w w w . m g e u p s . c o m
EX 5/7/11RT Systems
Installation and User Manual
Installation and User Manual
EX 5/7/11RT Systems
Installation and User Manual
Revision History
EX 5/7/11RT Systems |
Installation and User Manual, 86-86000-00 |
||
Revision: |
A01 |
ECN#:003984 |
07/2004 |
|
A02 |
ECN#:004086 |
11/2004 |
|
A03 |
ECN#:004284 |
05/2005 |
|
B00 |
ECN#:004379 |
01/2006 |
Copyright © 2006 MGE UPS SYSTEMS, INC.
All rights reserved. Printed in U.S.A.
MGE UPS SYSTEMS, INC.
1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636
Technical Support:
1-800-523-0142 (during business hours)
Customer Care Center: 1-800-438-7373 (Hours: 24/7)
86-86000-00 B00 |
iii |
EX 5/7/11RT Systems
(This page left blank intentionally)
iv |
86-86000-00 B00 |
Contents
|
section |
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. .page |
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Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . .iii |
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IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . |
. . .c vi |
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Certification Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .c vi |
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CAUTION: Safety of persons . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .c vii |
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CAUTION: Product Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .c vii |
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Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .c vii |
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Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .c vii |
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CAUTION: Record All Serial Numbers! . . . . . . . . . . . . . . . . . . . . |
. .c viii |
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Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .c ix |
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Section Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . .c ix |
Section 1 |
Introduction |
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1.0 |
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 1 |
|
1.1 |
System Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 3 |
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1.2 |
Standard Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 4 |
|
1.2.1 |
Tower Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 4 |
|
1.2.2 |
Rack Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 5 |
|
1.3 |
Rear Panel Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 6 |
|
1.3.1 |
Power Module EX 5/7/11 RT . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 6 |
|
1.3.2 |
Battery Module EXB 5/7/11RT With Remote |
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Emergency Power Off (REPO) Function . . . . . . . . . . . . . . . . . . |
.1 — 6 |
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1.3.3 |
EX RT Transformer Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 7 |
|
1.4 |
Power Module Display and Control Panel . . . . . . . . . . . . . . . . . |
.1 — 7 |
|
1.5 |
Optional Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 8 |
|
1.5.1 |
Power Module Rail Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 8 |
|
1.5.2 |
Battery/Transformer/CLA Module Rail Kit . . . . . . . . . . . . . . . . . . |
.1 — 8 |
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1.5.3 |
Multiple Battery Module Backup Time at Full Load . . . . . . . . . . |
.1 — 9 |
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1.5.4 |
Battery Extension Cable Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 9 |
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1.5.5 |
Battery Integration Kit with Casters . . . . . . . . . . . . . . . . . . . . . . |
1 — 10 |
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1.5.6 |
Input/Output Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1 — 10 |
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1.5.7 |
Transformer Module - For use with EX 5/7/11RT |
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Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1 — 11 |
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1.5.8 |
CLA Charger Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1 — 12 |
86-86000-00 B00 |
Contents |
c i |
EX 5/7/11RT Systems
section |
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
page |
Section 2 Setup and Installation
2.0 |
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.2 — 1 |
2.1 |
Unpacking and Parts Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 — 1 |
2.2 |
Contents of Standard EX 5/7/11RT Systems . . . . . . . . . . . . . . . |
2 — 2 |
2.3 |
Installation in Tower Configuration . . . . . . . . . . . . . . . . . . . . . . . . |
2 — 4 |
2.4 |
