Monessen Hearth HBDV300N-PSC7, HBDV300N-PV7, HBDV400N-PSC7, HBDV400N-PV7 User Manual.pdf

5.09 Mb
Loading...

HBDV7 Series

Direct Vent Gas Fireplace

Models:

HBDV300N/PV7, HBDV400N/PV7

HBDV300N/PSC7, HBDV400N/PSC7

WARNING

If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electrical switch; do not use any phone in your building.

Immediatelycallyourgassupplierfromaneighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

Installation and service must be performed by a qualified installer, service agency or the gas supplier.

WARNING: Improper installation, adjustment, alteration, services or maintenance can cause injury or property damage.Refertothismanual.Forassistanceoradditional information consult a qualified installer, service agency or the gas supplier.

This appliance may be installed in an aftermarket*, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer.

DUE TO HIGH TEMPERATURES, THEAPPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES.

CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION.

YOUNG CHILDREN SHOULD BE SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE.

CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE.

Keepthe roomareaclearand free from combustible materials, gasoline, and other flammable vapors and liquids.

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

54D8000 1/10 Rev. 3

HBDV7 Series Direct Vent Gas Fireplace

CONTENTS

Thank you and congratulations on your purchase of a

 

Monessen Fireplace.

 

PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE!

IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

Important Safety Information....................................

3

Code Approval............................................................

4

Product Features........................................................

5

High Elevations......................................................

5

Gas Pressures.......................................................

5

Gas Specifications & Orifices................................

5

Pre-Installation Information

 

Before You Start....................................................

5

Fireplace & Framing Dimensions..........................

6

Fireplace Location.................................................

7

Clearances..................................................................

8

Secure Fireplace to Floor or Framing......................

9

Optional Top Vent Application................................

10

Venting Installation..................................................

11

Installation Precautions.......................................

11

Termination Location...........................................

12

General Information Assembly Vent Pipes..........

13

Vent Graph..........................................................

14

Vent Pipe Clearances..........................................

15

Rear Wall Vent Applications & Installation...........

16

Top Vent Sidewall Applications & Installation......

17

Vertical Sidewall Installation................................

19

Below Grade Installation......................................

21

Vertical Through-the-Roof Installation.................

22

Fireplace Installation...............................................

24

Check Gas Type..................................................

24

Installing Gas Piping............................................

25

Check Gas Pressure (Millivolt)...............................

26

Electrical Installation...............................................

26

Electrical Wiring...................................................

26

Remote Wall Mounted Switch.................................

27

Remote Wall Switch.................................................

27

Optional DC Remote Systems................................

27

Optional Fan/Blower Systems................................

27

Operating Instructions.............................................

28

Lighting Pilot for the First Time............................

28

Lighting Pilot........................................................

29

Lighting Burner....................................................

30

To Turn Off Gas...................................................

30

Check Gas Pressure -

 

Signature Command System ...........................

31

Electrical Wiring - SCS ...........................................

31

Junction Box Wiring.............................................

32

Command Center Installation..............................

32

Wall Switch Installation........................................

32

Optional Fan/Blower System - SCS........................

34

BLOTSC..............................................................

34

BLOT ..................................................................

35

FK-12 ..................................................................

35

Operating Instructions - SCS..................................

36

Operating Instructions.........................................

37

To Turn Off Gas To Appliance..............................

37

Signature Command System Operation................

38

Glass Frame Removal..............................................

41

Final Installation.......................................................

41

Brick Installation..................................................

41

Rockwool Placement...........................................

42

Log Placement.....................................................

42

Universal Andirons...............................................

45

Cleaning and Maintenance......................................

46

Burner, Pilot and Control Compartment...............

46

Pilot Flame...........................................................

46

Burner Flame.......................................................

46

Venting System....................................................

47

Glass Door...........................................................

47

Logs.....................................................................

47

Rock Wool ..........................................................

47

Troubleshooting.......................................................

48

Standing Pilot Ignition..........................................

48

Signature Command System...............................

49

Replacement Parts...................................................

51

Firebox Components...........................................

51

Standing Pilot Millivolt Control ............................

53

Signature Command System...............................

55

Logs.....................................................................

57

Vertical Venting Components..............................

58

Horizontal Venting Components..........................

59

Massachusetts Residents Only..............................

62

Warranty....................................................................

63

Efficiencies...............................................................

64

 

54D8000

IMPORTANT SAFETY INFORMATION

HBDV7 Series Direct Vent Gas Fireplace

INSTALLER

Please leave these instructions with the appliance.

OWNER

Please retain these instructions for future reference.

 

WARNING

Read this owner’s manual carefully and completely before trying to assemble, operate,

 

or service this fireplace.

 

 

 

 

Any change to this fireplace or its controls can be dangerous.

 

 

Improper installation or use of this fireplace can cause serious injury or death from

 

 

fire, burns, explosions, electrical shock and carbon monoxide poisoning.

 

 

 

This fireplace is a vented product. This fireplace must be properly installed by a qualified service person. The glass door must be properly seated and sealed. If this unit is not properly installed by a qualified service person with glass door properly seated and sealed, combustion leakage can occur.

CARBON MONOXIDE POISONING: Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, the fireplace may not have been installed properly. Get fresh air at once! Have the fireplace inspected and serviced by a qualified service person. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

Propane/LP gas and natural gas are both odorless. An odor-making agent is added to each of these gases. The odor helps you detect a gas leak. However, the odor added to these gases can fade. Gas may be present even though no odor exists.

Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.

1.This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases unless a certified kit is used.

2.For propane/LP fireplace, do not place propane/LP supply tank(s) inside any structure. Locate propane/ LP supply tank(s) outdoors. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.

3.If you smell gas

shut off gas supply.

do not try to light any appliance.

do not touch any electrical switch; do not use any phone in your building .

immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

4.Never install the fireplace

in a recreational vehicle

where curtains, furniture, clothing, or other flammable objects are less than 42" from the front, top, or sides of the fireplace

in high traffic areas

in windy or drafty areas

5.This fireplace reaches high temperatures. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow surfaces to cool before touching.

6.Carefully supervise young children when they are in the room with fireplace.

7.Do not modify fireplace under any circumstances.Any parts removed for servicing must be replaced prior to operating fireplace.

8.Turn fireplace off and let cool before servicing, installing, or repairing. Only a qualified service person should install, service, or repair the fireplace. Have burner system inspected annually by a qualified service person.

9.You must keep control compartments, burners, and circulating air passages clean. More frequent cleaning may be needed due to excessive lint and dust. Turn off the gas valve and pilot light before cleaning fireplace.

10.Have venting system inspected annually by a qualified service person. If needed, have venting system cleaned or repaired. Refer to Cleaning and Maintenance, Page 36.

11.Keep the area around your fireplace clear of combustible materials, gasoline, and other flammable vapor and liquids. Do not run fireplace where these are used or stored. Do not place items such as clothing or decorations on or around fireplace.

12.Do not use this fireplace to cook food or burn paper or other objects.

13.Never place anything on top of fireplace.

54D8000

HBDV7 Series Direct Vent Gas Fireplace

IMPORTANT SAFETY INFORMATION

14.Do not use any solid fuels (wood, coal, paper, cardboard, etc.) in this fireplace. Use only the gas type indicated on rating plate.

15.This appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical

Code,ANSI/NFPA70, or the Canadian Electrical Code, CSA C22.1.

16.Do not obstruct the flow of combustion and ventilation air in any way. Provide adequate clearances around air openings into the combustion chamber along with adequate accessibility clearance for servicing and proper operation.

17.When the appliance is installed directly on carpeting, tile or other combustible material other than wood flooring, you must set appliance on a metal or wood panel or hearth pad extending the full width and depth of the appliance.

18.Do not use fireplace if any part has been exposed to or has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which as been submerged in water.

19.Do not operate fireplace if any log is broken.

20.Do not use a blower insert, heat exchanger insert, or any other accessory not approved for use with this fireplace.

21.Do not operate the fireplace with glass door removed, cracked, or broken.

IMPORTANT:

PLEASE READ THE FOLLOWING

CAREFULLY

It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine.

IMPORTANT:

PLEASE READ THE FOLLOWING

CAREFULLY

It is not unusual for gas fireplaces to give off some odor the first time it is burned. This is due to the manufacturing process.

Please ensure that your room is well ventilated during burn off — open all windows.

It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. Place the fan switch in the “OFF” position during this time.

 

WARNING

Never connect unit to private (non-

 

 

 

 

utility)gaswells. Thisgasiscommonly

 

 

known as wellhead gas.

 

 

 

! WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

Code Approval

Direct Vent type appliances draw all combustion air from outside of the dwelling through the vent pipe.

These appliances have been tested by CSA and found to comply with the established standards for DIRECT VENT GAS FIREPLACE HEATERS in the USA and Canada as follows:

LISTED VENTED GAS FIREPLACE HEATER

TESTED TO: ANSI Z21.88b-2008/CSA 2.33b-2008 STANDARDS

Amanufactured home (USAonly) or mobile home OEM installation must conform with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4.

54D8000

PRODUCT FEATURES and GAS SPECIFICATIONS

HBDV7 Series Direct Vent Gas Fireplace

PRODUCT SPECIFICATIONS

This appliance has been certified for use with either natural or propane gas. Refer to appropriate data plates.

This appliance is not for use with solid fuels.

The appliance is approved for bedroom or bedsitting room installations.

The appliance must be installed in accordance with local codes if any. If none exist use the current installation code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in Canada.

This appliance is mobile home approved.

The appliance must be properly connected to a venting system.

The appliance is not approved for closet or recessed

installations.

Hi/Lo Knob

 

Off/Pilot/On Knob

 

On/Off/RS Switch

FP2580

 

Ignitor

Optional Remote

Figure 1 -

Receiver

Blower Control

HBDV300/400 Fireplace

 

HIGH ELEVATIONS

Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370 m) above sea level.

For elevations above 4,500 feet (1,370 m) in USA, installation must be in accordance with the current ANSI Z223.1/NFPA 54 and/or local codes having jurisdiction.

In Canada, please consult provincial and/or local authorities having jurisdiction for installation at elevations above 4,500 feet (1,370 m).

GAS pressures

 

Natural

Propane (LP)

Inlet Minimum

4.5” w.c.

11.0” w.c.

Inlet Maximum

10.5” w.c.

13.0” w.c.

Manifold Pressure

3.5” w.c.

10.0” w.c.

Gas Specifications & ORIFICE SIZE

 

 

Max.Input

Min. Input

Orifice

Model

Fuel

BTU/h

BTU/h

Size

HBDV300NV7

Nat.

23,000

16,000

2.35 mm

HBDV300PV7

LP

23,000

18,000

1.50 mm

HBDV400NV7

Nat.

27,000

19,000

#41

HBDV400PV7

LP

26,000

20,000

1/16

HBDV300NSC7

Nat.

23,000

16,000

2.35 mm

HBDV300PSC7

LP

23,000

18,000

1.50 MM

HBDV400NSC7

Nat.

27,000

19,000

#41

HBDV400PSC7

LP

26,000

20,000

1/16

 

 

 

 

 

Before You Start

Read this homeowner manual thoroughly and follow all instructions carefully. Inspect all contents for shipping damage and immediately inform your dealer if any damage is found. Do not install any unit with damaged, incomplete, or substitute parts. Check your packing list to verify that all listed parts have been received. You should have the following:

Fireplace (Firebox and Burner System)

Rock Wool

Log Set

Items Required For Installation

Phillips Screwdriver

Framing Materials

Hammer

Wall Finishing Materials

Saw and/or saber saw

Level

Electric Drill and Bits

Tee Joint

Pliers

Measuring Tape

Square

Pipe Wrench

Caulking Material (Noncombustible)

Fireplace Surround Material (Noncombustible)

Piping Complying with Local Codes

Pipe Sealant Approved for use with Propane/LPG (Resistant to Sulfur Compounds)

54D8000

HBDV7 Series Direct Vent Gas Fireplace FIREPLACE DIMENSIONS and FRAMING DIMENSIONS

T

Min. Rough

E

 

 

 

 

Opening

D

 

 

 

 

Depth

 

 

 

 

 

 

 

 

U

R

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2” or 5/8”

 

T

 

P - Min. Rough Opening Width

 

 

 

 

 

 

 

 

S

 

 

 

Insulation Board

 

 

Min. Rough

 

(Do not remove)

 

 

Opening

 

 

 

 

 

 

Height

 

 

 

 

 

 

 

N

 

 

 

 

 

 

K

 

 

 

 

 

Q

 

 

 

 

 

 

 

L

 

 

G

 

 

 

 

 

O

I

J

 

 

 

 

 

 

 

 

C

F

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2”

 

 

 

 

 

 

5/8"

 

Figure 2 -

 

 

 

 

356O”

 

Fireplace and Framing Dimensions

 

 

 

 

 

 

 

 

 

856M”

 

 

 

M

B

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

HBDV300

HBDV400

A

33Z\zn”

(840 mm)

37Z\zn”

(941 mm)

B

9M\,”

(759 mm)

32”

(813 mm)

C

7”

(686 mm)

29”

(737 mm)

D

16Z\x”

(419 mm)

18Z\x”

(470 mm)

E

8”

(711 mm)

29”

(737 mm)

F

18”

(457 mm)

20C\,”

(518 mm)

G

37”

(940 mm)

40B\,”

(1032 mm)

H

15”

(381 mm)

18Z\v”

(464 mm)

I

37M\,”

(962 mm)

41Z\x”

(1054 mm)

J

9B\,”

(753 mm)

33Z\,”

(841 mm)

K

Z\,”

(54 mm)

1Z\v”

(32 mm)

L

1Z\x”

(38 mm)

2Z\x”

(64 mm)

M

15/16”

(24 mm)

15/16”

(24 mm)

N

5Z\v”

(133 mm)

6Z\,”

(156 mm)

O

33C\v”

(857 mm)

37Z\x”

(953 mm)

 

 

Framing Dimensions

 

P

33Z\x”

(851 mm)

37Z\x”

(953 mm)

Q

38”

(966 mm)

41B\,”

(1057 mm)

R

13C\v”

(349 mm)

16Z\x”

(419 mm)

S

55ZZ\zn”

(1414 mm)

60M\,”

(1546 mm)

T

39C\,”

(1000 mm)

43Z\zn”

(1094 mm)

U

7ZC\zn”

(706 mm)

30M\zn”

(773 mm)

54D8000

PRE-INSTALLATION INFORMATION

HBDV7 Series Direct Vent Gas Fireplace

firebox framing

Firebox framing can be built before or after the appliance is set in place. Refer to Figure 2 for fireplace and framing dimensions. Construct firebox framing following Figure 2 for your specific installation requirements. The framing headers may rest on the top of the firebox standoffs. Do not bring headers below top of standoffs.

