MGE UPS Systems EX 7RT, EX 11RT, EX 5RT User Manual

4 (1)
EX 5RT / EX 7RT/ EX 11RT System
Installation and User Manual
86-86000-00 A01
www.mgeups.com
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS – This manual contains important instructions for MGE UPS SYSTEMS, INC. products that must
be followed during operation and maintenance of the equipment.
WARNING Opening enclosures expose hazardous voltages. Always refer service to
ATTENTION L'ouverture des cabinets expose des tensions dangereuses. Assurez-vous toujours
que le service ne soit fait que par des personnes qualifiees.
WARNUNG! Das öffnen der Gehäuse legen gefährliche Spannungen bloss. Service sollte immer
nur von qualifizierten Personal durchgeführt werden.
WARNING As standards, specifications, and designs are subject to change, please ask for con-
firmation of the information given in this publication.
ATTENTION Comme les normes, spécifications et produits peuvent changer, veuillez demander
confirmation des informations contenues dans cette publication.
WARNUNG! Normen, Spezifizierungen und Pläne unterliegen Anderungen. Bitte verlangen Sie
eine Bestätigung über alle Informationen, die in dieser Ausgabe gemacht wurden.
NOT E This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to part 15 of the FCC rules. These limits are designed to pro­vide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at user's own expense.
Certification Standards
IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand Ability
FCC rules and regulations of Part 15, Subpart J, Class A
UL listed under 1778, Standards for Uninterruptible Power Supply Equipment
IEC 61000-4-2 (ESD) : level4.
IEC 61000-4-3 (Radiated field) : level 3.
IEC 61000-4-4 (EFT) : level4.
IEC 61000-4-5 (Fast transients) : level4.
IEEE-C6241 Category B (ring wave).
IEC 61000-4-6 (electromagnetic field).
IEC 61000-4-8 (conducted magnetic field).
EX 5/7/11 RT System
Important Safety Information and Standardsii 86-86000-00 A01
Installation and User Manual
Safety of Persons
The UPS has its own internal power source (the battery). Consequently, the power outlets may be energized even if the UPS is disconnected from the AC power source.
The UPS must be properly grounded.
The battery supplied with the UPS contains small amounts of toxic materials. To avoid accidents, the directives listed below must be observed:
- Never burn the battery (risk of explosion).
- Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
- Comply with all applicable regulations for the disposal of the battery.
- Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal objects, use tools with insulated handles.
- Do not lay tools or metal parts on top of batteries.
Product Safety
A protection circuit breaker must be installed upstream and be easily accessible..
The UPS can be disconnected from the AC power source by opening the input circuit breaker.
UPS must be connected to a nearby power source that is easily accessible.
Never block the ventilation grates of the UPS.
The UPS must be installed in a controlled environment.
Special Precautions
The UPS connection instructions and operation described in the manual must be followed in the indicated order.
Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the UPS.
Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage.
How to use this manual and Symbol Usage
This manual is designed for ease of use and easy location of information.
Typographical conventions use “< >” angle brackets in procedures to denote a prompt for User action:
For example:
1. After the selections are complete, click on the <Save> button.
This manual uses four icon symbols with text to convey important information and tips.
WARNING Indicates information provided to protect the user and service personnel against safety
hazards and/or possible equipment damage.
CAUTION Indicates information provided to protect the user and service personnel against possible
equipment damage.
IMPORTANT Indicates information provided as an operating instruction, or as an operating tip.
NOTE Indicates information provided as an operating tip or an equipment feature.
Safety of Persons iii86-86000-00 A01
EX 5/7/11 RT System
CAUTION: Record all serial numbers!
CAUTION: Record All Serial Numbers!
RECORD ALL SERIAL NUMBERS FOR EX 5/7/11 RT AND ACCESSORIES.
THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE.
KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL
NUMBERS IF SERVICE IS REQUIRED!