Installation in Rack Mounting Configuration . . . . . . . . . . . . . . . . . |
2 — 5 |
2.4.1Adjustment of front panel logo and control panel
for rack orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.2 — 5 |
2.4.2 Prepare Battery Module for Rack Mounting . . . . . . . . . . . . . . . . |
2 — 6 |
2.4.3Power, Battery, Transformer, and CLA Charger Module
|
Rack Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . |
2 — 7 |
2.5 |
Communication Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. |
2 — 9 |
2.5.1 |
Connecting the RS232 Communication Port . . . . . . . . . . . . . . |
. |
2 — 9 |
2.5.2 |
Connecting the Dry (Relay) Contact Communication Port . . . .2 |
— 10 |
|
2.5.3 |
Installation of Optional Transverse Card . . . . . . . . . . . . . . . . . . |
2 |
— 10 |
2.6 |
Remote Emergency Power Off (REPO) Communication Port . . |
2 |
— 12 |
2.7 |
System Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 |
— 13 |
2.7.1Connections with Common Normal and Bypass AC
sources (Single Mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.2 — 13 |
2.7.2 Connecting EX RT Transformer Module . . . . . . . . . . . . . . . . . . |
2 — 15 |
2.7.3Connections with Separate Normal and Bypass AC
sources (2 Mains) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 16
2.7.4System Connections as Frequency Converter
|
(without Bypass AC source) . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.2 — 17 |
2.8 |
Connection of Battery Module EXB . . . . . . . . . . . . . . . . . . . . . . |
2 — 18 |
2.9 |
Connection of Optional CLA Module . . . . . . . . . . . . . . . . . . . . . |
2 — 19 |
Section 3 |
Operation |
3.0 |
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 — 1 |
3.1 |
Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 — 1 |
3.2 |
UPS Personalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 — 2 |
|
3.2.1 Accessing personalization with front panel buttons . . . . . . . . . . . |
3 — 2 |
3.3Information Technology (IT) Network and Industrial
|
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. .3 — 5 |
3.3.1 UPS personalization through external software . . . . . . . . . . . . . |
.3 — 6 |
|
3.3.2 |
Final startup sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 — 6 |
3.4 |
Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 — 7 |
3.4.1 Normal (double conversion) Mode . . . . . . . . . . . . . . . . . . . . . . . |
.3 — 7 |
|
3.4.2 |
ECO Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 — 8 |
3.5 |
Operation on Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 — 9 |
3.5.1 Transfer to Battery Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 — 9 |
|
3.6 |
Return of Normal AC source . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 — 10 |
3.7 |
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
3 — 10 |
c ii |
Contents |
86-86000-00 B00 |
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Installation and User Manual |
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section |
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . . .page |
Section 4 |
Maintenance |
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4.0 |
Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . .4 — 1 |
|
4.1 |
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . .4 — 1 |
|
4.2 |
Hot Swapping the Power Module . . . . . . . . . . . . . |
. . . . . . . . . . . .4 — 3 |
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4.3 |
Re-connecting the Power Module . . . . . . . . . . . . |
. . . . . . . . . . . .4 — 4 |
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4.4 |
Hot Swapping the Battery Module . . . . . . . . . . . . |
. . . . . . . . . . . .4 — 5 |
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4.4.1 |
Disconnecting the Battery Module . . . . . . . . . . . . |
. . . . . . . . . . . .4 — 5 |
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4.4.2 |
Re-connecting the Battery Module . . . . . . . . . . . . |
. . . . . . . . . . . .4 — 5 |
Section 5 |
Appendix |
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5.0 |
Electrical Specifications . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . .5 — 1 |
|
5.1 |
System Input/Output Power Ratings . . . . . . . . . . |
. . . . . . . . . . . .5 — 1 |
|
5.2 |
System Overload Characteristics . . . . . . . . . . . . . |
. . . . . . . . . . . .5 — 1 |
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5.3 |
System Backup Characteristics . . . . . . . . . . . . . . |
. . . . . . . . . . . .5 — 2 |
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5.4 |
System Short Circuit Protection . . . . . . . . . . . . . . |
. . . . . . . . . . . .5 — 2 |
|
5.5 |
Accessories Electrical Characteristics . . . . . . . . . |
. . . . . . . . . . . .5 — 2 |
|
5.6 |
Heat Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . . . . . .5 — 4 |
|
5.7 |
Environmental Characteristics . . . . . . . . . . . . . . . |