The firebox may be installed directly on a combustible floor or raised on a platform of an appropriate height. When the firebox is installed directly on carpeting, tile, or other combustible material, other than wood flooring, the firebox shall be installed on a metal or wood panel extending the full width and depth of the enclosure.

Fireplace Location

Plan for the installation of your appliance.This includes determining where the unit is to be installed, the vent configuration to be used, framing and finishing details, and whether any optional accessories (i.e. blower, wall switch, or remote control) are desired. Consult your local building code agency to ensure compliance with local codes, including permits and inspections.

The following factors should be taken into consideration:

Clearance to side-wall, ceiling, woodwork, and windows. Minimum clearances to combustibles must be maintained.

This fireplace may be installed along a wall, across a corner, or use an exterior chase. Refer to Figure 3 for suggested locations.

Location should be out of high traffic areas and away from furniture and draperies due to heat from appliance.

Never obstruct the front opening of the fireplace.

Do not install in the vicinity where gasoline or other flammable liquids may be stored.

Vent pipe routing. Refer to Venting section found in this manual for allowable venting configurations.

These units can be installed in a bedroom. See National Fuel Gas Code ANSI Z233.1/NFPA 54 — (current edition), the Uniform Mechanical Code — (current edition), and Local Building Codes for specific installation requirements.

 

WARNING

Do not fill spaces around firebox with

 

 

 

 

 

 

 

 

insulation or other materials. This could

 

 

 

 

cause a fire.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

Y

D

Y

F

A

 

B

 

 

 

C

X

 

 

 

 

B

Figure 3 -

Fireplace Locations

A Flat on Wall

B Cross Corner

CIsland**

DRoom Divider*

E Flat on Wall Corner* F Chase Installation

Y4” Minimum

**Island (C) and room divider (D) installation is possible as long as the horizontal portion of vent system (X) does not exceed

20'. Refer to Termination Location on Pages 12 and 13.

*When you install your fireplace in (D) room divider or (E) flat on wall corner positions (Y), a minimum of 6" clearance must be maintained from perpendicular wall and front of fireplace.

NOTE

COLD CLIMATE INSULATION

If you live in a cold climate, seal all cracks around your appliance, and wherever cold air could enter the room, with noncombustible material. It is especially important to insulate the outside chase cavity between the studs and under the floor on which the appliance rests, if the floor is above ground level.

54D8000

HBDV7 Series Direct Vent Gas Fireplace

CLEARANCES

Clearances to combustibles

WARNING

Follow these instructions carefully to ensure safe installation. Failure to follow instructions exactly can create a fire hazard.

The appliance cannot be installed on a carpet, tile or other combustible material other than wood flooring. If installed on carpet or vinyl flooring, the appliance shall be installed on a metal, wood or noncombustible material panel extending full width and depth of the appliance.

Ceiling

 

Combustible

Mantel

 

 

71”

 

 

Minimum

12”

 

 

Minimum

 

NOTE: All mantel shelves, regard-

less of depth, should be a minimum of 12” from top of fireplace. Wall

Mantel shelf shall not exceed 12” maximum depth at 12” minimum

height from opening.

12”

12”

12”

Max.

Top of Exhaust

Louvers

Side View

Stud

Insulation

Board

Standoff

FP2581

Min. 4”

From Either

Side Wall

Figure 4 -

Clearances

FP2580

MANTEL CLEARANCES

NOTE:The combustible area above the facing must not protrude more than 3/4" from the facing. If it does, it is considered a mantel and must meet the mantel requirements listed in this manual.

WARNING

Never obstruct or modify the air inlet or

 

 

outlet grilles (louvers). This may create a

 

fire hazard.

 

 

 

 

Combustible

 

 

 

Material Area

 

 

 

Wall

 

FP2582

1" 156O”

 

 

 

 

256O”

256O”

 

 

 

45°

 

3"

 

Side of Fire-

 

 

place Opening

 

4"

 

Top View

Figure 5 -

Mantel Clearances

54D8000

SECURE FIREPLACE TO FLOOR or FRAMING

HBDV7 Series Direct Vent Gas Fireplace

The fireplace must be secured to the floor and/or to framing studs as shown in Figure 6. Use two (2) wood screws or masonry/ concrete screws to secure fireplace to the floor. Use four (4) screws to attach fireplace to framing. The side nailing flanges are 1/2" or 5/8" to accommodate different wall thickness.

Framing

WARNING

Insulation

DO NOT REMOVE Board

INSULATION

BOARD

Screws

Screws

Nailing Flange

Nailing

Flange

Screws

Figure 6 - Secure Fireplace to Floor and Framing Studs

FP2583

Screws

Finishing Material

NOTE: Any remote wiring (i.e. remote control, wall switch, and optional fan) must be done prior to final finishing to avoid costly reconstruction.

Only noncombustible materials (i.e. brick, tile, slate, steel, or other materials with a UL fire rating of Zero) may be used to cover the black surface of the appliance. A 300°F minimum adhesive may be used to attach facing materials to the black surface. If joints between the finished wall and the fireplace surround are sealed, a 300°F minimum sealant material (General Electric RTV103 or equivalent) must be used.

54D8000

HBDV7 Series Direct Vent Gas Fireplace

Optional top vent application

The appliance is shipped as a rear vent unit. If the installation layout requires the unit to be a top vent configuration the appliance can be converted by following the steps below.

Note: Remove and discard top box and insulation on top of the unit between the standoffs. This box is only utilized with rear-vent applications.

OPTIONAL TOP VENT APPLICATION

WARNING

After conversion to top vent configuration,

the 4” (102 mm) flue pipe should be

 

 

concentric within the 6B\,” (175 mm) outer

 

collar (within 1/4”)

 

 

2.Set the flue pipe adapter aside, complete with the gasket. Do not damage the gaskets as the adapter and gasket must be refitted.

3.Remove the eight (8) screws securing the flue pipe cover to the top of the intake box and remove the cover and gasket. Figure 8

4.Remove the six (6) screws securing the flue pipe to the back of the intake box and remove the pipe and gasket.

Figure 9

HBDV300

HBDV400

 

FP2584

Figure 7 -

 

Remove Top Box and Insulation

When removing and refitting the plates and adapter be sure the associated gaskets are undamaged and refitted as required.

1.Remove the eight (8) screws securing the flue pipe adapter to the fireplace body. Figure 8

Screws

Flue Pipe

Cover

 

 

Flue Pipe

 

Figure 8

-

Adapter

FP1991

Remove

16 Screws from Flue Pipe Adapter

 

and Flue Pipe Cover

Flue Cover

Screws

FP1992

Flue Pipe

Figure 9 -

Remove Flue Pipe

5.Replace flue pipe to top of firebox. Ensure the gasket is in place and undamaged. Secure with six (6) screws.

Figure 10

6.Place the flue pipe cover and gasket removed in step 3 over the flue opening in back of the intake box.

7.Refit the flue pipe adapter and gasket to the top of fireplace. Secure the adapter with eight (8) screws removed in step 1.

Flue Pipe

Screws

FP1993

Figure 10 -

Attach Flue Pipe to Top Vent Configurations

10

54D8000

VENTING INSTALLATION INFORMATION

HBDV7 Series Direct Vent Gas Fireplace

WARNING

Read all instructions completely and thoroughly before attempting installation. Failure to do so could result in serious injury, property damage or loss of life. Operation of improperly installed and maintained venting system could result in serious injury, property damage or loss of life.

installation precautions

Consult local building codes before beginning the installation. The installer must make sure to select the proper vent system for installation. Before installing vent kit, the installer must read this fireplace manual and vent kit instructions.

Only a qualified installer/service person should install venting system. The installer must follow these safety rules:

Wear gloves and safety glasses for protection.

Use extreme caution when using ladders or when on rooftops.

Be aware of electrical wiring locations in walls and ceilings.

The following actions will void the warranty on your venting system:

Installation of any damaged venting component.

Unauthorized modification of the venting system.

Installation of any component part not manufactured or approved by MHS.

Installation other than permitted by these instructions.

 

NOTICE

Failure to follow these instructions will

 

 

 

 

void the warranty.

 

 

 

 

 

 

 

WARNING

This fireplace must be vented to the

 

outside. The venting system must NEVER

 

be attached to a chimney serving a

 

 

 

 

separate solid fuel burning appliance.

 

 

Each gas appliance must use a separate

 

 

vent system. Do not use common vent

 

 

systems.

 

 

 

General Venting

Your fireplace is approved to be vented either through the side wall, or vertical through the roof.

Only MHSC venting components specifically approved and labelled for this fireplace may be used.

Flexible UL1777 listed venting may be used in any venting application where rigid direct vent components can be used. All restrictions, clearances and allowances that pertain to the rigid piping apply to the flexible venting.

Flex kits may not be modified. Flex kits may be added to the end of a vent run made of rigid vent sections using pipe manufacturer's approved flex to pipe adapters. This may occur only if doing so does not violate any of the venting length, height, routing, horizontal to vertical raito requirements or clearance considerations detailed in this manual.

Venting terminals shall not be recessed into a wall or siding.

Horizontal venting which incorporates the twist lock pipe must be installed on a level plane without an inclining or declining slope.

Horizontal venting which incorporates the use of flex venting shall have an inclining slope from the unit of 1” (25 mm) per 24” (610 mm).

There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” (610 mm) from the front of the termination hood.

Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termination area after snow falls, and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

Location of Vent Termination

It is imperative the vent termination be located observing the minimum clearances as shown on following page.

WARNING

Always maintain minimum clearances around vent systems. The minimum clearances to combustibles for horizontal vent pipe are 3" at the top* and 1" at the sides and bottom of the vent system until the pipe penetrates the nearest vertical wall (1" required). A 1" minimum clearance all around the pipe must be maintained at outside wall and on vertical runs. Do not pack the open air spaces with insulation or other materials. This could cause high temperatures and may present a fire hazard.

* Unless the vertical run is 7Z\x feet or higher (top vent units only), the clearances for the horizontal run is 1" at the top.

54D8000

11

HBDV7 Series Direct Vent Gas Fireplace

VENTING INFORMATION

General Venting Information - Termination Location

Figure 11 -

Termination Locations

 

 

 

 

INSIDE

 

 

 

 

 

 

 

 

CORNER DETAIL

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

A

 

 

H

 

 

 

 

 

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

V

 

 

 

 

 

 

 

 

 

L

C

 

B

 

 

 

 

 

 

B

V

 

 

 

 

 

 

 

Fixed

 

 

B

V

 

 

 

Closed

V

 

 

 

 

 

 

 

Fixed

 

 

 

 

 

 

Operable

Operable

 

 

 

 

 

 

 

Closed

 

 

 

 

F

V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

V

 

M

 

 

 

B

 

B

J

X

 

 

 

 

V

K

X

CFM145a

 

 

 

A

 

I

 

 

 

 

 

 

 

 

 

 

 

 

V VENT TERMINATION X AIR SUPPLY INLET

AREA WHERE TERMINAL IS NOT PERMITTED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Canadian Installations1

uS Installations2

 

A =

Clearance above grade, veranda, porch,

12” (30 cm)

12” (30 cm)

 

deck, or balcony

 

 

 

B = Clearance to window or door that may be

6” (15 cm) for appliances

6” (15 cm) for appliances

 

 

opened

< 10,000BTU/h (3kW), 12” (30 cm)

< 10,000 BTU/h (3kW), 9”

 

 

 

for appliances > 10,000 Btuh (3kW) and

(23 cm) for appliances > 10,000

 

 

 

< 100,000 BTU/h (30kW), 36” (91 cm)

Btuh (3kW) and < 50,000 BTU/h

 

 

 

for appliances > 100,000 BTU/h (30kW)

(15kW), 12” (30 cm) for

 

 

 

 

appliances > 50,000 BTU/h(15kW)

 

C = Clearance to permanently closed window

12” (305 mm) recommended to

12” (305 mm) recommended to

 

 

 

prevent window condensation

prevent window condensation

 

D = Vertical clearance to ventilated soffit located

 

 

 

above the terminal within a horizontal

18” (458 mm)

18” (458 mm)

 

distance of 2’ (610mm) from the center

 

 

 

line of the terminal

 

 

 

E = Clearance to unventilated soffit

12” (305 mm)

12” (305 mm)

 

F =

Clearance to outside corner

see next page

see next page

 

G = Clearance to inside corner (see next page)

see next page

see next page

 

H = Clearance to each inside of center line

3’ (91 cm) within a height of 15’ (5 m)

3’ (91 cm) within a height of 15’

 

 

extended above meter/regulator assembly

above the meter/regulator assembly

(5 m) above the meter/regulator

 

 

 

 

assy

 

I =

Clearance to service regulator vent outlet

3’ (91 cm)

3’ (91 cm)

 

J =

Clearance to nonmechanical air supply inlet

6” (15 cm) for appliances < 10,000

6” (15 cm) for appliances

 

 

to building or the combustion air inlet to any

BTU/h (3kW), 12” (30 cm) for

< 10,000 BTU/h (3kW), 9”

 

 

other appliances

appliances > 10,000 BTU/h (3kW) and

(23 cm) for appliances > 10,000

 

 

 

< 100,000 Btuh (30kW), 36” (91 cm)

BTU/h (3kW) and < 50,000 BTU/h

 

 

 

for appliances > 100,000 BTU/h (30kW)

(15kW), 12” (30 cm) for

 

 

 

 

appliances > 50,000 BTU/h(15kW)

 

K =

Clearance to a mechanical air supply inlet

6’ (1.83 m)

3’ (91 cm) above if within 10'

 

 

 

 

(3 m) horizontally

L =

Clearance above paved sidewalk or paved

7’ (2.13 m)†

7’ (2.13 m)†

 

 

driveway located on public property

 

 

 

M = Clearance under veranda, porch, deck or

12” (30 cm)*

12” (30cm)*

 

 

balcony

 

 

1 In accordance with the current CSA-B149 Installation Codes

2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes

† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings

* only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:

NOTE: 1. Local codes or regulations may require different clearances.

2.The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and approved by the listing agency.

3.MHSC assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.

12

54D8000

Figure 12 - Termination Clearances

Venting INFORMATION

HBDV7 Series Direct Vent Gas Fireplace

 

 

 

Termination Clearances

Termination clearances for buildings with combustible and noncombustible exteriors.

Inside Corner

 

 

Outside Corner

 

Alcove Applications*

 

 

 

 

 

 

 

C

D

 

 

 

 

 

 

F =

 

C

 

 

 

 

 

 

 

 

 

 

G =

 

 

Combustible

 

 

 

 

G

Combustible

 

 

6" (152 mm)

 

V

 

 

 

6" (152 mm)

 

V

Noncombustible

 

E

 

 

 

 

 

2" (51 mm)

 

 

 

 

Noncombustible

 

 

O

 

 

V

F

 

 

 

 

2" (51 mm)

 

 

 

 

 

 

 

 

 

 

 

 

Balcony -

 

Balcony -

 

 

 

 

 

with no side wall

 

with perpendicular side wall

E = Min. 6” (152 mm) for

 

 

 

 

 

 

 

 

 

 

 

 

non-vinyl sidewalls

 

 

 

 

 

 

 

Min. 12” (305 mm) for

 

 

 

 

 

 

vinyl sidewalls

 

 

 

 

 

 

 

O = 8’ (2.4 m) Min.

