Murphy LM2000 User Manual

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LM2000/LM2000S Lube Level Maintainer

Installation Instructions

LM-00011N

Revised 10-03

Section 15

(00-02-0423)

Please read the following information before installing. A visual inspection of this product for damage during shipping is recommended before mounting. CRANKCASE MUST BE DRAINED BEFORE INSTALLATION.

GENERAL INFORMATION

WARNING

BEFORE BEGINNING INSTALLATION OF THIS MURPHY PRODUCT

Disconnect all electrical power to the machine.

Make sure the machine cannot operate during installation.

Follow all safety warnings of the machine manufacturer.

Read and follow all installation instructions.

Description

Optional Hose Kit: 15000355

The Murphy LM2000 model maintains the crankcase oil level of an engine, pump or compressor. Adjusted to the correct running-oil-level, the LM2000 will replenish oil as it is used. An integral, low-level switch will alarm and/or shutdown the equipment if supply oil is lost and the equipment continues to use oil.

Specifications

Crankcase Balance Vent Connection: 1/2 NPTF (top).

Inlet Connection: 1/2 NPTF with removable screen (side). Outlet Connection: LM2000 3/4 NPTF (bottom).

LM2000S 2 x 3/8 NPTF (side)

1 x 3/4 NPTF (bottom)

Thumb-ValveTM Material: Viton.

Snap-switch: SPDT rating 10 A, 125 VAC; 0.5 A, 125 VDC; 10 A, 30 VDC. Wire leads: 18 AWG x 24 in.(609 mm) length.

Conduit Connection: 1/2 inch conduit (female, top). Case: Die cast aluminum

Lens: Clear “Frog Eye” non-staining, high impact, high temperature nylon; UV and heat stabilized.

Dial: High visibility white background with green and white “index” lines for normal level indication.

Maximum Inlet Pressure: 9.50 psi/25 ft. oil (head pressure).

Maximum Case Pressure: 15 psi (103 kPa).

Maximum Differential: 2 in. (51 mm) between running and stopped.

Maximum Ambient Temperature: 250°F (121°C). Float: Brass

Flow Rates: SAE 40 motor oil @ 32°F (0°C) with 2 ft. head pressure: 0.5 GPH (1.9 LPH).

NOTE: Friction losses due to piping not considered.

Optional Vent Fittings Kit: 15000954

The 15000943 kit is sold separately. It includes the following items:

Quantity

Description

1

Tubing vent (15050202).

1

1/4 x 1/4 NPT Connector (85030447).

Quantity

Description

 

 

1

1/2 in. (13 mm) I.D. x 3 ft. (914 mm) long hose (89020202)

11 in. (25 mm) I.D. x 3 ft. (914 mm) long hose (89020203)

21/2 in. (13 mm) worm gear clamp (00003502)

2

1 in. (25 mm) worm gear clamp (00003503)

2

1/2 NPT x 1/2 in. (13 mm) barbed fitting (89080801)

 

 

2

3/4 NPT x 1 in. (25 mm) barbed fitting (89081001)

 

 

Thumb-Valve™ Operation

As the equipment uses oil, the float falls, providing immediate level compensation. At FULL position, the float holds the valve closed. If the clean oil supply is depleted and oil level continues to fall, the low level switch will operate an alarm or equipment shutdown.

Thumb-ValveTM and

Snap-switch

Thumb-Valve™

FULL

Oil Inlet

Schematic

 

 

 

Float

 

 

Action

LM2000

 

 

 

 

Case

 

LOW

 

 

 

N.C. (red)

 

COM.

N.O. (black)

 

(white)

 

 

Low Level Switch

Service Parts (Specify part number)

Description

 

Part Number

Vent Fittings Kit

 

15000954

Hose Kit

 

15000355

1/2NPT x 1/2 in. Hose Barbed Fitting

89080801

3/4NPT x 1/2 in. Hose Barbed Fitting

89081001

3/8NPTF x 1/2 in. Hose Barbed Fitting

89080601

Pipe Bracket Kit

 

15000238

Universal Flange Kit

 

15010224

LM-00011N page 1 of 4

Murphy LM2000 User Manual

1/2 in. Electrical

LM2000

Female Conduit

Connection

Crankcase

 

Balance Vent

 

1/2 NPTF

4-5/8 in.

 

(117 mm)

Oil Inlet

 

Connection

 

1/2 NPTF

 

3/8 NPTF

 

LM2000S

3/8 NPTF

4-1/2 to 5-3/16 in.