EX 5RT System EX 7RT System EX 11RT System
Power Module SERIAL NUMBER: ___________________________________________________
Battery Module SERIAL NUMBER: ____________________________________________________
Transformer SERIAL NUMBER: ______________________________________________________
ADDITIONAL MODULES SERIAL NUMBERS:
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
iv 86-86000-00 A01
Installation and User Manual
v86-86000-00 A01
EX 5/7/11 RT System
Installation and User Manual
Revision History
EX 5RT / EX 7RT / EX 11RT System
Installation and User Manual
86-86000-00
Revision: A00 Initial Release 07/2004
Copyright © 2004 MGE UPS SYSTEMS, INC. All rights reserved. Printed in U.S.A.
MGE UPS SYSTEMS, INC.
1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636
For Service Call:
1 (800) 438-7373
(This page left blank intentionally)
EX 5/7/11 RT System
vi
86-86000-00 A01
Contents
Contents
c i86-86000-00 A01
section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . .ii Certification Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii Safety of Persons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii How to use this manual and Symbol Usage . . . . . . . . . . . . . . . . . . . .iii CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . . . .iv Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Section 1 Introduction
section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
1.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 1
1.1 System Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . .1 — 4
1.2 Standard Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4
1.2.1 Tower Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4
1.2.2 Rack Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5
1.3 Rear Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6
1.3.1 Power Module EX 5/7/11 RT . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6
1.3.2 Battery Module EXB 5/7/11 RT With Emergency Power Off (EPO) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6
1.3.3 EX RT Transformer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 7
1.4 Display and Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 7
1.5 Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 8
1.5.1 Power Module Rail Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 8
1.5.2 Battery/ Transformer/CLA Module Rail Kit . . . . . . . . . . . . . . . . . .1 — 8
1.5.3 Battery Module with Remote Emergency Power Off (REPO) Function . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 9
1.5.4 Battery Extension Cable Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 9
1.5.5 Battery Integration Kit with Casters . . . . . . . . . . . . . . . . . . . . . .1 — 10
1.5.6 Input/Output Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 10
1.5.7 Transformer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 11
1.5.8 CLA Module (Long backup time charger) . . . . . . . . . . . . . . . .1 — 12
EX 5/7/11 RT System
Contentsc ii 86-86000-00 A01
Section 2 Setup and Installation
section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
2.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1
2.1 Unpacking and Parts Check . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 1
2.2 Contents of EX 5/7/11 RT System . . . . . . . . . . . . . . . . . . . . . . .2 — 2
2.3 Installation in Tower Configuration . . . . . . . . . . . . . . . . . . . . . . . .2 — 4
2.4 Installation in Rack Mounting Configuration . . . . . . . . . . . . . . . .2 — 5
2.4.1 Adjustment of Front Panel Logo and control panel for Rack Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5
2.5 Prepare Battery Module for Rack Mounting . . . . . . . . . . . . . . . .2 — 6
2.6 Power or Battery Module Rack Mounting . . . . . . . . . . . . . . . . . .2 — 7
2.6.1 Rear Support Brackets Installation . . . . . . . . . . . . . . . . . . . . . . .2 — 8
2.6.2 Input/Output Box Bracket System Installation . . . . . . . . . . . . . . .2 — 8
2.7 Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 9
2.7.1 Connecting the RS232 Communication Port . . . . . . . . . . . . . . .2 — 9
2.7.2 Connecting the Dry (Relay) Contact Communication Port . . . .2 — 10
2.7.3 Installation of Optional Network Management Card . . . . . . . .2 — 10
2.7.4 Remote Emergency Power Off (REPO) Communication Port .2 — 12
2.8 Connecting the Input and Output Power Cables to the Input/Output Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 13
2.8.1 Flexible Cordage and Conduit Installations . . . . . . . . . . . . . . .2 — 13
2.8.2 System Connections with Common Normal and Bypass AC Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 15
2.8.3 Connecting EX RT Transformer . . . . . . . . . . . . . . . . . . . . . . . .2 — 16
2.8.4 System Connections with Separate Normal and Bypass AC Sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 17