. . . . . . . . . . . .5 — 4 |
MGE Warranty & Proprietary Rights for Single Phase Products
MGE Standard Single Phase Warranty
Proprietary Rights Statement
Warranty and Product Registration
User Information
Product information
Warranty Extension (Warranty+) not available on products
Customer Care Center - Single Phase Products
Technical Support and Product Services
Who to Contact
Scheduling Field Service Engineer Support
Return Policy for Repair of Single Phase Products (RGA)
Glossary
Reorder Form
86-86000-00 B00 |
Contents |
c iii |
EX 5/7/11RT Systems
Figures
figure |
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. .page |
1-1: |
Tower Configuration with Power Module, Battery Module, |
|
|
and optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 4 |
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1-2: |
Rack Configuration with Power Module, Battery Module, |
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and optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 5 |
|
1-3: |
Rear panel of the Power Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 — 6 |
|
1-4: |
Rear Panel of the Battery Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 6 |
1-5: |
Rear Panel of the optional Transformer Module. (PN 86211) . . . . . . . . |
.1 — 7 |
1-6: |
View of typical control panel interface. . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 7 |
1-7: |
Power Module Rail Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 — 8 |
1-8: |
Battery/Transformer/CLA Module Rail Kit. . . . . . . . . . . . . . . . . . . . . . . . .1 — 8 |
|
1-9: |
Typical back-up time with multiple EXB’s at full load. . . . . . . . . . . . . . . .1 — 9 |
|
1-10: |
Typical Battery Integration kit with casters setup. . . . . . . . . . . . . . . . . .1 — 10 |
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1-11: |
Typical Transformer Module contents and connections. . . . . . . . . . . . .1 — 11 |
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1-12: |
CLA Module Contents and Connections. . . . . . . . . . . . . . . . . . . . . . . . . |
1 — 12 |
2-1: |
Contents of EX 5/7/11RT Power Module. . . . . . . . . . . . . . . . . . . . . . . . .2 — 2 |
|
2-2: |
Contents of EXB 5/7/11RT Battery Module. . . . . . . . . . . . . . . . . . . . . . . |
.2 — 3 |
2-3: |
Tower Configuration of Standard System and |
|
|
Optional Transformer Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 5 |
|
2-4: |
Typical orientation of the logo and control panel. |
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|
(Power Module shown) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.2 — 6 |
2-5: |
Accessing Battery Pack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.2 — 6 |
2-6: |
Rack mounting of the Power Module onto the rails. . . . . . . . . . . . . . . . .2 — 7 |
|
2-7: |
Input/Output Box Bracket System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.2 — 8 |
2-8: |
RS232 Communication Cable Connection. . . . . . . . . . . . . . . . . . . . . . . .2 — 9 |
|
2-9: |
Relay Pin Connections for Communication Port. . . . . . . . . . . . . . . . . . . |
2 — 10 |
2-10: |
Communication Card Slot with Network |
|
|
Management Card installed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 10 |
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2-10a: Activation of Remote Emergency Power Off function |
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|
|
using a contact normally open switch. . . . . . . . . . . . . . . . . . . . . . . . . . . |
2 — 12 |
2-10b: Activation of Remote Emergency Power Off using a |
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|
contact normally closed switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 12 |
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2-11: |
Power Module I/O Box Terminal Block Diagram. . . . . . . . . . . . . . . . . . . |
2 — 13 |
2-12: |
Normal AC Input and Output Cables installation. . . . . . . . . . . . . . . . . . . |
2 — 14 |
2-13: |
View of EX RT Transformer Module connected downstream |
|
|
for 120/208/240 Vac outputs (shown with one EXB). . . . . . . . . . . . . . . . |
2 — 15 |
2-14: |
Normal AC Input, Bypass AC, and Output Cables Installation, |
|
|
and Simplified Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . .2 — 16 |
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2-15: |
Accessing Terminal Blocks for Input and Output power cables. . . . . . .2 — 17 |
|
2-16: |
Rear view of Battery Module cable connections. . . . . . . . . . . . . . . . . . . |
2 — 18 |
2-17: |
Rear view of CLA Module cable battery and AC input connections . . . . |
2 — 19 |
c iv |
Contents |
86-86000-00 B00 |
Installation and User Manual
Figures (continued)
figure description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page
