Milwaukee angle grinder User Manual

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Milwaukee angle grinder User Manual

OPERATOR'S MANUAL

MANUEL de L'UTILISATEUR

MANUAL del OPERADOR

Catalog No. No de Cat.

Catálogo No.

6140

6141

6145

HEAVY-DUTYSANDERS/GRINDERS

EXTRAROBUSTEPONCEUSE-RECTIFIEUSE

LIJADORAS/ESMERILADORASHEAVY-DUTY

TO REDUCE THE RISK OF INJURY, USER MUST READ AND UNDERSTAND OPERATOR'S MANUAL.

AFIN DE RÉDUIRE LE RISQUE DE BLESSURES, L'UTILISATEUR DOIT LIRE ET BIEN COMPRENDRE LE MANUEL DE L'UTILISATEUR.

PARA REDUCIR EL RIESGO DE LESIONES, EL USUARIO DEBE LEER Y ENTENDER EL MANUAL DEL OPERADOR.

GENERAL SAFETY RULES — FOR ALL POWER TOOLS

WARNING!

READALLINSTRUCTIONS

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term "power tool" in all of the warnings listed below refers to your mains-operated (corded) power tool or battery-opearted (cordless) power tool.

SAVE THESE INSTRUCTIONS

 

WORK AREA SAFETY

 

 

 

POWER TOOL USE AND CARE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.Keep work area clean and well lit. Cluttered or dark areas invite accidents.

2.Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.

Power tools create sparks which may ignite the dust or fumes.

3.Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

4.Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

5.Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

6.Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

7.Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.

8.When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

PERSONAL SAFETY

9.Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

10.Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

11.Avoid accidental starting. Ensure the switch is in the offposition before plugging in. Carrying tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

12.Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

13.Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

14.Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.

Loose clothes, jewellery, or long hair can be caught in moving parts.

15.If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust-re- lated hazards.

page 2

16.Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

17.Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

18.Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the tool accidentally.

19.Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tools or these instructions to operate power tools. Power tools are dangerous in the hands of untrained users.

20.Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

21.Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

22.Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

SERVICE

23.Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES — SANDERS

1.Always use proper guard with grinding wheel. A guard protects operator from broken wheel fragments.

2.Accessories must be rated for at least the speed recommended on the tool warning label. Wheels and other accessories running over rated speed can fly apart and cause injury.

3.Make sure all wheel flanges and other mounting hardware are in good condition and are always used properly. Defective or missing parts may damage the wheels and other accessories. Always use mounting hardware supplied with the tool.

4.Hold power tools by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will make exposed metal parts of the tool “live” and shock the operator.

5.Keep hands away from all cutting edges and moving parts.

6.Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

7.WARNING! Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

lead from lead-based paint

crystalline silica from bricks and cement and other masonry products, and

arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

 

 

 

Symbology

 

 

 

 

Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Double Insulated

 

 

 

 

 

 

 

Min.

 

 

 

 

 

Cat.

 

 

 

Spindle

Wheel

Wheel

 

 

 

 

 

 

 

Volts

Amps

 

RPM

 

 

 

 

Canadian Standards

 

No.

AC/DC

RPM

Size

Size

Rating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Association

 

 

6140

120

5.5

10,000

5/8" - 11

4 -1/2"

12,000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Underwriters

 

 

6141

120

5.5

10,000

5/8" - 11

5"

12,000

 

 

 

 

Laboratories, Inc.

 

6145

120

5.5

10,000

1/2" - 13

4 -1/2"

12,000

 

 

 

 

Volts Alternating Current

 

 

 

 

 

 

 

 

 

 

 

 

/Direct Current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No Load Revolutions

 

 

 

 

 

 

 

 

 

 

 

 

per Minute (RPM)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amperes

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUNCTIONALDESCRIPTION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.

Side handle

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

2.

Grinding wheel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.

Lock lever

 

 

 

 

 

 

 

 

 

 

 

4.

Wheel guard

 

 

 

 

 

 

 

 

 

 

 

5.

Spindle lock button

 

 

 

 

 

 

 

 

 

 

 

6.

Side handle sockets

 

 

 

 

 

 

 

 

 

 

 

7.

Paddle trigger (under body of tool)

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

3

4

page 3

GROUNDING

WARNING!

Improperly connecting the grounding wire can result in the risk of electric shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the tool. Never remove the grounding prong from the plug. Do not use the tool if the cord or plug is damaged. If damaged, have it repaired by a

MILWAUKEE service facility before use. If the plug will not fit the outlet, have a proper outlet installed by a qualified

electrician.