 

 

 

M

 

M

 

No.

 

 

 

 

V

 

V

 

of Caps

DMin.

CMax.

 

 

 

 

1

3’ (914 mm)

2 x DActual

 

 

 

 

 

P

 

 

 

 

 

2

6’ (1.8 m)

1 x DActual

 

M =

 

 

Combustible &

 

3

9’ (2.7 m)

2/3 x DActual

 

 

 

Noncombustible

 

4

12’ (3.7 m)

1/2 x DActual

 

Combustible &

 

 

 

 

M = 24" (610 mm)

 

 

Noncombustible

 

 

DMin. = # of Termination caps x 3

 

 

P = 20” (508 mm)

 

 

12" (305 mm)

 

 

 

 

 

 

CMax. = (2 / # termination caps) x DActual

584-15

 

 

 

 

 

*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.

General Information Assembling Vent Pipes

USA Installations

The venting system must conform to local codes and/or the current National Fuel Code ANSI Z223.1/NFPA 54.

Only venting components manufactured by MHSC may be used in Direct Vent systems and UL 1777 Listed Type Flex Venting.

Canadian Installations

The venting system must be installed in accordance with the current CSA-B149.1 installation code.

Flex Vent Pipes

Before joining the flex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4” pipe exiting the fireplace. Secure flex vent pipe in place with a hose clamp (provided).

*Be sure the flex pipe overlaps at least 1” (25 mm) onto the collars of the fireplace and termination. If the termination has an internal bead, be sure to overlap and secure 1” (25 mm) past the bead.

* Be sure the vent is actually crushed before proceeding. Apply a tug to be sure the vent will not slip off the collars. Repeat process with 7” flex vent pipe. The same procedure must be performed on the vent side.

FP2585

Apply High Temperature

Sealant

Hose Clamp

Figure 13 -

Apply high temperature sealant to 4” and 7” pipes.

54D8000

13

 

 

 

HBDV7 Series Direct Vent Gas Fireplace

Venting INFORMATION

 

 

 

Twist Lock Pipes

When using twist lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system.

To join twist lock pipes together, simply align the beads of the male end with the grooves of the female end, twisting the pipe until the flange on the female end contacts external flange on the male end. It is recommended that you secure the joints with three (3) sheet metal screws, however, this is not mandatory with twist lock pipe. Figure 14

To make it easier to assembly the joints, we suggest putting a lubricant (Vaseline or similar) on the male end of the twist lock pipe prior to assembly.

Male End

 

Female End

 

 

 

 

 

 

TWL100

Screw Holes

Figure 14 -

Twist-lock Pipe Joints

How to Use the Vent Graph

The Vent Graph should be read in conjunction with the following vent installation instructions to determine the relationship between the vertical and horizontal dimensions of the vent system.

1.Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph, Figure 15, locate the point intersecting with the slanted graph line.

2.From the point of this intersection, draw a vertical line to the bottom of the graph.

3.Select the indicated dimension, and position the fireplace in accordance with same.

EXAMPLE A:

If the vertical dimension from the floor of the unit is 11’ (3.4 m) the horizontal run to the face of the outer wall must not exceed 14’ (4.3 m).

EXAMPLE B:

If the vertical dimension from the floor of the unit is 7’ (2.1 m), the horizontal run to the face of the outer wall must not exceed 6’ (1.8 m).

Refer to Page 21 for requirements for snorkels.

 

 

 

40

 

 

 

 

 

 

38

 

 

 

of

 

 

36

 

 

 

Center

 

 

34

 

 

 

 

 

32

 

 

 

the

 

 

30

 

 

 

to

 

 

28

 

 

 

Unit

Pipe

 

 

 

 

 

26

 

 

 

Dimension from the Floor of

the Horizontal Vent

 

24

 

 

 

 

22

 

 

 

 

20

 

 

 

 

18

 

 

 

 

16

 

 

 

 

14

 

 

eg: A

 

12

 

 

 

 

 

 

 

10

 

 

 

Vertical

 

 

 

 

 

 

X

8

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

2

 

 

 

 

 

 

2

4

6

8 10 1214 16 1820

Horizontal Dimension From the Outside of Termination to the Back of the Fireplace

X = 29B\,” (753 mm) for 300 Models X = 33Z\,” (841 mm) for 400 Models

Figure 15 -

Side Wall Venting Graph

14

54D8000

VENT INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

WARNING

Horizontal sections of this vent system require a minimum of 3” clearances to combustibles at the top of the flue and 1” clearance at the sides and bottom until the flue penetrates the outside wall. A minimum 1” clearance all around the flue is acceptable at this point of penetration. If vertical rise is 7Z\x” feet or higher when top venting, the clearance to combustibles is 1” on all sides of the horizontal run.

Vertical sections of this vent system require a minimum of 1” clearance to combustibles on all sides of the pipe.

WARNING

This fireplace must be vented to the outside. The venting system must NEVER be attached to a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent system. Do not use common vent systems.

*3”

**1”

**1”

48” (1219 mm)***

***4456O” (1130 mm) for 300 Series

Figure 16 -

Combustible Clearances for Vent Pipe

*3"**1"

**1" 3356 ”

(841 mm)***

***29 6 " (753 mm) for 300 Series

FP2095a

* A Minimum 3” Clearance to the Top is Required Along Horizontal Length until Flue Pipe Penetrates Outside Wall

** A Minimum 1” Clearance to Combustibles Permitted All Around Flue at Outside Wall

54D8000

15

HBDV7 Series Direct Vent Gas Fireplace

VENTING INSTALLATION

Rear Wall Vent Application

When installed as a rear vent unit this appliance may be vented directly to a termination located on the rear wall behind the appliance.

Only MHSC venting components are approved to be used in these applications (Refer to ‘Venting Components’ listed for different installation requirements).

The maximum horizontal distance between the rear of the appliance (or end of the transition elbow in a corner application) and the outside face of the rear wall is 20” (508 mm). Figure 17

Only one 45° elbow is allowed in these installations.

Minimum clearances between vent pipe and combustible materials are as follows:

Top - 3” (76 mm)

-except at outside wall 1" (25 mm)

Sides - 1” (25 mm) Bottom - 1” (25 mm)

Rear Vent Top View

20” (508 mm) Max.

Figure 17 -

FP2292

Rear Vent Application, No Elbows

 

REAR WALL VENT INSTALLATION - TWIST LOCK PIPE

Step 1

Locate and cut the vent opening in the wall.

For combustible walls first frame in opening. Figure 18

NOTE: When using flex vent, the opening will have to be measured according to the 1” (25 mm) rise in 24” (610 mm) vertical run.

Combustible Walls: Cut a 9B\,”H x 9B\,” W (244 x 244 mm) hole through the exterior wall and frame as shown.

Figure 18

Noncombustible Walls: Hole opening should be 7Z\x” (191 mm) diameter.

Step 2

Secure firestop to the inside frame, center in the 9B\," x

9B\," vent opening.

Vent Opening for Combustible Walls

9B\,”

(244 mm) Min.

9B\,”

(244 mm) Min.

Fireplace Hearth

Framing Detail

Opening for Noncombustible Wall

 

7Z\x”

 

 

 

 

 

 

 

(190 mm)

 

 

 

 

 

 

 

 

 

 

FP2293

 

 

 

 

 

 

 

Figure 18 -

 

Fireplace Hearth

 

 

Locate vent opening on wall.

Step 3

Measure the horizontal length requirement for the venting including a 2” (51 mm) overlap, i.e. from the elbow to the outside wall face plus 2” (51 mm). Figure 17

Step 4

Install the 4” (102 mm) vent to the appliance collar and secure with 3 sheet metal screws. Install the 7” (178 mm) vent pipe to the appliance collar and secure with 3 sheet metal screws. It is not necessary to seal this connection. If a 45° elbow is being used attach the elbow to the appliance in the same manner then attach the venting to the elbow.

It is critical that there is no downward slope away from the appliance when connecting

the vent or elbow.

Step 5

Guide the venting through the vent hole as you place the appliance in its installed position. Guide the 4” (102 mm) and 7” (178 mm) collar of the vent termination into the outer ends of the venting. Do not force the termination. If the vent pipes do not align with the termination, remove and realign the venting at the appliance flue collars. Figure 19. Attach the termination to the wall as outlined in the instruction sheet supplied with the termination.

16

54D8000

Figure 22 -
Top Vent Vertical Sidewall Restrictor

VENT INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

Finish Wall

 

Vent

 

Termination

Figure 19 -

FP2294

Side View of Final Unit Location

 

Rear Wall Vent Installations - Flex Vent Pipe

Follow Steps 1 and 2 on Page 16.

Step 3

Install the 4” (102 mm) flex vent pipe to the appliance collars described in “General Information Assembling Vent Pipes”, Page 13. If the installation requires a 45° angle, grasp the vent pipe close to the appliance collar and bend to 45°. DO NOT exceed 45°. Figure 20

Install the 7” vent pipe in the same manner as Step 2. NOTE: There must be a 1/2” (13 mm) rise in a 12” (305 mm) length of flex vent.

Step 4

Assemble the flex vent to the collars on the termination as you did on the appliance.

Termination

Flex Section

Appliance Collars

FP1473

Figure 20 -

Grasp the vent pipe close to the collar and bend to 45° angle. do not exceed 45°.

Rise

FP1472

Figure 21 -

There must be a 1/2" rise per foot length

Top vent Sidewall Application

NOTE: For all top vent installations where a 90° elbow is the first pipe piece towards a sidewall termination (up and out), an open-center ringed flue restrictor, part #69D3006 must be installed onto the top edge of the firebox flue adapter. To create this open-center restrictor, twist and break off the center rib of the supplied flue restrictor. The installed part should appear similar to that show n in Figure 22.

Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas

exhaust,

certain

 

limitations

as to

FP2303

vent configurations apply and must be strictly adhered to.

The Vent Graph, showing the relationship between vertical and horizontal side wall venting, will help to determine the various dimensions allowable.

Minimum clearance between vent pipes and combustible materials is 3" (76 mm) on top, and 1" (25 mm) on the bottom and sides unless otherwise noted.

When vent termination exits through foundations less than 20” (508 mm) below siding outcrop, the vent pipe must flush up with the siding.

It is best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length.

The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace (or the top of the Transition Elbow) to the face of the outer wall.

Horizontal plane means no vertical rise exists on this portion of the vent assembly.

54D8000

17

HBDV7 Series Direct Vent Gas Fireplace

VENTING INSTALLATION

When installing the appliance as a rear vent unit, the 90° or 45° Transition Elbow attached directly to the rear of the unit is NOT INCLUDED in the following criteria and calculations, and unless specifically mentioned should be ignored when calculating venting layouts.

The maximum number of 90° elbows per side wall installation is three (3). Figure 23

If a 90° elbow is fitted directly on top of the fireplace flange the maximum horizontal vent run before the termination or a vertical rise is 36” (914 mm). Figure 24

If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36” (914 mm). Figures 24 & 25. This does not apply if the 90° elbows are used to increase or redirect a vertical rise. Figure 23

3 x 90°

Elbows

3 x 90° Elbows

 

 

 

 

 

Figure 23 -

FP1176

 

 

Maximum three (3) 90° elbows per installation

 

 

36"

36"

(914 mm)

(914 mm)

Max.

Max.

 

FP1177

Figure 24 -

Maximum horizontal run with no rise

Example: According to the vent graph (Page 14) the maximum horizontal vent length in a system with a 7Z\x’ (2.3 m) rise is 20’ (6 m) and if a 90° elbow is required in the horizontal vent it must be reduced to 17’ (5.2 m).

In Figures 26 & 27, dimension A plus B must not be greater than 17’ (5.2 m)

The maximum number of 45° elbows permitted per installation is six (6). These elbows can be installed in either the vertical or horizontal run.

For each 45° elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18” (457 mm). This does not apply if the 45° elbows are installed on the vertical part of the vent system.

The maximum number of elbow degrees in a system is 270°. Figure 27

Example:

Elbow 1

= 90°

 

 

Elbow 2

= 45°

 

 

Elbow 3

= 45°

 

 

Elbow 4

= 90°

Total angular variation

= 270°

A B

A + B = 17' (Max.) (5.2m)

7'6"

(2.3m)

Figure 25 -

 

Horizontal Run

Reduction

FP1177

 

 

B

 

7’

 

(2.1 m)

 

A 10’

 

(3 m)

7’6"

 

(2.3 m)

 

 

Figure 26 -

 

Maximum Vent Run with Elbows

V584-201

 

1+ 2 + 3 + 4 = 270°

 

1

1

 

2

2

 

3

3

 

4

4

 

Figure 27 -

FP1180

 

Maximum Elbow Usage

 

18

54D8000

VENTING INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

Vertical Sidewall Installation - Twist Lock Pipe

Step 1

Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. Figure 28 (For combustible walls first frame in opening.)

NOTE: When using flex vent, the opening will have to be measured according to the 1/2” (13 mm) rise in 12” (305 mm) vent run.

Combustible Walls: Cut a 9B\,”H x 9B\,”W (244 x 244 mm) hole through the exterior wall and frame as shown. Figure 28

Noncombustible Walls: Hole opening must be 7Z\x” (191 mm) in diameter.

Vent Opening for Combustible Walls

9B\,”

(244 mm) Min.

9B\,”

(244 mm) Min.

Fireplace Hearth

Framing Detail

Opening for Noncombustible Wall

 

7Z\x”

 

 

 

 

 

 

 

(190 mm)

 

 

 

 

 

 

 

 

 

 

FP2293

 

 

 

 

 

 

 

Figure 28 -

 

Fireplace Hearth

 

 

Locate vent opening on wall.

Step 2

Secure firestop to the inside frame, center in the 9B\," x 9B\," vent opening.

Step 3

Place fireplace into position. Measure the vertical height

(X) required from the base of the flue collars to the center of the wall opening. Figure 29

Step 4

Using appropriate length of pipe section(s) attach to fireplace with three (3) screws. Follow with the installation of the inner and outer elbow, again secure joints with three

(3) sheet metal screws.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FP1181

Figure 29 -

Vertical Height Requirements

Step 5

Measure the horizontal length requirement including a 2” (51 mm) overlap, i.e. from the elbow to the outside wall face plus 2” (51 mm) (or the distance required if installing a second 90° elbow). Figure 30

Always install horizontal venting on a level plane.

Step 6

Use appropriate length of pipe sections - telescopic or fixed - and install. The sections which go through the wall are packaged with the starter kit, and can be cut to suit if necessary.

Sealing vent pipe and firestop gaps with high temperature sealant will restrict cold air being drawn in around fireplace.

