Multiquip DLW-300ESA, DLW-300ES User Manual

4.7 (3)

PARTS MANUAL

MODEL DLW-300ES MODEL DLW-300ESA

MODEL WELDER/GENERATOR

(KUBOTA D722 DIESEL ENGINE)

Revision #1 (10/22/10)

To find the latest revision of this publication, visit our website at: www.multiquip.com

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

MQ DLW-300ES/ESA WELDER

GENERATOR

 

Table Of Contents .........................................................

2

Parts Ordering Procedures............................................

3

Explanation Of Codes In Remarks Column ................

4

Suggested Spare Parts ...............................................

5

COMPONENT DRAWINGS

Generator Assembly ...............................................

6-7

Control Panel Assembly ........................................

8-11

Electric Parts 1 DLW300ES Assembly ................

12-13

Electric Parts 2 DLW300ES Assembly ................

14-15

Electric Parts 3 DLW300ES Assembly ................

16-17

Electric Parts 1 DLW300ESA Assembly ..............

18-19

Electric Parts 2 DLW300ESA Assembly ..............

20-21

Engine and Radiator Assembly...........................

22-25

Battery Assembly ................................................

26-27

Muffler Assembly ................................................

28-29

Fuel Tank Assembly ............................................

30-31

Enclosure Assembly............................................

32-35

Rubber Seals Assembly ......................................

36-37

Nameplate and Decals........................................

38-41

TABLE OF CONTENTS

KUBOTA D722-E2BWDDE/

D722-E3BWDDE-2

 

Crankcase Assembly .........................................

42-43

Oil Pan Assembly ...............................................

44-45

Cylinder Head Assembly ....................................

46-47

Gear Case Assembly .........................................

48-49

Head Cover Assembly........................................

50-51

Oil Filter Assembly .............................................

52-53

Dipstick and Guide Assembly ............................

54-55

Oil Pump Assembly ............................................

56-57

Main Bearing Case Assembly (D722E2B) .........

58-59

Main Bearing Case Assembly (D722E3B) .........

60-61

Camshaft and Idle Gear Shaft Assembly ...........

62-63

Piston and Crankshaft Assembly .......................

64-65

Flywheel Assembly ............................................

66-67

Fuel Camshaft and Governor Shaft Assy. ..........

68-69

Engine Idle Appartus Assembly .........................

70-71

Stop Solenoid Assembly ....................................

72-73

Injection Pump Assembly ...................................

74-75

Speed Control Plate Assembly ..........................

76-77

Nozzle Holder and Glow Plug Assembly............

78-79

Nozzle Holder(CP) Assembly.............................

80-83

Fork Lever (Governor) Assembly .......................

84-85

Fuel Filter Assembly...........................................

86-87

Fuel Pump Assembly .........................................

88-89

Dynamo and Pulley Assembly ...........................

90-91

Dynamo (CP) Assembly .....................................

92-93

Starter Assembly................................................

94-95

Starter (CP) Assembly .......................................

96-97

Oil Switch and Thermostat Plug Assembly ........

98-99

Water Flange and Thermostat Assembly .......

100-101

Water Pump Assembly...................................

102-103

Water Pipe Assembly .....................................

104-105

Fan Assembly.................................................

106-107

Valve and Rocker Arm Assembly ...................

108-109

Inlet Manifold Assembly (D722E2B) .............

110-111

Exhaust Manifold Assembly (D722E2B) ........

112-113

Air Cleaner Assembly (D722E2B) ..................

114-115

Glow Plug-Lamp/Timer Assy. (D722E2B) ......

116-117

Starter Switch Assembly (D722E2B) .............

118-119

Piston Kit (Opitional) (D722E2B) ...................

120-121

Terms and Conditions Of Sale — Parts ................

122

PAGE 2 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

www.multiquip.com

PARTS ORDERING PROCEDURES

 

 

 

 

 

 

Ordering parts has never been easier!

 

 

 

 

 

 

 

Choose from three easy options:

 

 

 

 

 

 

 

 

 

 

 

 

Effective:

 

 

 

 

 

 

 

 

 

 

 

 

January 1st, 2006

Best Deal! Order via Internet (Dealers Only):

 

 

If you have an MQ Account, to obtain a Username

 

 

 

Order parts on-line using Multiquip’s SmartEquip website!

 

 

 

 

 

 

 

and Password, E-mail us at: parts@multiquip.

 

 

 

 

N View Parts Diagrams

 

 

com.

 

 

 

 

N Order Parts

 

 

To obtain an MQ Account, contact your

 

 

 

 

N Print Specification Information

 

 

District Sales Manager for more information.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Goto www.multiquip.com and click on

 

 

Use the internet and qualify for a 5% Discount

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

on Standard orders for all orders which include

 

 

 

 

 

 

Order

Parts

to log in and save!