2.8.5 System Connections as Frequency Converter (without Bypass AC Source) . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 18
2.9 Connection of Battery Module, EXB . . . . . . . . . . . . . . . . . . . . .2 — 19
2.10 Connection of CLA Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 20
Section 3 Operation
section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
3.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1
3.1 Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1
3.2 UPS Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 2
3.2.1 Accessing personalization with front panel buttons . . . . . . . . . .3 — 2
3.2.2 Accessing personalization through external software . . . . . . . . .3 — 4
3.2.3 Final startup sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4
3.3 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5
3.3.1 Normal (double conversion) Mode . . . . . . . . . . . . . . . . . . . . . . .3 — 5
3.3.2 ECO Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6
3.4 Operation on battery power . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7
3.4.1 Transfer to Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7
3.5 Return of Normal AC source . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8
3.6 Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8
Installation and User Manual
Section 4 Maintenance
section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
4.0 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1
4.1 Information Technology (IT) Network and Industrial Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 1
4.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 2
4.3 Hot Swapping the Power Module . . . . . . . . . . . . . . . . . . . . . . . .4 — 4
4.4 Re-connecting the power module . . . . . . . . . . . . . . . . . . . . . . . .4 — 5
4.5 Hot Swapping the Battery Module . . . . . . . . . . . . . . . . . . . . . . . .4 — 6
4.5.1 Disconnecting the Battery Module . . . . . . . . . . . . . . . . . . . . . . .4 — 6
4.5.2 Re-connecting the Battery Module . . . . . . . . . . . . . . . . . . . . . . .4 — 6
Section 5 Appendix
section description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
5.0 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 1
5.1 System Input/Output Power Ratings . . . . . . . . . . . . . . . . . . . . . .5 — 1
5.2 System Overload Characteristics . . . . . . . . . . . . . . . . . . . . . . . .5 — 1
5.3 System Backup Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 1
5.4 System Short Circuit Protection . . . . . . . . . . . . . . . . . . . . . . . . .5 — 2
5.5 Accessories Electrical Characteristics . . . . . . . . . . . . . . . . . . . . .5 — 2
5.6 Heat Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 2
5.7 Environmental Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 2
MGE Warranty & Propriety Rights
MGE Warranty Proprietary Rights Statement
Warranty and Product Registration
User Information Product information Warranty Extension (Warranty+) not available on products
Technical Support and Field Service
MGE Service and Repair Who to Contact Scheduling Field Service Engineer Support Return for Repair (RMA)
Glossary G — 1
Reorder Form RO — 1
Contents c iii86-86000-00 A01
Figures
figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
1-1: Tower Configurations with Power Module, Battery Module,
and optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4
1-2: Rack Configurations with Power Module, Battery Module, and
Transformer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5 1-3: Rear panel of the Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6 1-4: Rear Panel of the Battery Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6 1-5: Rear Panel of the optional Transformer Module. (PN 86003) . . . . . . . . .1 — 7 1-6: View of typical control panel interface. . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 7 1-7: Power Module Rack Mounting Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 8 1-8: Telescopic rails for the Battery/Transformer/CLA module
Rack mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 8 1-9: Typical back-up time with multiple EXB’s at full load. . . . . . . . . . . . . . . . .1 — 9 1-10: Typical Battery Integration kit with casters setup. . . . . . . . . . . . . . . . . .1 — 10 1-11: Typical Transformer Module contents and connections. . . . . . . . . . . . .1 — 11 1-12: Connection for CLA Module and EX 5/7/11 RT. . . . . . . . . . . . . . . . . . .1 — 12
2-1: Contents of Standard HV EX 5RT (PN 86050)
/ EX 7RT (PN 86070) / EX 11RT (PN 86110) System. . . . . . . . . . . . . .2 — 3 2-2: Tower Configuration of Standard System and Optional
Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 4 2-3: Typical orientation of the logo and control panel.
