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Model Series 218 Coupe
Introduction into Service Manual
Mercedes-Benz Service
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Introduction of the New CLS-Class
Model Series 218 Coupe
Introduction into Service Manual
Daimler AG · Technical Information and Workshop Equipment (GSP/OI) · D-70546 Stuttgart
Information and Copyright
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Ordering Workshop Information
All printed workshop information from GS
Service Manuals, System Descriptions, Function Descriptions, Technology
Guides, Technical Data Manuals and adhesive labels, can be ordered as
follows:
In Germany
Through our GSP/TI Shop on the Internet
Link:http://gsp-ti-shop.de
Any further processing or use requires the previous written consent of
Daimler AG, Department GSP/OIS, HPC R822, W002, D-70546 Stuttgart.
This applies in particular to reproduction, distribution, alteration, translation,
microfilming and storage and/or processing in electronic systems, including
databases and online services.
Image no. of title image:P00.01-4032-00
Order no. of this publication:6516 1381 02
09/10
Contents
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Preface 7
Overview
Models and major assemblies 8
Brief description 9
Equipment 12
Overall vehicle
Exterior 21
Dimensions 24
Technical data 26
Interior 28
Stowage compartments 35
Maintenance
ASSYST PLUS 36
Introduction of the New CLS-Class, Model Series 218 Coupe
3b
Contents
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Drive
Engine data 38
Diesel engines OM 651 and OM 642 40
Gasoline engines M 276 and M 278 42
Gasoline engine M 157 AMG 44
Exhaust system 46
Fuel system 48
Transmission
7-speed automatic transmission 52
Chassis
Steering 56
Axles 58
Suspension 59
Brake system 60
Technical data 61
Wheels and tires 63
Networking
Overall network 66
Battery and alternator 71
Energy management 72
4b
Introduction of the New CLS-Class, Model Series 218 Coupe
Contents
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Illumination
Exterior lights 78
Safety
Active safety 86
Passive safety 87
Driving assistance systems
Overview of systems 89
Adaptive Highbeam Assist 90
Speed Limit Assist 91
Attention assistance system 93
Automatic lane recognition 95
Active Lane Keeping Assist 96
Blind Spot Assist 98
Active Blind Spot Assist 100
Active Parking Assist 101
Night View Assist 105
Reversing camera 106
DISTRONIC PLUS including BAS PLUS and
PRE-SAFE® brake 107
Introduction of the New CLS-Class, Model Series 218 Coupe
5b
Contents
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Audio and communications
Telematics 112
Body
Overview of materials 116
Bodyshell components 117
Force progression during an accident 120
Model plate 121
Workshop equipment
Body repair systems 122
Annex
Abbreviations 123
Index 126
6b
Introduction of the New CLS-Class, Model Series 218 Coupe
Dear Reader,
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Preface
This Introduction into Service Manual presents the
new CLS-
The purpose of this brochure is to acquaint you with
the technical highlights
of its market launch. This brochure is intended to
provide information for people employed in service or
maintenance/repair as well as for aftersales staff. It is
assumed here that the reader is already familiar with
the Mercedes-Benz model series currently on the
market.
In terms of the contents, the emphasis in this Introduction into Service Manual is on presenting new and
modified
This Introduction into Service Manual is not intended
as
problems. For such needs, more extensive information
is available in the Workshop Information System (WIS)
and via Xentry Diagnostics.
Class coupe in model series 218.
of this new vehicle in advance
components and systems.
an aid for repairs or for the diagnosis of technical
WIS is updated continuously.
tion available there reflects the latest technical status
of our veh
The Introduction into Service Manual presents initial
nformation relating to the coupe in model series 218
i
and, as such, is not stored in WIS. The contents of this
brochure are not updated. No provision is made for
supplements.
We will publicize modifications and
relevant WIS documents. The information presented in
this Introduction into Service Manual may therefore
differ from the more up-to-date information found in
WIS.
All information relating to technical data, equipment
a
nd options is valid as of the copy deadline in
September 2010 and may therefore differ from the
current production configuration.
icles.