 

 

 

 

 

 

 

 

 

 

 

 

complete part numbers.*

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: Discounts Are Subject To Change

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Order via Fax (Dealers Only):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Fax your order in and qualify for a 2% Discount

 

 

 

 

 

 

 

All customers are welcome to order parts via Fax.

 

on Standard orders for all orders which include

 

 

 

 

 

 

 

 

 

 

 

 

 

Domestic (US) Customers dial:

 

complete part numbers.*

 

 

 

 

 

 

1-800-6-PARTS-7 (800-672-7877)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Note: Discounts Are Subject To Change

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Order via Phone:

Domestic (US) Dealers Call:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1-800-427-1244

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Non-Dealer Customers:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

International Customers should contact

 

 

 

Contact your local Multiquip Dealer for

 

 

 

 

 

 

 

their local Multiquip Representatives for

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

parts or call 800-427-1244 for help in

 

 

 

 

 

 

 

Parts Ordering information.

 

 

 

locating a dealer near you.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

When ordering parts, please supply:

R

Dealer Account Number

R Specify Preferred Method of Shipment:

R

Dealer Name and Address

UPS/Fed Ex

DHL

R

Shipping Address (if different than billing address)

N Priority One

Truck

R

Return Fax Number

N Ground

 

N Next Day

 

R

Applicable Model Number

 

N Second/Third Day

 

 

 

 

RQuantity, Part Number and Description of Each Part

NOTICE

All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.

WE ACCEPT ALL MAJOR CREDIT CARDS!

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 3

DLW-300ES/300ESA — EXPLANATION OF CODE IN REMARKS

The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.

NOTICE

The contents and part numbers listed in the parts section are subject to change without notice.Multiquip does not guarantee the availability of the parts listed.

SAMPLE PARTS LIST

NO. PART NO.

PART NAME

QTY.

REMARKS

1

12345

BOLT......................

1 .....

INCLUDES ITEMS W/%

2%

 

WASHER, 1/4 IN............

 

NOT SOLD SEPARATELY

2%

12347

WASHER, 3/8 IN....

1 .....

MQ-45T ONLY

312348 HOSE ..................A/R ...MAKE LOCALLY

412349 BEARING ..............1 .....S/N 2345B AND ABOVE

NO. Column

Unique Symbols — All items with same unique symbol

(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the “Remarks” column.

Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.

NOTICE

When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.

PART NO. Column

QTY. Column

Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.

A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.

A blank entry generally indicates that the item is not sold separately.Other entries will be clarified in the “Remarks” Column.

REMARKS Column

Some of the most common notes found in the “Remarks” Column are listed below. Other additional notes needed to describe the item can also be shown.

Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.

Indicated by:

“INCLUDES ITEMS W/(unique symbol)”

Serial Number Break — Used to list an effective serial number range where a particular part is used.

Indicated by:

“S/N XXXXX AND BELOW” “S/N XXXX AND ABOVE” “S/N XXXX TO S/N XXX”

Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.

Indicated by:

“XXXXX ONLY”

“NOT USED ON XXXX”

Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.

TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.

A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.

“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.

“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.

PAGE 4 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES/300ESA — SUGGESTED SPARE PARTS

DLW-300ES/DLW-300ESA

W/KUBOTA D722-E2B-WDDE-2/D722-E3B-WDDE-2 DIESELENGINES 1TO 3 UNITS

Qty.

P/N

Description

Remarks

5 .........

0602041270 ..........

CARTRIDGE, OIL FILTER

 

1 .........

D4311500003 .......

HOSE, RADIATOR, UPPER

 

1 .........

D4311500103 .......

HOSE, RADIATOR, LOWER

 

1 .........

0602011064 ..........

CAP, RADIATOR (DLW300ES)

 

1 .........

0602011079 .........

CAP, RADIATOR (DLW300ESA)

 

1 .........

0810100813 ..........

CAP, FUEL TANK

 

1 .........

1522139013 ..........

SWITCH, OIL

 

6 .........

1553143010 ..........

FILTER, FUEL

 

6 .........

1523143560 ..........

FILTER, FUEL ELEMENT

 

3 .........

0602046611 ..........

FILTER, AIR (ELEMENT)

 

1 .........

0602011470 ..........

FAN BELT

 

1 .........

0601808254 ..........

CIRCUIT BREAKER, 2P, @ 42A (DLW300ES)

 

1 .........

0601806472 ..........

CIRCUIT BREAKER, 2P, @ 40A (DLW300ESA)

1 .........

0601806420 ..........

CIRCUIT BREAKER, 1P, @ 20A (DLW300ES)

 

1 .........

0601806423 ..........

CIRCUIT BREAKER, 1P, @ 20A(DLW300ESA)

 

1 .........

0601806421 ..........

CIRCUIT BREAKER, 1P, @ 30A (DLW300ES)

 

1 .........

0601806424 ..........

CIRCUIT BREAKER, 1P, @ 30A (DL300ESA)

 

1 .........