Grounded Tools:

Tools with Three Prong Plugs

Tools marked “Grounding Required” have a three wire cord and three prong grounding plug. The plug must be connected to a properly grounded outlet (See Figure A). If the tool should electrically malfunction or break down, grounding provides a low resistance path to carry electricity away from the user, reducing the risk of electric shock.

The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool. The green wire in the cord must be the only wire connected to the tool's grounding system and must never be attached to an electrically “live” terminal.

Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance with all codes and ordinances. The plug and outlet should look like those in Figure A.

Double Insulated Tools:

Tools with Two Prong Plugs

Tools marked “Double Insulated” do

 

 

not require grounding. They have a

 

 

special double insulation system

 

 

which satisfies OSHA requirements

 

 

and complies with the applicable

 

 

standards of Underwriters Labora-

 

 

tories, Inc., the Canadian Standard

 

 

Association and the National Electri-

 

 

cal Code. Double Insulated tools may

 

 

be used in either of the 120 volt out-

Fig. B

Fig. C

lets shown in Figures B and C.

 

 

EXTENSIONCORDS

Grounded tools require a three wire extension cord. Double insulated tools can use either a two or three wire extension cord. As the distance from the supply outlet increases, you must use a heavier gauge extension cord. Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible tool damage. Refer to the table shown to determine the required minimum wire size.

The smaller the gauge number of the wire, the greater the capacity of the cord. For example, a 14 gauge cord can carry a higher current than a 16 gauge cord. When using more than one extension cord to make up the total length, be sure each cord contains at least the minimum wire size required. If you are using one extension cord for more than one tool, add the nameplate amperes and use the sum to determine the required minimum wire size.

Guidelines for Using Extension Cords

If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (“W” in Canada) to indicate that it is acceptable for outdoor use.

Be sure your extension cord is properly wired and in good electrical condition. Always replace a damaged extension cord or have it repaired by a qualified person before using it.

Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

Recommended Minimum Wire Gauge

for Extension Cords*

Nameplate

 

Extension Cord Length

 

 

 

 

 

 

Amperes

25'

50'

75'

100'

150'

200'

 

 

 

 

 

 

 

0 - 5

16

16

16

14

12

12

5.1

- 8

16

16

14

12

10

--

8.1 - 12

14

14

12

10

--

--

12.1

- 15

12

12

10

10

--

--

15.1

- 20

10

10

10

--

--

--

 

 

 

 

 

 

 

 

* Based on limiting the line voltage drop to five volts at 150% of the rated amperes.

READ AND SAVE ALL INSTRUCTIONS

FOR FUTURE USE.

TOOL ASSEMBLY

WARNING!

To reduce the risk of injury, always unplug tool before attaching or removing accessories or making adjustments. Use only specifically recommended accessories. Others may be hazardous.

Installing Side Handle

The side handle may be installed on the top of the gear case or on either side of gear case for right or left handed use. Position side handle in the location which offers best control and guard protection. To install, thread side handle into side handle socket on desired side of gear case and tighten securely.

page 4

OPERATION

WARNING!

To reduce the risk of injury, wear safety goggles or glasses with side shields. Unplug the tool before changing accessories or making adjustments.

Starting and Stopping the Motor

Plug in the tool. To start the tool, squeeze the paddle trigger. Release the paddle trigger to stop tool.

1.To start the tool, squeeze the paddle trigger.

2.To stop the tool, release the paddle trigger.

Sanding Disc and Grinding Wheel Selection

Use sanding discs and grinding wheels that are:

correct size as written on tool's nameplate.

correct wheel type and grit for the job.

rated at or above the RPM listed in the "WARNING" section on the tool's nameplate.

Use backing pads, adapters, and other accessories that are:

correct size for tool and for sanding disc or grinding wheel.

rated at or above the RPM listed in the "WARNING" section on the tool's nameplate.

the proper accessory for the job.

WARNING!

To reduce the risk of personal injury and damage to the tool, use ONLY accessories rated at or above the RPM listed on the “WARNING” section of the tool's nameplate.

Installing Backing Pad and Sanding Discs (Fig. 1)

1.Unplug tool and place it upside down on a level surface as shown. Remove any accessories from spindle.

2.Slip backing pad onto spindle with flat side away from gear case. Place sanding disc on backing pad and secure assembly to spindle with disc nut.

3.To tighten, press the spindle lock button while turning disc nut clockwise.

4.To remove backing pad and sanding disc, unplug tool and reverse procedure.

