Metos HALO, HALO LED Installation Manual

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06.03.2015 Rev. 1.3
Installation and Operation Manual
COLD DISPLAY
HALO, HALO LED
4312000, 4312002, 4312004, 4312030, 4312032, 4312034, 4312060, 4312062, 4312064, 4312100, 4312102, 4312104, 4312110, 4312112, 4312114, 4312130, 4312140, 4312132, 4312134, 4312180, 4312182, 4312184, 4312186, 4312188, 4312190, 4312286, 4312160, 4312162, 4312164, 4312170, 4312172, 4312174, 4312192, 4312194,
4312196, 4312106, 4312108, 431220 0, 4312202, 4312204, 4312210, 4312212, 4312214, 4312230, 4312232, 4312234, 4312240, 4312280, 4312282, 4312284, 4312288,
4312290, 4312260, 4312262, 4312264, 4312270, 4312272, 4312274, 4312292, 4312294, 4312296, 4312206, 4312208
4312101, 4312103, 4312131, 4312133, 4312001, 4312003, 4312031, 4312033
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TABLE OF CONTENTS
1. General .......................................................................................................................................................3
1.1. Symbols used in the manual .......................................................................................................................3
1.2. Symbols used on the appliance ...................................................................................................................3
1.3. Checking the relation of the appliance and the manual ...............................................................................3
2. Safety .........................................................................................................................................................4
2.1. Safe use of the appliance ............................................................................................................................4
2.2. Disposal of the appliance ............................................................................................................................4
3. Functional description ..............................................................................................................................5
3.1. Intended use of the appliance .....................................................................................................................5
3.1.1. Use for other purposes ...............................................................................................................................5
3.2. Operating principle ......................................................................................................................................5
3.2.1. Control panel ...............................................................................................................................................5
4. Operating instructions ..............................................................................................................................6
4.1. Operation .....................................................................................................................................................6
4.2. After use ......................................................................................................................................................7
4.2.1. Cleaning .......................................................................................................................................................7
5. Installation .................................................................................................................................................8
5.1. Operating conditions ...................................................................................................................................8
5.2. Transport and storage .................................................................................................................................. 8
5.3. Unpacking the appliance..............................................................................................................................8
5.4. Installation ...................................................................................................................................................9
5.4.1. Condenser air circulation .............................................................................................................................9
5.5. Electrical connections ................................................................................................................................ 10
5.6. Start-up ...................................................................................................................................................... 10
5.7. Temperature adjustment ........................................................................................................................... 10
6. Thermostat operation .............................................................................................................................10
6.1. Thermostat, cold display ...........................................................................................................................10
6.1.1. Keylock ......................................................................................................................................................11
6.1.2. Displayeing the set point ........................................................................................................................... 11
6.1.3. Changing the set point .............................................................................................................................. 11
6.1.4. Manual defrost .......................................................................................................................................... 11
6.2. Thermostat, refrigerated cupboard ............................................................................................................12
7. Troubleshooting .......................................................................................................................................13
8. Technical specifications ..........................................................................................................................15
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1. General
Carefully read the instructions in this manual as they contain important information regarding proper, efficient and safe installation, use and maintenance of the appliance.
Keep this manual in a safe place for eventual use by other operators of the appliance.
The installation of this appliance must be carried out in accordance with the manufacturer’s instructions and following local regulations.
Persons using this appliance should be specifically trained in its operation.
Switch off the appliance in case of failure or malfunction. The periodical function checks requested in the manual must be carried out according to the instructions. Have the appliance serviced by a technically qualified person authorized by the manufacturer and using original spare parts.
Not complying with the above may put the safety of the appliance in danger.
1.1. Symbols used in the manual
This symbol informs about a situation where a safety risk might be at hand. Given instructions are man­datory in order to prevent injury.
This symbol informs about the right way to perform in order to prevent bad results, appliance damages or hazardous situations.
This symbol informs about recommendations and hints that help to get the best performance out of the appliance.
1.2. Symbols used on the appliance
This symbol on a part informs about electrical terminals behind the part. The removal of the part must be carried out by qualified persons only. The machine is sensitive to electrostatic discharge (ESD), which is why a static electricity wristband must be used when handling the electronics.
1.3. Checking the relation of the appliance and the manual
The rating plate of the appliance indicates the serial number of the appliance. If the manuals are missing, it is possible to order new ones from the manufacturer or the local representative. When ordering new manuals it is essential to quote the serial number shown on the rating plate.
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2. Safety
2.1. Safe use of the appliance
For safe use of the appliance, observe the following safety instructions:.