Oil Outlet

LM2000S

Connection

(114 to 132 mm)

 

3/4 NPTF

 

 

 

2-7/8 in.

 

 

(73 mm)

 

 

Oil Inlet

 

Connection

 

1/2 NPTF

 

C

2-1/4 in.

 

L

 

 

(57 mm)

Oil Outlet

 

 

Connection

 

 

3/4 NPTF

3/8 NPTF

 

LM2000S

DIMENSIONS

 

5-3/16 in.

 

 

15000238

4-1/2 in.

(132 mm)

 

 

(114 mm)

Hole 7/8 in.

 

Pipe Bracket Kit

 

(22 mm) dia.

 

Additional Hardware

 

 

 

Supplied

 

 

 

(2)

1/4-20 x 7/8 inch

9/32 x 5/8 in.

 

2-1/2 in.

 

(22 mm) screws

(7 x 16 mm)

 

(2) 1/4-20 x 1 inch

2 places

 

(63.5 mm)

1/4-20 NC

 

 

 

(25 mm) screws

 

 

(4)

1/4-20 hex nuts

2 places

 

 

 

 

 

(4)

1/4 inch (6 mm) dia.

 

 

 

 

split washer

15010224

 

 

 

 

Slot, 29/64 in. (14 mm)

Universal Flange Kit

 

 

 

x 2-3/8 in. (60 mm)

Additional Hardware

 

 

 

 

4 places

 

Slot, 29/64 in. (14 mm)

Supplied

 

(2)

1/4-20 x 1/4 inch

 

x 4-3/8 in. (111 mm)

 

3 places

 

 

 

(32 mm) bolts

 

 

 

 

 

 

 

 

 

 

 

(4)

1/4 inch dia. flat washer

 

 

 

 

 

 

(2)

1/4-20 hex nuts

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

(2)

5/16-18 x 1/4 inch

 

-

 

 

-

 

 

(114

1/2

 

 

 

 

5

 

 

 

in.

 

 

(1323/16

 

 

 

(32 mm) bolts

in.

mm)

(4)

5/16 dia. flat washer

 

mm)

 

 

 

 

 

 

 

 

 

 

(2)

5/16-18 hex nuts

 

 

 

 

 

 

 

6

 

 

 

 

-

 

 

 

11/1

6

 

(170

 

 

 

 

mm)

in.

 

 

 

 

 

in

.

1

-3/4

 

mm)

(44

 

. inmm) -1/2 7(191

TYPICAL INSTALLATION

Mounting the LM2000

NOTE: Mount the LM2000 as close as possible to the crankcase.

CAUTION: Excessive vibration can cause overfill. Be sure mounting brackets are supported.

The following instructions are based on the usage of the pipe and universal mounting brackets shown above.

Pipe Bracket Mounting (15000238)

1.Mount a nominal 1/2 inch (13 mm) diameter pipe to the base of the engine.

2.Install the pipe bracket to the LM2000 using two 1/4-20 UNC x 1 inch bolts, nuts and lock washers supplied. See Figure 1A.

3.Slip the LM2000 onto the pipe and install the two adjustment bolts. Each bolt consists of a 1/4-20 UNC x 1 in. bolt, nuts and lock washers. See Figure 1B. DO NOT tighten the adjustment screws too tightly because you will have to adjust the LM2000 later in the installation process.

Lock Washer

 

 

 

 

 

 

 

 

 

 

Pipe

 

and Nut

 

 

 

 

 

 

Bracket

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Bolt

Adjustment

 

Bolts

LM2000

Crankcase

 

Pipe

Figure 1A

Figure 1B

Mounting with Universal Bracket (15000370)

The universal bracket has two mounting methods: base mounting or pan mounting.

Base Mounting

1. Install the universal bracket to the base as shown in Figure 2A using two flat washers and two 5/16 inch dia. bolts or others as necessary.

Crankcase

Lock Washer

and Nut

Flat

Universal

 

Washer

Bracket

 

 

 

 

 

Adjustment

Base

 

Bolts

 

 

Threaded

 

 

hole

 

 

Figure 2A

 

Figure 2B

2.Mount the LM2000 to the universal bracket using two 1/4-20 UNC x 1- 1/4 inch (32 mm) bolts, nuts and lock washers supplied (Figure 2B). DO NOT tighten the adjustment screws too tightly. You will have to adjust the LM2000 later in the installation process.

LM-00011N page 2 of 4

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