Miller Electric XMT 350 VS User Manual

0 (0)

XMT® 350 Series

Quick

Specs

Heavy Industrial Applications

Construction

Shipbuilding

Railroad

Truck/Trailer Manufacturing

Fabrication

Repair Shops

Rental Fleets

Power Generation Plants

Processes

MIG (GMAW)/Pulsed MIG (GMAW-P)*

Stick (SMAW)

TIG (GTAW)

Flux Cored (FCAW)

Air Carbon Arc Cutting and Gouging (CAC-A)

*XMT-350 MPa; XMT 350 CC/CV with required optional control; not available with XMT 350 VS model.

Issued Nov. 2008 • Index No. DC/18.83

Multiprocess Welding

Power Source

Input Power Requires 3- or 1-Phase Power, 208 – 575 VAC, 50/60 Hz

Rated Output 10 – 38 V, 5 – 425 A

Weight Net: 80 lb (36.3 kg) Ship: 89.1 lb (40.4 kg)

The Power of Blue®.

XMT 350 CC/CV

XMT 350 MPa with

 

Built-In Pulse MIG

 

(see page 4)

 

XMT 350 VS

Wind Tunnel Technologyprotects electrical components and PC boards from contamination.

Fan-On-Demand cooling system operates only when needed, reducing noise, energy use and the amount of contaminants pulled through machine.

Lift-Arc allows TIG starting without the use of high-frequency. Starts the arc without contaminating the weld with tungsten.

Adaptive Hot Startincreases the output amperage at the start of a weld if necessary, eliminating electrode sticking.

Lightweight, aerospace-grade aluminum case offers protection with the benefit of reduced weight.

The XMT 350 Series is packed with features to meet the most demanding welding needs.

Please see page 2 to determine which model is right for your application.

Auto-Line Power Management Technology allows for any input voltage hook-up (208 – 575 V) with no manual linking required, providing convenience in any job setting. Ideal solution for dirty or unreliable input power.

Inverter arc control technology provides greater puddle control for superior 6010 Stick electrode performance, and outstanding MIG weld performance.

Line voltage compensation keeps welding output constant even if input power varies by +/-10%. XMT 350 models further expand line voltage compensation on 460 VAC to an amazing +37%, -59%.

Process selector switch reduces the number of control setup combinations without reducing any features.

Large, dual digital meters are easy to view and are presettable to ease setting weld output.

Power source is warranted for 3 years, parts and labor.

Original main power rectified parts are warranted for 5 years.

Gun warranted for 90 days, parts and labor.

 

 

 

 

 

Miller Electric Mfg. Co.

International Headquarters

Web Site

 

 

 

 

 

 

 

 

 

 

 

 

 

 

An Illinois Tool Works Company

Phone: 920-735-4505

www.MillerWelds.com

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1635 West Spencer Street

USA FAX: 920-735-4134

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Appleton, WI 54914 USA

Canadian FAX: 920-735-4169

 

 

 

 

 

 

 

 

 

 

International FAX: 920-735-4125

 

 

 

 

Which XMT® is Right for You?

Which XMT 350

 

Need Pulsed MIG

NO

Most often Stick (SMAW)

NO

 

 

 

 

See XMT 350 CC/CV

is right for you?

 

(GMAW-P)

 

 

or Flux Cored (FCAW) welding

 

(page 3)

 

 

 

 

 

 

capability?

 

 

with a voltage-sensing

 

 

 

 

 

 

 

feeder?

 

 

 

 

 

 

 

 

 

 

YES

 

 

 

 

 

YES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See XMT 350 MPa

 

 

 

 

See XMT 350 VS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(page 4)

 

 

 

 

(page 3)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Amperage

Power

 

 

 

 

 

Remote

 

Process

 

 

 

 

 

 

 

 

 

Auxiliary

For more

Class*

Processing

Industrial Inverters

 

Capability

 

Capability

Pulsed MIG Capability

 

Connectors

Power

Information

300 A

Auto-Link®

XMT 304 CC/CV, 230/460 VAC

 

Yes

 

Stick,

 

OptimaPulse Control Required

Dinse only

Optional

Lit. No. DC/18.8

350 A

Auto-Line

XMT 350 MPa, 208 – 575 VAC

 

Yes

 

DC TIG,

 

Built-In

 

 

 

Dinse or Tweco

Optional

Page 4

 

 

 

 

 

 

 

 

 

 

MIG,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XMT 350 CC/CV, 208 – 575 VAC

 

Yes

 

 

OptimaPulse Control Required

Dinse or Tweco

Optional

Page 3

 

 

 

 

 

CAC-A

 

 

 

 

XMT 350 VS, 208 – 575 VAC

 

No

 

 

No

 

 

 

 

Tweco only

No

Page 3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

565 A

Manual

XMT 456 CC/CV, 230/460 VAC

 

Yes

 

 

 

OptimaPulse Control Required

Ring Lug only

Standard

Lit. No. DC/18.8

*60% Duty Cycle Rating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

XMT® 350 Specifications (Subject to change without notice.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated Output

 

Voltage

Amperage

 

Max. Open-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Input

 

at 60%

 

Range in

Range in

 

Circuit

Amps Input at Rated Load Output, 60 Hz,

 