3-1: Initial Startup Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 1 3-2: Control Panel with scroll up and down buttons. . . . . . . . . . . . . . . . . . . . .3 — 2 3-3: Configuration used to provide cascade redundancy to critical loads . . . .3 — 3 3-4: Normal (double conversion) mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 7
3-5: ECO mode display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 8 3-6: Transfer, Threshold and End of backup time . . . . . . . . . . . . . . . . . . . . . .3 — 9 3-7: Shutdown display, circuit breaker, and AC source switch. . . . . . . . . . . .3 — 10
4-1: |
Disconnecting the Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.4 |
— 3 |
4-2: |
Reconnect the Power Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.4 |
— 4 |
4-3: |
Rear view of the Battery Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.4 |
— 5 |
5-1: |
Power supplied as a function of input voltage (left), |
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|
|
and permissible UPS overloads as a function of time (right) . . . . . . . . . |
.5 |
— 1 |
Tables |
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table |
description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. .page |
|
1-1: |
EX RT Model Descriptions and Contents. . . . . . . . . . . . . . . . . . . . . . . . .1 — 1 |
||
1-2: |
Optional Accessories (See section 1.5 for description) . . . . . . . . . . . . . |
.1 |
— 2 |
1-3: |
UPS Characteristics System Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 |
— 3 |
1-4: |
Transformer Module Characteristics Ratings . . . . . . . . . . . . . . . . . . . . . |
.1 |
— 3 |
1-5: |
Battery Module Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 |
— 4 |
1-6: |
System Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.1 |
— 5 |
1-7: |
Battery backup time chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
1 — 12 |
|
3-1: |
Local Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 |
— 3 |
3-2: |
Output Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 |
— 3 |
3-3: |
ON/OFF Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.3 |
— 4 |
3-4: |
Battery Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 — 4 |
||
3-5: |
System Operation in I/T and Industrial Modes. . . . . . . . . . . . . . . . . . . . .3 — 5 |
||
4-1: |
Troubleshooting not requiring MGE after-sales support . . . . . . . . . . . . |
.4 — 1 |
|
4-2: |
Troubleshooting requiring MGE after-sales support . . . . . . . . . . . . . . . |
.4 — 2 |
|
5-1: |
EX 5/7/11 RT Voltages and Frequency Characteristics . . . . . . . . . . . . . |
.5 — 1 |
|
5-2: |
Backup Time (in minutes) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.5 — 2 |
|
5-3: |
Battery Recharge time to recover 90% of the rated backup time |
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after discharge at full load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.5 — 3 |
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5-4: |
Efficiency online (RL load) and batteries fully charged . . . . . . . . . . . . . |
.5 — 3 |
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5-5: |
Efficiency online (RCD load) and batteries fully charged . . . . . . . . . . . . |
.5 — 3 |
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5-6: |
Efficiency on battery (RCD load). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.5 — 3 |
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5-7: |
Efficiency on ECO mode (all kinds of load) and batteries fully charged. |
.5 — 4 |
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5-8: |
Full load heat rejection in BTUs/hr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
.5 — 4 |
86-86000-00 B00 |
Contents |
c v |
EX 5/7/11RT Systems
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS. This manual contains important instructions that should be followed during installation and maintenance of the UPS and batteries.
The EX 5/7/11RT models that are covered in this manual are intended for installation in an environment within 0 to 40° C, free of conductive contaminant.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Certification Standards
IEEE 587-1980/ANSI C62.41 1980 Standards for Surge Withstand Ability
FCC rules and regulations of Part 15, Subpart J, Class A
UL listed under 1778, Standards for Uninterruptible Power Supply Equipment
IEC 61000-4-2 (ESD): level 4.
IEC 61000-4-3 (Radiated field): level 3.
IEC 61000-4-4 (EFT): level 4.
IEC 61000-4-5 (Fast transients): level 4.
IEEE-C6241 Category B (ring wave).
IEC 61000-4-6 (electromagnetic field).
IEC 61000-4-8 (conducted magnetic field).
c vi |
Important Safety Information and Standards |
86-86000-00 B00 |
Installation and User Manual
CAUTION: Safety of persons
The system has its own power source (the battery). Consequently, the power outlets may be energized even if the systems is disconnected from the AC power source.
