Mercedes-Benz Metris Service Manual

Metris
Service Booklet
Order no. 6462 6252 02 Part no. 447 584 54 02 Edition A-2017
É4475845402WËÍ
4475845402
Publication details
Further information about Mercedes-Benz vehi­cles can be found on the following websites:
www.mercedes-benz.com www.mbusa.com (USA only) www.mercedes-benz.ca (Canada only)
Editorial office
You are welcome to forward any queries or sug­gestions you may have regarding these Operat­ing Instructions to the technical documentation team at the address stated inside the front cover.
©
Mercedes-Benz USA, LLC
©
Mercedes-Benz Canada, Inc.
Mercedes-Benz USA, LLC and Mercedes-Benz Canada, Inc. are Daimler enterprises.
Not to be reprinted, translated or otherwise reproduced, in whole or in part, without written permission.
Printed in Germany.
Thank you for choosing the new Metris
We hope that you enjoy your Metris. Vehicle and operational safety are two important factors. Regular maintenance services are required to ensure this.
We are continually working to improve and fur­ther develop our products; please appreciate that we must reserve the right to make modifi­cations to the scope of maintenance on our vehicles.
The information in this manual corresponds to the recommendations at the time of going to print. Services planned and carried out by authorized Mercedes-Benz Dealers are based on the current service information for the age and mileage of your vehicle. You can obtain information on the required modifications to the scope of maintenance on your vehicle from an authorized Mercedes-Benz Dealer.
PLEASE OBSERVE
WE STRONGLY RECOMMEND THAT YOUR VEHI­CLE BE SERVICED AND MAINTAINED BY AN AUTHORIZED MERCEDES-BENZ DEALER, AS THEY HAVE THE NECESSARY TOOLS TO CARRY OUT THE REQUIRED WORK USING GENUINE MERCEDES-BENZ PARTS.
THE USE OF DEFECTIVE PARTS OR THOSE OF A DIFFERENT QUALITY CAN LEAD TO THE LOSS OF YOUR EMISSIONS PERFORMANCE WAR­RANTY CLAIM.
Symbols
The following symbols are used in this Service Booklet:
G
WARNING
Warning notes make you aware of dangers which could pose a threat to your health or life, or to the health and life of others.
!
Informs you of dangers which can cause
damage to your vehicle.
i
Helpful tips or other useful information.
Y
Page
This symbol informs you where you can find further information on a topic.
YY
This continue symbol informs you that a warning notice or process is continued on the next page.
Vehicle sales/vehicle warranty issuer/Replacement part sales
Mercedes-Benz Canada Inc. 98 Vanderhoof Avenue Toronto, ON M4G 4C9 www.mercedes-benz.ca Customer services: 1-800-387-0100
As at 12.04.2016
General Information .............................. 2
Vehicle data ............................................. 2
Protection of the environment ................. 2
Maintenance Booklet ............................ 3
Introduction ............................................. 3
Active Service System (ASSYST) ........ 3
Tire rotation ....................................... 3
Severe operating conditions .............. 3
Wear parts .........................................4
Regular checks .................................. 4
Notes on the warranty .......................4
Service records .................................. 4
Parts/service products ...................... 4
Emission System Maintenance ................ 5
Emission Control System Caution
– Gasoline Engines ............................. 5
Description of maintenance work for
the exhaust system .................................. 5
Changing the engine oil and filter ...... 5
Replacing the engine air-filter ele-
ment .................................................. 5
Replacing the fuel filter ...................... 5
Check engine poly-V-belt condi-
tion .................................................... 5
Replace spark plugs ........................... 6
Maintenance service ................................ 6
Vehicle maintenance work
(including exhaust system main-
tenance) ............................................. 6
Description of maintenance work ...... 6
Confirmation ............................................ 8
Tire rotation ....................................... 8
Delivery inspection .......................... 10
Maintenance service ........................ 11
4475845402
É4475845402WËÍ
Contents
1
Vehicle data
X X
Type Vehicle identification number (VIN)
X X
Date of first registration Paint and code
X X
Licence plate Licence plate
X X
Licence plate Licence plate
X X
Licence plate Licence plate
X X
Licence plate Licence plate
Protection of the environment
Nature and its resources form the basis of our existence on this planet. Our objective is to use the natural resources which form the basis of our existence on this planet sparingly and in a manner which takes the requirements of both nature and humanity into account.