(Power Module shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5 2-4: Accessing Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 6 2-6: Rack mounting of the power module onto the rails. . . . . . . . . . . . . . . . .2 — 7 2-7a: Rear Support Brackets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 8 2-7b: Input/Output Box Bracket System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 8 2-8: RS232 Communication Cable Connection. . . . . . . . . . . . . . . . . . . . . . . .2 — 9 2-9: Relay Pin Connections for Communication Port. . . . . . . . . . . . . . . . . .2 — 10 2-10: Communication Card Slot with SNMP/Web Network
Management Card installed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 10 2-10a: Activation of remote power off function using a contact
normally open switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 12 2-10b: Activation of remote power off function using a contact
normally closed switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 12 2-12a: Step 1 & 2; Typical plastic and metal coupling installations. . . . . . . . . .2 — 13 2-12b: Step 3; Typical Straight Metal Conduit installation. . . . . . . . . . . . . . . .2 — 14 2-12c: I/O Box Terminal Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 14 2-13: Normal AC Input and Output Cables installation. . . . . . . . . . . . . . . . . .2 — 15 2-14: View of EX RT transformer connected downstream for
120/208/240 Vac outputs (shown with one EXB). . . . . . . . . . . . . . . . . .2 — 16 2-15: Normal AC Input, Bypass AC, and Output Cables Installation. . . . . . .2 — 17 2-16: Accessing Terminal Blocks for Input and Output power cables. . . . . . .2 — 18 2-17: Rear view of battery module cable connections. . . . . . . . . . . . . . . . . .2 — 19 2-18: Rear view of CLA module cable battery and AC input connections. . .2 — 20
EX 5/7/11 RT System
Contentsc iv 86-86000-00 A01
Installation and User Manual
Figures (continued)
figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
3-1: Initial Startup Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1 3-2: Control Panel with scroll up and down buttons. . . . . . . . . . . . . . . . . . . .3 — 2 3-3: Configuration used to provide full redundancy (2N) to critical loads. . . .3 — 3 3-4: Normal (double conversion) mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 5 3-5: ECO mode display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 6 3-6: Transfer, Threshold and End of backup time. . . . . . . . . . . . . . . . . . . . . .3 — 7 3-7: Shutdown display, circuit breaker, and AC source switch. . . . . . . . . . . .3 — 8
4-1: Disconnecting the power module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 4 4-2: Reconnect the power module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 5 4-3: Rear view of the battery module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 — 6
5-1: Power supplied as a function of input voltage (left), and
Permissible UPS overloads as a function of time (right). . . . . . . . . . . . . .5— 1
Tables
table description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
1: EX RT Model Descriptions and Contents . . . . . . . . . . . . . . . . . . . . . . . .1 — 2 2: Optional Accessories (See section 1.5 for description) . . . . . . . . . . . . .1 — 3 3: Power Module Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4 4: Battery Module Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4 5: Battery backup time chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 12
3-1: Local Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 3 3-2: Output features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 3 3-3: ON/OFF features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4 3-4: Battery features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4
4-1: Network and Industrial Modes of Operation. . . . . . . . . . . . . . . . . . . . . . .4 — 1 4-2: Troubleshooting not requiring MGE after-sales support. . . . . . . . . . . . . .4 — 2 4-3: Troubleshooting requiring MGE after-sales support. . . . . . . . . . . . . . . . .4 — 3
5-1: EX 5/7/11 RT Input and Output Characteristics. . . . . . . . . . . . . . . . . . . .5 — 1 5-2: Back-up Time ( in minutes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 1 5-3: Battery Recharge time to recover 90% of the rated backup time
after discharge at full load. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 2
5-4: Full load heat rejection in BTU’s/hr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 — 2
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EX 5/7/11 RT System
c vi
86-86000-00 A01
Introduction
1.0 Scope
Thank you for selecting an MGE UPS SYSTEMS, INC. (MGE) product to protect your electrical equipment.
The product you selected is a part of the EX RT series. The EX RT series is a family of Uninterruptible Power Supply (UPS) designed to provide safe, and reliable AC power backup for sensitive electrical equipment. To discover the entire range of MGE products, we invite you to visit our website at www.mgeups.com or contact your representative at (800) 523-0142.
This manual describes the installation and operation of standard HV EX 5/7/11RT systems within the EX RT product family. For a complete description of the EX RT product family and its available options, please refer to the tables below:
1 Introduction
Introduction is a general description of system configurations of the EX 5/7/11 RT, and its mechanical ,electrical characteristics. Additionally there is an optional accessories section with important information on MGE products that will enhance the performance of the EX 5/7/11RT. Please contact your MGE representative for detailed information on these options.
2 Setup and Installation
Setup and Installation guides the user through tools and equipment required for connecting the EX 5/7/11 RT and battery installation or replacement. Included are assembly instructions, power cable connections with wire diagrams for configuring the product to hardware specifications.