X

X

Figure 30 -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FP1182

Horizontal Length Requirements

 

 

 

54D8000

19

HBDV7 Series Direct Vent Gas Fireplace

VENTING INSTALLATION

Step 7

Guide the vent terminations 4” and 7” collard into their respective vent pipes. Double check that the vent pipes overlap the collars by 2” (51 mm). Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof. As an alternative to screwing the termination directly to the wall, you may also use expanding plugs or an approved exterior construction adhesive. You may also attach the termination with screws through the inner body into the 4” vent pipe, however for this method, you must extend the 4” pipe approximately 6” (152 mm) beyond the outer face of the wall.

Support horizontal pipes every 36” (914 mm) with metal pipe straps.

Vertical Sidewall installation - flex vent pipe

NOTE: The 40” (1016 mm) flex vent is used for 90° off the top of the unit then out the back wall.

Follow Step 1 and 2 on Page 19.

Step 3

Install the four (4) spacer springs on the 4” flex vent pipe. When installing the spacer springs around the 4” pipe, stretch the spring to approximately 15” (381 mm), wrap the spring around the pipe and interlock the ends of the spacer spring approximately 2” (51 mm). Measure 6C\v” (172 mm) from the end of the pipe. Place the next spring 5” (127 mm) from the previously installed spring. Place the next spring 6” (152 mm) from the last spring. Finally place the last spring 12” (305 mm) from the last spring installed. Figure 31

Step 4

Install the 4” (102 mm) flex vent pipe to the appliance collar as described on Page 14. Secure the end with the first spring 6C\v” (172 mm) from the flex pipe end to the unit.

Step 5

Slide the 7” (178 mm) flex vent pipe over the 4” flex vent pipe and secure the 7” collar as described on Page 13.

Step 6

Bend the flex pipe horizontal so the bottom of the horizontal pipe measure 6Z\x” (165 mm) from the top of the unit immediately after the 90° formation. Figure 32. Be sure to follow the 1/2” (13 mm) rise in a 12” (305 mm) horizontal run rule.

Step 7

Install the 4” flex then 7” flex to the termination.

4” Flex Vent Pipe

 

12"

 

(305mm)

Spacer Spring

 

 

6"

 

(152mm)

 

5"

 

(127mm)

Figure 31 -

66M"

(172mm)

Install Spacer Springs

 

 

FP1474

656O" (165mm)

FP1475

Figure 32 -

Bend flex vent at 90° so horizontal portion is 6Z\x” (165 mm) off top of unit

20

54D8000

21

VENTING INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

Below Grade Installations

When it is not possible to meet the required vent terminal clearances of 12" above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall.

Ensure that sidewall venting clearances are observed. If venting system is installed below ground, we recommend a window well with adequate and proper drainage to be installed around the termination area.

If installing a snorkel, a minimum 24" vertical rise is necessary. The maximum horizontal run with the 24” vertical pipe is 36". This measurement is taken from the collar of the fireplace (or transition elbow) to the face of the exterior wall. See the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 24".

1.Establish vent hole through the wall. Page 19, Figure 28

2.Remove soil to a depth of approximately 16" below base of snorkel. Install drain pipe. Install window well (not supplied). Refill hole with 12" of coarse gravel leaving a clearance of approximately 4" below snorkel. Figure 33

3.Install vent system.

4.Ensure a watertight seal is made around the vent pipe coming through the wall.

5.Apply high temperature sealant caulking (supplied) around the 4" and 7" snorkel collars.

Screws

 

Snorkel

Firestop

 

7”

Minimum 4”

Pipe

Clearance

 

 

Ground

24” (610 mm)

Window

Well

Minimum

 

 

Gravel

 

Drain

 

Foundation Wall

Figure 33 -

Below Grade Installation

BG402a

6.Slide the snorkel into the vent pipes and secure to the wall.

7.Level the soil so as to maintain a 4" clearance below snorkel. Figure 33

Do not back fill around snorkel.

Aclearance of at least 4” must be maintained between the snorkel and the soil.

If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fasten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent pipes out as far as the protruding wall face.

Figure 34

 

Snorkel

Foundation

 

Recess

 

 

Wall Screws

Watertight Seal

Sheet Metal

Around Pipe

Screws

 

FP1966

Figure 34 -

 

Snorkel Installation, Recessed Foundation

VERTICAL THROUGH-THE-ROOF APPLICATION

his gas fireplace has been approved for:

Vertical installations up to 40’ (12 m) in height. Up to a 10’ (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows.

Figure 35

Up to two 45° elbows may be used within the horizontal run. For each 45° elbow used on the horizontal plane, the maximum horizontal length must be reduced by 18” (450 mm).

Example: Maximum horizontal length:

No elbows

= 10’ (3 m)

1 x 45° elbow

= 8.5’ (2.6 m)

2 x 45° elbows = 7’ (2.1 m)

A minimum of an 8’ (2.5 m) vertical rise is required.

Two sets of 45° elbow offsets may be used within the vertical sections. From 0 to a maximum of 8’ (2.5 m) of vent pipe can be used between elbows. Figure 35

54D8000

FP2304
Figure 37 -
Vertical Through-the-Roof Restrictor

HBDV7 Series Direct Vent Gas Fireplace

VENTING INSTALLATION

Max.Height

40’ (12.2. m)

Min. Height

 

8’ (2.4 m)

Max. 10’ (3 m)

Support Straps

Every 3’ (914 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Max.Height

 

 

Max. 10’ (3 m)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40’ (12.2. m)

 

 

 

 

 

 

 

 

 

 

 

 

Min. Height 8’ (2.4 m)

Figure 35 -

Support Straps for

Horizontal Runs

 

FP1183a

1 + 2 + 3 + 4 = 270°

 

1

1

2

2

3

3

4

4

 

FP1179

Figure 36 -

Maximum Elbow Usage

7DVCS supports offsets. Figure 39. This application will require that you first determine the roof pitch and use the appropriate starter kit. (Refer to Venting Components List)

The maximum angular variation allowed in the system is 270°. Figure 36

For the minimum height of the vent above the highest point of penetration through the roof refer to Page 23, Figure 40.

VERTICAL THROUGH-THE-ROOF INSTALLATION

NOTE: For all top vent vertical through-the-roof installations, install the supplied cross-bar flue restrictor, part #69D3006 onto the top edge of the firebox flue adapter.

Figure 37

1.Locate your fireplace.

2.Plumb to center of the

(4”) flue collar from ceiling above and mark position.

3.Cut opening equal to 9C\v” x 9C\v” (248 x 248 mm).

4.Proceed to plumb for addi-

tional openings through the roof. In all cases, the opening must provide a minimum of 1 inch clearance to the vent pipe, i.e., the hole

must be at least 9C\v” x 9C\v” (248 x 248 mm).

5.Place fireplace into position.

6.Place firestop(s) or Attic Insulation Shield into position and secure. Figure 38

Attic Insulation Shield (7DV1AIS)

Upper Floor

11” (279 mm)

Ceiling Installation

FP1029

Joist

Firestop

Spacer

Nails (4)

Figure 38 -

Place Firestop Spacer(s) and Secure

7.Install roof support (Figure 39) and roof flashing making sure upper flange is below the shingles. Figure 41

8.Install appropriate pipe sections until the venting is above the flashing. Figure 41

9.Install storm collar and seal around the pipe.

22

54D8000

VENTING INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

10.Add additional vent lengths for proper height. Figure 41

11.Apply high temperature sealant to 4” and 7” collars of vertical vent termination and install.

If there is a room above ceiling level, fire stop spacer must be installed on both the bottom ad the top side of the ceiling joists. If an attic is above ceiling level an Attic Insulation Shield must be installed. The enlarged ends of the vent section always face downward.

Typical Roof

FP1184

Support

Typical Ceiling

Application

Support

 

Figure 39 -

Application

 

Venting Supports

 

Horizontal Overhang

 

2 ft.

 

 

 

2 ft. Min.

 

 

 

 

 

Min.

 

 

 

 

 

 

 

 

 

 

 

Lowest

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Discharge

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Opening

 

 

 

Termination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vent

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

H*

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Storm Collar

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FP1971

Flashing

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1” Minimum Clearance to Combustibles

Concentric Vent Pipe

Figure 40 -

Minimum Chimney Clearance

Roof Pitch

H (feet)

Flat to 6/12

1.0

Over 6/12 to 7/12

1.25

Over 7/12 to 8/12

1.5

Over 8/12 to 9/12

2.0

Over 9/12 to 10/12

2.5

Over 10/12 to 11/12

3.25

Over 11/12 to 12/12

4.0

 

 

*H - Minimum height from roof to lowest discharge opening of vent

3 #5 Sheet Metal Screws per Joint

Sealant

Storm Collar

TWL101a

Figure 41 -

Roof Flashing

54D8000

23

HBDV7 Series Direct Vent Gas Fireplace

FIREPLACE INSTALLATION

check gas type

Use proper gas type for the fireplace you are installing. If you have conflicting gas type, do not install fireplace. See dealer where you purchased the fireplace for proper fireplace for your gas type or conversion kit.

Install gas piping to fireplace / burner system location

WARNING

Aqualified installer or service person must connect appliance to gas supply. Follow all local codes.

installation items needed

CAUTION

For propane/LP units, never connect fireplace directly to the propane/LP supply. This burner system requires an external regulator (not supplied). Install the external regulator between the burner system and propane/LP supply.

Before installing fireplace and burner system, make sure you have the items listed below.

External regulator

Piping (check local codes)

Sealant (resistant to propane/LP gas)

 

(supplied by installer)

Test gauge connection*

Sediment trap (recommended)

Equipment shutoff valve*

Tee joint

Pipe wrench

approved flexible gas line with gas connector (if allowed by local codes — not provided)

*A CSA design-certified equipment shutoff valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Purchase the CSA design-certified equipment shutoff valve from your dealer.

For propane/LP connections only, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 13 inches of water. If you do not reduce incoming gas pressure, burner system regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 42. Pointing the vent down protects it from freezing rain or sleet.

 

 

 

Use only new black iron or steel pipe. Internally

 

 

 

tinned copper or copper tubing can be used

 

100 lb. (min)

CAUTION

perNationalFuelCode,Section2.6.3,providing

 

gas meets hydrogen sulfide limits, and where

External

Propane/LP

permitted by local codes. Gas piping system

Regulator

Supply Tank

 

 

must be sized to provide minimum inlet

 

 

pressure (listed on data plate) at the maximum

 

 

 

 

 

 

flow rate (BTU/hr). Undue pressure loss will

 

 

 

occur if the pipe is too small.

 

Vent Pointing

 

 

 

Down

 

 

 

 

When using copper of flex connectors use only fittings

 

 

approved for gas connections. The gas control inlet is

 

 

3/8" NPT.

 

FP1977

 

 

Figure 42 -

External Regulator with Vent Pointing Down (Propane/LP Only)

24

54D8000

FIREPLACE INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

WARNING

Only persons licensed to work with gas piping may make the necessary gas connections to this appliance.

CAUTION

A manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8” NPT pressure tapping point should be installed upstream of the appliance.

Figure 43

NOTE:Thegaslineconnectionmaybemadeusing1/2"rigidtubingoranapprovedflexconnector. Since some municipalities have additional local codes it is always best to consult your local authorities and the current edition of the National Fuel Gas CodeANSI.Z223.1, NFPA54. In Canada CSA-B149 (1 or 2) Installation Code.

A listed manual shutoff valve must be installed upstream of the appliance. Union tee and plugged 1/8" NPT pressure tapping point should be installed upstream of the appliance. Figure 43

IMPORTANT: Install main gas valve (equipment shutoff valve) in an accessible location. The main

gas valve is for turning on or shutting off the gas to the

 

 

fireplace.

CAUTION

Use pipe joint sealant that is resistant to liquid

Check your building codes for any special requirements

 

 

petroleum (LP) gas.

for locating equipment shutoff valve to fireplaces.

 

Apply pipe joint sealant lightly to male threads. This will

 

 

prevent excess sealant from going into pipe. Excess seal-

 

 

 

 

ant in pipe could result in clogged burner system valves.

 

 

We recommend that you install a sediment trap/drip leg in supply line as shown in Figure 43. Locate sediment trap/drip leg where it is within reach for cleaning. Install in piping system between fuel supply and burner system. Locate sediment trap/drip leg where trapped matter is not likely to freeze.Asediment trap collects moisture and contaminants and keeps them from going into the burner system gas controls. If sediment trap/drip leg is not installed or is installed wrong, burner system may not run properly.

CSA Design-Certified Equipment Shutoff Valve with 1/8" NPT Tap*

Approved Flexible

Gas Line

 

 

 

Tee Joint

Sediment Trap/Drip Leg

 

Pipe Nipple

 

 

 

 

 

Cap

Figure 43 -

Gas Connection

3"

Minimum

 

Natural Gas

From Gas Meter

(4.5" w.c. to 10.5" w.c. Pressure)

Propane/LP

From External Regulator (11" w.c. to 13" w.c. Pressure)

54D8000

25

HBDV7 Series Direct Vent MillGas Fivreplaceolt CHECK GAS PRESSURE and Electrical installation

1.Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the

appliance. Contact your dealer immediately.

2. To ease installation, a 30" (762 mm) flex line with manual shut-off valve has been provided with on this appliance. Install and attach 1/2" gas line onto shut-off valve.

3. After completing gas line connection, purge air from

 

 

gas line and test all gas joints from the gas meter

Pressure

 

to the fireplace for leaks. Use a solution of 50/40

Test “IN”

 

water and soap or a gas sniffer.

 

 

4. To adjust flame height, turn HI/LO knob to HI to get

Pressure

FP1979

maximum pressure to burner. Turn HI/LO knob to

Test “OUT”

 

LO to get minimum pressure.

 

 

5. To check gas pressures at valve, turn captured

HI/LO Knob

 

screw counter clockwise 2 or 3 turns and then place

Pilot Adjustment Screw

tubing to pressure gauge over test point. Turn unit

 

Figure 44 -

to high. Figure 44. After taking pressure reading,

 

Gas Pressure Check at Gas Valve

be sure and turn captured screw clockwise firmly

 

 

to reseal. Do not over torque. Check test points for

WARNING

 

gas leaks.

Do not use open flame to check for gas leaks.

Electrical Wiring

This fireplace will work without any electrical supply. Electricity is only needed to operate blower.

NOTE: If installed in mobile home, fireplace must be bolted securely to floor.

WARNING

Electricalconnectionsshouldonlybeperformed by a qualified, licensed electrician. Main power must be off when connecting to main electrical power supply or performing service. All wiring shall be in compliance with all local, city and state codes. The appliance, when installed, must be electrically grounded in accordance with local codes or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (latest edition) and Canadian Electrical Code, CSA C22.1.

 

CAUTION

Label all wires before disconnecting when

 

 

 

 

servicingcontrols.Wiringerrorscancause

 

 

improper and dangerous operation.