Our declared policy is one of an integrated envi­ronmental protection. This begins at the root causes and encompassing in its management decisions all the consequences for the environ­ment which could arise from production pro­cesses or the products themselves.
You too can help to protect the environment by operating your vehicle in an environmentally responsible manner.
Fuel consumption and engine, brake and tire wear depend significantly on the operating con­ditions and your individual driving style. To reduce fuel consumption and wear, observe the following:
R
avoid short trips.
R
make sure that the tire pressures are always correct.
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avoid frequent and abrupt acceleration.
R
do not carry any unnecessary weight in the vehicle.
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remove ski racks and roof racks when they are no longer in use.
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do not warm up the engine when the vehicle is stationary.
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change gear in good time and use each gear only up to2/3of the maximum engine speed.
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monitor the vehicle's fuel consumption.
A regularly serviced vehicle will also contribute to environmental protection. Observe the main­tenance intervals shown in the ASSYST service interval display as well as other maintenance work described in this Booklet.
We recommend having maintenance services carried out by an authorized Mercedes-Benz Dealer using genuine Mercedes-Benz parts.
2
Protection of the environment
General Information
Introduction
Active Service System (ASSYST)
General notes
Your vehicle is equipped with the Active Ser­vice System (ASSYST), which will alert you
when it’s time for service. The system uses actual engine operating conditions to calculate service intervals based on your driving condi­tions.
The maintenance computer tracks distance driven and the time elapsed since your last ser­vice. The service is shown in the multifunction display in the instrument cluster.
Under no circumstances should service exceed25,000 kmor 12 months.
The multifunction display shows a message approximately one month before the mainte­nance service is due. It indicates when the next service is due in kilometers or days.
The symbols or letters on the service display show the type of service that is due.
¯ or A
A
Oil service plus
° or BB
Maintenance service
The sequence of Metris services is A-B. The first oil service plus (Service A) is followed by the maintenance service (Service B).
Tire rotation
The tires are essential to the total performance and stability of the vehicle. The service life of tires depends on tire type, speed rating, envi­ronmental conditions, tire load, tire pressure, road surface characteristics and individual driv­ing style. For this reason, we recommend check­ing the tires regularly for wear and the correct tire pressure as well as the proper tire configu­ration, i.e. regularly interchanging the wheels.
The tires may only be interchanged on vehicles with tires of identical sizes on the front and rear axles.
If your vehicle is fitted with tires of the same size, the wheels of the front and rear axle can be interchanged in pairs so that the specified direc­tion of rotation is maintained (unidirectional tires have an arrow on the tire sidewall indicat­ing the direction of rotation).
Wheel rotation diagram
For your convenience this Maintenance Booklet contains tire rotation confirmation page on which you can record the date and kilometres when tire rotations were performed (Y page 8).
Severe operating conditions
The maintenance intervals have been deter­mined so that under normal operating condi­tions the vehicle should operate properly between maintenance services. Severe operat­ing conditions may require that the following parts be replaced at shorter intervals:
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INTERIOR FILTERS
(Examples: dust filter or activated charcoal filter) are to be replaced as indicated by the maintenance computer. Under severe dust conditions, or if the climate control is oper­ated frequently in air recirculation mode, the filters should be replaced more frequently than indicated by the maintenance computer.
R
COOLANT
The coolant (water/anticorrosion/antifreeze mixture) should be replaced at the specified maintenance intervals.
The coolant may need to be replaced more frequently if it is not maintained correctly and/or anticorrosion/antifreeze products other than those approved for your vehicle are being used. You can find coolant instructions under the "Coolant" section of the vehicle Operator's Manual. Contact an authorized Mercedes-Benz Dealer for a list of anticorro­sion/antifreeze products that are approved for your vehicle.
Introduction
3
Maintenance Booklet
Wear parts
The maintenance computer draws attention to certain wear parts for inspection but cannot evaluate the condition of these parts. Only quali­fied after-sales technicians can determine whether a wear part needs to be replaced.
Regular checks
In addition to maintenance services, regularly check (e.g. weekly, when refuelling or before any long journey):
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Oil level – check the oil level of the engine, depending on the vehicle's equipment, using the oil dipstick or the monitoring system via the multifunction steering wheel/display. For further information on measuring the engine oil level, see the Operating Instructions.
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Coolant level – the correct method of check­ing the coolant level is described in the Oper­ating Instructions.