• When moving or servicing the appliance, always unplug it from the power supply.
• While cleaning the appliance, be cautious not to allow the electrical devices to come into contact with water. Spraying water in the immediate vicinity of the appliance is forbidden.
• Exposing the appliance to the rain is forbidden.
• Only connect the appliance to an earthed socket.
If the appliance is not used for a long time, it should be unplugged from the power supply, cleaned and wiped dry on the inside.
2.2. Disposal of the appliance
The appliance contains parts and components, the disposal of which requires special treatment. Contact local authorities to obtain instructions on how to dispose of the appliance.
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3. Functional description
3.1. Intended use of the appliance
The appliance is designed for use in serving lines, restaurants, cafés and kitchens.
The upper section and basin of the cold display are designed for short-time storage of precooled foodstuffs before distribution. The appliance is not intended for refrigerating products from higher temperatures. The cupboard of models equipped with a refrigerated cupboard is intended for cold storage of products.
The front of the Halo air curtain display is open. Keeping the products cold is ensured with effective cold air circulation.
3.1.1. Use for other purposes
Use of the appliance for any other purposes is prohibited.
Consult the manufacturer in case you intend to use the appliance for other purposes than stated above.
3.2. Operating principle
The appliance is equipped with its own refrigeration unit or it can be connected to a central unit.
3.2.1. Control panel
1
Control panel
1. Main switch (green)
2. Thermostat
3. Light switch (orange)
2 3
Control panel (models with refrigerated cupboard)
1. Main switch (green)
2. Thermostat, display (Dixell)
3. Light switch (orange)
4. Thermostat, refrigerated cupboard (Elliwell)
1 2 3 4
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4. Operating instructions
4.1. Operation
Before putting products in the unit, wait until it has reached the temperature set with the thermostat.
Correct cold storage of foodstuffs facilitates kitchen activities and affects energy consumption. Please observe the following points when using the appliance:
• Do not put products in the appliance until it has reached the correct operating temperature.
• Always keep the products in good order.
• Do not unnecessarily keep the cupboard door open.
• Always keep the sliding doors of the showcase properly closed.
• Do not store spoiled food in the unit.
• Dry moisture off the shelves and interior walls as needed.
• Monitor the internal temperature of the unit daily.
• Preserve the products in dishes fitted with lids or cover them with a plastic foil. This helps to keep the evaporator free from ice.
When placing products in the cupboard, sufficient air circulation should be ensured. Do not place pro­ducts in touch with walls.
The appliance is equipped with automatic defrost, which means that the user does not need to bother with defrosting.
In normal conditions, the thermostat need not be adjusted. In case adjustment, however, is required, see instructions in “Installation/Temperature adjustment”.
Do not adjust temperature below + 4°C.
Warm, humid summer-time may cause condensation on the exterior surfaces of the refrigerated display. Humidity is not present inside the display, so it does not damage products. The problem can be managed by slightly raising the temperature of the appliance. In general, a rise as small as 2°C will considerably decrease condensation.
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4.2. After use
4.2.1. Cleaning
In normal use, the appliance does not require any other daily care than sufficient cleaning.
The interior and exterior of the appliance is mainly of stainless steel. For cleaning the interior and exterior, use neutral or slightly alkaline cleaning agents or wipe the surfaces with a damp cloth. Abrasive materials should not be used, especially not on acrylic surfaces.
Cleaning the appliance with a hose is forbidden. Do not either spray water in the immediate vicinity of the appliance, because water sprayed can get into the vent holes of the compressor cassette or into the display’s electrical connections, thus causing a hazardous situation.
The inner part of the basin can be detached without tools for cleaning.
Clean the condenser (units equipped with own machinery) once a week. The machinery does not nor­mally require any other cleaning.
Vacuum-clean the condenser by using a plastic nozzle to avoid damaging the condenser.
Before vacuum-cleaning the condenser, switch off the appliance at the power supply by unplugging the electric cable from the socket.
Other cleaning measures than the condenser cleaning should be carried out by an authorized service company.
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5. Installation
5.1. Operating conditions
The appliance should not be placed in a location exposed to heavy thermal load, e.g. direct sunlight or thermal radiators. Positioning cold equipment close to bain maries and ovens should be avoided.
The appliance is designed for operation in normal ambient conditions (i.e. temperature +10°C to + 25°C, relative humidity max. 60 %).
5.2. Transport and storage
The appliance should be transported to the installation site in its transport package. Do not remove package until in the immediate vicinity of the installation place. The appliance should be transported in an upright position.