 

 

 

Verify proper operation after servicing.

26

54D8000

ELECTRICAL INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

Remote Wall mounted Switch

 

WARNING

A remote wall switch and up to fifteen (15) feet of 18 Ga.

 

wire may be used with this appliance. Attach the wall

 

switch in a junction box at the desired location on the

 

wall. Figure 45. Do not extend beyond the wall switch wire

 

length provided.

 

 

 

NOTE: Extended lengths of wire may cause the fireplace not to function properly. Longer length of wire is permitted if the wire is made out of larger gauge (diameter) wire. Always check with local code.

 

 

 

Gray

PILOT

LO

TH

ON

HI

 

 

OFF

ON

 

OFF

 

 

TP

 

 

TH/TP

 

Figure 45 -

Wiring Diagram for Wall Switch

Remote Wall Switch

Position the wall switch. Do not extend beyond the 15 feet of wire.

Do not connect wall switch to (110 V) circuit.

White

Black

Blue

OPTIONAL REMOTE

 

 

WALL SWITCH

 

ON

RS

OFF

 

Black

OPTIONAL REMOTE

WALL SWITCH

 

Blue

ON

Black

 

 

OFF

Optional DC Remote Systems

These instructions replace the section entitled Hearth Mount in the Millivolt hand held remote instructions supplied with the remote.

1.Plug in remote connector wire to remote receiver.

2.Connect the wire terminal from the remote receiver. This replaces the 15' wall switch connection to the switch. Figure 46

3.Mount remote control receiver at junction box (for your wall switch).

Optional Fan/Blower Systems

The junction box for the fan/blower systems has been factory installed. This system requires that 110120V AC to be wired to the factory installed junction box before the fireplace is permanently installed.

Figure 46

120VAC

Receptacle

Junction

Box

BLACK

GREEN

BLACK

BLACK

WHITE BLACK

BLACK

Figure 46 -

Speed Control

 

 

Blower Wiring Diagram

Optional Thermostatic Switch

 

 

54D8000

27

HBDV7 Series Direct Vent Gas Fireplace

OPERATING INSTRUCTIONS - MIllivolt

 

 

 

for your safety read before lighting

WARNING

If you do not follow these instruction exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A.This appliance is equipped with a pilot which must be lit with built-in piezo ignitor while following these instructions exactly.

B.BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

Turn off all gas to the appliance.

Open windows.

Do not attempt to light any appliance.

Do not touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your hand to push in, or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don't try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.

Lighting pilot for the first time

initial lighting

WARNING

Purge air from the supply line as follows:

 

Open main shutoff valve.

 

Unscrew main pressure test point.

 

• Leave inlet test screw open until gas comes in.

• When gas is flowing, tighten inlet screw immediately. leak testing

Never use an open flame to check for gas leak.

1.Follow the pipe from the gas supply line connection to the gas valve. Check connection for leaks with soap and water mixture.

2.Next check for gas leaks at the burner with soap and water mixture.

3.Check the pilot for gas leaks with soap and water mixture.

28

54D8000

OPERATING INSTRUCTIONS - MILLIVOLT

HBDV7 Series Direct Vent Gas Fireplace

Lighting pilot for the first time

approved leak testing method

You may check for gas leaks with the following methods only:

Soap and water solution

An approved leak testing spray

WARNING

If using a soap and water solution to test for leaks, DO NOT spray solution onto control body.

• Electronic sniffer

danger

Never check for gas leak with open

 

 

flame!

 

 

NOTE: Remove any excessive pipe compound from the connections. Excessive pipe compound can set off electronic sniffers.

Check for gas leaks in each of the following locations:

Pipe from the gas supply line connection to the gas valve

Burner connections

• Field made joints / gas shutoff valve

Pilot

Factory made joints

Each joint or connection

All joints on valve and control body

WARNING

Lighting pilot

The control has an interlock device that does not allow the lighting of the fireplace up to the moment the safety device of the flame has not interrupted the gas flow. After that period of time (when the magnet is closed), it is possible to start the lighting operation.

The gas control knob is designed to be operated by hand. DO NOT use any tools during this operation. Damaged knobs may result in serious injury.

1.Depress and turn knob counterclockwise to pilot position.

2.Depress fully and hold pilot gas knob. Depress piezoigniterasmanytimesasneededtoignitepilot. Keep knob fully depressed for a few seconds. Release and check that pilot continues to burn.

If the pilot does not stay lit, repeat steps 1 and 2.

 

 

O

 

T

N

 

 

 

O

 

 

L

 

 

I

 

 

P

 

 

 

F

 

 

F

 

 

O

Figure 47 -

PILOT

 

 

Pilot Position

Continued on next page

54D8000

29

HBDV7 Series Direct Vent Gas Fireplace

OPERATING INSTRUCTIONS - MILLIVOLT

Lightingburner

main burner switch

The “ON/OFF/RS” switch for the main burner can be found behind door of the fireplace. This switch allows you to turn on and to turn off the main burner without using the gas valve knob. Make sure the button is in the “ON” position to light the main burner. Figure 48

Lighting the burner

Depress and turn the knob counterclockwise to the “ON” position. Figure 49. It will take less than four (4) seconds for the burner to ignite.

Pilot position

Depress and turn knob to pilot position to keep burner off while maintaining the pilot light. Figure 50

 

 

O

 

T

N

 

 

 

O

 

 

L

 

 

I

 

 

P

 

Figure 50 -

 

F

 

 

F

Pilot Position

 

O

PILOT

 

to turn off gas

ON

OFF

RS

Figure 48 -

On/Off/RS Switch

N

 

 

O

 

O

 

 

F

 

 

F

 

 

P

PILOT

T

L

 

O

 

 

Figure 49 -

On Position

Depress and turn knob clockwise to “OFF” position. Figure 51

P

ILO T

F F

O

O N

Figure 51 -

Off Position

30

54D8000

SIGNATURE COMMAND - CHECK GAS PRESSURE and ELECTRICALHBDV7 SeriesINSTALLATIONDirect Vent Gas Fireplace

1.Check gas type. The gas supply must be the same as stated on the appliance’s rating decal. If the gas supply is different from the fireplace, STOP! Do not install the appliance. Contact your dealer immediately.

2. To ease installation, a 24" (610 mm) flex line with manual shut-off valve has been provided with this appliance. Install and attach 1/2" gas line onto shut-off valve.

3. After completing gas line connection, purge air from gas line and test all gas joints from the gas meter to the fireplace for leaks. Use a solution of 50/50 water and soap solution or a gas sniffer.

4.To check gas pressures at valve, turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point. Turn unit to high. Figure 52. After taking pressure reading, be sure and turn captured screw clockwise firmly to reseal. Do not over torque. Check test points for gas leaks.

Electrical Wiring

General

1.This fireplace is equipped with the Signature Control valve which operates on 6 volts. The 6 volt DC adapter plugs into the fireplace junction box A/C power supply. Four (4) “AA” batteries are used for back up during power outages.

2.The Signature Command System can also be operated withoutA/C power. The system can run on four (4) “AA” batteries for approximately six (6) months under normal use.

3.A/C power must be used to power the A/C module, blowers, lights and AUX accessories if used with this fireplace.

Optional Accessory Requirements

1.This fireplace may be used with a wall switch, wall mounted thermostat and/or Signature Command wireless controls.

2.The command center control may be mounted on the wall with the use of the SCSWEK 15ft. wall mount extension kit.

Pressure Inlet

Pressure Outlet

Pilot Adjust-

ment Screw

 

Figure 52 -

 

Signature Command Valve

 

WARNING

Do not use open flame to check for gas

 

 

leaks.

 

 

 

Electrical connections should only

 

be performed by a qualified, licensed

 

electrician. Main power must be off when

WARNING

connecting to main electrical power supply

or performing service. All wiring shall be

 

 

in compliance with all local, city and state

 

codes. The appliance, when installed, must

 

be electrically grounded in accordance with

 

local codes or in the absence of local codes,

 

with the National Electrical CodeANSI/NFPA

 

70 (latest edition) and Canadian Electrical

 

Code, CSA C22.1.

CAUTION

 

Label all wires before disconnecting when

 

 

servicing controls. Wiring errors can cause

 

improper and dangerous operation.

 

 

54D8000

31

HBDV7 Series Direct Vent Gas Fireplace

ELECTRICAL INSTALLATION

JUNCTION BOX WIRING

1.This should be done before framing the fireplace. Wire the receptacle into an electrical circuit. Wire with minimum 60° C wire in accordance with prevailing

codes.

2.Remove the external junction box cover by removing the screw from the side of the outside firebox wall. Junction box

was installed at the factory.

 

 

 

 

 

 

 

 

 

120V AC

 

 

 

 

 

 

 

 

 

3. The junction box cover has a factory installed “romex” style

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60Hz

 

 

 

 

 

 

 

strain relief connector. After connecting the wires, route the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wire leads through this connector. Refer to the wiring dia-

 

 

 

 

 

 

 

 

 

Factory Supplied

gram in Figure 53

 

 

 

 

 

 

 

 

 

Not Supplied

 

 

 

 

 

 

 

 

 

 

 

 

 

Junction Box

 

Figure 53 -

 

Junction Box Wiring Diagram

COMMAND CENTER WALL INSTALLATION

The command center may be mounted on the wall with the use of the SCSWEK Kit (15ft. cable, junction box, wall cover).

Mount the junction box provided at the desired location on the wall. Do not extend beyond the 15 ft. wire cable provided. If a longer distance is required, the 15 ft. may be extended up to 30 ft. maximum by using two (2) SCSWEK cables plugged together.

Route the wire from junction box to lower control area at bottom of fireplace. Unplug the 12" cable from the command center. Attach the connector to the pins from wire by pushing in to connector making sure to follow the color code on connector. Plug the 15 ft. extension cable into the 2 ft. cable. Remove command center from the fireplace and plug the other end of the extension cable into the command center. Snap on wall cover provided and screw to junction box.

WALL SWITCH INSTALLATION

The wall switch wire connection is located off the 2 ft. wire harness from the control box to the command center. Figure 54. The connection is labeled “Wall Switch”. Unplug the male and female connectors and connect the two (2) low voltage wires provided. Run wire to desired location on wall. Up to 50 ft. of 18 ga. wire may be used if necessary. Attach wires to wall switch. Mount the wall switch in to junction box and screw on cover.

WARNING

Do not connect wall switch to 110 V

 

 

circuit.

 

 

32

54D8000

ELECTRICAL INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

To Junction Box

in Fireplace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Optional

White

 

 

 

 

 

 

Light {

 

 

 

 

 

 

OptionalBlower { WhiteBlack

 

 

 

Black

 

 

 

 

 

 

 

 

 

 

Optional { WhiteBlack

Aux.

Green

Optional

AC Module

Connector

Plug in

Pilot

 

Connector Pin

 

 

 

 

 

To Control Board

 

 

 

 

Input 300 Watt Max. Each

 

 

 

 

 

Optional A/C Module Replaces 6V Adapter

 

 

 

 

 

When Used

 

 

 

 

 

 

 

 

 

 

RF Receiver

 

Control Board

 

 

ON/OFF Button

6V AC

 

 

 

 

 

 

 

Black / Thermopile

Adapter

 

 

 

 

Red / Thermopile

 

Conversion

 

 

Sensor

 

NG/LP

 

 

 

 

 

 

 

 

 

Ignitor / Sparker

 

 

 

Plug-in Connector

 

 

 

Control Board to Command Center

 

 

 

 

OFF/LO

LED

 

 

 

 

ON/HI

NOTE: Wall switch wires must be con-

 

 

 

 

 

 

Master Switch

nected together if a wall switch is not

 

 

 

 

 

being used.

 

 

 

 

 

 

 

Plug-in Connector

Command Center

 

 

Stepper Motor to

 

 

 

 

 

Ground

Control Board

 

 

 

 

 

 

 

 

 

DC Power/Green

 

 

 

 

Plug-in Connector

 

 

 

 

Control Board to

 

 

 

 

Solenoid

 

 

 

Gas Out

 

 

 

 

 

Gas In

 

 

 

 

 

figure 54 -

 

 

 

 

Pilot Gas Tubing

Signature Command Wiring Diagram

 

 

 

 

 

Valve

 

 

 

 

 

 

 

 

Optional

Wall Switch

CAUTION

Electrical connections should only be performedbyaqualified,licensedelectrician. Mainpowersupplymustbeturnedoffbefore connecting fans to the main electrical power supply or performing service.

54D8000

33

HBDV7 Series Direct Vent Gas Fireplace

OPTIONAL FAN BLOWER SYSTEMS

WARNING

Electrical Grounding Instructions: This

appliance is equipped with a three-prong

 

 

(grounding) plug for your protection against

 

shock hazard and should be plugged directly

 

into a properly grounded three-prong

 

receptacle.

 

 

 

 

 

The black and white wires on the AC box

NOTE

wiring harness are marked ‘Blower’, ‘Light’

and ‘Aux’. It is important to use the wires

marked ‘Blower’ or the control will not work

 

correctly.

 

 

WARNING

Electrical connections should only be performedbyaqualifiedlicensedelectrician. Mainpowersupplymustbeturnedoffbefore connecting the fan to the main electrical power supply or performing service.

BLOTSC SIGNATURE COMMAND BLOWER

To Junction Box

 

In Fireplace

 

 

Optional AC

Optional

Module

Light

{ WHITE

WHITE

BLACK

 

BLACK

BLACK

Optional

{ WHITE

AUX

Blower (300w Max)

GREEN

Connector

 

 

Pin To Control Box

Figure 55 -

 

Blower Wiring Diagram

 

Control Box

The BLOTSC Blower Kit requires the SCSACM A/C Mod-

ule and the TSFSC remote to install and operate this kit.

Refer to blower instructions for installation.

 

FP2103

34

54D8000

OPTIONAL FAN BLOWER SYSTEMS

HBDV7 Series Direct Vent Gas Fireplace

BLOT AUTOMATIC THERMOSTAT BLOWER

 

 

120VAC

 

 

Receptacle

 

 

 

 

Junction

 

 

 

Box

 

 

 

BLACK

 

 

 

GREEN

 

WHITE BLACK

WHITE BLACK

BLACK

FP2675

 

Speed Control

Before installing the blower, wire the receptacle into an electrical circuit. This should be done before framing the fireplace. Wire with minimum 60° C wire in accordance with prevailing codes.

Figure 56 -

BLOT Blower Wiring Diagram

FK-12 MANUAL BLOWER

1.This must be done before framing the fireplace. When installing the FK-12 blower, a wall switch control must be installed to control the blower.

2.The fireplace power supply is wired through the blower wall switch and then brought to the fireplace junction box.

3.The jumper clip on the plug receptacle must be removed. Figure 57. Use needlenose pliers to break off the jumper clip.