3 Operation
Operation describes the EX 5/7/11RT system characteristics of indicators and controls, modes and specifications. The user procedures include performing software programming that will maintain optimal performance.
4 Maintenance
Maintenance includes a troubleshooting guide of symptoms and possible solutions, hot swapping the power module, battery module, and testing scenarios.
5 Appendix
Electrical and Mechanical specifications for the EX 5/7/11 RT.
A Glossary provides definitions of abbreviations and terms used in this manual.
1 — 186-86000-00 A01 Introduction
Table 1: EX RT Model Descriptions and Contents
System Description Contents
Model Part Power Module Battery Module Transformer Power Module Battery Module SNMP/Web
Number 86055 86075 86115 86079 86119 Module Rail Kit 86001 Rail Kit 86002 Network
(120/208/240Vac) Mgt. Card
86003 66074
5kVA 86050 X X HV EX 5RT
5kVA 86052 X X X X X HV EX 5RT Network Pack
5kVA 86050-01 X X X LV EX 5RT
5kVA 86052-01 X X X X X (x2) X LV EX 5RT Network Pack
7kVA 86070 X X HV EX 7RT
7kVA 86072 X X X X X HV EX 7RT Network Pack
7kVA 86070-01 X X X LV EX 7RT
7kVA 86072-01 X X X X X (x2) X LV EX 7RT Network Pack
11kVA 86110 X X HV EX 11RT
11kVA 86112 X X X X X HV EX 11RT Network Pack
11kVA 86110-01 X X X LV EX 11RT
11kVA 86112-01 X X X X X (x2) X LV EX 11RT
Network Pack
EX 5/7/11 RT System
Introduction1 — 2 86-86000-00 A01
Installation and User Manual
Table 2: Optional Accessories (See section 1.5 for description)
Part Number Description
86001 Rail Kit for Power Module EX 5/7/11 RT
86002 Rail Kit for Battery/Transformer/CLA Module
86005 Battery Integration Kit with Casters
86006 Battery Extension Cable Kit
86008 Battery Chassis Empty EXB RT W/EPO
86009 I/O Box 5/7kVA UL/US
86010 I/O Box 11kVA UL/US
86012 I/O Box Bracket System
86013 Rear Bracket Supports
Introduction 1 — 386-86000-00 A01
1.1 System Electrical Characteristics
Table 3: Power Module Ratings
Part Number 86055 86075 86115
Apparent Power, kVA 5 7 10@ 200/208/250 VAC Output
11@ 220/230/240 VAC Output
Active Power, kW 4 4.9 8@ 200/208/250 VAC Output
7.3@ 220/230/240 VAC Output
Input Current, A 25/24/23/ 35/34/32 50/48/50/48/46/40
22/21/20 31/30/28
Input Voltage, VAC 200/208/220/ 200/208/220/ 200/208/220/230/240/250
230/240/250 230/240/250
Output Current, A 25/24/23/ 35/34/32 50/48/50/48/46/40
22/21/20 31/30/28
Output Voltage, VAC 200/208/220/ 200/208/220/ 200/208/220/230/240/250
230/240/250 230/240/250
CAUTION Power Module is factory configured at 208Vac, 60 Hz input and output.
Input and Output of the UPS must always be the same.
Table 4: Battery Module Ratings
Part Number 86079 86119
Battery Type 12VDC/7Ah 12VDC/9Ah
Battery Output Voltage 240VDC 240VDC
1.2 Standard Configurations
The EX 5/7/11 RT systems can be set up in tower and rack configurations.
1.2.1 Tower Configuration
Figure 1-1: Tower Configurations with Power Module, Battery Module, and optional Transformer Module.
