MGE UPS Systems 800 Tower, 1100 Tower, 1500 Tower User Manual

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Installation and user manual
www.mgeups.com
MGE UPS SYSTEMS
Pulsar Evolution
1500 Tower/1500 Rack 1100 Tower/1100 Rack
800 Tower/800 Rack
500 Rack
MGE UPS Systems
1660 Scenic Avenue Costa Mesa, CA 92626 (714) 557-1636
For service call
1-800-438-7373
www.mgeups.com
SAVE THESE INSTRUCTIONS. This manual contains important instructions for 89340-89346 that should be followed during installation and maintenance of the UPS and batteries.
Thank you for selecting an MGE UPS SYSTEMS product to protect your electrical equipment. The Pulsar Evolution range has been designed with the utmost care. We recommend that you take the time to read this man-
ual to take full advantage of the many features of your UPS. MGE UPS SYSTEMS pays great attention to the environmental impact of its products. Measures that have made Pulsar
Evolution a reference in environmental protection include:
The eco-design approach used in product development,
recycling of Pulsar Evolution at the end of its service life.
To discover the entire range of MGE UPS SYSTEMS products and the options available for the Pulsar Evolution range, we invite you to visit our web site at www.mgeups.com or contact your MGE UPS SYSTEMS representative.
This manual contains important instructions for Pulsar Evolution Models that must be followed during installation, operation and maintenance of the UPS and batteries.
The Pulsar Evolution UPS Models that are covered in this manual are listed below.
Pulsar Evolution 500, 800, 1100, 1500
The normal battery voltage for all models is as follows:
Pulsar Evolution 500-12V, 800-24V, 1100-24V, 1500-36V
The Pulsar Evolution UPS is intended for installation in a temperature within 0 to 35º C (Pulsar Evolution from 500 to 1100 VA) or within 0 - 40º C for Pulsar Evolution 1500, free of conductive contaminants.
This equipment has been tested and found to comply with the limits for a Class Adigital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
IMPORTANT SAFETY INSTRUCTIONS
Read before installing product
Note
3400723200/AC - Page 3
Introduction
CAUTION: Safety of persons
The UPS has its own internal power source (the battery). Consequently, the power outlets may be energized even if the UPS is
disconnected from the AC-power source.
Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel. The UPS must be properly earthed. Measurements are required to ensure that the total leakage current of the UPS and the
protected equipment does not exceed 3.5 mA by checking their characteristics (maximum leakage current of the UPS = 2 mA).
The battery supplied with the UPS contains small amounts of toxic materials. To avoid accidents, the directives listed below
must be observed:
- Never burn the battery (risk of explosion).
- Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).
- Comply with all applicable regulations for the disposal of the battery.
- Batteries constitute a danger (electrical shock, burns). The short-circuit current may be very high. Precautions must be taken for all handling: remove watches, rings, bracelets and any other metal objects, use tools with insulated handles.
- Do not lay tools or metal parts on top of batteries.
CAUTION: Product safety
The UPS connection instructions and operation described in the manual must be followed in the indicated order. UPS must be connected to a nearby wall outlet that is easily accessible. The UPS can be disconnected from the AC-power
source by removing the power cord.
Check that the indications on the rating plate correspond to your AC-power system and to the actual electrical consumption of
all the equipment to be connected to the UPS.
Never install the UPS near liquids or in an excessively damp environment. Never let a foreign body penetrate inside the UPS. Never block the ventilation grates of the UPS. Never expose the UPS to direct sunlight or source of heat. If the UPS must be stored prior to installation, storage must be in a dry place. The admissible storage temperature range is -25ºC to +55ºC.
Special precautions
All handling operations will require at least two people (unpacking, installation in rack system). Once installed and connected to the AC power source for the first time, the battery will start to charge. Full charging to obtain
the rated battery backup time requires at least 8 hours.
Before and after the installation, if the UPS remains de-energized for a long period, the UPS must be energized for a period of
24 hours, at least once every 6 months (for a normal storage temperature less than 25°C). This charges the battery, thus avoiding possible irreversible damage. During the replacement of the battery module, it is imperative to use the same type and number of element previously mounted in the UPS, in order to maintain an identical level of performance and safety. In case of doubt, don’t hesitate to contact our after sales department (for more information, refer to the web site www.mgeups.com).
Foreword
Using this document
Important instructions that must always be followed.
Information, advice, help.
Visual indication.
Action.
Audio indication.
In the illustrations on the following pages, the symbols below are used:
LED off.
LED on.
LED flashing.
Information may be found in two ways, using:
the contents;the index.