Plug into switch outlet

Jumper clip on plug

 

 

receptacle must be

 

Blower

removed on power side to

 

Wall Switch

make outlet switchable

 

 

 

Junction Box

Red

 

 

Black

Black (live)

 

 

Green (ground)

 

 

White (neutral)

 

 

FP2676

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 57 -

FK-12 Blower

 

 

 

 

 

 

 

FK-12 Blower wiring Diagram

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

54D8000

35

HBDV7 Series Direct Vent Gas Fireplace OPERATING INSTRUCTIONS - SIGNATURE COMMAND

for your safety read before lighting

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of lie.

A.This appliance is equipped with an ignition device which automatically lights the pilot. Refer to the instructions.

B.BEFORE OPERATING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS:

Do not attempt to light any appliance.

Do not touch any electric switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

C.Use only your finger to push in the master switch. Never use tools. If the switch will not function by hand, do not try to repair it. Call a qualified service technician. Force or attempted repair may result in a fire or explosion.

D.Do not use this appliance if any part of it has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.

continued on next page

36

54D8000

OPERATING INSTRUCTIONS - SIGNATURE COMMAND

HBDV7 Series Direct Vent Gas Fireplace

OPERATing INSTRUCTIONS

1.STOP! Read the safety information above.

2.This appliance is equipped with an ignition device which automatically lights the burner. Do not try to light the burner by hand.

3.With five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information on page 38. If you do not smell gas, go to next step.

4.Press the master switch to the "ON" (-) position. Within eight (8) seconds it will beep once. This indicates the system is ready.

5.Press "ON " button. Sparker will spark and pilot flame will light.

6.Once pilot flame is established, the main burner flame will light automatically.

7.If the pilot will not stay lit after several tries, turn the master switch to "OFF" and call your service technician or gas supplier.

 

OFF

Master

 

 

Switch

OFF

ON

ON

 

 

Command Center

TO TURN OFF GAS TO APPLIANCE

1.Turn master switch to "OFF".

2.Turn off all electrical power to the appliance if service is to be performed.

54D8000

37

HBDV7 Series Direct Vent Gas FireplaceSIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS

FEATURES

Command Center

Easy Access Function Operation and System Configuration

Operation Confirmation/Fault Diagnostic Indications (LED/ Buzzer)

ON/OFF/HI/Med/Low Operation

Optional Wall Mounting

Control Board

Electronic Ignition

Pilot Lockout safety feature

Electric Power Regeneration from Thermopile to save battery

6-hour Automatic Shut Down Option

Convenient NG/LP Gas Type Conversion

Standing Pilot/Intermittent pilot Conversion

Previous settings Restoration Ability (Memory Off)

Uninterrupted Operation During Power Outage (Automatic Battery Backup)

ON/OFF RF Remote Receiver

Optional Transmitter Learn Capability

RF Receiver

To Thermopile

 

ON/OFF

To Sensor

 

To Sparker

NG/LP

Conversion

To Command Center

Control

Board To Stepper Motor

To Valve

OFF

LED

ON

Master Switch

Command

Center

AC Module Board (Optional, requires TSFSC Remote)

Battery Door

Easy Snap-on Design

Figure 58 -

Embedded Compact 120 VAC Adapter with Auto Battery

Signature Command System Components

 

Back up Feature

 

Remote Controlled 3-step Blower, Lighting, and On/Off Auxiliary AC Outputs

Transmitter (Optional)

 

 

 

 

 

TSFSC

TSTSC

TSMSC

RTSC

RMSC

Three Flame Height Settings

X

X

X

X

X

Low battery Indication for Transmitter

X

X

X

X

X

Child Proof Lock-out

X

X

X

X

X

LCD Backlight

X

X

X

X

X

Security Codes 16

X

X

X

X

X

Countdown 6 hr Timer

X

X

X

--

--

Standard Thermostatic Control Mode

X

X

--

X

--

Smart Mode Thermostat (Auto Flame & Blower Modulation)

X

X

--

--

--

Three Brightness Settings for Lights

X

--

--

--

--

Three Speed Control for Blower

X

--

--

--

--

On/Off Auxiliary

X

--

--

--

--

Programmable Timer to turn blower on and off

X

--

--

--

--

BATTERY INSTALLATION

The Command Center uses four (4) "AA" batteries as back up for power outages. The system can operate for approximately six (6) months on battery power.

To Install Batteries (not included):

1.Press down the battery door tabs and pull out to remove battery door.

2.Install the batteries as indicated on Command Center.

3.Close battery door by snapping in place.

4.When the four (4) batteries are installed the system will operate without power.

5.The batteries should be replaced when the LED indicates low battery or at least once a year.

38

54D8000

SIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONSHBDV7 Series Direct Vent Gas Fireplace

SYSTEM CONFIGURATION/SETUP

All System configuration/setup is done on the Command Center.

NOTE: When using On/Off wall switch, the switch must be in the ON position to perform all configuration set ups at the command center.

Intermittent/Standing Pilot Setup (Default intermittent)

1.Holding the ON button on the Command Center while turning on the master switch will toggle between standing pilot and intermittent pilot.

2.After the above operation, one beep (for standing pilot) or two beeps (for intermittent pilot) will be given as confirmation.

Six-hour Safety Shutdown Option (Default ON)

1.The system comes preset from the factory with a six (6) hour shutdown from its last command of operation. This is done to prevent the fireplace from continuing to operate if unattended. You may disable this feature if you wish.

NOTE: By disabling this feature, your fireplace may continue to operate unattended.

2.When the master switch is in the ON position (“-”), pressing the ON button and the OFF button on the Command Center simultaneously will toggle between enabling and disabling the six-hour shutdown option.

3.After the above operation, one beep (for enabling the six-hour shutdown option) or two beeps (for disabling the six-hour shutdown option) will be given as confirmation.

Remote Transmitter Learn Function (Default OFF)

1.The RF receiver button located on the Control Board must be in the on position before the learn function can begin. Use paper clip to depress button. One beep for RF receiver ON or two beeps for RF receiver OFF will be given as confirmation. Refer to Figure 58 for location.

2.After the RF receiver is on, holding the OFF button on the Command Center while turning on the master switch will activate the learn function for the transmitter.

3.After the above operation, two beeps will be given and the green LED on the Command Center will flash for 10 seconds.

4.During the 10 seconds, press the OFF button on a transmitter to learn.Another two beeps will be given to confirm a successful learning. Refer to transmitter instructions for remote operations.

Shutting Off the Standing Pilot (Temporary Shut Off)

To shut off the standing pilot for service or summer shut down, press and hold the ON button on the Command Center for 3 seconds when the master switch is in the ON position (“-”) and the main burner is off.

Note: Pilot will resume the next time system is turned on.

Key Combinations for System Settings

NOTE: When On/Off wall switch is used, it must be in the On position to perform all system setups.

Function

operation

Default Setting

Intermittent/Standing

Hold the ON button while turning on the master switch

Intermittent

Pilot Setup

(Beep once for standing pilot, twice for intermittent pilot)

Pilot

Standing Pilot Temp.

Hold the ON button 3 seconds (when the master switch

 

Shutoff

on the main burner is off)

 

RF Remote Receiver

Push the RF receiver On/Off button on the control board

RF OFF

On/Off

Beep once for ON and beep twice for OFF

 

Learn Remote

Hold the OFF button while turning on the master switch

 

Transmitter

(Beep twice then press any handheld remote button)

 

6-hour safety

Press the ON button and OFF button simultaneously

ON

shutdown setup

(Beep once for ON, twice for OFF)

 

 

 

 

54D8000

39

HBDV7 Series Direct Vent Gas FireplaceSIGNATURE COMMAND SYSTEM OPERATION INSTRUCTIONS

FUNCTIONS/OPERATION

Turning on the fireplace

1.Turn on the master switch and wait for a beep.

2.Press the ON button on the Command Center or turn on wall switch. Pilot will light and burner will come on High setting or last memory setting (See Turning Off Fireplace below). For memory feature.

Pilot Safety Lockout Function

1.If the pilot doesn’t light after sparking for 30 seconds, pilot trial lockout happens. The LED on the Command Center flashes Green once every 2 seconds, until reset.

2.If the pilot flame is lost during normal operation, the system will try three (3) times to relight after three (3) failures, flame loss lockout happens. The LED on the Command Center flashes Red-Green once every 2 seconds, until reset.

3.Turning the master switch on the Command Center to the off position, then ON again will reset the system.

Flame Height Control

1.Press the ON button (on the Command Center) once to turn on the main burner with maximum flame height.

2.Press the OFF button to decrease flame height. The first two presses will decrease the flame height to medium and low.

3.The third press on OFF will turn off the main burner. In standing pilot configuration, the pilot will stay; in intermittent pilot configuration, the pilot will be shut off.

Turning the Fireplace Off

There are three ways to turn the fireplace off.

1.Flip the master switch to the off (“O”) position. (This will turn the entire system OFF.)

2.Press the OFF button to Medium, Low, then Off.

3.Hold the OFF button anytime for three seconds or by turning off the wall switch. These two commands of OFF are (Memory Off) the system will remember all last settings before turning off. The next time the fireplace is turned on, all settings will resume. To reset, change to the desired settings and shut off by using the Memory Off commands and the system will be reset to those new settings.

Command Center Operations:

The following functions are available on the Command Center.

Function

operation

Power Up

Flip the master switch to the ON ("_") position to power up the system

Fireplace ON

Press the ON button on the Command Center or turn on wall switch to turn the fireplace on

Fireplace OFF

Flip the master switch to the OFF ("o") position OR press the OFF button 3

 

times OR for Memory Off, hold the OFF button 3 seconds, or turn off wall switch

Flame Height Up

Press the ON button once to turn on the fireplace with maximum flame height

Flame Height Down

Press the OFF button to lower the flame height to Medium and Low

 

 

Self Diagnostics Chart:

The Command Center has a self-diagnostic LED enabling you to troubleshoot problems and potentially avoid a service call. Please refer to the charts below for indicator reference.

Fault

leD Indication

Conversion Cover Missing

One RED (1 time)

Spark Fail

Two RED (1 time)

No Sensor Signal

Three RED (1 time)

Pilot Lockout - trial

One GREEN, every 2 sec. (until manual reset)

Pilot Lockout - flame loss

One RED-GREEN, every 2 sec. (until manual reset)

Low Battery

One RED, every 10s (continuously)

No or Low Thermopile Power

Two RED, every 10s (continuously)

Learning

GREEN Flashes, every 1 sec. (for 10 sec.)

AC Power On

GREEN solid

Pressure Switch Failed (Power Vent only)

One RED every 2 sec. (until manual reset)

 

 

40

54D8000

GLASS REMOVAL

HBDV7 Series Direct Vent Gas Fireplace

Glass Frame Removal

1.Release two clamps on bottom of fireplace. Figure 59

2.Tilt glass frame out and lift glass frame up until it clears three tabs on top of fireplace.

3. Set glass frame aside.

Glass Frame

Figure 59 -

Remove Glass Frame

Clamps

FP2588

WARNING

Each clamp has a quick spring force. When

 

 

reinstalling clamps, keep fingers clear.

 

 

brick installation

! WARNING

HOT GLASS WILL

CAUSE BURNS.

DO NOT TOUCH GLASS

UNTIL COOLED.

NEVER ALLOW CHILDREN

TO TOUCH GLASS.

1.Remove glass door frame and log set.

2.Remove the glass heat shield, baffle and rear bracket.

3.Install the center firebrick panel on the back wall first. Stand firebrick panel straight up against the back of fireplace with the bottom edge at bottom of inner firebox.

4.Repeat Step 3 with the left and right side firebrick panels. Secure the top of each side firebrick panel to the fireplace with one retainer bracket and one screw.

5.Use a screw gun to drive in the self-drilling screw into the sheet metal through the hole in the retainer bracket.

6.Re-install glass heat shield, baffle and rear bracket.

7.Re-install glass door frame and log set.

54D8000

41

HBDV7 Series Direct Vent Gas Fireplace

FINAL INSTALLATION

placement of LAVA ROCK, ROCK WOOL and LOGS

1.Before starting, make sure the grate is hooked onto the rear bracket.

2.Sprinkle lava rocks around and in front of burner at bottom of firebox.

3.Pull the rock wool apart into dime-sized pieces or smaller. Distribute one thin layer of rock wool over front ports and carryover ports. Do not cover slots (400) or large holes (300) at rear of burner. Figures 60 & 61

4.Place the logs on the burner. Refer to Steps 4-10 . Light the unit and after 15 minutes check burner flame and glow. Adjust embers as necessary to achieve an even and clean flame.

Figure 60 -

Rockwool Placement

LG743

HBDV300

WARNING

The use of too much rock wool could cause flame to burn poorly and may cause sooting.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HBDV400

 

 

 

 

 

FP2589

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 61 -

Rockwool Placement

5.Place Rear Log #1 into place by setting the log over the two pins on the grate toward the back. The two round holes on the bottom of the logs should go over the two pins on the grate. Figure 62

WARNING

Do not sprinkle the lava rock or ember

 

 

chunks on top of the burner. This may cause

 

potential sooting, glass breakage and a fire

 

hazard.

 

 

 

 

 

Rear Log #1

 

 

 

 

 

 

 

 

 

Figure 62

LG744

42

54D8000

FINAL INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

6.Place Right Log #2 by matching the two holes on the bottom of the log with the two pins located on top of the burner. When this log is in place it is positioned at an angle and the right side of the log is seated over the right tong of the grate. Figure 63

Left Log #3

LG746

Figure 64

8.Place Mid Top Log #4 by matching the two notches on the bottom of this log with the two protrusions on log #1 & 2.This log, when seated, fits in the middle above logs 1 & 2.

Figure 65

9.Place Right Top Log #5 by matching the two notches on the bottom of this log with the two protrusions on log #1 & 2. This log, when seated, is positioned toward the right.

Figure 65

Figure 65

Right Log #2

Figure 63

LG745

7a. For 400 models, place Left Log #3 by matching the notch on the side of the log with the protrusion on the rear log. Set the left side of the log over the cross bar of grate by placing the notch of the log on the grate bar. Be sure the log is tilted backward. When this log is in place, it is seated sideways. Figure 64

7b. For 300 models, place Left Log #3 by matching the notch on the side of the log with the protrusion on the rear log. Set the left side of the log over the grate bar in the front by placing the notch of the log on the grate bar. Make sure the log is tilted backward. When this log is in place, it is seated sideways. Figure 64

Mid Top

Log #4

Right

Top Log #5

LG747

54D8000

43

HBDV7 Series Direct Vent Gas Fireplace

FINAL INSTALLATION

10a.For 400 models, place Left Front Log #6 toward the left by sitting the notch on this log on the left tong of the grate and set the tips of the log on the burner in front the large round holes. Figure 66

10b.For 300 models, place Left Front Log #6 toward the left by sitting the notch on this log on the left tong of the grate and set the tips of the log on the burner. Figure 66

Figure 66

LG748

Left Front

Log #6

LG749

Right Front Twig #7

(HBDV400 Only)

11.For 400 models only, place Right Front Twig #7 into place by hooking the end of the log on the second right tong of the grate and resting the other end over the lava rock. Figure 67 (There is no seventh log on 300 models.)