 

 

 

 

 

 

 

 

 

 

 

Power

 

Duty Cycle

 

CV Mode

CC Mode

 

Voltage

208 V

230 V

400 V

460 V

575 V

KVA

KW

Dimensions

 

 

Weight

Three-

 

350 A at

 

10–38 V

5–425 A

 

75 VDC

40.4

36.1

20.6

17.8

14.1

14.2

13.6

H: 17 in (432 mm)

 

 

80 lb

Phase

 

34 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

W: 12-1/2 in (318 mm)

(36.3 kg)

Single-

 

300 A at

 

10–38 V

5–425 A

 

75 VDC

60.8

54.6

29.7

24.5

19.9

11.7

11.2

D: 24 in (610 mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Phase

 

32 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Certified to both the Canadian and U.S. Standards for welding equipment.

Additional Features

Exceptional electrical efficiency. At 400 A, efficiency is 87.24%!

350 A of welding output at 60% duty cycle with superior low-end performance.

Power factor of .95 enables smaller fuses/breakers and primary wiring. Primary amperage draw at rated output is 25% less than the competition.

Ultra-tough, polycarbonate-blended cover for control panel protects front controls from damage.

Optional gas solenoid for TIG welding.

XMT® 350 Performance Data

DUTY CYCLE CHART

CC VOLT/AMP CURVE

CV VOLT/AMP CURVE

 

500

 

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

100

 

 

 

 

 

 

425

 

 

 

 

 

 

 

 

 

 

 

90

 

 

 

 

 

 

 

90

 

 

 

 

 

 

400

3-PHASE OPERATION

 

 

 

 

 

 

 

 

 

80

 

 

 

 

 

 

 

80

 

 

 

 

 

AMPERESWELDING

350

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

300

 

 

 

 

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE

 

 

 

 

 

 

 

VOLTAGE

 

 

 

 

 

 

250

1-PHASE OPERATION

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6 AWG POWER CORD

 

 

 

 

 

50

 

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SMAW

 

GTAW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

MAX

 

MAX

 

40

 

 

MAX

 

 

 

 

 

8 AWG POWER CORD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GTAW

SMAW

 

 

 

 

 

 

 

 

 

 

 

150

 

 

 

 

 

 

 

 

 

 

 

 

80A

ARC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

MIN

0%

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25%

 

 

 

 

 

 

 

 

MIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

50%

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

75%

 

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

0

 

 

100%

 

 

 

 

0

 

 

 

 

 

 

10

15

20

25

30

40

50

60

70

80

90 100

 

 

0

100

200

300

400

500

 

0

100

200

300

400

500

 

 

 

 

DUTY CYCLE

 

 

 

 

 

 

 

 

 

AMPS

 

 

 

 

 

 

AMPS

 

 

2

Miller Electric XMT 350 VS User Manual

XMT® 350 VS Control Panel

 

Manufactured Under the

3

Following US Patents:

5,601,741

5,642,260

5,902,150

6,002,103

6,115,273

6,193,548

6,239,407

6,266,257

6,625,046

6,611,189

6,426,888

 

 

Other Patents Pending

 

1

 

 

4

2

5

1.Voltmeter

2.Process Selector Switch (Rotary Switch)

3.Ammeter

4.Voltage/Amperage Adjustment Control

5.Arc Control

NOTE: VS model is equipped with Tweco-style output connector.

Additional Features

Low OCV Stick — A built-in, selectable feature, that reduces the Stick mode open-circuit voltage (OCV) to nearly

15 volts when the welding power source is not in use. Eliminates the need for add-on voltage reducers.

Note: VS model is available only with Tweco-style weld cable disconnects. Tweco cable connectors are not supplied with the unit and must be ordered separately.

Optional 115 VAC auxiliary power is not available on VS model.

Pulsed MIG (GMAW-P) capability is not available on VS model.

XMT® 350 CC/CV Control Panel

 

Manufactured Under the

4

Following US Patents:

5,601,741

5,642,260

5,902,150

6,002,103

6,115,273

6,193,548

6,239,407

6,266,257

6,625,046

6,611,189

6,426,888

 

 

Other Patents Pending

 

1

 

 

5

CC

2

6

 

3

1.Voltmeter

2.Remote Control Receptacle

3.Process Selector Switch (Rotary Switch)

4.Ammeter

5.Voltage/Amperage Adjustment Control

6.Arc Control

Additional Features

Auto Remote Senseenables unit to automatically use remote control if connected to remote control receptacle.

Low OCV Stick — A built-in, selectable feature, that reduces the Stick mode open-circuit voltage (OCV) to nearly

15 volts when the welding power source is not in use. Eliminates the need for add-on voltage reducers.

Dinse International-style weld disconnects provide high-quality weld cable connections. Dinse and Tweco connectors are available. When Dinse connectors are specified, two connectors are supplied with the unit.

Optional 115 VAC auxiliary power provides 10 amps of circuit-breaker-protected power for water circulators, etc.

Pulsed MIG (GMAW-P) capabilities with optional Optimacontrol reduces spatter and distortion, allows better out-of-position puddle control, and provides potential reduction of fume particle emission.

3

Loading...
+ 5 hidden pages