Dangerous voltage levels are present within the system. It should be opened exclusively by qualified service personnel.
The system must be properly grounded.
The battery supplied with the system contains small amounts of toxic materials. To avoid accidents, the directives listed below must be observed:
-Never burn the battery (risk of explosion).
-Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin). -Comply with all applicable regulations for the disposal of the battery.
-Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal objects, use tools with insulated handles. -Do not lay tools or metal parts on top of batteries.
CAUTION: Product Safety
The UPS connection instructions and operation described in the manual must be followed in the indicated order.
A protection circuit breaker must be installed upstream and be easily accessible. The system can be disconnected from the AC power source by opening this circuit breaker.
Check that the indications on the rating plate correspond to your AC powered system and to the actual electrical consumption of all the equipment to be connected to the system.
Never install the system near liquids or in an excessively damp environment.
Never let a foreign body penetrate inside the system.
Never block the ventilation grates of the system.
Never expose the system to direct sunlight or source of heat.
If the system must be stored prior to installation, storage must be in a dry place.
The admissible storage temperature range is -25ºC to +55ºC.
Special Precautions
All handling operations will require at least two people (unpacking, installation in rack system).
Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of 24 hours, at least once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage.
During the replacement of the Battery Module, it is imperative to use the same type and number of element as the original Battery Module provided with the UPS to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact your MGE representative.
Environment
This product has been designed to respect the environment:
It does not contain any Chlorofluorocarbon (CFC) or Hydrochlorofluorocarbon (HCFC).
UPS recycling at the end of service life:
MGE UPS SYSTEMS, INC. undertakes to recycle, by certified companies and in compliance with all applicable regulations, all UPS products recovered at the end of their service life (contact your MGE UPS SYSTEMS, INC. branch office).
Packing:
UPS packing materials must be recycled in compliance with all applicable regulations.
WARNING: This product contains lead-acid batteries. Lead is a dangerous substance for the environment if it is not properly recycled by specialized companies.
86-86000-00 B00 |
Safety of Persons |
c vii |
EX 5/7/11RT Systems
CAUTION: Record All Serial Numbers!
RECORD ALL SERIAL NUMBERS FOR EX 5/7/11RT AND ACCESSORIES. THESE SERIAL NUMBERS WILL BE REQUIRED IF YOUR SYSTEM NEEDS SERVICE.
KEEP THIS MANUAL IN A PLACE WHERE YOU CAN REFERENCE THE SERIAL
NUMBERS IF SERVICE IS REQUIRED!
EX 5RT System |
EX 7RT System |
EX 11RT System |
Power Module SERIAL NUMBER: ___________________________________________________
Battery Module SERIAL NUMBER: ____________________________________________________
Transformer Module SERIAL NUMBER: _______________________________________________
CLA Module SERIAL NUMBER: ______________________________________________________
ADDITIONAL MODULES SERIAL NUMBERS:
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
____________________________ ______________________________
c viii |
CAUTION: Record all serial numbers! |
86-86000-00 B00 |
Installation and User Manual
Symbol Usage
This manual uses the following icon symbols with text to convey important information and tips.
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CAUTION |
Indicates information provided to protect the user and service personnel |
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IMPORTANT |
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Visual |
Action |
Audio |
LED OFF LED ON LED Flashing |
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Section Descriptions
1Introduction
Introduction is a general description of system configurations of the EX 5/7/11RT, and its mechanical electrical characteristics. Additionally there is an optional accessories section with important information on MGE products that will enhance the performance of the EX 5/7/11RT. Please contact your MGE representative for detailed information on these options.
2Setup and Installation
Setup and Installation guides the user through tools and equipment required for connecting the EX 5/7/11RT and battery installation or replacement. Included are assembly instructions, power cable connections with wire diagrams for configuring the product to hardware specifications.
3Operation
Operation describes the EX 5/7/11RT systems characteristics of indicators and controls, modes and specifications. The user procedures include performing software programming that will maintain optimal performance.
