce the likelihood of insects building nests inside the burner, but does not entirely eliminate the problem. The nest or web will cause the burner to burn with a soft yellow or orange flame or cause a fire (flashback) at the air shutter underneath the control panel. To clean the inside of the burner, it must be

removed from the gas grill. Remove the screw(s) located either in the center of the burner on 308 models, or above the burner to the left and right of the centre of the burner on 450 models. Lift back of burner upwards to remove. Use a flexible venturi tube cleaning brush to clean out the inside of the burner. Shake any loose debris out of the

burner, through the gas inlet. Ensure that the insect screen is clean, Screw tight, and free of any lint or other debris. Check also that the valve

orifices are clean. Do not enlarge the orifices. Re-install the burner. Check that the valve enters the burner when installing. Replace burner cover and mounting screws to complete installation.

ALUMINUM CASTINGS - Clean castings periodically with warm soapy water. Aluminum will not rust, but due to high temperatures

and weathering, oxidation can occur on aluminum surfaces. This will appear as white spots on the castings. To refinish the castings, clean them and sand lightly with fine sandpaper. Wipe surface to remove any residue, and paint with high temperature barbecue paint. Protect surrounding areas from over-spray. Follow curing directions found on the can.

TROUBLESHOOTING

Problem	Possible Causes	Solution
Low heat / Low flame when	For propane - improper lighting	Ensure lighting procedure is followed carefully. All gas grill
valve turned to high.	procedure.	valves must be in the off position when the tank valve is turned
		on. Turn tank on slowly to allow pressure to equalize. See
		lighting instructions.
	For natural gas - undersized sup-	Pipe must be sized according to installation code.
	ply line.
	For both gases - improper preheat-	Pre-heat grill with both main burners on high for 10 to 15
	ing.	minutes.
Excessive flare-ups/uneven	Sear plates installed incorrectly.	Ensure sear plates are installed with the holes towards the
heat.		front, and the slots on the bottom. See assembly instructions.
	Improper pre-heating.	Pre-heat grill with both main burners on high for 10 to 15
		minutes.
	Excessive grease and ash build up	Clean sear plates and drip pan regularly.	Do not line pan
	on sear plates and in drip pan.	with aluminum foil. Refer to cleaning instructions.
Burners burn with yellow	Possible spider web or other debris,	Thoroughly clean burner by removing.	See general
flame, accompanied by the	or improper air shutter adjustment.	maintenance instructions. Open air shutter slightly according
smell of gas.		to combustion air adjustment instructions.
Flames lift away from burner,	Improper air shutter adjustment.	Close air shutter slightly according to combustion air
accompanied by the smell of		adjustment instructions.
gas, and possibly difficulties
in lighting.				9