0601806422 ..........

CIRCUIT BREAKER, 2P, @ 30A (DLW300ES)

 

1 .........

0601806425 ..........

CIRCUIT BREAKER, 2P, @ 30A (DLW300ESA)

1 .........

0601820664 ..........

AUTOMATICVOLTAGE REGULATOR

 

1 .........

0601840028 ..........

RHEOSTAT (CURRENT/VOLTAGE REGULATOR 500Ω)

1 .........

0601840103 ..........

KNOB, RHEOSTAT (CURRENT/VOLTAGE REGULATOR)

1 .........

0601840095 ..........

RHEOSTAT (ARC FORCETRIMMER)

 

1 .........

0601840170 ..........

KNOB, RHEOSTAT (RHEOSTAT (ARC FORCE TRIMMER)

5 .........

0601806642 ..........

FUSE, 5A

 

5 .........

0601806643 ..........

FUSE, 15A

 

5 .........

0601806644 ..........

FUSE, 30A

 

5 .........

0601806640 ..........

FUSE, 65A

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 5

DLW-300ES/ESA — GENERATOR ASSY.

GENERATOR ASSY.

PAGE 6 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES/ESA — GENERATOR ASSY.

GENERATOR ASSY.

 

 

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

......... INCLUDES ITEM W/*

1

D4110000203

ROTOR ASSY. ........................................ 1

1-1*

0601820037

RECTIFIER

1

 

 

1-2*

0601822638

SURGE ABSORBER

1

 

 

1-3*

0071206307

BEARING

1

 

 

1-4

008000035

SNAP RING

1

 

 

2 *

0012410030

HEX. HEAD BOLT

4

 

 

3

D4111100103

FAN

1

 

 

4

0017108025

HEX. HEAD BOLT

6

 

 

5

D4153100102

END BRACKET

1

 

 

6

D4135000503

ARMATURE ASSY., (DLW-300ES)

1

 

 

6

D4135001203

ARMATURE ASSY., (DLW-300ESA)

1

 

 

7

D4153000202

END BRACKET

1

 

 

8

D4139000003

FIELD ASSY., EXCITER

1

 

 

9

0017105035

HEX. HEAD BOLT

4

 

 

10

D4155300104

BRACKET, (DLW-300ES)

1

 

 

10

D4155300104

BRACKET, (DLW-300ESA) ...................... 1

......... SN 3822710 AND BELOW

10A

D4185300004

BRACKET, (DLW-300ESA) ...................... 1

......... SN 3822711 AND ABOVE

11

0016908020

HEX. HEAD BOLT

2

 

 

12

D4131200004

SET BOLT

4

 

 

13

0040012000

WASHER, LOCK

4

 

 

14

0041212000

WASHER, FLAT

4

 

 

15

0030012000

HEX. NUT

4

 

 

16

0012410025

HEX. HEAD BOLT

8

 

 

17

D4155400204

COVER, FAN

1

 

 

18

0017106040

HEX. HEAD BOLT

1

 

 

18A

0037906000

HEX. NUT

1

 

 

19

D4132100103

GENERATOR FOOT

1

 

 

20

D4132100003

GENERATOR FOOT

1

 

 

21

0012310025

HEX. HEAD BOLT

8

 

 

22

7605419004

RUBBER SUSPENSION

2

 

 

23

0207010000

HEX. NUT

2

 

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 7

DLW-300ES — CONTROL PANEL ASSY.

CONTROL PANEL ASSY. (DLW-300ES)

PAGE 8 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES — CONTROL PANEL ASSY.

CONTROL PANEL ASSY.(DLW-300ES)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

 

 

 

 

1

REPLACES P/N D4511300902

D4224000503

CONTROL PANEL ...............................................

2

0021806030

MACHINE SCREW

6

 

3

0601840028

RHEOSTAT CURRENT REGULATOR

1

 

4

0601840103

KNOB

1

 

4A

0023304008

SET SCREW

2

 

5

0801883003

INSULATOR

1

 

6

0601840095

RHEOSTAT (ARC FORCE REGULATOR)

1

 

7

0601840100

KNOB

1

 

7A

0023303508

SET SCREW

2

 

8

0801883003

INSULATOR

1

 

9

0601831309

SWITCH, E-3MODE

1

 

10

0601800281

AC VOLTMETER, 5A 0~150/300V

1

 

11

0601808254

CIRCUIT BREAKER, 42A

1

 

12

0027104070

MACHINE SCREW

2

 

12A

0038704000

HEX. NUT

2

INCLUDES ITEM W/*

13

0601810523

INDICATOR ASSY. ..............................................

1 ...........

13A*

0601810207

BULB

4

INCLUDES ITEM W/#

14

0602103098

WARNING LAMP .................................................

1 ...........

14A#

0601810248

BULB

1

 

15

0601831620

SWITCH, IDLE CONTROL

1

 

16

0602100077

STARTER SWITCH .............................................