Fig. 1

Disc Nut

Sanding Disc

Backing Pad

Spindle

Gear Case

Sanding (Fig. 2)

1.Use a clamp, vise or other practical means to hold your work, freeing both hands to control your tool. Firmly grasp body of tool and side handle before starting and while tool is in operation. Allow sanding disc to come to full speed before beginning to sand.

Sanding Disc and Grinding Wheel Material

Sanding discs and grinding wheels are made of various materials and are designed for different jobs. Be sure that you choose the proper sanding disc or grinding wheel for the job you plan to do.

Selecting Sanding Discs & Grit

Refer to the table below to select the correct type of sanding disc for your job. Generally, use 24 or 36 grit for heavy stock removal; 50, 60, or 80 grit for medium stock removal and 120 grit for finishing. Always begin with a coarse grit, using successively finer grits to obtain the desired finish. See Catalogor a complete list of MILWAUKEE sanding discs.

Aluminum

Aluminum

Ceramic

Oxide

Zirconia Bi-Cut

 

 

 

 

For fast cutting, gen-

Unique grit pattern is

Lasts up to 3 times

eral purpose discs

arranged in clusters

longer than aluminum

for most metal jobs.

for faster stock re-

oxide discs. For

Best for cold-rolled

moval and cleaning.

general metal work-

steel, stainless steel

Ideal

for removing

ing. Ideal for tough

or metals requiring

paint

from cars,

jobs.

tough, fast cutting,

boats, etc. without

 

long lasting abra-

clogging.

 

sives.

 

 

 

 

 

 

 

2.Hold Sander/Grinder at 5° to 15° angle as shown to ensure proper sanding pressure and control. Too great an angle will result in too much pressure and could cause excessive wear to the disc and workpiece. Too small an angle will reduce control.

3.Use long, sweeping, side to side strokes, advancing forward to produce the desired finish.

Fig. 2

Hold at a 5° to 15° angle

For best result use only this portion of disc

page 5

Removing Welds or Hammer Marks

When removing welds or hammer marks, limit coarse sanding to the immediate area. Use successively finer grits to smooth surface.

Cross Sanding

When finishing a surface that has been prepared by a coarse disc or wheel, sand at right angles to the strokes made by the coarser disc. Finishing marks left from previous sanding are easily seen and removed for a uniform finish. Failure to cross sand when changing from a coarse disc to a finishing disc may result in deep scratches and circular marks.

Finishing Metal

Constantly move across the surface. Work faster on curved surfaces where contact areas are smaller and pressure is greater. Flat areas may appear at the end of the stroke when pressure is too heavy. Ease up on pressure at end of each stroke and when reversing strokes.

Troubleshooting

Deep scratches and circular marks can result from:

Using too coarse a grit

Using a partially glazed disc

Dirt or loose metal on the workpiece

Failure to sand across the grain when changing from coarse to finishing discs

Failure to use closed coated discs to reduce the problem of grains working loose and scratching the workpiece

Bluish discoloration of metal surface indicates:

Excessive heat caused by circular motion in a small area

Excessive pressure

Use of worn out or glazed discs

WARNING!

Only use wheels with Maximum Safe Operating Speed rated at or above the RPM listed on the “WARNING” section of the tool's nameplate. This speed is based on the strength of the wheel, allowing for a reasonable measure of safety. It is not meant to imply a best or most efficient operating speed. Do not exceed the Maximum Safe Operating Speed.

Inspecting Wheels

Always handle wheels carefully to avoid damage. Before installing any wheel, always inspect it for cracks. If wheel is cracked, discard it to prevent others from using it.

WARNING!

To reduce the risk of injury, the operator should be instructed in the use, care and protection of grinding wheels.

Care of Grinding & Cut-Off Wheels

Grinding and cut-off wheels should be protected from:

wetness and extreme humidity.

any type of solvent.

extreme changes in temperature.

dropping and bumping.

Grinding and cut-off wheels should be stored:

in an organized way so wheels can be removed without disturbing or damaging other wheels.

with their safety information.

Grinding and cut-off wheels should NOT be:

dropped.

rolled.

bumped.

If any wheel is dropped, rolled, bumped, subjected to extreme changes in temperature, or has come into contact with solvents or wetness, discard wheel immediately.

WARNING!

To reduce the risk of injury:

ALWAYS use the proper guard.

ALWAYS properly install the guard.

ALWAYS hold the tool firmly with both hands before beginning grinding.

NEVER use a wheel that has been dropped.

NEVER bang grinding disc onto work.

NEVER grind without proper safety equipment.