The appliance is made of polished stainless steel and of plastic/glass, so it can become scratched very easily in site conditions. Therefore, the appliance should be delivered to the installation site at a later stage of construction work. It is forbidden to use the appliance as an installation base.
The appliance should not be stored outdoors, not even in its transport package.
In case the appliance has been stored in a non-heated location so that its temperature and particularly the temperature of the machinery has fallen below 0°C, the appliance should be kept in room tempe­rature until the machinery temperature is at least 10°C. Starting the cold machinery may damage the compressor.
In case the appliance has been heavily tilted just before the intended start-up, you should wait about 30 minutes before switching the appliance on. Otherwise the oil accumulated in the suction inlets of the compressor may damage the compressor with a hydraulic shock.
5.3. Unpacking the appliance
Remove foils protecting the stainless steel and plastic surfaces cautiously to prevent the surfaces from getting scratched.
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5.4. Installation
The appliance is supplied with adjustable legs. Mount the appliance with the help of the adjustable legs in a horizontal position as accurately as possible, ensuring that the appliance rests evenly on all legs. If adjustment is not performed with great care, the door and locks may not work properly.
It is not possible to adjust an appliance fitted with wheels.
Units intended for marine use are welded in place or bolted from the mounting holes of the adjustable legs to the deck.
5.4.1. Condenser air circulation
Ensure sufficient air inlet/air circulation for the condenser.
The display should not be installed in a place where external air flow disturbs the display’s air circulation. Disturbance can be caused, for example, by
• positioning of ventilation equipment
• heat sources that radiate or blow warm air towards the display’s front section (not either should these be located near the display ends).
If a refrigerated display is installed in a serving line, care should be taken that there is no air gap between the unit and the tray slide, through which warm air could get into the unit’s cooling air circulation (item A).
Make sure that the condenser air inlet is not blocked and that warm air can freely exit through the front section (and cannot get back into the unit).
Condenser air circulation (models with refrigerated cupboard)
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5.5. Electrical connections
Connect the appliance to the power supply with an earthed socket. For making the connection, a socket protected with a fuse of 16 A has to be provided for each unit.
5.6. Start-up
After connecting the appliance to the power supply, turn on the main switch (green) and make sure that the indicator light of the switch lights up. Lighting is switched on using the orange switch. The model equipped with a refrigerated cupboard has a separate main switch (green).
When the main switch is turned on, the internal temperature of the appliance is shown on the tempera­ture display (control unit). The compressor starts operating after a short time delay.
In case you have problems with taking the appliance into use, contact an authorized service workshop.
5.7. Temperature adjustment
The temperature of the appliance is factory set to the value appropriate for each unit. This value should be altered on careful consideration only. Adjusting the temperature too low (below +4ºC) may lead to rapid freezing up of the evaporator and to continuous operation of the compressor.
The appliance is fitted with an electronic control unit for temperature and defrosting. The temperature display panel and the operating switches are located on the upper section of the refrigeration unit.
6. Thermostat operation
6.1. Thermostat, cold display
Starts manual defrost
Increases the value / scrolls the parameter list in programming mode.
1. Shows the set point
2. Selects parameter or saves the value in programming mode
Symbols
1.
3.
4.
Keys combination
To lock or unlock the keyboard
To enter programming mode
To return to room temperature display
1.
2.
3.
4.
2.
Decreases the value / scrolls the parameter list in programming mode.
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Symbol description
On Compressor enabled
Flashing Anti short cycle delay enabled (AC parameter)
On Defrost in progress
Flashing Dripping in progress
On Measurement unit
Flashing Programming mode
On Measurement unit
Flashing Programming mode
6.1.1. Key lock
• Keep pressed for more than 3s the UP and DOWN keys.
• The “OF” message will be displayed and the keyboard will be locked.
• If a key is pressed more than 3s the “OF” message will be displayed.
6.1.2. Displaying the set point
• Push and immediately release the SET key, the set point will be showed;
• Push and immediately release the SET key or wait about 5s to return to normal visualization..
6.1.3. Changing the set point
• Push the SET key for more than 2 seconds to change the Set point value;
• The value of the set point will be displayed and the “°C” or “°F” LED starts blinking;
• To change the Set value push the o or n arrows within 10s.
• To memorize the new set point value push the SET key again or wait 10s.
6.1.4. Manual defrost
• Push the DEF key for more than 2 seconds and a manual defrost will start
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6.2. Thermostat, refrigerated cupboard
The microprocessor-based control unit contains a series of parameters to control the refrigerated display’s functions. Each refrigeration unit has been pre-programmed at the factory. The user can carry out two programming functions: setting the temperature and starting a manual defrost cycle.