1 ...........

REPLACES P/N 3741059113

17

0601800682

HOUR METER, DC10-32V

1

 

18

0027103512

MACHINE SCREW

2

 

18A

0030003500

HEX. NUT

2

 

18B

0040403500

WASHER

2

 

19

0601806420

CIRCUIT BREAKER, CB4 20A,

1

 

20

0601806421

CIRCUIT BREAKER, CB3 30A

1

 

21

0601806422

CIRCUIT BREAKER, CB2 30A

1

 

22

0027103006

MACHINE SCREW

6

 

23

0601811033

RECEPTACLE, L6-30R

1

 

24

0601811035

RECEPTACLE, L5-30R

1

 

25

0601812565

RECEPTACLE, CS6369

1

 

26

0601812598

RECEPTACLE, 5-20R

1

 

27

0038704000

HEX. NUT

8

 

27A

0027104016

MACHINE SCREW

8

 

28

0601850290

GROMMET

1

 

29

0601815109

GROUND TERMINMAL

1

 

30

0801888204

OUTPUT TERMINAL, WELDING

2

 

31

0801840104

INSULATOR WASHER

2

 

32

0801840004

INSULATOR WASHER

2

 

33

0801841204

SET WASHER, OUTPUT TERMINAL

2

 

34

0801884004

WING NUT

2

 

35

0039512000

HEX. NUT

4

 

36

0042212000

WASHER, LOCK

4

 

37

0041412000

WASHER, FLAT

6

 

38

D4268304704

NOISE FILTER

1

 

39

D4237100203

COVER, OUTPUT TERMINAL

1

 

39A

D4237400204

RUBBER SHEET

1

 

40

0821800014

COLLAR

1

 

41

D9311200004

STAY RUBBER

1

 

42

0016906020

HEX. HEAD BOLT

2

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 9

DLW-300ESA — CONTROL PANEL ASSY.

CONTROL PANEL ASSY. (DLW-300ESA)

PAGE 10 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ESA — CONTROL PANEL ASSY.

CONTROL PANEL ASSY. (DLW-300ESA)

 

 

NO.

 

PART NO.

PART NAME

QTY.

REMARKS

1

 

 

 

 

 

 

D4511302102

CONTROL PANEL ...............................................1 ........... REPLACES P/N D4224000903

1-1

D4491400004

RUBBER SEAL

1

 

2

0021806030

MACHINE SCREW

6

 

3

0601840028

RHEOSTAT CURRENT REGULATOR

1

 

4

0601840103

KNOB

1

 

4A

0023304008

SET SCREW

2

 

5

0801883003

INSULATOR

1

 

6

0601840095

RHEOSTAT(ARC FORCE REGULATOR)

1

 

7

0601840170

KNOB

1

 

7A

0023303508

SET SCREW

2

 

8

0801883003

INSULATOR

1

 

9

 

D9924800194

DIGITAL MONITOR,DM-51

1

 

10

0601800281

AC VOLTMETER, 5A 0~150/300V

1

 

11

0601806472

CIRCUIT BREAKER, 40A

1

 

11-1

0317900080

RUBBER SEAL

2

 

12

0027204050

MACHINE SCREW

2

 

13

0601810523

INDICATOR ASSY.

1

 

13A

0601810207

BULB

4

 

14

0027103006

MACHINE SCREW

4

 

15

0601831600

ROCKER SWITCH

3

 

16

0602100077

STARTER SWITCH .............................................1 ........... REPLACES P/N 3741059113

17

0601800682

HOUR METER

2

 

18

0027403000

MACHINE SCREW

2

 

18A

0207003000

HEX. NUT

2

 

19

0601806423

CIRCUIT PROTECTOR, CB4 CP31EN 20A

1

 

20

0601806424

CIRCUIT PROTECTOR, CB4 CP31EN 30A

1

 

21

0601806425

CIRCUIT PROTECTOR, CB4 CP32EN 30A

1

 

22

0027303008

MACHINE SCREW

6

 

23

0601811033

RECEPTACLE, L6-30R

1

 

24

0601811035

RECEPTACLE, L5-30R

1

 

25

0601812565

RECEPTACLE, CS6369

1

 

26

0601812598

RECEPTACLE, 5-20R

1

 

27

0038704000

HEX. NUT

8

 

27A

0027104016

MACHINE SCREW

8

 

28

0601850290

GROMMET

1

 

29

0601815109

GROUND TERMINMAL

1

 

30

0801888204

OUTPUT TERMINAL, WELDING

2

 

31

0801840104

INSULATOR WASHER

2

 

32

0801840004

INSULATOR WASHER

2

 

33

0801841204

SET WASHER, OUTPUT TERMINAL

2

 

34

0801884004

WING NUT

2

 

35

0039512000

HEX. NUT

4

 

36

0042212000

WASHER, LOCK

4

 

37

0041412000

WASHER, FLAT

6

 

38

 

D4268304704

NOISE FILTER

1

 

39

 

D4237100203

COVER, OUTPUT TERMINAL

1

 

39A

 

D4237400204

RUBBER SHEET

1

 

40

0821800014

COLLAR

1

 

41

 

D9311200004

STAY RUBBER

1

 

42

0016906020

HEX. HEAD BOLT

2

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 11

DLW-300ES — ELECTRIC PARTS 1 ASSY.