Therefore, the informa-
new features in the
Daimler AG
Technical Information
and Workshop Equipment (GSP/OI)
i Note
Information about the vehicles and about operating the vehicle functions can also be found in the
interactive owner's manual on the Internet at:
Introduction of the New CLS-Class, Model Series 218 Coupe
www.mercedes-benz.de/betriebsanleitung
7b
Models and major assemblies
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Overview
CLS 250 CDI218.303651.924722.90803/11
CLS 350 CDI218.323642.853722.90301/11
CLS 350 CDI
BR 218ModelEngineAutomatic
7-speed transmission
4MATIC
CLS 350218.359276.952722.90601/11
CLS 550218.373278.922722.90904/11
CLS 550
4MATIC
218.393642.854722.96609/11
218.391278.922722.96704/11
Market
launch
CLS 63 AMG218.374157.980722.93103/11
New CLS-Class (model series 218)
8
Introduction of the New CLS-Class, Model Series 218 Coupe
b
P00.00-4657-00
Brief description
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Vehicle concept
In January 2011, the CLS-Class of model series 219
will be superseded by the newly developed coupe of
model series 218.
With the new CLS-Class, the customer will obtain a
co
upe which sets the standard in terms of its new
design, reliability, comfort, efficiency and safety.
Dimensional concept
The dimensional concept of the new CLS-Class is
derived from that of the predecessor model series 219
and is characterized by more space in the interior and
a restyled body.
The vehicle length has increased by 30 mm. This
allowed
With the new CLS-Class, Mercedes-Benz is underlining
its aspiration to lead the market in th
4-door coupes, particularly in the areas of design,
active and passive safety
technology.
the wheelbase to be extended by 20 mm.
e segment of
as well as environmental
Innovations
• Full-LED headlamps incl. Intelligent Light System
(ILS) and Night-View function as special equipment
(SA)
• Electromechanical steering (EPS)
Innovative driving assistance systems
Alongside ATTENTION ASSIST (attention assistance
system) which is
assistance systems are available as special equipment:
• Adaptive Highbeam Assist
• Speed Limit Assist
• Automatic lane recognition
or Active Lane Keeping Assist
• Blind Spot Assist or
Active Blind Spot Assist
• Active Parking Assist incl. PARKTRONIC
• Night View Assist Plus
• Reversing camera
• DISTRONIC PLUS including BAS PLUS and
PRE-SAFE
included as standard, the following
®
brake
Overview
i Note
Further details on the electrical systems of model
series 218 (e.g. function descriptions and the locations of electrical components) are available in the
Workshop Information System (WIS) under "Basic
knowledge/functions" (GF).
Environmental compatibility
Crucial factors in environmental compatibility are not
only fuel economy and emissions while driving, but
also the environmental burden and consumption of
resources from manufacture through vehicle use to
recycling and disposal.
The new CLS-Coupe sedan is thus certified on the
bas
is of the strict international ISO standard 14062
"Design for Environment" at market launch. This environmental certification confirms the holistic approach
in aspects of environmental
• Designed with recycling in mind
• Use of high-quality secondary raw materials
• Use of biomaterials
• Avoidance of potentially hazardous substances
• Recycling concept
protection:
Introduction of the New CLS-Class, Model Series 218 Coupe
9b
Brief description
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Overview
BlueEFFICIENCY measures
1Weight reduction
Due to the lightweight construction concept
uring a combination of high-strength and ultra
feat
high-strength materials in the bodyshell and due to
lightweight construction measures implemented on
the engine hood, doors and wheels, it was possible
to significantly reduce the weight of the vehicle.
2Fuel pump
Regulation of the fuel pump significantly reduces its
consumption of electrical power. Th
requirements of the fuel pump depend on the
amount of fuel currently required.
3Rear axle
The extended rear axle ratio lowers the engine
speed and th
us fuel consumption.
e power
P00.10-4957-00
4Underfloor paneling
The underfloor is equipped with a continuous
en
gine compartment and main floor panel as well
as an aerodynamically designed spare wheel well in
order to reduce aerodynamic drag.
5Outside mirror housing
The new freestanding outside mirrors have been
optimized aerodynamically.
6Tires (standard equipment)
The use of silicates in the tires means that the tire
temperat
to improve the grip to the level of a standard tire.
This means that all properties relevant to usage can
be retained while improving the rolling resistance at
the same time.
ure quickly increases in critical situations
10
Introduction of the New CLS-Class, Model Series 218 Coupe
b
Brief description
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7Radiator shutters
The flow of cooling air through the cooling module and
eng
ine compartment can be regulated by opening the
radiator shutters.