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Brake fluid level – if the brake fluid needs to be topped up, please consult an authorized Mercedes-Benz Dealer and have the cause determined, e.g. leakage or worn brake pads/ linings.
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Windscreen washer system – if the washer fluid level is below 1/3, the washer fluid level warning lamp lights up. Top up with an approved diluted windscreen washer concen­trate; check operation and wiper blades.
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Lighting system
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Tire condition and tire pressure – check at least once a month. Information on guidelines and the correct method of checking tire con­dition and tire pressure can be found in the "Tires and wheels" section in the Operating Instructions.
Notes on the warranty
An extensive and well-equipped network of authorized Mercedes-Benz Dealers is available to carry out maintenance work. Your authorized Mercedes-Benz Dealer can ensure that your vehicle is thoroughly serviced and repaired by professionals.
Please see the Service and Warranty Informa­tion Booklet for detailed information on war­ranty terms and coverage.
Please follow the maintenance instructions in this Maintenance Booklet, even if you allow a third party to use the vehicle and entrust them with care of the vehicle. Only in this way will you be able to ensure that your warranty rights are not affected.
We strongly recommend that any mainte­nance work on your vehicle is carried out by your authorized Mercedes-Benz Dealer which is fully equipped to perform this ser­vice.
Please note that special instructions and special measuring devices are required for servicing the engines in order to comply with legal require­ments concerning exhaust emissions. Modify­ing or tampering with emissions components is not permissible. Your authorized Mercedes­Benz Dealer is familiar with the relevant regula­tions.
Service records
In this Booklet, your authorized Mercedes-Benz Dealer documents the maintenance services which have been carried out on your vehicle.
The Maintenance Booklet only documents the described maintenance services and not repair work that has been carried out on your vehicle. Please keep relevant receipts together with your vehicle documents.
Warranty-related information can be found in your Service and Warranty Information Booklet.
Your authorized Mercedes-Benz Dealer will be happy to give you further information about maintaining your vehicle.
Parts/service products
We recommend using only genuine Mercedes­Benz parts for service and repairs, as these meet our specifications. Additionally, only fuels, lubri­cants and corrosion inhibitor/antifreeze which meet factory specifications should be used. You can obtain further information on this topic from your authorized Mercedes-Benz Dealer.
4
Introduction
Maintenance Booklet
Emission System Maintenance
Emission Control System Caution – Gasoline Engines
Your vehicle is equipped with both a three-way catalyst and a closed loop oxygen sensor sys­tem to comply with current exhaust emission regulations. Keep your vehicle in proper operat­ing condition by following our recommended maintenance instructions as outlined.
The following has to be adhered to: a) In all gasoline engine models, use only unlea-
ded gasoline with an Octane Rating of at least 87 (as displayed on the pump). Damage to the engine could occur if incorrect fuel is used. Refer to the Operator’s Manual for special pre­cautions.
b) Leaded gasoline should not be used under any circumstances. Damage to the emission control components will result.
c) The specified engine maintenance jobs have to be performed completely and at the required intervals. Correct ignition timing and properly functioning spark plugs for instance are impor­tant for the service life of the catalysts. Failure to properly perform the specified maintenance jobs may adversely affect the emission control system on the vehicle and reduce its service life.
d) The operation of the emission control system must not be altered in any way. Alterations are not permissible by law In addition, alterations may result in damage to the catalysts, increased fuel consumption, and impaired engine running conditions.
e) Irregular engine running conditions should be corrected immediately by an authorized Mercedes-Benz Dealer. Such irregular running conditions can influence the proper function of the emission control system.
If the check engine indicator lamp in the instru­ment cluster illuminates when the engine is run­ning, it indicates a possible malfunction of the engine management system or emission control system.
We recommend that you have the malfunction checked as soon as possible.
Description of maintenance work for the exhaust system
The composition of exhaust emissions is influ­enced not only by the exhaust gas aftertreat­ment system, but also by various engine parts and their settings.
Maintenance of the exhaust system must there­fore include these engine parts. Some mainte­nance jobs are actually only tests. They are important, however, because they allow early detection of discrepancies which can later lead to increased exhaust emissions. It is generally less costly to adjust deviations of this sort immediately than to wait until they incur high repair costs. The maintenance intervals have been determined so that the vehicle, under nor­mal operating conditions, should operate prop­erly between maintenance services.