4Maintenance
Maintenance includes a troubleshooting guide of symptoms and possible solutions, hot swapping the Power module, Battery module, and testing scenarios.
5Appendix
Electrical and Mechanical specifications for the EX 5/7/11RT.
86-86000-00 B00 |
Symbol Usage |
c ix |
EX 5/7/11RT Systems
(This page left blank intentionally)
c x |
86-86000-00 B00 |
Introduction
1.0Scope
Introduction is a general description of system configurations of the EX 5/7/11RT, and its mechanical electrical characteristics. Additionally there is an optional accessories section with important information on MGE products that will enhance the performance of the EX 5/7/11RT. Please contact your MGE representative for detailed information on these options.
Table 1-1: EX RT Model Descriptions and Contents.
System Description |
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System Contents |
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Output |
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Voltage |
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Power Module |
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Battery Module |
Transformer |
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Model # |
Part # |
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Module |
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86215 |
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86216 |
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86217 |
86207 |
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86209 |
86211 |
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5 kVA |
86050 |
X |
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X |
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200/208/220/ |
HV EX 5RT |
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230/240/250 |
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5 kVA |
86201 |
X |
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X |
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120/208/240 |
LV EX 5RT |
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7 kVA |
86070 |
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X |
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200/208/220/ |
HV EX 7RT |
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230/240/250 |
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7 kVA |
86203 |
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X |
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120/208/240 |
LV EX 7RT |
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11 kVA |
86110 |
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X |
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HV EX 11RT |
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230/240/250 |
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11 kVA |
86205 |
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120/208/240 |
LV EX 11RT |
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Also: All units include rail kits for rack mounting and stabilizing feet for tower configuration.
NOTE |
The Power Module is factory configured for single Mains input at 208VAC, |
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60Hz. Other input-output voltage settings are available. See section 3.2.1. |
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Input voltage must be the same as output voltage on HV units! |
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Thank you for selecting an MGE UPS SYSTEMS, INC. (MGE) product to protect your electrical equipment.
The product you selected is a part of the EX RT series. The EX RT series is a family of Uninterruptible Power Supply (UPS) designed to provide safe, and reliable AC power backup for sensitive electrical equipment. To discover the entire range of MGE products, we invite you to visit our website at www.mgeups.com or contact your representative at (800) 523-0142.
For a complete description of the EX RT product family and its available options, please refer to the following tables.
86-86000-00 B00 |
Introduction |
1 — 1 |
EX 5/7/11RT Systems
Table 1-2: Optional Accessories (See section 1.5 for description)
Part Number |
Description |
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86001 |
Rail Kit for Power Module EX 5/7/11RT |
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86002 |
Rail Kit for Battery/Transformer/CLA Module |
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86005 |
Battery Integration Kit with Casters |
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86006 |
Battery Extension Cable Kit |
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86008 |
Empty Battery Chassis EXB RT W/EPO |
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86009 |
I/O Box 5/7kVA UL/US |
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86010 |
I/O Box 11kVA UL/US |
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86012 |
I/O Box Bracket System |
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86013 |
Rear Bracket Supports |
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86207 |
Battery Module EXB 5/7RT |
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86209 |
Battery Module EXB 11RT |
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86211 |
EX RT Transformer Module |
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86213 |
CLA Charger Module |
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86215 |
5kVA Power Module EX 5RT |
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86216 |
7kVA Power Module EX 7RT |
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86217 |
11kVA Power Module EX 11RT |
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1 — 2 |
Introduction |
86-86000-00 B00 |
Installation and User Manual
1.1System Electrical Characteristics
Table 1-3: UPS Characteristics System Ratings.