Installing, Removing and Adjusting the Guard (Fig. 3 & 4)

Lock lever

Guard

 

Lock lever must engage one of five detents

The guard must be used when using the tool as a grinder. The guard should be removed when using tool as a sander.

1.To install the guard, unplug the tool and place it upside down on a level surface.

2.Remove any accessories from the spindle.

3.Line up the four tabs with the four slots (Fig. 4) and then press the guard down onto the tool.

4.Press in the lock lever and rotate the guard to one of the five detent slots. The lock lever must engage with one of the detents. (Fig. 3)

Fig. 4

Tab slot

Tab slot

Lock lever

Tab slot

Tab slot

page 6

5.To remove the guard, unplug tool and place it upside down on a level surface. Remove any accessories from spindle.

6.Press in the lock lever and rotate the guard to line up the four tabs with the four slots as shown in (Fig. 4).

7.Lift the guard straight up and away from the tool.

8.To adjust the guard, press in the lock lever and rotate the guard to one of the five detents (Fig. 3).

Grinding

WARNING!

A Type “27” guard must be installed when using a grinding wheel to provide maximum protection for the operator if the wheel should break.

Selecting Wheels

Grinding is the cutting action of thousands of abrasive grains on the face of a grinding wheel. When grinding metals such as steel and iron, choose an aluminum oxide grinding wheel. Select a silicon carbide grinding wheel for stone and concrete. Use cotton reinforced wheels for non-ferrous metals.

Type 27 reinforced 1/8" cut-off wheels are suited for small cut-off and shallow notching operations only.

Installing Grinding Wheels (Fig. 5 & 6)

Fig. 5

Flange nut

Boss

Spindle

Grinding wheel

Flange

Flange nut position for 1/4" thick wheels

Fig. 6

Flange nut

Boss

Spindle

Grinding wheel

Flange

Flange nut position for 1/8" or less thick wheels

1.When guard is properly positioned, place flange on spindle with flange facing away from tool.

WARNING!

To reduce the risk of injury, do not use the spindle lock button to stop the spindle while the tool is in use or is coasting after shut-off. This will result in tool damage.

2.Place selected wheel on spindle and align with flange. Position flange nut according to wheel thickness as shown (Fig. 5 & 6).

3.Press the spindle lock button while turning flange nut clockwise. Tighten securely with the spanner wrench provided.

4.To remove wheel, unplug tool and reverse procedure.

Grinding (Fig. 7 & 8)

Fig.

1.Depending on your job, position the guard to provide maximum protection for the operator (Fig. 7).

2.If you have just installed a grinding wheel or are just beginning a period of work, test wheel by letting it spin for one minute before applying it to the workpiece.

NOTE: Out-of-balance wheels can mar workpiece, damage the tool, and cause stress to wheel that may cause wheel failure.

3.Firmly grasp body of tool and side handle before starting and while using tool. Allow wheel to come to full speed before starting to grind.

Fig. 8

Hold at a 5° to 15° angle

4.When grinding, hold sander/grinder at a 5o to 15o angle as shown, using constant pressure for a uniform finish. Too great an angle causes concentrated pressure on small areas which may gouge or burn work surface.

5.Control pressure and surface contact between disc and workpiece. Too much pressure slows cutting speed.

page 7

Using Cut-Off Wheels (Fig. 9)

Type “1” cut-off wheels are suited for small cut-off and shallow notching operations only.

WARNING!

A Type “1” guard must be installed when using a cut-off wheel to provide maximum protection for the operator if the wheel should break.

1.Firmly grasp body of tool and side handle before starting and while using tool. Allow wheel to come to full speed before starting.

2.When using a cut-off wheel, hold sander/grinder as shown, using only the edge of the wheel.

3.Control pressure and surface contact between disc and workpiece. Too much pressure slows cutting speed.

Fig. 9

WARNING!

Using the face of a cut-off wheel (as in grinding) will cause the wheel to crack and break, resulting in serious personal injury.

WARNING!

Everyone

in

the

area

must

wear

protective

clothing

and

safety

goggles or

face

shields.

Fatigued wires and residue will fly off the brush with considerable force, causing the potential for serious injuries.

Installing Wire Cup Brushes (Fig. 10)

1.Unplug tool and place it upside down on a level surface as shown. Remove any accessories from spindle.

Fig. 10

Wire

2.To install, thread wire cup brush onto spindle. Press the spindle lock button while tightening brush with a 7/8" open end wrench (not provided with tool).

3.To remove wire cup brush, unplug tool and reverse procedure.