ELECTRIC PARTS 1 ASSY. (DLW-300ES)

PAGE 12 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES — ELECTRIC PARTS 1 ASSY.

ELECTRIC PARTS 1 ASSY. (DLW-300ES)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

 

 

1

D4224200003

SET PANEL, ELECTRIC PARTS

1

 

2

0016906016

HEX. HEAD BOLT

4

 

3

0601820664

AUTOMATIC VOLTAGE REGULATOR

1

 

4

0016905016

HEX. HEAD BOLT

4

 

5

0601842437

RESISTOR, 100W 150Ω

2

 

6

0601842349

RESISTOR, 20W 35Ω

1

 

7

0027104016

MACHINE SCREW

6

 

8

0601823204

RECITIFER, S5VB60

3

 

9

0027203016

MACHINE SCREW

3

 

10

D9925800064

IDLE CONTROL UNIT,

1

 

11

0027105016

MACHINE SCREW

2

 

12

0601815992

TERMINAL SCREW

1

 

13

0027104025

MACHINE SCREW

2

 

14

0601824527

RELAY, DC12V

1

 

15

0602201273

LAMP TIMER..............................................................

1 .........

REPLACES P/N 1569465992

16

0027105016

MACHINE SCREW

2

 

17

0602200475

EMERGENCY UNIT ...................................................

1 .........

REPLACES P/N 1747260604

18

0027105020

MACHINE SCREW

4

 

19

0601804211

CURRENT TRANSFORMER

1

 

20

0027104010

MACHINE SCREW

2

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 13

Multiquip DLW-300ESA, DLW-300ES User Manual

DLW-300ES — ELECTRIC PARTS 2 ASSY.

ELECTRIC PARTS 2 ASSY. (DLW-300ES)

PAGE 14 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES — ELECTRIC PARTS 2 ASSY.

ELECTRIC PARTS 2 ASSY. (DLW-300ES)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

D4264500503

DC REACTOR

1

 

2

0016906016

HEX.HEAD BOLT

4

 

3

D4434000503

SUPPORT, FUEL TANK

1

 

4

D4434000304

SUPPORT, FUEL TANK

1

 

5

0016908020

HEX. HEAD BOLT

5

 

6

D4261700204

BRACKET

1

 

7

0016904016

HEX. HEAD BOLT

2

 

8

D4262602004

VR SET PLATE

1

 

9

0016906016

HEX. HEAD BOLT

2

 

10

0601840211

RHEOSTAT, 10KΩ

1

 

11

0601883003

INSULATOR

1

 

12

D9924800024

IGBT CONTROL UNIT

1

 

13

0016905016

HEX. HEAD BOLT

4

 

15

0027104020

MACHINE SCREW

2

 

16

8701899004

FUSE BOX ....................................................1............ INCLUDES ITEMS W/#

16A#

0601806642

FUSE, 5A

4

 

16B#

0601806643

FUSE, 15A

2

 

16C#

0601806644

FUSE, 30A

2

 

17

0016905016

HEX. HEAD BOLT

2

 

18

8702636004

ROTARY SOLENOID ASSY. .........................1............ INCLUDES ITEMS W/+

18A+

1620150404

ROTARY SOLENOID

1

 

19+

8702631004

ARM, SOLENOID

1

 

20+

0010106020

HEX. HEAD BOLT

1

 

20A+

0030006000

HEX. NUT

1

 

21+

0050403020

SPRING PIN

1

 

22

0207006000

HEX. NUT

2

 

23

D4355300004

GOVERNOR ROD

1

 

24

0041208000

WASHER, FLAT

2

 

24A

0041208000

SNAP PIN

2

 

25

B1262800004

PLATE,

1

 

26

0019206020

HEX. HEAD BOLT

4

 

27

0601806640

FUSE, 65A

1

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 15

DLW-300ES — ELECTRIC PARTS 3 ASSY.

ELECTRIC PARTS 3 ASSY. ( DLW-300ES)

PAGE 16 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES — ELECTRIC PARTS 3 ASSY.