P1 P3
P2 P4
Keys
Press the “set” (P4) key twice to display the set value. Use the arrow UP (P1) and arrow DOWN (P2) keys to change this value. When the correct value has been selected, wait for 5 seconds to confirm this value.
A manual defrost cycle can be started by pressing and holding down the arrow UP (P1) key for about 5 seconds. The defrost indicator light L2 starts flashing.
LED indicator lights L1 on indicates that an alarm has occurred; flashing, indicates that an alarm has been silenced. L2 on indicates that a defrost cycle is in progress; flashing, indicates that a manual defrost cycle
is in progress. L3 on indicates that the compressor is on; flashing, indicates that there is a delay, a safety delay or a compressor switch-on block.
L1 L3L2
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7. Troubleshooting
In case the appliance does not function as expected, review the following list of problems to find out if the appliance can be put in order without a service call. In all inquiries, please contact an authorized service company. Most problems can be managed on the phone.
PROBLEM POSSIBLE CAUSE ACTION
The appliance does not start even if the main switch is turned on.
Electrical cable is not properly plugged in the socket.
Put the cable properly in the socket.
Defective fuse. Replace the fuse.
The compressor is running, but the temperature does not fall to the set value. The set value is checked by pressing the SET button.
Condenser is covered by dust. Vacuum-clean the condenser.
Prevented air circulation beside the condenser.
Remove obstacles to ensure free air circulation.
Products placed in a way pre­venting air circulation inside the cupboard.
Arrange the products so that air can circulate freely.
Ambient temperature exceeds the maximum value (+25ºC, relative humidity 60%)
Make sure that the appliance has not been placed close to a heat source. If necessary, provi­de mechanical ventilation.
The appliance does not contain parts that can be serviced by the user. Service must be carried out by an authorised service company.
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8. Technical specifications
Refrigeration circuit diagram J06335 A
Wiring diagram S00398 B
Wiring diagram S00236 K3
Installation drawing J06367 A2
Installation drawing J06369 A2
Installation drawing J06372 A2
Installation drawing J06373 A2
Installation drawing J06376 A1
Installation drawing J06377 A1
Installation drawing J06379 A1
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A
1
B
C
D
E
F
G
H
I
2
3
4
5 6
7
8 9 10
11 12
Koodi
Koodi
Malli
Tulostettu
Toleroimattomat mitat
Suunn.
Suhde
LT06031
Tuote
Osa
Määrä
Materiaali
Nimitys2
Piir. nro
Nimitys1
Kpl
ASENNUSOHJE
INSTALLATION RITNING
J06329
HEVI
25.10.2006
INSTALLATION DRAWING
J06367
J_LGD12
A
-
12.4.2005 00:00
A
100Min
1000Min
Lauhdutusilmankierto
Luft cirkulation
Air circulation
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A
1
B
C
D
E
F
G
H
I
2
3
4
5 6
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8 9 10
11 12
Koodi
Koodi
Malli
Tulostettu
Toleroimattomat mitat
Suunn.
Suhde
LT06031
Tuote
Osa
Määrä
Materiaali
Nimitys2
Piir. nro
Nimitys1
Kpl
HALO ASENNUSOHJE
INSTALLATION RITNING
J06325
HEVI
2.11.2006
INSTALLATION DRAWING
J06369
J_LGD08
A
-
12.4.2005 00:00
A
779
800
629
650
8
8
4
9
0
0
1
6
37
4
9
0
240
323
1
6
3
2
7
9
144
Liitäntäjohto L=3m
Anslutningsledning L=3m
Connection cable L=3m
1/N/PE AC230V 50-60Hz
Lauhdutusilmankierto
Luft cirkulation
Air circulation
Viemäröinti - muoviletku
19/25 L~2m
Avlopp - plastslang
19/25 L~2m
Drain - plastic tube
19/25 L~2m
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1
B
C
D
E
F
G
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I
2
3
4
5 6
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8 9 10
11 12
Koodi
Koodi
Malli
Tulostettu
Toleroimattomat mitat
Suunn.
Suhde
LT06031
Tuote
Osa
Määrä
Materiaali
Nimitys2
Piir. nro
Nimitys1
Kpl
HALO ASENNUSOHJE
INSTALLATION RITNING
J06324
HEVI
2.11.2006
INSTALLATION DRAWING
J06372
J_LGD12
A
-
12.4.2005 00:00
A
8
8
4
9
0
0
1
6
1200
1179
323
1
6
3
4
9
0
37
2
7
9
629
650
144
Lauhdutusilmankierto
Luft cirkulation
Air circulation
Viemäröinti - muoviletku
19/25 L~2m
Avlopp - plastslang
19/25 L~2m
Drain - plastic tube
19/25 L=2m
Liitäntäjohto L=3m
Anslutningsledning L=3m
Connection cable L=3m
1/N/PE AC230V 50-60Hz
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A
1
B
C
D
E
F
G
H
I
2
3
4
5 6
7
8 9 10
11 12
Koodi
Koodi
Malli
Tulostettu
Toleroimattomat mitat
Suunn.