Using Wire Wheel Brushes (Fig. 11)

WARNING!

Because the wires on wire wheel brushes are directed towards the operator, a guard must be used to protect the operator when fatigued wires break.

Wire wheel brushes are useful for removing rust, scale, burrs, weld slag, etc. A wide variety of wire brushes are available for many applications.

Test wire wheel brush for balance and loose or damaged wires by running tool at no load speed for at least one minute before applying it to your work. During this time, no one should stand in front of or in line with it. When applying brush to work, avoid using too much pressure. This causes over-bending of wires and heat build-up resulting in premature wire breakage, rapid dulling and reduced brush life. Instead of using more pressure, try a wire wheel brush with more aggressive cutting action (increased wire size, decreased wire length or different brush type, i.e., knot type instead of crimped wire type).

Fig. 11

Wire wheel brush

guard

WARNING!

Never exceed Maximum Safe Operating Speed of brush. Do not use a damaged brush or one which is functioning improperly (throwing wires, out-of-balance, etc.). These conditions increase the possibility of further brush failure and possible injury. Discard and replace damaged brushes immediately.

page 8

MAINTENANCE

WARNING!

To reduce the risk of injury, always unplug your tool before performing any maintenance. Never disassemble the tool or try to do any rewiring on the tool's electrical system. Contact a MILWAUKEE service facility for ALL repairs.

Maintaining Tools

Keep your tool in good repair by adopting a regular maintenance program. Before use, examine the general condition of your tool. Inspect guards, switches, tool cord set and extension cord for damage. Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, turn the tool off immediately and have the problem corrected before further use. Do not use a damaged tool. Tag damaged tools “DO NOT USE” until repaired (see “Repairs”).

Under normal conditions, relubrication is not necessary until the motor brushes need to be replaced. After six months to one year, depending on use, return your tool to the nearest MILWAUKEE service facility for the following:

Lubrication

Brush inspection and replacement

Mechanical inspection and cleaning (gears, spindles, bearings, housing, etc.)

Electrical inspection (switch, cord, armature, etc.)

Testing to assure proper mechanical and electrical operation

ACCESSORIES

WARNING!

To reduce the risk of injury, always unplug the tool before attaching or removing accessories. Use only specifically recommended accessories. Others may be hazardous.

For a complete listing of accessories refer to your MILWAUKEE Electric Tool catalog or go on-line to www.milwaukeetool.com. To obtain a catalog, contact your local distributor or a service center.

WARNING!

To reduce the risk of injury, electric shock and damage to the tool, never immerse your tool in liquid or allow a liquid to flow inside the tool.

Cleaning

Clean dust and debris from vents. Keep the tool handles clean, dry and free of oil or grease. Use only mild soap and a damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these include: gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia and household detergents containing ammonia. Never use flammable or combustible solvents around tools.

Repairs

If your tool is damaged, return the entire tool to the nearest service center.

FIVE YEAR TOOL LIMITED WARRANTY

Every MILWAUKEE tool is tested before leaving the factory and is warranted to be free from defects in material and workmanship. MILWAUKEE will repair or replace (at MILWAUKEE’s discretion), without charge, any tool (including battery chargers) which examination proves to be defective in material or workmanship from five (5) years after the date of purchase. Return the tool and a copy of the purchase receipt or other proof of purchase to a MILWAUKEE Factory Service/Sales Support Branch location or MILWAUKEE Authorized Service Station, freight prepaid and insured. This warranty does not cover damage from repairs made or attempted by other than MILWAUKEE authorized personnel, abuse, normal wear and tear, lack of maintenance, or accidents.

Battery Packs, Flashlights, and Radios are warranted for one (1) year from the date of purchase.

THE REPAIR AND REPLACEMENT REMEDIES DESCRIBED HEREIN ARE EXCLUSIVE. IN NO EVENT SHALL MILWAUKEE BE LIABLE FOR ANY INCIDENTAL, SPECIAL, OR CONSEQUENTIAL DAMAGES, INCLUDING LOSS OF PROFITS.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, OR CONDITIONS, WRITTEN OR ORAL, EXPRESSED OR IMPLIED FOR MERCHANTABLILITY OR FITNESS FOR PARTICULAR USE OR PURPOSE.

This warranty gives you specific legal rights. You may also have other rights that vary from state to state and province to province. In those states that do not allow the exclusion of implied warranties or limitation of incidental or consequential damages, the above limitations or exclusions may not apply to you. This warranty applies to the United States, Canada, and Mexico only.

page 9

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