ELECTRIC PARTS 3 ASSY. ( DLW-300ES)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

 

 

1

D4264500503

DC REACTOR

1

 

2

0016906016

 

HEX.HEAD BOLT

4

 

1

D4214100003

COVER, COOLING FIN

1

 

1-1

0315500140

 

RUBBER SEAL

4

 

2

D4214000103

BRACKET, COOLING FIN

1

 

3

D4268304403

COOLING FIN

1

 

4

0016906016

 

HEX.HEAD BOLT

1

 

5

0016906016

 

HEX.HEAD BOLT

4

 

6

0601823256

 

RECTIFIER

1

 

7

D42468000403

IGBT MUDULE ASSY. .................................... 1 ......... INCLUDES ITEMS W/#

7-1#

0601821258

 

IGBT MUDULE

1

 

7-2#

D9925800044

PROTECTIVE UNIT

1

 

8

0027105016

 

MACHINE SCREW

6

 

9

0601831053

 

THERMAL SWITCH

1

 

10

0021003010

 

MACHINE SCREW

2

 

11

0601826188

 

CAPACITOR

2

 

12

0027104010

 

MACHINE SCREW

6

 

12A

0207204000

 

HEX. NUT

6

 

13

D4267301304

PLATE

1

 

14

D4267301204

PLATE

1

 

15

D4268304104

PLATE

1

 

16

D4267301404

PLATE

1

 

17

0027105016

 

MACHINE SCREW

2

 

18

0017806014

 

HEX.HEAD BOLT

2

 

19

0017106020

 

HEX.HEAD BOLT

2

 

19A

0207206000

 

HEX. NUT

2

 

20

D4268600204

RESISTOR ASSY., 510kΩ

1

 

21

D4268304604

PLATE

1

 

22

0601804244

 

DC CURRENT TRANSFORMER

1

 

23

D4235400004

INSULATOR

1

 

24

0027104020

 

MACHINE SCREW

1

 

25

0019008016

 

HEX.HEAD BOLT

2

 

25A

0040008000

 

WASHER, LOCK

2

 

25B

0042708000

 

WASHER, FLAT

2

 

26

0601804211

 

CURRENT TRANSFORMER

1

 

27

0027104010

 

MACHINE SCREW

2

 

29

0601842262

 

RESISTOR, 20W 1KΩ

1

 

30

0027104010

 

MACHINE SCREW

2

 

30A

0207204000

 

HEX. NUT

2

 

31

D4215600204

COVER, ELECTRIC PARTS

1

 

32

0605011411

 

SET SCREW

4

 

33

0016906016

 

HEX. HEAD BOLT

4

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 17

DLW-300ESA — ELECTRIC PARTS 1 ASSY.

ELECTRIC PARTS 1 ASSY. (DLW-300ESA)

PAGE 18 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ESA — ELECTRIC PARTS 1 ASSY.

ELECTRIC PARTS 1 ASSY. (DLW-300ESA)

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

 

 

SET PANEL, ELECTRIC PARTS

1

 

 

D4261500603

 

 

2

0016906015

HEX. HEAD BOLT

4

 

 

3

0601820664

AUTOMATIC VOLTAGE REG. 5W

1

 

 

4

0016905015

HEX. HEAD BOLT

4

 

 

5

0601820037

RECTIFIER

1

 

 

6

0601842349

RESISTOR, 20W 35Ω

2

 

 

7

0027104016

MACHINE SCREW

6

 

 

8

0601823204

RECITIFER

3

 

 

9

0027203016

MACHINE SCREW

3

 

 

10

D9925800064

IDLE CONTROL UNIT

1

 

 

11

0027105016

MACHINE SCREW

2

 

 

12

0601815992

TERMINAL SCREW

1

 

 

13

0027104025

MACHINE SCREW

2

 

 

14

0601824527

RELAY, DC12V

1

 

 

15

0602201273

LAMP TIMER .................................................. 1

........... REPLACES P/N 1569465992

16

0027105016

MACHINE SCREW

2

 

 

17

0602200475

EMERGENCY UNIT ....................................... 1

........... REPLACES P/N 1747260604

18

0027105020

MACHINE SCREW

4

 

 

19

0601804211

CURRENT TRANSFORMER

1

 

 

20

0027104010

MACHINE SCREW

2

 

 

21

D4261600704

BRACKET, COOLING FIN

1

 

 

22

D4268303103

COOLING FIN

1

 

 

23

0016906015

HEX.HEAD BOLT

8

 

 

24

0601823228

RECTIFIER

2

 

 

25

D4246800303

IGBT MUDULE ASSY. .................................... 2

........... INCLUDES ITEMS W/#

25-1#

0601821259

IGBT MUDULE

2

 

 

25-2#

D9925800044

PROTECTIVE UNIT

2

 

 

26

0027105016

MACHINE SCREW

12

 

 

27

0601831053

THERMAL SWITCH

1

 

 

28

0021003010

MACHINE SCREW

2

 

 

29

0601826188

CAPACITOR

2

 

 

30

0027104010

MACHINE SCREW

6

 

 

31

D4262800704

INSULATOR RUBBER

6

 

 

32

D4268304004

PLATE

1

 

 

33

D4268303904

PLATE

1

 

 

34

0017805012

HEX. HEAD BOLT

10

 

 

35

0017806012

HEX. HEAD BOLT

4

 

 

36

D4268301704

PLATE

2

 

 

37

0601804202

DC CURRENT TRANS.