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UPS Characteristics |
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MAIN 1 (Normal AC Source) default |
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Input |
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Input Current (A) |
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Power |
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Inrush |
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Voltage |
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Breaker |
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Current |
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(A) |
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(A) |
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5 kVA |
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19.25 |
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7 kVA |
208 |
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11 kVA |
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38 |
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70 |
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47.5 |
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Table 1-4: Transformer Module Characteristics Ratings. |
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Transformer Module Characteristics |
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Input Voltage (VAC) |
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208/240 |
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120/120 |
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208 |
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Max. Output Current (A) |
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CAUTION |
Power Module is factory configured at 208Vac, 60 Hz input and output. |
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Without transformer, Input and Output of the UPS must always be |
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the same. |
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On 11KVA, 10% de-rating for 200/208VAC. Isolated 120/208/240VAC are available with EX RT Transformer Module.
86-86000-00 B00 |
Introduction |
1 — 3 |
EX 5/7/11RT Systems
Table 1-5: Battery Module Ratings.
Part Number |
86207 |
86209 |
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Battery Type |
12VDC/7Ah |
12VDC/9Ah |
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Battery Output Voltage |
240VDC |
240VDC |
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1.2Standard Configuration
The EX 5/7/11RT systems can be set up in tower or rack configurations.
1.2.1Tower Configuration
Figure 1-1: Tower Configuration with Power Module, Battery Module, and optional Transformer Module.
EXB |
RT |
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EX 11 |
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EX RT |
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ON |
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OFF |
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BATTERY MODULE
POWER MODULE
TRANSFORMER MODULE
1 — 4 |
Introduction |
86-86000-00 B00 |
Installation and User Manual
1.2.2Rack Configuration
Figure 1-2: Rack Configuration with Power Module, Battery Module, and optional Transformer Module.
Standard Configuration |
Configuration with Transformer |
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POWER MODULE |
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(EX 5/7/11 RT) |
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EX RT Tran |
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EX 11 RT |
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EXB RT |
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BATTERY MODULE |
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(EXB 5/7/11 RT) |
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Table 1-6: System Dimensions and Weights.
TRANSFORMER MODULE
POWER MODULE (EX 5/7/11 RT)
BATTERY MODULE (EXB 5/7/11 RT)
Model |
Dimensions (HxWxD) |
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EX 5/7RT Power Module |
(3U) |
5.16” x 17.49” x 26.25”(*) |
49.6 lbs (22.5 kg) |
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(131 x 444 x 667mm) |
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EX 11RT Power Module |
(3U) |
5.16” x 17.49” x 26.25”(*) |
60.6 lbs (27.6 kg) |
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(131 x 444 x 667mm) |
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EXB 5/7RT Battery Module |
(3U) |
5.16” x 17.49” x 25” |
142 lbs (64.5 kg) |
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(131 x 444 x 635mm) |
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EXB 11RT Battery Module |
(3U) |
5.16” x 17.49” x 25” |
151 lbs (68.5 kg) |
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EX RT Transformer Module |
(3U) |
5.16” x 17.49” x 25” |
173 lbs (78.5 kg) |
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CLA Charger Module |
(3U) 5.16” x 17.5” x 25 |
26.5 lbs (12 kg) |
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(*)For depth constraint applications, a shorter version of I/O Box for Power Module is available. With this version of I/O Box, the overall depth of the EX 5/7/11RT is only 24.75” (629mm). Call Customer Care Center at 1-800 438-7373 for more details.
86-86000-00 B00 |
Introduction |
1 — 5 |
EX 5/7/11RT Systems
1.3Rear Panel Components
1.3.1Power Module EX 5/7/11 RT
Figure 1-3: Rear panel of the Power Module.
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Slot for optional communication cards. |
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Dry (relay) contacts Communication Port. |
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Remote Emergency Power Off (REPO) function. |
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(See section 2.6.) |
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Connector for automatic detection of Battery Module(s). |
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RS232 communication port. |
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Battery/CLA Module power connector. |
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Manual Bypass switch. |
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7 |
Normal AC source circuit breaker. |
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Knockout for entry of AC Output conduit. |
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Knockout for entry of Normal AC source conduit. |
1.3.2Battery Module EXB 5/7/11RT With Remote Emergency Power Off (REPO) Function
Figure 1-4: Rear Panel of the Battery Module.
12
12Connectors for automatic detection of additional battery module(s) (to the UPS or to other Battery Modules).
Battery power connectors (to the UPS or to other Battery Modules).