Closing the radiator shutters at low outside temperatures prevents the engine compartment from cooling
dow
n. This means that more heat output is available
for the passenger compartment. In addition, the
reduced volume of cooling air reduces the aerodynamic drag of the vehicle.
8ECO start/stop function
With the ECO start/stop function, the engine can be
shut off when
on vehicle and driver-related conditions in order to
reduce the fuel consumption in the driving cycle.
the vehicle is at a standstill depending
9Energy management
When the battery charge level is sufficiently high,
al
ternator operation is scaled back to supply the base
load requirements of the vehicle. The vehicle is then
only supplied with power by the alternator, the battery
is charged by occasional "coupling" of the alternator in
deceleration mode.
10 Engine optimizations
The engines used combine high power with low fuel
consumption. On
OM 651, this is achieved through dual-stage turbocharging.
The new gasoline engines M 276, M 278 and
M 157 AMG make use of downsizing, modularization
and technological dev
The engines feature newly developed piezo fuel injectors, multi-spark ignition (6-cylinder gasoline engine
th stratified operation M 276 DES), turbocharging
wi
(M 278 and M 157 AMG) as well as a new oil and
coolant thermal management system.
the 4-cylinder diesel engine
elopments across the board.
Overview
Summary
When combined, all of these measures result in significantly lower fuel consumption.
Introduction of the New CLS-Class, Model Series 218 Coupe
11b
Equipment
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Introduction of the New CLS-Class, Model Series 218 Coupe
19b
Equipment
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Overview
CLS
Telephone, audio and communications
Comfort telephony (ECE)Code 386
Audio 20 CDStandard ECE
Audio 20 with CD changerCode 510
Audio 50 APSCode 525
Audio 50 APS with DVD
changer and LINGUATRONIC
COMAND APSCode 527
COMAND APS with DVD
changer and LINGUATRONIC
250 CDI
CLS
350 CDI
CLS 350CLS 550CLS
63 AMG
1)
Code 511
Code 512
1)
1)
1)
COMAND with DVD changer
———Standard
Plus (without navigation)
(only USA)
COMAND APS PLUS
———Code 512
(only USA)
COMAND APS + with TV tuner
——Standard
(Japan only)
Digital Audio Broadcasting
Code 537
(DAB) radio operation ECE
"Sirius" satellite radio USAStandard
Media interfaceCode 518
Sound system
Code 810Code 810
(Harman/Kardon LOGIC 7)
2)
Digital/analog TV tunerCode 863
1)
Special equipment (SA) in ECE
20
Introduction of the New CLS-Class, Model Series 218 Coupe
b
2)
Standard in Canada, Japan, SA in USA3) Standard in Japan
3)
Front view
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Exterior
In its second generation, the new CLS-Class once
again embodies the unique four-door coupe
concept of Mercedes-Benz.
The front is characterized by the distinctive coupe
grille. The two slats of the grille, combined with the
large, centrally positioned Mercedes star, indicate
that this vehicle belongs to th
family of coupes.
The "soft nose" front end is a new feature with its
distinct tapering
a plastic bumper and aluminum engine hood, the
soft nose meets the relevant legal requirements in
the area of pedestrian protection.
and large air intakes. Incorporating
e Mercedes-Benz
The front fenders of the CLS 63 AMG are 8 mm
wider, underl
vehicle. As a result, the track width of the vehicle is
different but the overall vehicle width remains at
1881 mm.
The swept headlamps with their wide, outward-
nting design form the basis of the side contour.
poi
Alongside the standard bi-xenon headlamps with
round day
LED daytime running lights) in the bumper,
full-LED headlamps with LED daytime running light
strips are available for the fi
equipment (SA).
ining the sporty character of the
time running lights (CLS 63 AMG with
rst time as special
Overall vehicle
Front view of CLS 63 AMG
Introduction of the New CLS-Class, Model Series 218 Coupe
P00.00-4654-00
21b
Exterior
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Rear view
The design of the rear end is distinctive with an
Overall vehicle
emphasis on its width. This effect is underlined by
the markedly tapered C-pillars in combination with
the deeply contoured arching over the rear wheel
wells.
Extending into the side wall, the full-LED rear lamps
are a standard feature of the vehicle.
lamp has been relocated centrally to the lower area
of the bumper. This has allowed the taillights and
turn signal indicators to be arranged in a ring shape
around the backup lamps. The brake light consists
of the same visual pattern as the taillight. The brake
light function is realized by increasing the brightness of the LEDs.