Changing the engine oil and filter
Replace the engine oil and oil filter according to the specified maintenance intervals. If oil con­sumption should increase, determine the cause and take necessary corrective steps. Do not reset the service interval display if the oil level is topped up or changed outside the specified maintenance intervals.
Replacing the engine air-filter ele­ment
The engine air-filter element must be replaced according to the specified maintenance inter­vals when dust conditions are normal. Under severe dust conditions the engine air-filter ele­ment should be replaced more frequently. Clean engine air-filter cover and housing prior to removal of engine air-filter element.
Replacing the fuel filter
Replace the fuel filter according to the specified maintenance intervals.
Check engine poly-V-belt condition
The poly-V-belt is subject to wear and aging. It must be checked for cracks and wear according
Description of maintenance work for the exhaust system
5
Maintenance Booklet
to the specified maintenance intervals. Replace poly-V-belt if necessary.
Replace spark plugs
Spark plugs are subject to electrode erosion and must be replaced according to the specified maintenance intervals, or more frequently as may be required when subject to severe oper­ating conditions.
Maintenance service
Vehicle maintenance work (including exhaust system maintenance)
i
Maintenance services should be carried out by the odometer reading indicated or by the yearly interval indicated (depending on which occurs first).
You can find more detailed descriptions of the maintenance service here (Y page 6).
You can find a description of the maintenance jobs for the exhaust system here (Y page 5).
Description of maintenance work
Service A
Service B
Check by service advisor
Check vehicle for corrosion, accident and paint damage
Check windshield for stone impacts and damage
Oil service
Engine: oil and filter change
Service
Check function and condition
Brake test
Signals, indicator lamps
Windshield wipers, rear window wiper, windshield washer system
Seat belts, seat belt buckles, seat belt buckle extensions (front seats only)
Check for leakage and condition
Observe line routing and chafing. In case of fluid loss, determine the cause and remedy it (separate invoice).
All assemblies: engine, transmission, front axle, transfer case, rear axle, steering, brakes
All lines, hoses and sensor cables
All reservoirs, units, sealing bellows, shock absorbers, covers, bellows, protective caps
Steering mechanism: tie rod, steering rod, sealing bellows, protective caps
6
Maintenance service
Maintenance Booklet
Service A
Service B
Check fluid level, adjust
In case of fluid loss, determine the cause and remedy it (separate invoice).
Engine cooling system: check coolant level in coolant expansion tank (filling up invoiced separately)
Hydraulic brake system
Windshield washer system
Engine
Check poly-V-belt in the visible area for signs of wear and damage
Air-filter element1: check dirt level (replace if necessary on a separate invoice)
Wheels, brakes
Tire pressure: check, correct
Check condition of the brake pads (replace if necessary on a separate invoice)
Check condition of the brake disks (replace if necessary on a separate invoice)
Service indicator
Reset the service computer
Additional work
Service A (ZA)
Rear seats: check seat belts, seat belt buckles and seat belt buckle extensions for signs of external damage and proper function
Service B (ZB)
Spare wheel: check and correct tire pressure
Lubricate hinges of the rear door
Replace the dust filter of the heating/ventilation or the activated charcoal dust filter of the air­conditioning system (after 2 years at the latest, observe installation date)
Replace the dust filter of the rear-compartment air-conditioning system
Rear seats: check seat belts, seat belt buckles and seat belt buckle extensions for signs of external damage and proper function
Once as part of the first Service B, subsequently every 125,000 km (Z1)
Automatic transmission: oil and filter change
1
Replace after 80,000 km/4 years at the latest, observe installation date.
Maintenance service
7
Maintenance Booklet
Every 75,000 km/every 3 years (Z3)
Replace spark plugs
Every 4th Service B/every 10 years (Z4)
Rear axle: oil change
Every 4th Service B/every 15 years (Z4)
Replace coolant (observe coolant mixture ratio)
Every 250,000 km/every 10 years (ZX)
Replace the fuel filter
Every 2 years (J2)
Hydraulic brake system: replace brake fluid
Replace the dust filter of the heating/ventilation or the activated charcoal dust filter of the air­conditioning system (observe installation date)
Every 4 years (J4)
Replace engine air-filter element (observe installation date)
Confirmation
Tire rotation
Date: Odometer reading:
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8
Confirmation
Maintenance Booklet
Date: Odometer reading:
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Confirmation
9
Maintenance Booklet
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