EX 5/7/11 RT System
Introduction1 — 4 86-86000-00 A01
Standard Configuration Configuration with Transformer
POWER MODULE (EX 5/7/11 RT)
BATTERY MODULE (EXB 5/7/11 RT)
X
E
T
R
1
1
X
E
N O
F F
O
m co . s p
u e
g m . w
w w
T
R
B
m o c . s p
u e
g m . w
w w
EX RT Transformer
BATTERY MODULE
T
R
1
1
X
E
r
e
m
r
o
f
s
n
ra
T
T
R
X
E
F F O
eu
g m . w
w w
m o c
. ps u ge
m . w w
w
POWER MODULE
T
R
B
X
E
N O
m o
c . s p
u
ge m . w
w w
m o
c . s p
Installation and User Manual
1.2.2 Rack Configuration
Figure 1-2: Rack Configurations with Power Module, Battery Module, and Transformer Module.
Introduction 1 — 586-86000-00 A01
Model Dimensions Weights
EX 5RT/7RT (3U) 5.16” x 17.49” x 25” 49.6 lbs (22.5 kg)
(131 x 444 x 635mm)
EX 11RT (3U) 5.16” x 17.49” x 25” 60.6 lbs (27.6 kg)
(131 x 444 x 635mm)
EXB 5 RT/ 7 RT (3U) 5.16” x 17.49” x 25” 142 lbs (64.5 kg)
(131 x 444 x 635mm)
EXB 11RT (3U) 5.16” x 17.49” x 25” 151 lbs (68.5 kg)
(131 x 444 x 635mm)
EX RT (3U) 5.16” x 17.49” x 25” 173 lbs (78.5 kg) Transformer (131 x 444 x 635mm)
Standard Configuration Configuration with Transformer
POWER MODULE (EX 5/7/11 RT)
former
Trans
EX RT
m o
c s. p
u e
g m .
w w w
T
EX 11 R
F F O
RT
XB
E
BATTERY MODULE (EXB 5/7/11 RT)
m o
c . s
p u
e g m
.
w w w
m o
c . s
p u
e g m
.
w w w
N
O
EX RT Transformer
POWER MODULE (EX 5/7/11 RT)
BATTERY MODULE (EXB 5/7/11 RT)
1.3 Rear Panels
1.3.1 Power Module EX 5/7/11 RT
EX 5RT Power Module part number 86055 EX 7RT Power Module part number 86075 EX 11RT Power Module part number 86115
Figure 1-3: Rear panel of the Power Module.
1.3.2 Battery Module EXB 5/7/11 RT With Emergency Power Off (EPO) Function
Figure 1-4: Rear Panel of the Battery Module.
EX 5/7/11 RT System
Introduction1 — 6 86-86000-00 A01
Connectors for automatic detection of additional battery module(s) (to the UPS or to other battery modules).
Battery power connectors (to the UPS or to other battery modules).
Battery Circuit Breaker with Remote Emergency Power Off (REPO) shunt trip.
EXB 5RT with EPO part number 86079
EXB 7RT with EPO part number 86079
EXB 11RT with EPO part number 86119
14
13
12
Slot for optional communication cards.
Communication port by relays (Dry contacts).
Remote Emergency Power Off communication port (REPO).
Connectors for automatic detection of battery module(s).
RS232 communication port.
Battery/CLA module power connector.
Manual Bypass switch.
Normal AC source circuit breaker.
Knockout for entry of AC Output conduit.
Knockout for entry of Normal AC source conduit.
Knockout for entry of Bypass AC source conduit.
11
10
9
8
7
6
5
4
3
2
1
4
5
9
1
2
3
6
7
10
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Installation and User Manual
1.3.3 EX RT Transformer Module
Figure 1-5: Rear Panel of the optional Transformer Module. (PN 86003)
1.4 Display and Control Panel
Figure 1-6: View of typical control panel interface.
Introduction 1 — 786-86000-00 A01
Load
NEMA L
R
Load protected / On-line Operation LED.
Operation on battery LED.
Operation on bypass LED.
Fault LED.
Alphanumeric display.
UPS OFF button.
Function buttons (scroll up / scroll down).
UPS ON button (or function button in personalization mode).
23
2221
20
19
18
17
16
15
3: 1
6-30
Load 4: 4 NEMA 5-15/20R
Load 4 Circuit Breaker
AC Input
Transformer I/O Box
AC Output
Transformer Protect
Breaker
15 16
17 18
Load 2: 4 NEMA 5-15/20R
Load 3 Circuit Breaker
Load 2 Circuit Breaker
Main Output Circuit Breaker
Load 1 Circuit Breaker
Load 1: 1 NEMA L6-30R
E X 1 1 R T
OFF
20 21 22 23
ON
19
1.5 Optional Accessories
Optional Accessories describes the options available for upgrades and enhancement of the EX 5/7/11RT system. Detailed installation of the unit is described in following sections.