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1 — 6 |
Introduction |
86-86000-00 B00 |
Installation and User Manual
1.3.3EX RT Transformer Module
Figure 1-5: Rear Panel of the optional Transformer Module. (PN 86211)
Load 3: 1 NEMA L6-30R, 240Vac
Load 4: 4 NEMA 5-15/20R, 120Vac |
Load 2: 4 NEMA 5-15/20R, 120Vac |
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Load 3 Circuit Breaker |
Load 4 Circuit Breaker |
Load 2 Circuit Breaker |
AC Input |
Main Output Circuit Breaker |
Transformer I/O Box |
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AC Output |
Load 1 Circuit Breaker |
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Transformer Protect |
Load 1: 1 NEMA L6-30R, 208Vac |
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Breaker |
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1.4Power Module Display and Control Panel
Figure 1-6: View of typical control panel interface.
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E X 1 1 R T
15Load protected/On-line Operation LED.
Operation on battery LED.
Operation on bypass LED.
Fault LED.
19LCD display.
UPS OFF button.
OFF |
ON |
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Function buttons (scroll up/scroll down). |
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button (or function button in personalization |
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mode). |
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Introduction |
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EX 5/7/11RT Systems
1.5Optional Accessories
Optional Accessories describes the options available for upgrades and enhancement of the EX 5/7/11RT systems. Detailed installation of the unit is described in following sections.
To ensure a successful installation, all procedures should be followed in their correct sequence. Note that any unauthorized installation may cause damage to the UPS(s) and void the MGE warranty.
1.5.1Power Module Rail Kit
(Part Number 86001)
This kit is for rack mounting the Power Module in a 19" enclosure. See section 2.4.3 for rack installation of Power Module.
Figure 1-7: Power Module Rail Kit.
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Front mounting brackets. |
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Rear support brackets, part number 86013. |
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This can be ordered separately. |
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Telescopic rails, 25.16" to 39.61" |
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length (639 mm to 1005 mm). |
Input/Output Box bracket system, part number 86012.
1.5.2 Battery/Transformer/CLA Module Rail Kit
(Part number 86002)
This kit is for rack mounting of the Battery/Transformer/CLA Module in 19" enclosure. See section 2.4.3 for rack installation of module.
Figure 1-8: Battery/Transformer/CLA Module Rail Kit.
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Front mounting brackets.
Rear support brackets, part number 86013. This can be ordered separately.
61"
length (639 mm to 1005 mm).
1 — 8 |
Introduction |
86-86000-00 B00 |
EX 5/7/11RT Systems |
Installation and User Manual |
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1.5.3Multiple Battery Module Backup Time at Full Load
Standard EX 5/7/11RT systems (one Power Module, and one Battery Module), offers a standard backup time of 5 to 12 minutes at full load.
To increase backup time, it is possible to connect up to 5 additional Battery Modules to the standard system. See section 2.8 for connections between standard system and Battery Module (EXB 5/7/11RT)
Figure 1-9: Typical back-up time with multiple EXB’s at full load.
Standard |
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Optional |
EX 5/7/11RT systems |
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Configurations |
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EX 5/7/11RT EXB 5/7/11RT + EXB 5/7/11RT + EXB 5/7/11RT + EXB 5/7/11RT + EXB 5/7/11RT + EXB 5/7/11RT
5 kVA |
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9 min |
25 min |
45 min |
60 min |
84 min |
100 min |
7 kVA |
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7 min |
20 min |
32 min |
45 min |
57 min |
72 min |
11 kVA: |
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5 min |
14 min |
22 min |
30 min |
42 min |
53 min |
See Appendix for additional Back-up time information.
1.5.4Battery Extension Cable Kit
(6 ft./1.8 m, Part number 86006)
This extended battery cable kit will be used instead of the standard battery cable when Battery Modules (EXBs) are distant from each other (located in two different enclosures, for instance).
The battery extension cable kit includes a 6 ft. long, straight connector battery power cable and a 6 ft. long battery detection cable.
86-86000-00 B00 |
Introduction |
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