2

 

 

37A

D4247704204

CORD

2

 

 

38

D4235400004

INSULATOR

2

 

 

39

0027104020

MACHINE SCREW

2

 

 

40

0019006016

HEX.HEAD BOLT

2

 

 

40A

0040006000

WASHER, LOCK

2

 

 

40B

0042706000

WASHER, FLAT

2

 

 

41

0016906020

HEX. HEAD BOLT

2

 

 

41A

0207006000

HEX. HEAD NUT

2

 

 

42

0601842467

RESISTOR, 20W 2kΩ

2

 

 

43

0027104010

MACHINE SCREW

4

 

 

44

D4262700304

COVER, ELECTRIC PARTS

2

 

 

45

0605011412

SET SCREW

8

 

 

46

0016906015

HEX.HEAD BOLT

14

 

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 19

DLW-300ESA — ELECTRIC PARTS 2 ASSY.

ELECTRIC PARTS 2 ASSY. (DLW-300ESA)

PAGE 20 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ESA — ELECTRIC PARTS 2 ASSY.

ELECTRIC PARTS 2 ASSY. (DLW-300ESA)

 

 

NO.

 

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

 

 

 

1

 

D5264500103

DC REACTOR

2

 

2

0016906015

HEX.HEAD BOLT

8

 

3

 

D4434000903

SUPPORT, FUEL TANK

1

 

4

 

D4434000804

SUPPORT, FUEL TANK

1

 

5

0016908020

HEX. HEAD BOLT

4

 

6

 

D4261700404

COVER

1

 

7

0016906015

HEX. HEAD BOLT

6

 

8

 

D4261600804

BRACKET, REACTOR

1

 

8A

 

D4497600004

LINING

1

 

9

0016906015

HEX. HEAD BOLT

4

 

10

0601840211

RHEOSTAT, RV20N20SB10KΩ

1

 

12

 

D9924800204

IGBT CONTROL UNIT, IC CV-12

1

 

13

0027103025

MACHINE SCREW

4

 

14

0601815731

TERMINAL BOARD, KT30 4P

1

 

14-1

A9522000104

DECAL: TERMINAL BOARD

1

 

15

0027104020

MACHINE SCREW

2

 

16

 

B0352500104

FUSE BOX .................................................................

1 .........

INCLUDES ITEMS W/#

16A#

0601806642

FUSE, 5A

4

 

16B#

0601806643

FUSE, 15A

2

 

16C#

0601806644

FUSE, 30A

2

 

16D#

8700625504

DECAL, S-4936

1

 

17

0016905015

HEX. HEAD BOLT

2

 

18

8702636004

ROTARY SOLENOID ASSY........................................

1 .........

INCLUDES ITEMS W/+

18A+

1620150404

ROTARY SOLENOID

1

 

19+

8702631004

ARM, SOLENOID

1

 

20+

0010106020

HEX. HEAD BOLT

1

 

20A+

0030006000

HEX. NUT

1

 

21+

0050403020

SPRING PIN

1

 

22

0207006000

HEX. NUT

2

 

23

 

D4355300004

GOVERNOR ROD

1

 

24

0041208000

WASHER, FLAT

1

 

24A

0605010503

SNAP PIN, SSP-8

1

 

25

 

B1262800004

PLATE,

1

 

26

0019206020

HEX. HEAD BOLT

4

 

27

0601806640

FUSE, 65A

1

 

28

0041206000

WASHER, FLAT

1

 

28A

0605010502

SNAP PIN, SSP-6

1

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 21

DLW-300ES/ESA — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

PAGE 22 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES/ESA — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

 

 

1

D4924200014

ENGINE, KUBOTA D722-E2B, (DLW-300ES)

1

 

1

D4924200064

ENGINE, KUBOTA D722-E3B, (DLW-300ESA)

1

 

1A

0602011470

FAN BELT...................................................................

1 .........

REPLACES P/N 1747297011

1-1

0602041270

CARTRIDGE, OIL FILTER .........................................

1 .........

REPLACES P/N 1585399171

2

D4304200304

ENGINE FOOT

1

 

3

0010710020

HEX. HEAD BOLT

8

 

4

0605000066

RUBBER SUSPENSION

2

 

5

0207010000

HEX. NUT

2

 

6

0602012779

RADIATOR .................................................................

1 .........

REPLACES P/N 2951296000

6-1

0602011064

CAP, RADIATOR (300ES) ...........................................

1 .........