To ensure a successful installation, all procedures should be followed in their correct sequence. Note that any unauthorized installation may cause damage to the UPS(s) and void the MGE warranty.
1.5.1 Power Module Rail Kit
(Part Number 86001)
This kit is for rack mounting the power module in a 19" enclosure. See section 2.6 for rack installation of power module.
Figure 1-7: Power Module Rack Mounting Kit.
Front mounting brackets.
Rear support brackets, part number
86013.
Telescopic rails, 695 mm to 1015 mm
length (27.36" to 39.96").
Input/Output Box bracket system, part
number 86012.
1.5.2 Battery/ Transformer/CLA Module Rail Kit
(Part number 86002)
This kit is for rack mounting of the battery/step-down transformer/CLA module in 19" enclosure. See section 2.6 for rack installation of power module.
Figure 1-8: Telescopic rails for the Battery/Transformer/CLA module Rack mounting.
Front mounting brackets.
Rear support brackets, part number
86013.
Telescopic rails, 695 mm to 1015 mm
length (27.36" to 39.96").
26
25
24
27
26
25
24
EX 5/7/11 RT System
Introduction1 — 8 86-86000-00 A01
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27
26
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Installation and User Manual
1.5.3 Battery Module with Remote Emergency Power Off (REPO) Function
(EXB 5/7 RT; PN 86079, EXB 11RT; PN 86119)
Standard HV EX 5/7/11RT system (one Power Module, EX 5/7/11 RT, and one Battery Module, EXB 5/7/11RT) offers a standard backup time of 5 to 12 minutes at full load.
To increase backup time, it is possible to connect up to 5 additional EXB 5/7/11 RT modules to the EX 5/7/11 RT module. See section 2.10 for connections between Power Module (EX 5/7/11 RT) and Battery Module (EXB 5/7/11 RT)
Figure 1-9: Typical back-up time with multiple EXB’s at full load.
See Appendix for additional Back-up time information.
1.5.4 Battery Extension Cable Kit
( 6 ft / 1.8 m, Part number 86006)
This extended battery cable kit will be used instead of the standard battery cable when battery modules (EXBs) are distant from each other (located in two different enclosures, for instance).
The battery extension cable kit includes a 6 ft long, straight connector battery power cable and a 6 ft. long battery detection cable.
Introduction 1 — 986-86000-00 A01
Opti
Standard
HV EX 5/7/11RT system
EX 5/7/11RT EXB 5/7/11RT
EXB 5 RT EXB 7 RT EXB 7 RT
+++
EXB 11 RT
5 kVA :
7 kVA :
11 kVA:
12 min 7 min
5 min
EXB 5 RT
/
30 min 55 min 20 min
14 min
/
EXB 11 RT
32 min
22 min
onal
Configurations
EXB 5 RT EXB 7 RT
/
EXB 11 RT
75 min 98 min 118 min 45 min
30 min
EXB 5 RT EXB 7 RT
+ +
/
EXB 11 RT
57 min
42 min
EXB 5 RT EXB 7 RT
/
EXB 11 RT
70 min
53 min
1.5.5 Battery Integration Kit with Casters
(Part number 86005)
Battery Integration Kit is a cart, designed to hold up to 8 modules. It has swivel wheels with brakes, leveling feet, seismic floor mount panels, plates to lock modules and hardware included. Modules not included.
Figure 1-10: Typical Battery Integration kit with casters setup.
1.5.6 Input/Output Box
Shipped with ferrules for stranded wire application.
EX 5/7/11 RT System
Introduction1 — 10 86-86000-00 A01
TRANSFORMER MODULE (optional)
POWER MODULE
(Modules Not Included In Kit)
FF
O O
BATTERY MODULES (up to 6)
- I/O Box 5/7kVA Part number 86009
- I/O Box 11kVA Part number 86010
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