Figure 67

44

54D8000

FINAL INSTALLATION

HBDV7 Series Direct Vent Gas Fireplace

INSTALLING UNIVERSAL ANDIRONS

Bolt bracket through lower slot into top andiron hole. Slide clip over horizontal fireplace grate bar. Figure 68

Adjust the screws and set the andirons over the cross bar of the grate between the two outer tongs on the right and left sides of the grate.

Top Andiron Hole

Lower Andiron

Hole

Figure 68 -

Universal Andirons

Top Bracket

Slot

Lower Bracket Slot

Horizontal Fireplace

Grate Bar

FP2593

54D8000

 

45

HBDV7 Series Direct Vent Gas Fireplace

CLEANING and MAINTENANCE

WARNING

Turn off gas before servicing fireplace. It is recommended that a qualified service technician perform these check-ups at the beginning of each heating season.

Thermocouple

Thermopile

Millivolt Control

Pilot

Burner, Pilot and Control Compartment

Keep the control compartment, logs, and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year. Make sure the burner porting, pilot air opening and burner air opening are free of obstructions at all times.

Pilot Flame

The flames from the pilot should be visually checked as soon as the heater is installed and periodically during normal operation. The pilot flame must always be present when the fireplace is in operation. Figure 69. The pilot flame has three distinct flames, one engulfing the thermopile, one engulfing the thermocouple or sensor, and the other reaching to the main burner.

BURNER

Inspect area around the injector. Remove any lint or foreign material with a brush or vacuum.

Burner Flame

The flames from the burner should be visually checked as soon as the heater is installed and periodically during normal operation. In normal operation, at full rate, and after operating for about 15 to 30 minutes, the flame should be yellow and slightly taller than the rear log. Figure 70

If the flame is blue and only in the center, turn off unit and allow to cool. After unit is cool, remove logs and check to make sure the back holes in the burner are not covered with rock wool. If the back holes are clear, add more rock wool to the center of the burner. Replace logs.

NOTE: The type of installation, vent system configuration, and wind effects may cause the flame patterns to vary.

Signature

Command

System Pilot

Figure 69 -

Pilot Flame

Figure 70 -

Burner Flame Appearance

FP1943

Sensor

Thermopile

FP2453

LG752

46

54D8000

CLEANING and MAINTENANCE

HBDV7 Series Direct Vent Gas Fireplace

Vent SysteM

The fireplace and venting system should be inspected before initial use and at least annually by a qualified field service person. Inspect the external vent cap on a regular basis to make sure that no debris is interfering with the airflow. Inspect entire venting system to ensure proper function.

Glass Door

Thoroughly clean the inside of the glass door after using the fireplace for ten hours. Periodically clean the glass door as necessary.

When cleaning the glass, remember:

Do not remove the glass when hot. Allow glass to cool before removal.

NEVER use abrasive materials.

Keep children and pets a safe distance away.

Never operate the fireplace without the glass door properly secured.

Never operate the fireplace if the glass is broken.

Replace any glass that is chipped, cracked, or broken. Replacement glass door assemblies MUST be supplied by the fireplace manufacturer – No substitute materials may be used.

Handle glass door with care to avoid striking or scratching it on hard objects.

To clean glass door, follow “Glass Removal” procedure outlined in the Final Installation section. Film deposit on the inside of the glass should be cleaned off using a nontoxic, non-corrosive, nonabrasive, mild-cleaning solution. Simply apply an adequate amount to the glass and wipe off with a damp cloth. After all maintenance has been completed, re-install glass door.

Logs

Leave logs installed in the fireplace for cleaning. Vacuum surface of the logs with a brush attachment. If logs must be removed for cleaning, handle carefully by holding gently at each end. Gloves are recommended to prevent skin irritation from ceramic fibers. If skin becomes irritated, wash gently with soap and water. Vacuum surface of logs with brush attachment or brush logs with a soft bristle brush (i.e. clean, dry paintbrush). To place logs back in the fireplace, refer to “Log Placement” found in the Final Installation section.

NOTE: Do not use fluids to clean ceramic fiber logs.

Rock wool

Replace or add rock wool as required following installation instructions in the Final Installation section of this manual.

54D8000

47

HBDV7 Series Direct Vent Gas Fireplace

TROUBLESHOOTING

Standing Pilot Ignition

 

SYMPTOM

POSSIBLE CAUSE

ACTION

 

 

 

 

1.

Spark ignitor will

A. Wire disconnected.

A. Open door and check to make sure wire is connected

 

not light pilot after

 

to ignitor.

 

repeated triggering of

B. Defective ignitor.

B. Check for spark at electrode and pilot. If no spark and

 

piezo.

 

electrode wire is properly connected, replace pilot

 

 

 

assembly.

 

 

C. No gas or low gas pres-

C. Check remote/manual shut off valve from fireplace.

 

 

sure.

Low pressure can be caused by bent lines, restricted

 

 

 

lines, low pressure line pressure. Consult with plumber

 

 

 

or gas supplier.

 

 

D. No Propane/LPG in tank

D. Check Propane/LPG tank. Refill tank.

 

 

 

2. Pilot will not stay lit

A. Defective thermocouple

A. Check that thermocouple flame impinges on thermo-

 

after carefully follow-

 

couple. Clean and/or adjust pilot for maximum flame

 

ing lighting instruc-

 

impingement. Ensure that the thermocouple connec-

 

tions.

 

tion at the gas valve is fully inserted and tight.

 

 

 

Disconnect the thermocouple from the valve, place

 

 

 

one millivolt lead wire on the tip of the thermocouple

 

 

 

and the other meter lead wire on the thermocouple

 

 

 

copper lead. Start the pilot and hold the valve knob in.

 

 

 

If the millivolt reading is less than 15 mV, replace pilot

 

 

 

assembly.

 

 

B. Defective valve

B. If thermocouple is producing more than 15 mV,

 

 

 

replace faulty valve.

 

 

 

 

3.

Pilot burning, valve

A. Defective switch, wall

A. Check switch and wire for proper connection. Place

 

knob turned to “ON”,

switch, remote control or

jumper wires across terminals of switch. If burner

 

switch is turned to

wire

comes on, replace defective switch.If the switch is OK,

 

“ON” or “RS”, but

 

repeat the same procedure on remote control If burner

 

burner will not ignite.

 

comes on, replace remote control.

 

 

 

Place jumper wire across wire at gas valves (terminals

 

 

 

marked TH and TP/TH). If burner comes on, wires are

 

 

 

faulty or connections are bad. Replace wire.

 

 

B. Pilot flame too small

B. If pilot flame is not close enough to the thermopile,

 

 

 

adjust pilot flame.

 

 

C. Defective or malfunction-

C. Check thermopile wire connections to make sure

 

 

ing thermopile

all are tight and that the thermopile is fully inserted

 

 

 

into pilot assembly. Check thermopile with a millivolt

 

 

 

meter. Connect leads to TP and TP/TH terminals on

 

 

 

the control valve. If meter reading is below 325 mV,

 

 

 

replace pilot assembly.

 

 

D. Defective valve

D. Turn valve knob to “On” and switch to “ON.” Take a

reading at the thermopile leads (TP & TP/TH) on the valve. If the meter reads greater than 175 mV and the burner does not light, replace defective valve.

48

54D8000

TROUBLESHOOTING

HBDV7 Series Direct Vent Gas Fireplace

 

Standing Pilot Ignition

 

 

SYMPTOM

POSSIBLE CAUSE

ACTION

 

 

 

 

 

4.

Frequent pilot

A. Pilot flame may be too high

A. Clean and adjust the pilot flame for maximum flame

 

 

outage problem.

or too low, causing pilot

impingement on thermocouple.

 

 

 

safety to drop out

 

 

 

 

 

5. The pilot and main

A. Inner vent pipe leaking

A. Check for flue product leak. Replace defective pipe

 

 

burner extinguish

exhaust gases back into

section.

 

 

while in operation

system

 

 

 

 

B. Horizontal vent improperly

B. Check horizontal-venting piping is running upward 1/4"

 

 

 

pitched

per foot. Do not run the pipe level or downward.

 

 

 

C. Improper vent cap installa- C. Check for proper installation and freedom from debris

 

 

 

tion

or blockage.

 

 

 

 

 

6.

Glass Soots

A. Flame impingement on logs

A. Install log set per the instructions

 

 

 

 

Inspect the injector and air intake area. Make sure

 

 

 

 

this area does not have any blockage from debris and

 

 

 

 

clean.

 

 

 

 

Check gas supply.

 

 

 

 

 

7.

Flame burns blue

A. Insufficient oxygen being

A. Ensure that the vent cap is installed properly and free

 

 

and lifts off burner

supplied

of debris. Ensure that the vent system joints are tight

 

 

(ghosting)

 

and have no leaks. Ensure that no debris has been

 

 

 

 

blocking the inner air intake at the bottom back of the

 

 

 

 

combustion chamber. Ensure that the glass is properly

 

 

 

 

secure and latch.

 

 

 

 

 

54D8000

49

HBDV7 Series Direct Vent Gas Fireplace

TROUBLESHOOTING

SIGNATURE COMMAND SYSTEM

OPERATION

FAULT

Install batteries and/or plug in the AC board

Flip the master switch (rocker switch) to the ON position

After the beep

Press the ON button on the Command Center

No beep in about

8 seconds

No beep or

no sound from the valve indicating pilot solenoid open

No sparking on the pilot

Sparking doesn’t continue

Pilot doesn’t light

Main burner doesn’t light

 

 

 

 

 

DIAGNOSIS

 

 

 

 

 

 

 

 

ACTION

 

 

 

Using

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery polarity wrong?

 

 

 

 

 

Re-install batteries

 

Make sure

battery?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Command

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery voltage low?

 

 

 

 

 

Change batteries

A

Center and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

board are

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connected by

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

a 2 feet or 15

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC plug is plugged to

 

 

 

 

 

Plug the AC plug to

 

feet cable

 

 

 

 

 

 

 

 

 

 

AC mains?

 

 

 

 

 

 

 

 

AC mains

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The 5-pin connector on

 

 

 

 

 

Repair or replace the

 

 

 

 

 

 

 

 

 

 

 

 

 

the AC board broken or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AC Board

 

 

 

 

 

 

 

 

 

 

 

 

 

bent?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LED on the Command

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Replace the AC Board

 

 

 

 

 

 

 

 

 

 

 

 

 

Center does not show

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

solid green?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check NG/LP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check power

 

 

Replace the Control

 

 

 

 

 

 

 

Check valve

 

 

 

B

conversion cap

 

 

 

 

connections

 

 

 

supply (go

 

 

Board or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

through A )

 

 

 

 

 

and control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Command Center

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connections

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sparking is happening

 

Check pilot

 

 

 

 

Check

 

 

Go through

 

 

 

elsewhere (under the

 

 

connections

 

 

 

 

grounding

 

 

 

 

B

 

 

 

pilot), re-install/replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the pilot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

The Control Board is having interference from the

 

 

 

 

Re-install the Control

 

 

 

 

 

Board, move it around

 

 

 

 

 

 

 

surrounding metal (Ground)

 

 

 

 

 

 

 

 

or change the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control Board

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Sparking is not in the

 

Check gas supply

 

 

 

 

 

 

 

Go through

C

 

 

 

 

 

 

 

path of gas flow, adjust

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

sparker position or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

replace the pilot

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Go through E

 

 

 

 

 

 

 

 

The sensor on the pilot

 

 

 

 

 

 

Adjust sensor position

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

is not in the flame

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

or replace the pilot

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(pilot flame too small)?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50

54D8000

REPLACEMENT PARTS

HBDV7 Series Direct Vent Gas Fireplace

FIREBOX COMPONENTS

3

9

2

5 7

6

1

10

4

11

54D8000

51

HBDV7 Series Direct Vent Gas Fireplace

 

 

REPLACEMENT PARTS

firebox components

 

 

 

 

 

 

 

 

Ref.

Description

qty.

HBDV300

HBDV400

1.

Junction Box Assy.

1

6D2128K

26D2128K

2.

Black Louver (each)

1

54D0246

26D0695

3.

Glass Frame Assy.

1

54D5113

54D5034

11.

Andiron Kit (Contains 2)

1

UAI9

UAI9

Accessories/Field Installed Options

 

 

 

2.

Brass Louver Assy. (upper and lower)

1

L30BR

L32BR

3.

Pewter Louver Assy. (upper and lower)

1

L30PW

L32PW

4.

Speed Control

1

6D0746

26D0746

5.

Standard Firebrick Center - Cottage Clay

1

6D7069

26D7077

6.

Standard Firebrick Right - Cottage Clay

1

6D7068

26D7076

7.

Standard Firebrick Left - Cottage Clay

1

6D7068

26D7075

5.

Standard Firebrick Center - Cottage Red

1

6D7097

26D7105

6.

Standard Firebrick Right - Cottage Red

1

6D7096

26D7104

7.

Standard Firebrick Left - Cottage Red

1

6D7096

26D7103

8.

Firebrick Walls - Cottage Clay

1

FB300CCW

FB400CCW

8.

Firebrick Walls - Cottage Red

1

FB300CRW

FB400CRW

9.

Brass Curved Design Trim

1

BRTK30C

BRTK32C

9.

Pewter Curved Design Trim

1

PWTK30C

PWTK32C

9.

Black Curved Design Trim

1

BLTK30C

BLTK32C

9.

Black Trim

1

BLMTK30

BLMTK32

9.

Pewter Trim

1

PWMTK30

PWMTK32

9.

Brass Trim

1

BRMTK30

BRMTK32

10.

Blower Motor

1

93D0006

93D0006

 

T-Stat Blower w/ Speed Control

1

BLOT

BLOT

 

Manual Blower

1

FK-12

FK-12

 

SCS Blower Kit w/Time Delay

1

BLOTSC

BLOTSC

52

54D8000

REPLACEMENT PARTS HBDV7 Series Direct Vent Gas Fireplace

STANDING PILOT - MILLIVOLT CONTROL

 

2I

1

2C

 

 

2T

 

2

5

4

6

3

8a

8b

7

9

10

11,12,13,14,15

54D8000

53

HBDV7 Series Direct Vent Gas Fireplace

 

 

REPLACEMENT PARTS

STANDING PILOT - MILLIVOLT CONTROL

 

 

 

 

 

 

 

 

 

 

Ref.

Description

qty.

HBDV300NV7

HBDV300PV7

HBDV400NV7

HBDV400PV7

1.

Gas Valve Assy.

1

37D0117

37D0118

37D0117

37D0118

2.

Pilot Assy.

 

1

37D0018

37D0019

37D0018

37D0019

2C.