The rear fog
Rear view of CLS 350
22
Introduction of the New CLS-Class, Model Series 218 Coupe
b
P00.00-4655-00
Side view
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The side view is characterized by the coupe-style
roofline and the high beltline with low side windows.
Chrome trim strips extend from the front bumper to
the rear
The new CLS-Coupe features freestanding outside
mirrors
therefore no conventional mirror triangle on the
vehicle.
end, visually stretching the vehicle.
to provide better all-round visibility. There is
Exterior
Overall vehicle
P00.00-4694-00
CLS 63 AMG
Side view of CLS 350
Introduction of the New CLS-Class, Model Series 218 Coupe
P00.00-4656-00
23b
Dimensions
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Overall vehicle
Vehicle dimensions of model series 218
Dimensions unloaded
1
Loaded with 3 persons of 68 kg each
Vehicle without license plate adapter (2 mm)
24
Introduction of the New CLS-Class, Model Series 218 Coupe
b
Dimensions
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Overall vehicle
Vehicle dimensions (garage dimensions) of model series 218
Dimensions unloaded
1
Loaded with 3 persons of 68 kg each
2
At permissible gross vehicle weight
3
Incl. license plate adapter (2 mm)
Introduction of the New CLS-Class, Model Series 218 Coupe
25b
Technical data
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Comparison of model series 218 against model series 219
Overall vehicle
Dimensions
Vehicle lengthmm49404910+30
Vehicle widthmm18811873+8
Unit218219Difference
Vehicle width
mm20752059+16
(with outside mirrors folded out)
Vehicle heightmm14161430-14
Wheelbasemm28742854+20
Front overhang lengthmm901891+10
Rear overhang lengthmm11651165—
Front track widthmm1596
1622
Rear track widthmm1626
1605
Coefficient of drag C
d
0.280.30-0.02
1)
1)
1593
1599
1603
1583
2)
+23
+23
+3
2)
+22
1)
CLS 63 AMG
26
Introduction of the New CLS-Class, Model Series 218 Coupe
b
2)
CLS 55 AMG
Technical data
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UnitCLS 250 CDICLS 350 CDICLS 350
Dimensions and weights
Curb weight as per DINkg172517401660
Permissible gross vehicle weightkg228523002220
Maximum payloadkg560560560
Max. seating capacity4
Trunk capacity
(with TIREFIT)
Turning circlem11.27
Fuel tank
including reserve
l505
StandardCode 915
l
l
5980
814
Overall vehicle
UnitCLS 550CLS 63 AMG
Dimensions and weights
Curb weight as per DINkg18151830
Permissible gross vehicle weightkg23752415
Maximum payloadkg560585
Max. seating capacity4
Trunk capacity
(with TIREFIT)
Turning circlem11.27
Fuel tank
including reserve
l505
l
l
80
14
StandardCode 915
6680
1414
1)
1)
Standard in USA, Canada, South Korea
Introduction of the New CLS-Class, Model Series 218 Coupe
27b
Interior
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Interior compartment
The classically sporty interior embodies the high
Overall vehicle
level of sophistication of the new CLS-Coupe with
its many details and high-quality materials.
This sportiness is emphasized by the monolithic
co
ckpit with central display integrated flat into the
upper section of the instrument panel.
P82.20-3743-00
Ambiance illumination
Interior design
28
Introduction of the New CLS-Class, Model Series 218 Coupe
b
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Instrument panel
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Interior
The instrument panel is formally divided into three
levels:
• The dark upper section
• The large wooden section
• The lower section, which is offset in a lighter
color in some
This partitioning provides a feeling of spaciousness
due to the wide
panel is available in various color combinations for
the different equipment variants. The color separation is softened by decorative features and trim in
wood or piano lac
"Edition 1" vehicles, in carbon.
color variants or in black
visual appearance. The instrument
quer or, on the CLS 63 AMG and
Slat-type ventilation openings with illuminated
cont
rols are located on the left and right below the
central display. There is an analog clock between
them.
The operating panel for the audio/telematics
system is located
vents. Underneath is an operating unit with
switches for various vehicle equipment.
The glove compartment is illuminated by a centrally
positioned lamp.
in the center tower below the
Overall vehicle
Instrument panel
Introduction of the New CLS-Class, Model Series 218 Coupe
P68.10-4329-00
29b
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