REPLACES P/N 0225101990

6-1

0602011079

CAP, RADIATOR (300ESA)

1

REPLACES P/N 67130920901

7

D4311100104

BRACKET, RADIATOR

1

 

8

D4312100813

BRACKET, RADIATOR

1

 

9

0016906015

HEX. HEAD BOLT

5

 

10

B1312600004

RUBBER MOUNT

2

 

11

0016906015

HEX. HEAD BOLT

2

 

12

D4311500003

RADIATOR HOSE

1

 

13

D4311500103

RADIATOR HOSE

1

 

14

0605515110

HOSE BAND

2

 

15

0605515134

HOSE BAND

2

 

16

0602046266

AIR CLEANER, (DLW-300ES)

1

 

16

0602046266

AIR CLEANER, (DLW-300ESA)

1

 

16A

0602046391

ELEMENT, AIR CLEANER, (DLW-300ES)

1

 

16A

0602046391

ELEMENT, AIR CLEANER, (DLW-300ESA)

1

 

17

D4374200203 BRACKET, AIR CLEANER, (DLW-300ES)

1

 

17

8712031503

BRACKET, AIR CLEANER, (DLW-300ESA)

1

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 23

DLW-300ES/ESA — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

PAGE 24 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES/ESA — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

 

 

18

0016908025

HEX.HEAD BOLT

1

 

18A

0207008000

HEX. NUT, (DLW-300ES)

1

 

19

0016908020

HEX.HEAD BOLT

2

 

20

7812036404

HOSE, AIR CLEANER, (DLW-300ES)

1

 

20

8702037003

HOSE, AIR CLEANER, (DLW-300ESA)

1

 

21

8702037003

HOSE, AIR CLEANER, (DLW-300ES)

1

 

21

7812036404

HOSE, AIR CLEANER, (DLW-300ESA)

1

 

22

0605515006

HOSE BAND

1

 

23

0605515021

HOSE BAND

2

 

24

1502025103

DRAIN JOINT, OIL

1

 

25

1622014103

DRAIN JOINT, WATER

1

 

26

0802011104

PLUG

2

 

27

0150000018

O-RING

2

 

28

0016906020

HEX.HEAD BOLT, (DLW-300ES)

4

 

28

0016906015

HEX.HEAD BOLT, (DLW-300ESA)

4

 

29

D4321100003

DRAIN HOSE

1

 

30

0605515073

HOSE BAND

1

 

31

0605515158

HOSE BAND

1

 

32

0199900390

DRAIN HOSE

1

 

33

0199900660

DRAIN HOSE

1

 

34

0605515094

HOSE BAND

4

 

35

0802081403

RESERVE TANK

1

 

36

0802081104

CAP, RESERVE TANK

1

 

37

0199100215

HOSE

1

 

38

6262082304

BRACKET, RESERVE TANK

1

 

39

0016906025

HEX.HEAD BOLT, (DLW-300ES)

1

 

39

0016906015

HEX.HEAD BOLT, (DLW-300ESA)

1

 

40

D4304200204

ENGINE FOOT

1

 

41

0199900500

HOSE

1

 

42

0605515094

HOSE BAND

2

 

43

0220300375

RUBBER SEAL

2

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 25

DLW-300ES/ESA — BATTERY ASSY.

BATTERY ASSY.

PAGE 26 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES/ESA — BATTERY ASSY.

BATTERY ASSY.

 

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

 

 

1

0169105524

BATTERY, 55B24L (DLW-300ES)

1

 

1

0166105524

BATTERY, 55B24L (DLW-300ESA)

1

 

2

8722251004

BATTERY SHEET

1

 

3

7552253004

BATTERY BAND

1

 

4

7872251004

BATTERY BOLT

2

 

5

0037806000

WING NUT

2

 

6

0040006000

WASHER, LOCK

2

 

7

0041606000

WASHER, FLAT

2

 

8

 

 

BATTERY CABLE.......................................................

1 .........

PURCHASE LOCALLY

9

 

 

BATTERY CABLE.......................................................

1 .........

PURCHASE LOCALLY

12

0602220600

TERMINAL CAP, TC-7R

1

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 27

DLW-300ES/ESA — MUFFLER ASSY.

MUFFLER ASSY.

PAGE 28 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

DLW-300ES/ESA — MUFFLER ASSY.

MUFFLER ASSY.

 

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

 

 

 

 

 

 

1

D4331000003

MUFFLER

1

 

2

0016908020

HEX.HEAD BOLT

5

 

3

D4334000003

EXHAUST PIPE

1

 

4

0602320153

GASKET ...........................................

1 .................

REPLACES P/N 1526312371

5

D9304000004

GASKET

1

 

6

0207008000

HEX. NUT

4

 

7

0016908030

HEX.HEAD BOLT

2

 

DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10) — PAGE 29

DLW-300ES/ESA — FUELTANK ASSY.

FUEL TANK ASSY.

PAGE 30 — DLW-300ES/300ESA — PARTS MANUAL — REV. #1 (10/22/10)

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