Suhde
LT06031
Tuote
Osa
Määrä
Materiaali
Nimitys2
Piir. nro
Nimitys1
Kpl
HALO ASENNUSOHJE
INSTALLATION RITNING
J06322
HEVI
2.11.2006
INSTALLATION DRAWING
J06373
J_LGD16
A
-
12.4.2005 00:00
A
8
8
4
1
6
9
0
0
1579
1600
4
9
0
241
405
1
6
6
3
0
4
629
650
144
Lauhdutusilmankierto
Luft cirkulation
Air circulation
Viemäröinti - muoviletku
19/25 L~2m
Avlopp - plastslang
19/25 L~2m
Drain - plastic tube
19/25 L~2m
Liitäntäjohto L=3m
Anslutningsledning L=3m
Connection cable L=3m
1/N/PE AC230V 50-60Hz
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A
1
B
C
D
E
F
G
H
I
J
K
L
2
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4
5
6
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8 9 10
11
12
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15
16
17
Koodi
Koodi
Malli
Tulostettu
Toleroimattomat mitat
Suunn.
Suhde
LT06031
Tuote
Osa
Määrä Materiaali
Nimitys1 Piir. nro
Nimitys2
Kpl
ASENNUSOHJE
INSTALLATION RITNING
J06329
HEVI
6.11.2006
INSTALLATION DRAWING
J06377
J_LGD12
A
-
12.4.2005 00:00
A
8
8
4
1
6
9
0
0
1179
1200
629
650
4
1
6
370
1
5
1
Aukotus lauhdutusilmankiertoa varten.
Aukkojen pinta-alan oltava min.5dm²
Hål för luftcirkulation,min yta 5dm²
Holes for air circulation,min area 5dm²
Lauhdutusilmankierto
Luft cirkulation
Air circulation
Viemäröinti - muoviletku 19/25 L~2m
Avlopp - plastslang
19/25 L~2m
Drain - plastic tube
19/25 L~2m
Liitäntäjohto L=3m
Anslutningsledning L=3m
Connection cable L=3m
1/N/PE AC230V 50-60Hz
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1
B
C
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Koodi
Koodi
Malli
Tulostettu
Toleroimattomat mitat
Suunn.
Suhde
LT06031
Tuote
Osa
Määrä Materiaali
Nimitys1 Piir. nro
Nimitys2
Kpl
ASENNUSOHJE
INSTALLATION RITNING
J06328
HEVI
6.11.2006
INSTALLATION DRAWING
J06379
J_LGD16
A
-
12.4.2005 00:0 0
A
1579
1600
8
8
4
1
6
9
0
0
629
650
1
5
1
4
1
6
771
Aukotus lauhdutusilmankiertoa varten.
Aukkojen pinta-alan oltava min.7dm² Hål för luftcirkulation,min yta 7dm²
Holes for air circulation,min area 7dm²
Lauhdutusilmankierto
Luft cirkulation
Air circulation
Viemäröinti - muoviletku
19/25 L~2m
Avlopp - plastslang
19/25 L~2m
Drain - plastic tube
19/25 L~2m
Liitäntäjohto L=3m
Anslutningsledning L=3m
Connection cable L=3m
1/N/PE AC230V 50-60Hz
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Asennuskuva J06379 A1
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METOS HALO, HALO LED
Item Model Type Specification
Electric connection 230 V 50 Hz
Power input L 800, 1200 1,1 kW
Power input L 1600 1,4 kW
Power input O 800, 1200,1600 1,4 kW
Temperature adjust­ment range
+4°C...+12°C
Ambient conditions max. +25°, rel. humidity
60%
Refrigerant R404A
Amount of refrigerant 800 950 g
Amount of refrigerant 1200, 1600 1050 g
Required refrigerating capacity
800 880 W
Required refrigerating capacity
1200 1210 W
Required refrigerating capacity
1600 1390 W
Evaporator temperature -5°C
Insulation material Polyurethane
Control unit Automatic
Defrost Automatic
L=HALO WITH LID, O=HALO OPEN 800=Width 800 mm, 1200=Width 1200 mm, 1600=Width 1600 mm
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