Pictograms
3400723200/AC - Page 5
Contents
1. Presentation
1.1 Overall view.................................................................................................................................. 7
Tower models ..................................................................................................................................7
Rack models ....................................................................................................................................7
1.2 Back .............................................................................................................................................. 8
1.3 Control panel..................................................................................................................................9
2. Installation
2.1 Unpacking and parts check ......................................................................................................10
Tower models ................................................................................................................................10
Rack models ..................................................................................................................................11
2.2 Installation ....................................................................................................................................12
Tower models ................................................................................................................................12
800/1100/1500 Rack models..........................................................................................................13
500 Rack model ............................................................................................................................14
2.3 Connecting the protected equipment ........................................................................................15
2.4 Connection to the RS232 or USB communications port (optional) ........................................16
2.5 Connection to the data-line protection port (optional) ..............................................................16
2.6 Installation of the communications-card option ......................................................................17
3. Operation
3.1 Start-up..........................................................................................................................................18
3.2 Shift to booster or fader mode (during voltage variations in the AC-input power) ....................18
3.3 Operation on battery power (following failure of AC-input power) ............................................19
Transfer to battery power ..............................................................................................................19
Threshold for the low-battery warning............................................................................................19
3.4 Personalization (optional) ............................................................................................................20
Function..........................................................................................................................................20
ON / OFF conditions tab................................................................................................................20
Battery tab ......................................................................................................................................20
Voltage-thresholds tab ..................................................................................................................21
Sensitivity tab ................................................................................................................................21
Contents
4. Maintenance
4.1 Trouble-shooting ..........................................................................................................................22
4.2 Replacement of the battery module ..........................................................................................23
Tower models ................................................................................................................................23
Rack models ..................................................................................................................................25
5. Environment ....................................................................................................................................27
6. Appendices
6.1 Technical data
Simplified diagram..........................................................................................................................28
Technical characteristics................................................................................................................29
Examples of battery backup times ................................................................................................30
6.2 Glossary........................................................................................................................................31
6.3 Index..............................................................................................................................................32
3400723200/AC - Page 7
1. Presentation
1.1 Overall view
Tower models
Rack models
P U L S A R Evolution
1 1 0 0
W
H
D
W
H
D
P U L S A R Evolution
1500 Rack
Dimensions in inches
(W x H x D)
Evolution 800 Tower 5.9 x 9.3 x 16.3 Evolution 1100 Tower 5.9 x 9.3 x 16.3 Evolution 1500 Tower 5.9 x 9.3 x 19
Weight in lbs
Evolution 800 Tower 23 Evolution 1100 Tower 25.4
Evolution 1500 XL Tower
33
Dimensions in inches
(W x H x D)
Evolution 500 Rack
17.2 (19”) x 1.7 (1U) x 13.9
Evolution 800 Rack
17.2 (19”) x 1.7 (1U) x 19.6
Evolution 1100 Rack
17.2 (19”) x 1.7 (1U) x 19.6
Evolution 1500 Rack
17.2 (19”) x 1.7 (1U) x 20.5
Weight in lbs
Evolution 500 Rack 20
Evolution 800 Rack 34 Evolution 1100 Rack 35 Evolution 1500 Rack 42
1. Presentation
1.2 Back
Pulsar Evolution 500 / 800 / 1100 Rack
USB communications port.
RS232 communications port.
Data-line protection.
Slot for communications-card option.
Receptacle for direct connection of protected equipment.
Programmable receptacles (1 and 2).
Input circuit-breaker.
Connection to the utility.
1
2
3
4
5
6
7
8
1
238 45
1
2
Pulsar Evolution 800 / 1100 / 1500 Tower
Pb
Hertz 50/60 Hz
W/VA 1000W/1440VA
Ausg
Hertz 50/60 Hz
Amps 12A MAX Netz Util Load
Mains
Reseau
Volt 120V~1O
Volt 120V~1O
36Vdc, 9Ah
U.S. PAT. NO. 6,094,363
Programmable
2
1
Vac OUT I max 12A
U.P.S.
34Z5
R
Vac IN
SITE WIRING
FAULT
Data line protection
T20A/125V~
RS232
344-50254-00
INOUT
1
2
3
4
6
5
2 1
Pulsar Evolution 1500 Rack
8
6
1
2384 5
1
2
6
7
7
7
Pulsar Evolution:
T20A/125V~
36Vdc, 9Ah
R
Pb
34Z5 U.P.S.
AC Input Volt 120V~1O
3.7
RS232
Amps 12A MAX Hertz 50/60 Hz
AC Output
Volt 120V~1O
Hertz 50/60 Hz
Vac IN
W/VA 1000W/1440VA
U.S. PAT. No. 6,094,363
SITE WIRING
FAULT
344-50248-00
IN
Data line protection
OUT
Vac OUT I max 12A
Programmable
21
3400723200/AC - Page 9
1.3 Control panel
Bargraph indicating percent load at output.
Group 1 programmable receptacles supplied with power.
Illuminated ON/OFF button for the receptacles.
Group 2 programmable receptacles supplied with power.
Operation on battery power.
10
11 12
15
14
18
17
13
16
1. Presentation
UPS fault.
Battery fault.
Overload.
Booster or fader mode.
Bargraph indicating the battery charge level.
0 to 25%.
26 to 50%.
51 to 75%.
76 to 100%.
1
2
%
%
P U L S
A
R
Evolu
tion
1 1 0 0
Page 10 - 3400723200/AC
2. Installation
2.1 Unpacking and parts check
RS232 communications cable for Windows Operating Systems. For Unix/Linux Operating Systems, please order for
free the following part number: 66090 USB communications cable. CD-ROM with the Solution-Pac and UPS Driver software. Product documentation.
23
21
21
22 23 24
2220
24
Tower models
P U L S A R Evolution
1500 Rack
3400723200/AC - Page 11
2. Installation
RS232 communications cable for Windows Operating Systems. For Unix/Linux Operating Systems, please order for
free the following part number: 66090 USB communications cable. CD-ROM with the Solution-Pac and UPS Driver software. Product documentation.
Telescopic rails for mounting in 19" bay with mounting hardware.
Securing system for equipment power cords.
21
22 23
24 25 26
26
21 2220
24
23 25
Rack models
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