Replacement Thermocouple

1

37D1067

37D1067

37D1067

37D1067

2I.

Replacement Ignitor & Wire

1

37D1069

37D1069

37D1069

37D1069

2T.

Replacement Thermopile

1

37D1068

37D1068

37D1068

37D1068

3.

Burner Tube

1

54D0288

54D0288

54D0194

54D0194

4.

Flexhose w/ Shutoff Valve

1

23D6046

23D6046

23D6046

23D6046

5.

Rocker Switch

1

41D0048

41D0048

41D0048

41D0048

6.

Piezo Ignitor

1

14D0503

14D0503

14D0503

14D0503

7.

Injector

 

1

62D3006

20H3156

62D3004

33D5039

8.

Burner Assy.

1

54D5115

54D5115

54D5006

54D5006

9.

Venturi

 

1

69D1119

69D1021

69D1119

69D1021

10.

Wire Assy.

 

1

44D0500

44D0500

44D0500

44D0500

10.

Wire Assy.

 

1

44D0501

44D0501

44D0501

44D0501

 

Accessories

 

 

 

 

 

11.

Thermostatic Remote Control

1

RCT / RCST / WWTD / RCSTE

 

12.

Remote Control On/Off

1

RCB / RCMT / RCBE / WMTD

 

13.

Full Function Remote Control

1

 

RCSTEB / RCSITE

 

14.

Wall Switch Kit

1

 

MVWS

 

 

15.

Wall Thermostat Kit

1

 

WT

 

 

Fuel Conversion Kits

 

 

 

 

 

Natural Gas to LP

 

 

 

 

 

 

 

HBDV300

Kit #HB300CKP

 

 

 

 

 

 

HBDV400

Kit #HB400CKP

 

 

 

 

 

LP to Natural Gas

 

 

 

 

 

 

 

HBDV300

Kit #HB300CKN

 

 

 

 

 

 

HBDV400

Kit #HB400CKN

 

 

 

 

 

54

54D8000

REPLACEMENT PARTS

HBDV7 Series Direct Vent Gas Fireplace

SIGNATURE COMMAND SYSTEM

1

2

4

3

5

6

8a

8b

 

7

 

12

 

13,14,15,16,17

9

19

 

54D8000

55

HBDV7 Series Direct Vent Gas Fireplace

 

 

REPLACEMENT PARTS

SIGNATURE COMMAND SYSTEM

 

 

 

 

 

 

 

 

Ref.

Description

qty.

HBDV300NSC7 HBDV300PSC7 HBDV400NSC7 HBDV400PSC7

1.

Gas Valve Assy.

1

80D0001

80D0002

80D0001

80D0002

2.

Pilot Assembly

1

80D0006

80D0007

80D0006

80D0007

3.

Control Box

1

80D0018

80D0019

80D0018

80D0019

4.

Command Center

1

80D0005

80D0005

80D0005

80D0005

5.

Burner Tube

1

54D6029

54D6029

54D6004

54D6004

6.

Flexhose with Shutoff Valve

1

69D0030

69D0030

69D0030

69D0030

7.

Injector

1

0H3155

20H3156

62D3004

33D5039

8a,b. Burner Assembly

1

54D5115

54D5115

54D5006

54D5006

9.

Venturi

1

69D1119

69D1026

69D1119

69D1026

10.

Wire Valve Control (not shown)

1

80D0010

80D0010

80D0010

80D0010

11.

Wire Command Ctr Control Box 2'

1

80D0008

80D0008

80D0008

80D0008

 

(not shown)

 

 

 

 

 

12.

A/C Adapter

1

80D0041

80D0041

80D0041

80D0041

 

Accessories

 

 

 

 

 

13.

Hand Held Remote Control w/ HI/LO & Timer

 

 

RMSC

 

14.

Hand Held Remote Control w/HI/LO & Tstat

 

 

RTSC

 

15.

Touch Screen Remote w/Opt. Light, Auxiliary, Blower Control

 

TSFSC

 

16.

Touch Screen Remote Hi/Lo & Timer

 

 

TSMSC

 

17.

Touch Screen Remote Hi/Lo & TStat

 

 

TSTSC

 

18.

SCS Wall Mount Extension Kit (15' wire, rough-in box, wall cover) (not shown)

SCSWEK

 

19.

SCS AC Module (Opt. Blower, Light & Aux. Control)

 

SCSACM

 

*NOTE: TSFSC must be used with SCS A/C Module to control blower, lights and aux.

Fuel Conversion Kits - Signature Command System

Natural Gas to LP

 

HBDV300

Kit #HB300CKPS

HBDV400

Kit #HB400CKPS

LP to Natural Gas

 

HBDV300

Kit #HB300CKNS

HBDV400

Kit #HB400CKNS

56

54D8000

REPLACEMENT PARTS

 

HBDV7 Series Direct Vent Gas Fireplace

LOGS

 

 

 

3

 

6

4

 

1

5

 

 

7

2

Ref.

Description

qty.

HBDV300

HBDV400

1.

Rear Log #1

1

54D5119

54D5023

2.

Right Log #2

1

54D5120

54D5024

3.

Left Log #3

1

54D5121

54D5025

4.

Mid Top Log #4

1

54D5123

54D5026

5.

Right Top Log #5

1

54D5122

54D5027

6.

Left Front Log #6

1

54D5124

54D5028

7.

Right Front Twig #7

1

--

54D5029

54D8000

57

HBDV7 Series Direct Vent Gas Fireplace

REPLACEMENT PARTS

 

VERTICAL VENTING

 

 

 

 

 

 

 

 

 

 

Description

 

Model Number

 

Vertical Vent Termination Kits

Vertical Vent Termination w/ Storm Collar

 

7TDVSKV

 

 

(flashing NOT included)

 

 

 

 

Vertical Vent Termination w/ Storm Collar - 8 pack

 

7TDVSKV/8

 

 

(flashing NOT included)

 

 

 

 

Vertical Vent Termination w/ 1/12 - 6/12 Flashing, Storm

7TDVSKVA

 

 

Collar and Ceiling Support Kit

 

 

 

 

Vertical Vent Termination w/ 6/12 - 12/12 Flashing,

 

7TDVSKVB

 

 

Storm Collar and Ceiling Support Kit

 

 

 

 

Vertical Vent Termination w/ Flat Flashing, Storm Collar

7TDVSKVF

 

 

and Ceiling Support Kit

 

 

 

 

 

 

 

 

Twist Lock Pipe

0" Rigid Pipe - single pack

 

7TDVP20

 

584Fenting

 

30" Flex Pipe - single pack

7FDVP30

 

12" - 18" Adjustable Vent Length

7TDVP1218

 

35" - 64" Adjustable Vent Length

7TDVP3564

 

8" Vent Pipe - 4 pack

7TDVP8/4

 

12" Vent Pipe - 4 pack

7TDVP12/4

 

4" Vent Pipe - 4 pack

7TDVP24/4

v

36" Vent Pipe

7TDVP36

Comp

scope

 

 

36" Vent Pipe - 30 pack

7TDVP36/30

Component

48" Vent Pipe

7TDVP48

 

sections wi

48" Vent Pipe - 30 pack

7TDVP48/30

 

 

djt

 

 

Twist Lock Elbows

45° Elbow for Vertical/Horizontal Offset

7TDV45

 

45° Elbow for Vertical Offsets - 8 pack

7TDV45/8

 

90° Elbow for Vertical/Horizontal Offset

7TDV90

 

90° Elbow for Vertical/Horizontal Offset - 8 pack

7TDV90/8

Shields and Supports

1" Firestop

7DV1FS

 

1" Attic Insulation Shield

7DV1AIS

 

Combination Horizontal Offset/Roof Support

7DVCS

58

54D8000

REPLACEMENT PARTS

HBDV7 Series Direct Vent Gas Fireplace

HORIZONTAL VENTING

 

Horizontal Vent Termination Kits

Twist Lock Pipe

 

Comp

 

v

 

scope

 

Component

entingsections wi

584F

djt

Twist Lock Elbows

Shields and Supports

Description

Model Number

Up and Out Side Wall Termination Kit, includes 12” to 16”

7TBLSCTK

Adjustable Termination Pipe, 90° Elbow, Firestops and

 

Cool Touch Termination w/Siding Shield, Additional 12”

 

Section Provided for Min. Vertical Rise. FOR BLDV ONLY

 

Rear Vent Hot Touch Termination Kit w/ 10" to 16"

7TBRHTK

Adjustable Termination Pipe, Firestop, and Hot Touch

 

Termination w/ Siding Shield

 

Up and Out Side Wall Termination Kit w/ 10" to 16"

7TDVSCTK

Adjustable Termination Pipe, 90° Elbow, Firestop, and

 

Cool Touch Termination w/ Siding Shield

 

Rear Vent Cool Touch Termination w/ Siding Shield for

7TRVCT/8

Straight-out Applications and Firestop - 8 pack

 

Rear Vent Hot Touch Termination w/ Siding Shield for

7TRVHT/8

Straight-out Applications and Firestop - 8 pack

 

Termination Guard for 7" T.L. Rear Vent Hot Touch

7TRVTG

Terminations (7TRVT/7TSVKT)

 

Snorkel Termination

7TDVSNORK

7" T.L. DVRTSB Termination Screen Guard

7TBSG

Up and Out Starter Kit w/ 40" Flex Pipe, Firestop, Cool

7FDVSCTK

Touch Termination w/ Siding Shield, and 2 ea. Clamp

 

Bands

 

0" Termination Pipe - 8 pack

7TDVP20/8

10" - 16" Adjustable Termination Pipe - 4 pack

7TDVPA/4

12" - 18" Adjustable Vent Length

7TDVP1218

35" - 64" Adjustable Vent Length

7TDVP3564

8" Vent Pipe - 4 pack

7TDVP8/4

12" Vent Pipe - 4 pack

7TDVP12/4

4" Vent Pipe - 4 pack

7TDVP24/4

36" Vent Pipe

7TDVP36

36" Vent Pipe - 30 pack

7TDVP36/30

48" Vent Pipe

7TDVP48

48" Vent Pipe - 30 pack

7TDVP48/30

45° Elbow for Vertical/Horizontal Offset

7TDV45

45° Elbow for Vertical Offsets - 8 pack

7TDV45/8

90° Elbow for Vertical/Horizontal Offset

7TDV90

90° Elbow for Vertical/Horizontal Offset - 8 pack

7TDV90/8

1" Firestop

7DV1FS

3" Firestop

7DV3FS

1" Attic Insulation Shield

7DV1AIS

Combination Horizontal Offset/Roof Support

7DVCS

 

 

54D8000

59

HBDV7 Series Direct Vent Gas Fireplace

60

54D8000

HBDV7 Series Direct Vent Gas Fireplace

54D8000

61

MassachusettsHBDV7 Series DirectResidentsV nt Gas FireplaceOnly — Please read and follow these special requirements

NOTE REGARDING VENTED PRODUCTS

This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.

Any residence with a direct vent product must have a CO detector installed in the residence.

Installation of the fireplace or vented gas log in the State of Massachusetts requires the damper to be permanently removed or welded in the fully open position.

In addition, a naturally vented gas log may not be installed in a bedroom or bathroom in the State of Massachusetts.

Flex line installation must not exceed 36 inches and must have a T shutoff valve.

NOTE REGARDING VENT FREE PRODUCTS

This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of Massachusetts.

In addition, vent free products may not be installed in a bedroom or bathroom regardless of size or type in the State of Massachusetts.

Flex line installation must not exceed 36 inches and must have a T shutoff valve.

CARBON MONOXIDE DETECTOR REQUIREMENTS

(2) Revise 10.8.3 by adding the following additional requirements:

(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:

1. Installation of carbon monoxide detectors. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors

a.In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.

b.In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty

(30)day period, a battery operated carbon monoxide detector with an alarm shall be installed.

2.Approved Carbon Monoxide Detectors. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.

3.Signage. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS.”

4.Inspection. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.

(b) Exemptions: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:

1.The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by the Board; and

2.Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.

(c) Manufacturer requirements — Gas Equipment Venting System Provided. When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:

1.Detailed instructions for the installation of the venting system design or the venting system components; and

2.A complete parts list for the venting system design or venting system.

(d) Manufacturer requirements — Gas Equipment Venting System Not Provided. When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems,” the following requirements shall be satisfied by the manufacturer:

1.The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and

2.The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.

(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design

62

54D8000

HBDV7 Series Direct Vent Gas Fireplace

Limited lifetime warranty policy

Lifetime Warranty

The following components are warranted for life to the original owner, subject to proof of purchase: Firebox, Combustion Chamber, Heat Exchanger, Grate and Stainless Steel Burners.

Five Year Warranty

The following components are warranted five (5) years to the original owner, subject of proof of purchase: Ceramic Fiber Logs.

Basic Warranty

MHSC warrants the components and materials in your gas appliance to be free from manufacturing and material defects for a period of two years from date of installation. After installation, if any of the components manufactured by MHSC in the appliance are found to be defective in materials or workmanship, MHSC will, at its option, replace or repair the defective components at no charge to the original owner. MHSC will also pay for reasonable labor costs incurred in replacing or repairing such components for a period of two years from date of installation. Any products presented for warranty repair must be accompanied by a dated proof of purchase.

This Limited Lifetime Warranty will be void if the appliance in not installed by a qualified installer in accordance with the installation instructions. The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance, and does not extend to (1) firebox/burner assembly damage by accident, neglect, misuse, abuse, alterations, negligence of others, including the installation thereof by unqualified installers, (2) the costs of removal, reinstallation or transportation of defective parts on the appliance, or (3) incidental or consequential damage. All service work must be performed by an authorized service representative.

This warranty is expressly in lieu of other warranties, express or implied, including the warranty of merchantability of fitness for purpose and of all other obligations or liabilities. MHSC does not assume for it any other obligations or liabilities in connection with sale or use of the appliance. It states that do not allow limitations on how long an implied warranty lasts, or do not allow exclusion of indirect damage, those limitations of exclusions may not apply to you. You may also have additional rights not covered in the Limited Lifetime Warranty.

MHSC reserves the right to investigate any and all the claims against the Limited Lifetime Warranty and decide upon method of settlement.

IF WARRANTY SERVICE IS NEEDED...

1.Contact your supplier. Make sure you have your warranty, your sales receipt and the model/ serial number of your MHSC product.

2.DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF.

54D8000

63

Based on CSA P.4.1-09

Efficiency Ratings

Model

EnerGuide Ratings

 

Fireplace Efficiency (%)

HBDV300NV7

63.5

HBDV300PV7

71.4

HBDV400NV7

67.3

HBDV400PV7

70.7

HBDV300NSC7

67.4

HBDV300PSC7

75.7

HBDV400NSC7

70.9

HBDV400PSC7

74.0

MHSC

149 Cleveland Drive • Paris, Kentucky 40361

www.mhsc.com